3 Electrical and Diagnostics

VOLVO CONSTRUCTION EQUIPMENT
SERVICE MANUAL
l60F/L70f/L90F
CONTENT
3 Electrical and Information System
Diagnostics
MORE CARE. BUILT IN.

Foreword
This booklet is part of a complete service manual. Read the fore‐
word in the service manual.
WARNING!
Always read the booklet Safety before proceeding.
VOE 21 A 1003026
Electrical system, work instructions
Always check for machine display messages, warnings and error

codes. The machine display normally provides all the information
you need. By using the test 17012-3 Error codes in VCADS Pro,
you will get an easy overview of active and inactive vehicle mes‐
sages. In VCADS you can also erase the error codes.
Both the active and inactive fault codes may be helpful to deter‐
mine the cause of the symptom. If you have several active and
inactive error codes, try to find a common denominator.
Before you try to deal with any symptom, always first try to solve
any active error codes that you suspect are related to the problem.
Content
30 GENERAL
302 Faulttracing
MID187 PSID52 (CU9901) ....................................................................... 10
MID128 SID70 (HE2501) .......................................................................... 11
MID128 SID1 (MA2301) ........................................................................... 12
MID128 SID2 (MA2302) ........................................................................... 13
MID128 SID3 (MA2303) ........................................................................... 14
MID128 SID4 (MA2304) ........................................................................... 15
MID128 SID5 (MA2305) ........................................................................... 16
MID128 SID6 (MA2306) ........................................................................... 17
MID187 PSID35 (MA2601) ....................................................................... 18
MID187 PSID67 (MA2602) ....................................................................... 19
MID187 PSID9 (MA4603) ......................................................................... 20
MID187 PID61 (MA5501) ......................................................................... 21
MID187 PPID1048 (MA5502) ................................................................... 22
MID187 PSID33 (MA9106) ....................................................................... 23
MID128 SID39 (MO3301) ......................................................................... 24
MID128 SID42 (PWM2303) ...................................................................... 25
MID187 PSID34 (PWM2601) .................................................................... 27
MID249 PSID28 (PWM6601) .................................................................... 28
MID249 PSID29 (PWM6602) .................................................................... 29
MID140 PID29 (R2701) ............................................................................ 30
MID187 PSID6 (RE06) ............................................................................. 31
MID187 PSID46 (RE08) ........................................................................... 32
MID187 PSID39 (RE09) ........................................................................... 33
MID187 PSID68 (RE10) ........................................................................... 34
MID187 PSID38 (RE15) ........................................................................... 35
MID128 PID45 (RE2501) .......................................................................... 36
MID187 PSID36 (RE6401) ....................................................................... 37
MID146 PPID1334 (RE8701) ................................................................... 38
MID128 PID100 (SE2203) ........................................................................ 39
MID128 PID94 (SE2301) .......................................................................... 40
MID128 PID97 (SE2302) .......................................................................... 41
MID187 PID96 (SE2303) .......................................................................... 42
MID128 PID164 (SE2309) ........................................................................ 43
MID128 PID172 (SE2501) ........................................................................ 45
MID128 PID107 (SE2502) ........................................................................ 46
MID128 PID105 (SE2507) ........................................................................ 47
MID128 PID102 (SE2508) ........................................................................ 48
MID187 PPID1161 (SE2601) .................................................................... 49
MID187 PPID1157 (SE2602) .................................................................... 50
MID128 PID111 (SE2603) ........................................................................ 51
MID128 PID110 (SE2606) ........................................................................ 52
MID128 SID22 (SE2701) .......................................................................... 53
MID140 PID91 (SE2702) .......................................................................... 54
MID140 PSID51 (SE2702) ........................................................................ 55
MID140 PSID52 (SE2702) ........................................................................ 56
MID128 SID21 (SE2703) .......................................................................... 57
MID187 PPID1160 (SE4213) .................................................................... 58
MID187 PID191 (SE4307) ........................................................................ 59
MID187 PPID1045 (SE4608) .................................................................... 60
MID187 PID127 (SE4901) ........................................................................ 61
MID187 PID177 (SE4903) ........................................................................ 62
MID187 PPID1154 (SE5201) .................................................................... 63
MID187 PPID1153 (SE5202) .................................................................... 64
MID187 PPID1155 (SE5205) .................................................................... 65
MID187 PPID1418 (SE5218) .................................................................... 66
MID187 PPID1162 (SE5503) .................................................................... 67
MID249 PPID155 (SE6401) ...................................................................... 68
MID187 PSID66 (SE6403) ........................................................................ 69
MID187 PPID1209 (SE6407) .................................................................... 70
MID187 PID171 (SE8503) ........................................................................ 71
MID146 PID416 (SE8702) ........................................................................ 72
MID146 PID170 (SE8706) ........................................................................ 73
MID146 PPID1326 (SE8708) .................................................................... 74
MID146 PID415 (SE8709) ........................................................................ 75
MID187 PPID1156 (SE9101/2) ................................................................. 76
MID187 PPID152 (SE9107) ...................................................................... 77
MID140 PPID1414 (SW4205) ................................................................... 78
MID140 PPID1414 (SW4206) ................................................................... 79
MID187 PPID1416 (SW4208) ................................................................... 80
MID187 PPID1031 (SW4212) ................................................................... 81
MID249 PPID1415 (SW4217) ................................................................... 82
MID146 PSID1 (SW8701) ......................................................................... 83
MID128 PID84 (PID84) ............................................................................. 84
MID128 PID91 (PID91) ............................................................................. 85
MID128 PID108 (PID108) ......................................................................... 86
MID128 PID158 (PID158) ......................................................................... 87
MID140 PID168 (PID168) ......................................................................... 88
MID187 PID168 (PID168) ......................................................................... 89
MID249 PID168 (PID168) ......................................................................... 90
MID187 PID177 (PID177) ......................................................................... 91
MID128 PID190 (PID190) ......................................................................... 92
MID140 PID222 (PID222) ......................................................................... 93
MID128 PID251 (PID251) ......................................................................... 94
MID128 PID252 (PID252) ......................................................................... 95
MID128 PPID19 (PPID19) ........................................................................ 96
MID128 PPID55 (PPID55) ........................................................................ 97
MID187 PPID325 (PPID325) .................................................................... 98
MID128 PPID435 (PPID435) .................................................................... 99
MID187 PPID1027 (PPID1027) .............................................................. 100
MID187 PPID1047 (PPID1047) .............................................................. 101
MID187 PPID1049 (PPID1049) .............................................................. 102
MID187 PPID1092 (PPID1092) .............................................................. 103
MID187 PPID1188 (PPID1188) .............................................................. 104
MID140 PPID1226 (PPID1226) .............................................................. 105
MID187 PPID1417 (PPID1417) .............................................................. 106
MID146 PSID2 (PSID2) .......................................................................... 107
MID146 PSID5 (PSID5) .......................................................................... 108
MID187 PSID40 (PSID40) ...................................................................... 109
MID187 PSID41 (PSID41) ...................................................................... 110
MID187 PSID42 (PSID42) ...................................................................... 111
MID187 PSID43 (PSID43) ...................................................................... 112
MID187 PSID44 (PSID44) ...................................................................... 113
MID187 PSID45 (PSID45) ...................................................................... 114
MID187 PSID52 (PSID52) ...................................................................... 115
MID187 PSID53 (PSID53) ...................................................................... 116
MID187 PSID54 (PSID54) ...................................................................... 117
MID187 PSID66 (PSID66) ...................................................................... 118
MID187 PSID77 (PSID77) ...................................................................... 119
MID128 PSID96 (PSID96) ...................................................................... 120
MID128 PSID97 (PSID97) ...................................................................... 122
MID140 PSID200 (PSID200) .................................................................. 123
MID128 PSID201 (PSID201) .................................................................. 124
MID146 PSID202 (PSID202) .................................................................. 125
MID187 PSID202 (PSID202) .................................................................. 126
MID249 PSID202 (PSID202) .................................................................. 127
MID140 PSID214 (PSID214) .................................................................. 128
MID140 PSID216 (PSID216) .................................................................. 129
MID140 PSID238 (PSID238) .................................................................. 130
MID128 SID211 (SID211) ....................................................................... 131
MID140 SID216 (SID216) ....................................................................... 132
MID187 SID216 (SID216) ....................................................................... 133
MID128 SID231 (SID231) ....................................................................... 134
MID128 SID232 (SID232) ....................................................................... 135
MID128 SID240 (SID240) ....................................................................... 136
MID128 SID253 (SID253) ....................................................................... 137
MID128 SID254 (SID254) ....................................................................... 138
Content, numerical
30 GENERAL
302 Faulttracing
MID128 PID45 (RE2501) .......................................................................... 36
MID128 PID84 (PID84) ............................................................................. 84
MID128 PID91 (PID91) ............................................................................. 85
MID128 PID94 (SE2301) .......................................................................... 40
MID128 PID97 (SE2302) .......................................................................... 41
MID128 PID100 (SE2203) ........................................................................ 39
MID128 PID102 (SE2508) ........................................................................ 48
MID128 PID105 (SE2507) ........................................................................ 47
MID128 PID107 (SE2502) ........................................................................ 46
MID128 PID108 (PID108) ......................................................................... 86
MID128 PID110 (SE2606) ........................................................................ 52
MID128 PID111 (SE2603) ........................................................................ 51
MID128 PID158 (PID158) ......................................................................... 87
MID128 PID164 (SE2309) ........................................................................ 43
MID128 PID172 (SE2501) ........................................................................ 45
MID128 PID190 (PID190) ......................................................................... 92
MID128 PID251 (PID251) ......................................................................... 94
MID128 PID252 (PID252) ......................................................................... 95
MID128 PPID19 (PPID19) ........................................................................ 96
MID128 PPID55 (PPID55) ........................................................................ 97
MID128 PPID435 (PPID435) .................................................................... 99
MID128 PSID96 (PSID96) ...................................................................... 120
MID128 PSID97 (PSID97) ...................................................................... 122
MID128 PSID201 (PSID201) .................................................................. 124
MID128 SID1 (MA2301) ........................................................................... 12
MID128 SID2 (MA2302) ........................................................................... 13
MID128 SID3 (MA2303) ........................................................................... 14
MID128 SID4 (MA2304) ........................................................................... 15
MID128 SID5 (MA2305) ........................................................................... 16
MID128 SID6 (MA2306) ........................................................................... 17
MID128 SID21 (SE2703) .......................................................................... 57
MID128 SID22 (SE2701) .......................................................................... 53
MID128 SID39 (MO3301) ......................................................................... 24
MID128 SID42 (PWM2303) ...................................................................... 25
MID128 SID70 (HE2501) .......................................................................... 11
MID128 SID211 (SID211) ....................................................................... 131
MID128 SID231 (SID231) ....................................................................... 134
MID128 SID232 (SID232) ....................................................................... 135
MID128 SID240 (SID240) ....................................................................... 136
MID128 SID253 (SID253) ....................................................................... 137
MID128 SID254 (SID254) ....................................................................... 138
MID140 PID29 (R2701) ............................................................................ 30
MID140 PID91 (SE2702) .......................................................................... 54
MID140 PID168 (PID168) ......................................................................... 88
MID140 PID222 (PID222) ......................................................................... 93
MID140 PPID1226 (PPID1226) .............................................................. 105
MID140 PPID1414 (SW4205) ................................................................... 78
MID140 PPID1414 (SW4206) ................................................................... 79
MID140 PSID51 (SE2702) ........................................................................ 55
MID140 PSID52 (SE2702) ........................................................................ 56
MID140 PSID200 (PSID200) .................................................................. 123
MID140 PSID214 (PSID214) .................................................................. 128
MID140 PSID216 (PSID216) .................................................................. 129
MID140 PSID238 (PSID238) .................................................................. 130
MID140 SID216 (SID216) ....................................................................... 132
MID146 PID170 (SE8706) ........................................................................ 73
MID146 PID415 (SE8709) ........................................................................ 75
MID146 PID416 (SE8702) ........................................................................ 72
MID146 PPID1326 (SE8708) .................................................................... 74
MID146 PPID1334 (RE8701) ................................................................... 38
MID146 PSID1 (SW8701) ......................................................................... 83
MID146 PSID2 (PSID2) .......................................................................... 107
MID146 PSID5 (PSID5) .......................................................................... 108
MID146 PSID202 (PSID202) .................................................................. 125
MID187 PID61 (MA5501) ......................................................................... 21
MID187 PID96 (SE2303) .......................................................................... 42
MID187 PID127 (SE4901) ........................................................................ 61
MID187 PID168 (PID168) ......................................................................... 89
MID187 PID171 (SE8503) ........................................................................ 71
MID187 PID177 (PID177) ......................................................................... 91
MID187 PID177 (SE4903) ........................................................................ 62
MID187 PID191 (SE4307) ........................................................................ 59
MID187 PPID152 (SE9107) ...................................................................... 77
MID187 PPID325 (PPID325) .................................................................... 98
MID187 PPID1027 (PPID1027) .............................................................. 100
MID187 PPID1031 (SW4212) ................................................................... 81
MID187 PPID1045 (SE4608) .................................................................... 60
MID187 PPID1047 (PPID1047) .............................................................. 101
MID187 PPID1048 (MA5502) ................................................................... 22
MID187 PPID1049 (PPID1049) .............................................................. 102
MID187 PPID1092 (PPID1092) .............................................................. 103
MID187 PPID1153 (SE5202) .................................................................... 64
MID187 PPID1154 (SE5201) .................................................................... 63
MID187 PPID1155 (SE5205) .................................................................... 65
MID187 PPID1156 (SE9101/2) ................................................................. 76
MID187 PPID1157 (SE2602) .................................................................... 50
MID187 PPID1160 (SE4213) .................................................................... 58
MID187 PPID1161 (SE2601) .................................................................... 49
MID187 PPID1162 (SE5503) .................................................................... 67
MID187 PPID1188 (PPID1188) .............................................................. 104
MID187 PPID1209 (SE6407) .................................................................... 70
MID187 PPID1416 (SW4208) ................................................................... 80
MID187 PPID1417 (PPID1417) .............................................................. 106
MID187 PPID1418 (SE5218) .................................................................... 66
MID187 PSID6 (RE06) ............................................................................. 31
MID187 PSID9 (MA4603) ......................................................................... 20
MID187 PSID33 (MA9106) ....................................................................... 23
MID187 PSID34 (PWM2601) .................................................................... 27
MID187 PSID35 (MA2601) ....................................................................... 18
MID187 PSID36 (RE6401) ....................................................................... 37
MID187 PSID38 (RE15) ........................................................................... 35
MID187 PSID39 (RE09) ........................................................................... 33
MID187 PSID40 (PSID40) ...................................................................... 109
MID187 PSID41 (PSID41) ...................................................................... 110
MID187 PSID42 (PSID42) ...................................................................... 111
MID187 PSID43 (PSID43) ...................................................................... 112
MID187 PSID44 (PSID44) ...................................................................... 113
MID187 PSID45 (PSID45) ...................................................................... 114
MID187 PSID46 (RE08) ........................................................................... 32
MID187 PSID52 (CU9901) ....................................................................... 10
MID187 PSID52 (PSID52) ...................................................................... 115
MID187 PSID53 (PSID53) ...................................................................... 116
MID187 PSID54 (PSID54) ...................................................................... 117
MID187 PSID66 (PSID66) ...................................................................... 118
MID187 PSID66 (SE6403) ........................................................................ 69
MID187 PSID67 (MA2602) ....................................................................... 19
MID187 PSID68 (RE10) ........................................................................... 34
MID187 PSID77 (PSID77) ...................................................................... 119
MID187 PSID202 (PSID202) .................................................................. 126
MID187 SID216 (SID216) ....................................................................... 133
MID249 PID168 (PID168) ......................................................................... 90
MID249 PPID155 (SE6401) ...................................................................... 68
MID249 PPID1415 (SW4217) ................................................................... 82
MID249 PSID28 (PWM6601) .................................................................... 28
MID249 PSID29 (PWM6602) .................................................................... 29
MID249 PSID202 (PSID202) .................................................................. 127
ELEC. SYSTEM; WARNING
SYSTEM; INFORMATION
SYSTEM; INSTRUMENTS
30 GENERAL
302 Faulttracing
9
MID187 PSID52 (CU9901)
Regarding: L60F, L70F, L90F
Diagnostic tool message
Control unit. Message Identification (MID) MID187 Vehicle Control Unit
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID52 Central lubrication
tification (SID, PSID)
Machine display message

Machine display, text presentation CU9901
Reference 993, Diagnostic tools, description

993, Description
Fault mode diagnosis
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: (signal from
FMI 1 Pump unit with CU 9901)low lubricant level
Symptom: Possible causes:
- -
Action
FMI 5 Pump unit with CU 9901)Error in electrical circuit
- Amber central warning - Electrical error on pump motor or shift
valve in Pump Unit (CU 9901)
Action Continue diagnosis with TWIN-GINA
993, Software, parameter settings and read-outs
993, Diagnostic unit, menus
FMI 7 Pump unit with CU 9901)the lubrication pressure has not been reached during
the lubrication cycle.
- No greasing - Air in system
- Amber central warning - inner leakage
- Shift valve does not drain
- electrical error in pressure sender cir‐
cuit
- Low ambient temperature or too high
viscosity on lubricant
993, Bleeding air
993, Dosage valve, checking internal leakage
FMI 12 Pump unit with CU 9901)Combination of FMI 5 and 7
- No greasing valve in Pump Unit (CU 9901)
10
MID128 SID70 (HE2501)
Control unit. Message Identification (MID) MID128 Engine ECU
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID70 Air inlet heater driver #1

Machine display, text presentation HE2501
Reference 256, Preheating, description
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the voltage
FMI 3 is equal to Ubat(EB7)
- Relay may be continuously activated - Signal line short-circuited to Ubat
- High cooling fan speed for charge-air
cooling due to high inlet temperature
Action 302, HE2501, description and measuring
FMI 4 is below 0.91xUbat (EB7)
- Preheating not functioning - Signal line short-circuited to frame
- White smoke during cold starts ground
- Difficult to start in extreme cold - Defective relay
Fault mode Detection conditions: The engine control unit (E-ECU) registers: open circuit
FMI 5 (EB7)
- Preheating not functioning - Defective fuse on feed cable
- Difficult to start in extreme cold - Open circuit in preheating coil
- Open circuit in cable harness
11
MID128 SID1 (MA2301)
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID1 Injector #1

Machine display, text presentation MA2301
Reference 230, Fuel system, description
Fault mode Detection conditions: The engine control unit (E-ECU) registers: voltage too high
FMI 3 on injector's low-voltage side (EA56)
- Amber central warning - Short-circuit to Ubat in cable harness
- Low power to injectors' low-voltage side
- Engine runs rough/ varying engine - Short-circuit between high-voltage
speed and low-voltage side
- 3- or 5-cylinder operation
Action 302, MA2301–MA2306, description and measuring
Fault mode Detection conditions: The engine control unit (E-ECU) registers: voltage too low
FMI 4 on injector's high-voltage side (EA59)
- Amber central warning - Short-circuit to voltage, high voltage
- Low power side
- Engine runs rough/ varying engine
speed
Fault mode Detection conditions: The engine control unit (E-ECU) registers: current too low
FMI 5 (EA59)
- Low power side
- Engine runs rough/ varying engine - Open circuit
speed - Short-circuit to lower voltage on injec‐
- 3- or 5-cylinder operation tor's low voltage side
Fault mode Detection conditions: The engine control unit (E-ECU) registers: low injector hold
FMI 12 current (EA59)
- Amber central warning - Too high resistance in injector/cable
harness
12

- Low power side
speed
FMI 5 (EA59)
- Low power side
harness
13

- Low power side
speed
FMI 5 (EA59)
- Low power side
harness
14

- Low power side
speed
FMI 5 (EA60)
- Low power side
harness
15

- Low power side
speed
FMI 5 (EA60)
- Low power side
harness
16

- Low power side
speed
FMI 5 (EA60)
- Low power side
harness
17
MID187 PSID35 (MA2601)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID35 Reversible fan, deceleration solenoid

Reference 263, Cooling fan, description
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: current too low
FMI 5 in circuit (VB50)
- Central warning - Open circuit
Action 302, MA2601, description and measuring
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: current too high
- Central warning - Short circuit to frame ground
18
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID67 Fan Reversal Solenoid

19
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID9 Diff Lock Cross Bogie Solenoid

Reference 460, Description
20
MID187 PID61 (MA5501)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID61 Parking Brake Actuator Status

Reference 550, Parking brake, description
21
MID187 PPID1048 (MA5502)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1048 Brake pressure acc charging

Reference 500, Braking system, description
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the voltage
FMI 7 on VA48 is below 2,35 V (equivalent to 12 MPa) for more than 65 s.
- Red central warning - Fault in hydraulic circuit
- Stop vehicle - Wrongly adjusted pressure reducing
valve
- Error in electrical circuit
Action 520, Brake system, checking hydraulic function
302, SE5218, description and measuring
22
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID33 Attachment locking solenoid

Reference 924, Hydraulic attachment bracket, description
FMI 5 in circuit
FMI 6 in circuit
23
MID128 SID39 (MO3301)
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID39 Engine Starter Motor Relay

Machine display, text presentation MO3301
Reference 331, Booting sequence
Fault mode Detection conditions: The starter motor has been activated the max. allowed time
FMI 0 30s or has reached the max. allowed temperature.
- Amber central warning -
- The starter motor is deactivated
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the current
FMI 3 is above 3.9 A(EB29)
- Amber central warning - Short-circuit to higher voltage
- The starter motor can not be activated
Action 302, MO3301, description and measuring
FMI 4 is below 0.33xUbat
- Amber central warning - Short-circuit to lower voltage
FMI 5 is above 0.33xUbat and below 0.66xUbat
- Amber central warning - Open circuit
- The starter motor can not be activated
Fault mode Detection conditions: The starter motor has been activated for 3s but the engine
FMI10 is still not revolving at all.
- Amber central warning - mechanical fault
- The starter motor is deactivated
Action Check the mechanical parts of the starter for damages and abrasions.
24
MID128 SID42 (PWM2303)
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID42 Fuel Control Unit

Machine display, text presentation PWM2303

200, Engine, description
FMI 3 (EA16)
- Red central warning - Short-circuit to Ubat, low side
- Also sets MID 128 PSID 97 FMI 14
- Max. speed is limited to 1100 rpm by
the engine protection function if vehi‐
cle speed is higher than 2 km/h
- Engine is shut down by the engine
protection function if vehicle speed is
lower than 2 km/h
Action 302, PWM2303, description and measuring
FMI 4 (EA12)
- Red central warning - Short-circuit to frame ground, high
- Also sets MID 128 PSID 97 FMI 14 side
lower than 2 km/h
FMI 5 (EA12/EA16)
- Red central warning - Open circuit
- Also sets MID 128 PSID 97 FMI 14 - Short-circuit to Ubat, high side
lower than 2 km/h
25
Fault mode Detection conditions: The engine control unit (E-ECU) registers: current too high
FMI 6 (EA12/EA16)
- Red central warning - Short circuit in PWM valve
lower than 2 km/h
FMI 13 (EA12/EA16)
- Red central warning - Short-circuit to frame ground, low side
lower than 2 km/h
26
MID187 PSID34 (PWM2601)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID34 Fan control solenoid

27
Control unit. Message Identification (MID) MID249 Body Builder Module
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID28 CDC +solenoid valve

Reference 660, Comfort Drive Control (CDC), description
Fault mode Detection conditions: The vehicle control unit 2 (V2-ECU) registers: current too
FMI 5 low in circuit (V2B40)
FMI 6 high in circuit (V2B40)
28
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID29 CDC –solenoid valve

FMI 5 low in circuit (V2B41)
FMI 5 high in circuit (V2B41)
29
MID140 PID29 (R2701)
Control unit. Message Identification (MID) MID140 Instrument, centre module
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID29 Second throttle position, %

Machine display, text presentation R2701
Reference 272, Hand Throttle
Fault mode Detection conditions: The instrument control unit (I-ECU) registers: that the volt‐
FMI 3 age is above 4.95 V (IB19)
Action 302, R2701, description and measuring
FMI 4 age is 0 V (IB19)
- Amber central warning - Short circuit to frame ground
Action 302, R2701, description and measuring
30
MID187 PSID6 (RE06)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID6 Starter motor relay

Machine display, text presentation RE06
Reference 331, Booting sequence
FMI 5 (VB63)
- The starter does not work - Open circuit
- Defective relay
Action 302, RE06, description and measuring
FMI 6 (VB63)
- The starter does not work - Short circuit to frame ground
- Defective relay
31
MID187 PSID46 (RE08)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID46 Boom suspension (BSS) Solenoid

Reference 916, Boom Suspension System, description of function
FMI 5 (VB59)
- Defective relay
FMI 6 (VB59)
- Defective relay
32
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID39 Rear wiper solenoid

Reference 360, Intermittent wiper and washer
FMI 5 (VB61)
- Defective relay
FMI 6 (VB61)
- Defective relay
33
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID68 Brake light

FMI 5 (VB56)
- Defective relay
FMI 6 (VB56)
- Defective relay
34
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID38 Front wiper solenoid

Reference 360, Intermittent wiper and washer
FMI 5 (VB60)
- Defective relay
FMI 6 (VB60)
- Defective relay
35
MID128 PID45 (RE2501)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID45 Inlet air heater status

Reference 256, Preheating, description
FMI 3 is above 3.9 A(EB25)
- Preheating not functioning - Short-circuit to higher voltage
- White smoke during cold starts
- Difficult to start in extreme cold
- Induction air is warm due to continu‐ - Short-circuit to lower voltage
ously activated relay
FMI 5 is above 0.33xUbat and below 0.66xUbat (EB25)
- Preheating not functioning - Open circuit
- White smoke during cold starts
- Difficult to start in extreme cold
36
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID36 Secondary steering solenoid

Reference 647, Secondary steering, description
FMI 5 (VB52)
- Defective relay
FMI 6 (VB52)
- Central warning - Open circuit on frame ground cable
- Defective relay
37
MID146 PPID1334 (RE8701)
Control unit. Message Identification (MID) MID146 ECC Control Unit
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1334 Water pump relay

Reference 870, Climate control system, description
Fault mode Detection conditions: The climate control unit (ECC) registers: current too low
FMI 5 (BB37)
Fault mode Detection conditions: The climate control unit (ECC) registers: current too high
FMI 6 (BB37)
- Amber central warning - Short-circuit in cable harness
38
MID128 PID100 (SE2203)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID100 Engine oil pressure

Machine display, text presentation SE2203
Reference 220, Lubrication system, description

200, Engine, description
Fault mode Detection conditions: Engine oil pressure below speed dependent min value
FMI 1 Symptom: Possible causes:
- Red central warning - Defective oil pump
- Low power because of engine protec‐ - Defective oil pressure limiting valve
tion - Clogged engine oil filter
- Internal leakage
- Low engine oil level
Action Check engine oil level
Replace engine oil filter
Check sensor condition
Check for external and internal leakage
FMI 3 is above 4.75 V (EB11)
- Amber central warning - Signal line short-circuited to higher
voltage
- Open circuit on frame ground cable
Action 302, SE2203, description and measuring
FMI 5 is below 0.25 V (EB11)
- Amber central warning - Open circuit on feed cable
- Signal line short-circuited to lower
voltage
- Open circuit on signal line
39
MID128 PID94 (SE2301)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID94 Fuel feed pressure

Fault mode Detection conditions: Fuel feed pressure below static min value
- Fuel injection can be affected - Clogged fuel filter
- Can cause low rail pressure - Clogged fuel supply lines
- Amber central warning - Contaminated fuel tank
- Contaminated fuel
- Fuel feed pressure sensor
- Defective fuel pump
Action 233, Feed pump, checking feed pressure
voltage
- Amber central warning - Signal line short-circuited to lower
voltage
- Open circuit on feed cable
Fault mode Detection conditions: Fuel feed pressure below speed dependent min value
- Amber central warning - Clogged fuel filter
- Fuel injection can be affected - Clogged fuel supply lines
- Can cause low rail pressure - Contaminated fuel tank
- Low power - Contaminated fuel
- Fuel feed pressure sensor
- Defective fuel pump
Action 233, Feed pump, checking feed pressure
40
MID128 PID97 (SE2302)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID97 Water in fuel indicator

Reference 233, Fuel filter, description
- Amber central warning - Water in fuel
Action Drain water in fuel
233, Primary filter, check
FMI 3 is above 0.91xUbat (EB8)
voltage
voltage
41
MID187 PID96 (SE2303)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID96 Fuel level sensor

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: low fuel level
- Fuel gauge shows empty tank - Fuel level low
- Display text message: Fuel level low
Action
FMI 3 is above 3,25 V(EB8)
- Central warning - Signal line short-circuited to higher
voltage
- Defective sensor
- Central warning - Signal line short-circuited to frame
ground
- Defective sensor
42
MID128 PID164 (SE2309)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID164 Injection Control Pressure

Reference 200, Engine, description

230, Fuel system, description
FMI 0 is above 4.8 V (EA19)
- Red central warning - Signal line short-circuited to higher
- Max. speed is limited to 1100 rpm by voltage
the engine protection function if vehi‐ - Open circuit on signal line
cle speed is higher than 2 km/h - Open circuit on feed cable
FMI 1 is below 0.2 V (EA19)
- Red central warning - Signal line short-circuited to lower
Fault mode Detection conditions: The engine control unit (E-ECU) registers: Faulty data
- Red central warning -
- Red central warning - Signal line short-circuited to lower
43
- Red central warning - Signal line short-circuited to higher
the engine protection function if vehi‐ - Open circuit on signal line
cle speed is higher than 2 km/h - Open circuit on feed cable
44
MID128 PID172 (SE2501)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID172 Air inlet temperature

Reference 250, Intake and exhaust system, description
- Machine may be difficult to start in voltage
cold weather
- Machine may be difficult to start in voltage
cold weather - Open circuit
45
MID128 PID107 (SE2502)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID107 Air filter pressure drop

Reference 250, Intake and exhaust system, description
Fault mode Detection conditions:

- Amber central warning - Clogged engine air filter
Action Replace the filter
FMI 3 is above 0.91xUbat (EA29)
voltage
FMI 4 is below 0.09xUbat (EA29)
voltage
FMI 5 is above 0.63xUbat and below 0.91xUbat(EA29)
46
MID128 PID105 (SE2507)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID105 Intake manifold temperature

Reference 255, Turbocharger, description
Fault mode Detection conditions: Boost temperature higher than 90ºC

- Amber central warning - Poor cooling
- Low power because of engine protec‐ - Extreme running conditions
tion
Action
Fault mode Detection conditions: Boost temperature higher than 92ºC

- Red central warning - Poor cooling
- Low power because of engine protec‐ - Extreme running conditions
tion
Action
FMI 4 is below 0.02 V(EA47)
- Engine can be difficult to start in cold voltage
climate
- Engine can be difficult to start in cold voltage
climate - Open circuit
47
MID128 PID102 (SE2508)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID102 Boost pressure

Reference 255, Turbocharger, description
Fault mode Detection conditions: The engine control unit (E-ECU) registers: Boost pressure
FMI 0 higher than 240 kPa
- Amber central warning - Wastegate stuck
- Defective sensor
Action VCADS Pro, Test
28407-3 - Sensor values, monitoring
Check that the wastegate is not stuck by checking the movement of the wastegate
linkage when stalling the engine
voltage
FMI 5 is below 0.12 V(EA22)
- Amber central warning - Open circuit on feed cable
- Low power - Signal line short-circuited to lower
voltage
48
MID187 PPID1161 (SE2601)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1161 Cooling fan speed

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: voltage too high
FMI 3 (VB31)
voltage
- Defective sensor
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: voltage too low
FMI 4 (VB31)
ground
- Defective sensor
49
MID187 PPID1157 (SE2602)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1157 Cool water temp, outlet cooler


260, Cooling system, description
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the cooling
FMI 0 fan no longer can keep the working temperature at the desired level
- Red central warning - Clogged radiator
- High coolant temperature - Cooling fan failure
Action Radiator, clean (from fan side with compressed air)
263, Cooling fan hydraulics, funktion check
FMI 3 is above 4.8 V (VA1)
voltage
- Defective sensor
FMI 4 is below 0.7 V (VA1)
ground
- Defective sensor
50
MID128 PID111 (SE2603)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID111 Coolant level

Reference 260, Cooling system, description

- Red central warning - Low coolant level
- Signal line short-circuited to lower
voltage
Action Check coolant level
FMI 3 is above 0.95xUbat (EB23)
voltage
51
MID128 PID110 (SE2606)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID110 Engine coolant temperature

Reference 260, Cooling system, description
Fault mode Detection conditions: Coolant temperature higher than 100ºC

- Low power because of engine protec‐ - Clogged radiator
tion - Low fan speed
- Amber central warning
Action
Fault mode Detection conditions: Coolant temperature higher than 103ºC

- Low power because of engine protec‐ - Clogged radiator
tion - Low fan speed
- Red central warning
Action
FMI 4 is below 0.12 V(EB27)
- Engine difficult to start - Signal line short-circuited to lower
- Amber central warning voltage
FMI 5 is above 4.92 V(EB27)
- Engine difficult to start - Signal line short-circuited to higher
- Amber central warning voltage
- Open circuit
52
MID128 SID22 (SE2701)
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID22 Timing sensor, crank

Fault mode Detection conditions: The engine control unit (E-ECU) registers: intermittent sig‐
FMI 2 nal loss or signal error
- Amber central warning - Electric interference on speed signal
- Engine runs rough/ varying engine - Loose connection
speed - Poor insulation or defective cable
- Misfiring - Incorrectly installed sensor
- Engine stops/cannot be started (on - Defective sensor
condition that camshaft signal is also - Damaged gear teeth on flywheel
incorrect)
- Engine is difficult to start, only after a
long time of cranking
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the signal
FMI 3 from the speed sensor is missing
- Amber central warning - Loose connection
- Engine runs rough/ varying engine - Incorrectly installed sensor
speed - Defective sensor
- Misfiring - Short-circuit to higher voltage
- Engine stops/cannot be started (on - Short-circuit to lower voltage
condition that camshaft signal is also - Open circuit
incorrect)
Fault mode Detection conditions: The engine control unit (E-ECU) registers: abnormal fre‐
FMI 8 quency of signal from the speed sensor
- Misfiring - Incorrectly installed sensor (incorrect
- Engine stops/cannot be started (on distance to sensor gear)
condition that camshaft signal is also - Defective sensor
incorrect) - Damaged gear teeth on flywheel
53
MID140 PID91 (SE2702)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID91 Accelerator pedal position, %

Reference 271, Accelerator Pedal
Fault mode Detection conditions: The instrument control unit (I-ECU) registers: that the pri‐
FMI 12 mary and secondary sensor for the accelerator pedal is faulty
- Central warning - Defective throttle position sensor
- Idle speed - Open circuit
- Short-circuit in cable harness
54
MID140 PSID51 (SE2702)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID51 Electric accelerator pedal, primary


360, Limp Home
- Central warning - Short-circuit to higher voltage
- Limited to 2nd gear 'Limp Home'
FMI 4 age is below 0.15 V (IB27)
- Central warning - Short-circuit to lower voltage
55
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID52 Electric accelerator pedal, secondary


360, Limp Home
FMI 4 age is below 0.15 V (IB28)
56
MID128 SID21 (SE2703)
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID21 Engine position

Fault mode Detection conditions: The engine control unit (E-ECU) registers: mechanical fault
- Amber central warning - Engine transmission not correct; bad
- Increased fuel consumption correlation between camshaft and
crankshaft
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that frequency
FMI 8 of the signal from the sensor is abnormal
- Difficult to start at next start attempt - Poor insulation or defective cable
(no symptom if error code is gener‐ - Incorrectly installed sensor (incorrect
ated when engine is running) distance to sensor gear)
- Defective sensor
- Defective sensor gear
57
MID187 PPID1160 (SE4213)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1160 Turbine Speed

Reference 421, Hydraulic transmission, description
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: voltage too high
FMI 3 (VB30)
voltage
- Defective sensor
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: voltage too low
FMI 4 (VB30)
ground
- Defective sensor
58
MID187 PID191 (SE4307)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID191 Output shaft speed

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: overspeed on
FMI 0 4th gear
- Central warning - Overspeed
Action
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: intermittent sig‐
FMI 2 nal loss or signal error (VB28)
- Central warning - Defective sensor
- Loose connection
59
MID187 PPID1045 (SE4608)
Regarding: L70F, L90F
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1045 Diff Lock


370, Wiring diagram 403
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: the differential
FMI 7 lock is still engaged (SE 4608) >10s after the differential lock activation switch
(SW 4602) has been relased.
- Amber central warning - Mechanical fault
- Incorrectly installed sensor
Action 468, Differential lock, adjusting
460, Final drive, removed, reconditioning
60
MID187 PID127 (SE4901)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID127 Transmission oil pressure

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: Transmission oil
FMI 1 pressure below speed dependent min value
- Central warning - Defective oil pump
- Transm. oil filter clogged
- Internal leakage
Action 421, Hydraulic transmission, checking oil pressure
FMI 3 is above 4.75 V
voltage
- Open circuit
FMI 4 is below 0.25 V
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the engine
FMI 14 is not running and the pressure is higher than 200 kPa (2 Bar) (29 psi)
voltage
- Defective sensor
61
MID187 PID177 (SE4903)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID177 Transmission oil temperature


263, Cooling fan, description
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the trans‐
FMI 0 mission oil temperature is above 110 ºC
- Red central warning - Extreme running conditions
- Mechanical fault in transmission
- Cooling system
Action
- Max. engine speed is limited to 1500 - Mechanical fault in transmission
rpm by the transmission protection - Cooling system
function
Action
62
MID187 PPID1154 (SE5201)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1154 Axle oil temp, front

Fault mode Detection conditions: Axle oil temperature above 140 ˚C (280 ˚F)
- Red central warning - The machine is working in extreme
- Display text message: Stop vehicle conditions
- The sensor is broken.
- The brakes are dragging
- Mechanical fault
Action 520, Brake system, check and adjusting pressure in circuit
- Amber central warning - See FMI 0
FMI 3 is above 4.8 V (VA 6)
voltage
- Open circuit
FMI 4 is below 0.20 V (VA 6)
63
MID187 PPID1153 (SE5202)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1153 Axle oil temp, rear

- Red central warning - The machine is working in extreme
- Display text message: Stop vehicle conditions
- The sensor is broken.
- The brakes are dragging
- Mechanical fault
520, Brake system, check and adjusting pressure in circuit
- Amber central warning - See FMI 0
voltage
- Open circuit
64
MID187 PPID1155 (SE5205)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1155 Brake pressure, Output

voltage
- Defective sensor
ground
- Defective sensor
65
MID187 PPID1418 (SE5218)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1418 Accumulator Brake Pressure

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the brake
FMI 1 pressure is < 9.0 MPa (1305 psi, 90 bar)
- Central warning - Brake system is charging
Action
voltage
- Defective sensor
- Central warning - Open circuit on feed cable
- Short circuit to frame ground
- Defective sensor
66
MID187 PPID1162 (SE5503)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1162 Parking brake pressure

67
MID249 PPID155 (SE6401)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID155 Steering angle

Fault mode Detection conditions: The vehicle control unit 2 (V2-ECU) registers: Voltage dif‐
FMI 2 ference between the two channels (V2A5) (V2A6)
- Central warning - Short circuit to voltage
- Open circuit
- Defective sensor
Fault mode Detection conditions: The vehicle control unit 2 (V2-ECU) registers: that the volt‐
FMI 3 age is above 4.75 V (V2A5) (V2A6)
voltage
FMI 4 age is below 0.25 V (V2A5) (V2A6)
- Central warning - Feed cable/signal line short-circuited
to frame ground
68
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID66 Secondary Steering Unit

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: invalid type of
FMI 2 secondary steering unit
- Amber central warning - Parameter error
Action VCADS Pro test17030-3 Parameter, programming
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the sec‐
FMI 7 ondary steering pressure < min. test pressure (parameter HKV) longer than the
test time (parameter HKU)
- Red central warning - Fault in the hydraulic system
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: Ignition switch
FMI14 in ON (I) position voltage too low (VA64)
- Red central warning - Error in electrical circuit
69
MID187 PPID1209 (SE6407)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1209 Secondary Steering Pressure

voltage
- Open circuit
70
MID187 PID171 (SE8503)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID171 Ambient air temperature

71
MID146 PID416 (SE8702)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID416 Evaporator Temperature

Fault mode Detection conditions: The climate control unit (ECC) registers: that the voltage is
FMI 3 above 4.9 V (BB50)
FMI 4 below 0.31 V (BB50)
72
MID146 PID170 (SE8706)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID170 Cabin temperature sensor

Fault mode Detection conditions: The climate control unit (ECC) registers: that the ambient
FMI 3 temperature is warmer than -27 °C and that the voltage is higher than 4.68 V
(BB26)
- This FMI will not be set if ambient tem‐
perature is colder than -27 °C
73
MID146 PPID1326 (SE8708)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1326 Air outlet temperature

74
MID146 PID415 (SE8709)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID415 Air Conditioner Refrigerant High Side Pressure

FMI 4 below 0.05 V(BB1)
75
MID187 PPID1156 (SE9101/2)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1156 Hydraulic oil temp

Machine display, text presentation SE9101/2
Reference 910, Working hydraulic system, function description

900, Hydraulic system, description
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the
FMI 0 hydraulic oil temperature is higher than 110 ºC (230 ºF)
- Red central warning - Optional hydraulic equipment gener‐
ates to much heat to hydraulic oil
- Worn hydraulic cylinders
- Internal leakage in hydraulic system
- Extreme running conditions
Action If the machine is equipped with optional hydraulic equipment, check need for
additional hydraulic oil cooler
- Defective sensor
Action 302, SE9101/SE9102, description and measuring
- Defective sensor
76
MID187 PPID152 (SE9107)
Regarding: L90F
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID152 LS-Pressure

voltage
- Open circuit
- Defective sensor
- Defective sensor
77
MID140 PPID1414 (SW4205)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1414 Gear selector #1

Machine display, text presentation SW4205
Reference 360, Limp Home
Fault mode Detection conditions: The instrument control unit (I-ECU) registers: invalid com‐
FMI 3 bination of signals from the speed gear switch
- Limited to 2nd gear 'Limp Home' - Short-circuit to lower voltage
Action 302, SW4205/SW4206, description and measuring
FMI 14 bination of signals from the directional gear switch
78
MID140 PPID1414 (SW4206)

FMI 3 bination of signals from the speed gear switch
- Limited to 2nd gear 'Limp Home' - Short-circuit to lower voltage
FMI 14 bination of signals from the directional gear switch
79
MID187 PPID1416 (SW4208)


360, Limp Home
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: invalid combi‐
FMI 3 nation of signals from the directional gear switch (VA35) (VA36)
- The gear selector F/R lever carrier - Short circuit to voltage
does not work
- Central warning
Action 302, SW4208, description and measuring
80
MID187 PPID1031 (SW4212)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1031 APS mode

FMI 11 bination of signals from the APS mode selector switch
- Central warning - Short circuit
- Open circuit
81
MID249 PPID1415 (SW4217)


360, Limp Home
Fault mode Detection conditions: The vehicle control unit 2 (V2-ECU) registers: invalid com‐
FMI 3 bination of signals from the directional gear switch CDC(V2A57) (V2A66)
- Switch, forward/reverse, lever steer‐
ing does not work
82
MID146 PSID1 (SW8701)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID1 Climate control panel

Fault mode Detection conditions: The climate control unit (ECC) registers: communication
FMI 11 problem with the climate control panel
- Amber central warning - Short-circuit in cable harness
- Climate control panel does not work - Open circuit in cable harness
correctly - Defective climate control panel
83
MID128 PID84 (PID84)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID84 Road speed

Machine display, text presentation PID84
Reference 302, SAE J1708/1587 information link, description and measuring
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the machine
FMI 9 speed signal (PID 84) is missing or is not arriving often enough
- - Open circuit on bus communication
(cable harness)
Action Fault trace the J1587 information bus
84
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID91 Accelerator pedal position, %

Reference
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the throttle
FMI 9 pedal signal (PID 91) is missing or is not arriving often enough
- Central warning - Open circuit on bus communication
(cable harness)
Action 302, SAE J1708/1587 information link, description and measuring
85
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID108 Barometric pressure

Reference

- Amber central warning - Internal error in the engine control unit
Action The sensor is located inside the control unit and therefore cannot be checked

- Amber central warning - Internal error in the engine control unit
Action The sensor is located inside the control unit and therefore cannot be checked
86
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID158 ECU battery potential

Reference
FMI 3 is above 39.9 V (EB57/EB60)
- Amber central warning - Defective generator
- External battery charger
Action Alternator, checking charging voltage
FMI 4 is below 5.4 V (EB57/EB60)
- Amber central warning - Defective generator
- Defective battery, battery cables
Action 302, E-ECU PID158, description and measuring
87
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID168 Battery potential

Reference
FMI 0 age is above 31 V (IA1) (IA2) (IA5) (IA6) (IA7) (IA8)
- Central warning - Defective generator
FMI 1 age is below 19 V (IA1) (IA2) (IA5) (IA6) (IA7) (IA8)
- Central warning - Defective battery, battery cables
- Defective generator
- Defective ground connection to this
ECU
Action 302, Power supply I-ECU, description and measuring
Battery, charging state, electrolyte level, cables and connections, especially con‐
nections at starter motor, check
FMI 3 age is above 40.6 V (IA1) (IA2) (IA5) (IA6) (IA7) (IA8)
FMI 4 age is equal to 0V (IA1) (IA2) (IA5) (IA6) (IA7) (IA8)
Action 302, Power supply I-ECU, description and measuring
88

Reference
FMI 0 is above 31 V (VA69)(VA70) (VB24) (VA47)
- Central warning - External battery charger
FMI 1 is below 19 V (VA69)(VA70) (VB24) (VA47)
ECU
Action 302, Power supply V-ECU, description and measuring
FMI 3 is above 40.6 V (VA69)(VA70) (VB24) (VA47)
FMI 4 is 0 V (VA69)(VA70) (VB24) (VA47)
Action 302, Power supply V-ECU, description and measuring
89

Reference
FMI 0 age is above 31 V (V2A69) (V2A70) (V2B24) (V2A47)
FMI 1 age is below 19 V (V2A69) (V2A70) (V2B24) (V2A47)
ECU
Action 302, Power supply V2-ECU, description and measuring
FMI 3 age is above 40.6 V (V2A69) (V2A70) (V2B24) (V2A47)
- Central warning - External battery charger
FMI 4 age is equal to 0V (V2A69) (V2A70) (V2B24) (V2A47)
Action 302, Power supply V2-ECU, description and measuring
90
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID177 Transmission oil temperature


263, Cooling fan, description
- Mechanical fault in transmission
- Cooling system
Action
- Max. engine speed is limited to 1500 - Mechanical fault in transmission
rpm by the transmission protection - Cooling system
function
Action
91
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID190 Engine speed

Reference
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the engine
FMI 0 speed is above valid range
- Amber central warning - The engine is or was overspeeding
Action
92
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID222 Anti-Theft Status Report

Reference
Fault mode Detection conditions: The instrument control unit (I-ECU) registers: No answer
FMI 14 from VECU within 5 s when requesting pin code
Action
93
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID251 Clock

Reference
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that time data is
FMI 9 missing or is not arriving often enough
(cable harness)
94
Parameter Identification (PID, PPID) or Subsystem Iden‐ PID252 Date

Reference
Fault mode Detection conditions: The engine control unit (E-ECU) registers: that date data is
FMI 9 missing or is not arriving often enough
(cable harness)
95
MID128 PPID19 (PPID19)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID19 Internal EGR status

Machine display, text presentation PPID19
Reference 214, Internal Exhaust Gas Recirculation (IEGR), description
FMI 3 is above 2.2 A (EB30)
- Low power because of engine protec‐
tion
FMI 4 is below 0.33xUbat(EB30)
tion
FMI 5 is above 0.33xUbat and below 0.66xUbat (EB30)
tion
96
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID55 ECU temperature

Reference
Fault mode Detection conditions: The engine control unit (E-ECU) registers: internal temper‐
FMI 0 ature moderately above range
- Amber central warning - Poor cooling
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: internal temper‐
FMI 0 ature critically above range
- Red central warning - Poor cooling
Action
97
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID325 Park Brake Alert

FMI 0 is running, the seat sensor alarm is on and the parking brake is off for more than
2 seconds
- Red central warning -
Action
98
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID435 Relative effective torque


Fault mode Detection conditions: The engine control unit (E-ECU) registers: Too high torque
- Red central warning - Defective rail pressure sensor
- Max. speed is limited to 1100 rpm by - High pressure leakage on injector
the engine protection function
- Rail pressure limitation
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: Too low torque
- Max. speed is limited to 1100 rpm by - High pressure leakage
the engine protection function - Defective injectors
- Rail pressure limitation - Pressure relif valve undetected open‐
ing
Action
99
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1027 Hydraulic Oil Level

Reference 900, Hydraulic system, description
FMI 1 is 0 V (VA5)
- Red central warning - Low hydraulic oil level
- Open circuit
100
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1047 Reserve steering control pressure

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the steering
FMI 1 pressure is too low
- Central warning - Steering system error
- Secondary steering pump is started - In some (rare) cases the ordinary
steering pump might not be able to
supply sufficient flow . The secondary
steering pump is then started as a
back up. This is not a system error.
Action 647, Secondary steering, description
645, Steering system, checking and adjusting working pressure
101
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1049 Brake pressure acc status

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the brake
FMI 1 pressure is < 9.0 MPa (1305 psi, 90 bar)and the vehicle speed is > 0.5 km/h
- Red central warning - Hydraulic system failure
- Stop vehicle
102
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1092 Park brake feedback On/Off

FMI 0 is running, the parking brake is applied but the directional gear selector is not in
neutral position
- Central warning -
Action
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that SE5503 still
FMI 7 is pressurised 3 seconds after that MA5501 has been de-energised or that
SE5503 is not pressurised 10 seconds after that MA5501 has been energised
- Central warning - Fault in hydraulic circuit
- Defective sensor
103
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1188 Custom Tyre Size

Reference
Fault mode Detection conditions: Problem with reading the internal memory in the V-ECU or
negative tyre size entered in VCADS Pro
- Central warning - Invalid value on parameter
Action VCADS Pro, Test
17030-3 Parameter, programming
104
Parameter Identification (PID, PPID) or Subsystem Iden‐ PPID1226 Service interval

Reference
Fault mode Detection conditions: Time For Service

- Amber central warning - Time For Service
Action
105

Reference 370, Wiring diagram 407

360, Limp Home
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: invalid combi‐
FMI 3 nation of signals from the directional gear switch (VA35) (VA36) (VA37)
- Switch, forward/reverse, single lever
control does not work
Action
106
MID146 PSID2 (PSID2)
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID2 Condensor

Machine display, text presentation PSID2
Fault mode Detection conditions: The climate control unit (ECC) registers: the engine is run‐
FMI 11 ning and a pressure (SE8709) higher than 1.86 MPa (18.6 bar) (270 psi) and an
ambient temperature lower than 25ºC (77ºF) or that the engine is running and a
pressure (SE8709) higher than 2.24 MPa (22.4 bar) (325 psi) and an ambient
temperature higher than 0ºC (32ºF)
- Amber central warning - Clogged condensor
- Defective expansion valve
Action Clean the condensor
107
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID5 AC-system

Fault mode Detection conditions: The climate control unit (ECC) registers: a pressure
FMI 11 (SE8709) higher than 2.24 MPa (22.4 bar) (325 psi) or lower than 155 KPa (1.55
bar) (22.5 psi) when the ambient temperature is higher than 10ºC (50ºF) during
the first 10 seconds from system start
- Amber central warning - The refrigerant charge is either too lit‐
- Flashing air condition indicator tle or too much
- The AC-compressor is shut off - Clogged expansion valve
Action 870, Troubleshooting, air conditioning unit (AC)
108
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID40 Gearsolenoid s1

FMI 5 in circuit SA forward gear
- Reduced gearshifting performance
Action 302, SA-SF, description and measuring
FMI 6 in circuit SA forward gear
109

FMI 5 in circuit SD reverse gear
FMI 6 in circuit SD reverse gear
110

FMI 5 in circuit SB 1st gear
FMI 6 in circuit SB 1st gear
111

FMI 5 in circuit SC 2nd gear
FMI 6 in circuit SC 2nd gear
112

FMI 5 in circuit SF 3rd gear
FMI 6 in circuit SF 3rd gear
113

FMI 5 in circuit SE 4rd gear
FMI 6 in circuit SE 4rd gear
114
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID52 Central lubrication

Reference 993, Diagnostic tools, description

993, Description
FMI 1 Pump unit with CU 9901)low lubricant level
- -
Action
FMI 5 Pump unit with CU 9901)Error in electrical circuit
valve in Pump Unit (CU 9901)
FMI 7 Pump unit with CU 9901)the lubrication pressure has not been reached during
the lubrication cycle.
- No greasing - Air in system
- Amber central warning - inner leakage
- Shift valve does not drain
- electrical error in pressure sender cir‐
cuit
- Low ambient temperature or too high
viscosity on lubricant
993, Bleeding air
993, Dosage valve, checking internal leakage
FMI 12 Pump unit with CU 9901)Combination of FMI 5 and 7
- No greasing valve in Pump Unit (CU 9901)
115
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID53 Clutch slip

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: Extensive slip‐
FMI 7 ping in transmission
- Max. engine speed is limited to 1500 - Worn out clutches
rpm by the transmission protection
function
- Central warning
Action
116
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID54 Current gear

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: overspeed on
FMI 0 gear 1, 2 or 3
- Central warning - Overspeed transmission
Action
117
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID66 Secondary Steering Unit

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: invalid type of
FMI 2 secondary steering unit
- Amber central warning - Parameter error
Action VCADS Pro test17030-3 Parameter, programming
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the sec‐
FMI 7 ondary steering pressure < min. test pressure (parameter HKV) longer than the
test time (parameter HKU)
- Red central warning - Fault in the hydraulic system
Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: Ignition switch
FMI14 in ON (I) position voltage too low (VA64)
- Red central warning - Error in electrical circuit
118
Regarding: L90F
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID77 Hydraulic Pump

FMI 5 in circuit
FMI 6 in circuit
119
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID96 Rail pressure system


Fault mode Detection conditions: The engine control unit (E-ECU) registers: that the rail pres‐
FMI 0 sure control is not working correctly
- Red central warning - Defective fuel control valve
- Full fuel flow delivery - Defective rail pressure sensor
- Also sets MID 128 PSID 97 FMI 14 - Defective injectors
lower than 2 km/h
Action
- Max. speed is limited to 1100 rpm by - Defective rail pressure sensor
the engine protection function - Pressure relief valve locked in open
- Torque reduction position
- Defective injectors
- High pressure leakage
- Low pressure circuit
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: Low rail pressure
- Red central warning - Air in fuel system
- Engine difficult to start - Defective fuel control valve
- Engine shut off - Pressure relief valve locked in open
- Max. speed is limited to 1100 rpm by position
the engine protection function - Defective injectors
- Torque reduction - High pressure leakage
Action
120
- Max. speed is limited to 1100 rpm by - Defective injectors
the engine protection function - Pressure relief valve unwanted open‐
- Torque reduction ing
- High pressure leakage
Action
121
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID97 Pressure Release Valve


Fault mode Detection conditions: The engine control unit (E-ECU) registers: Leakage when
FMI 0 the pressure relief valve is open
- Max. speed is limited to 1100 rpm by - Defective fuel control valve
the engine protection function - Pressure relief valve locked in open
position
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: Pressure relief
FMI 7 valve stuck closed
- Red central warning - Pressure relief valve stuck closed
lower than 2 km/h
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: High common
FMI 11 rail pressure when the pressure relief valve is open
- Max. speed is limited to 1100 rpm by - Pressure relief valve stuck closed
the engine protection function
Action
Fault mode Detection conditions: The engine control unit (E-ECU) registers: Pressure relief
FMI 14 valve is open
- Red central warning - Fuel control valve stuck open
- Max. speed is limited to 1100 rpm by - MID 128 SID 42 Fuel control unit
the engine protection function if vehi‐ - MID 128 PID 164 Injection control
cle speed is higher than 2 km/h pressure
- Engine is shut down by the engine - MID 128 PSID 096 Common rail pres‐
protection function if vehicle speed is sure
lower than 2 km/h - MID 128 PPID 435 Engine torque
Action
122
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID200 Data Link, MID128

Reference 300, Communication with data buses

FMI 9 The instrument control unit (I-ECU) registers: that bus communication is missing
with E-ECU on CAN1/J1939
- Leads in control link short-circuited to
each other
- Short circuit to voltage
Action 302, SAE J1939/CAN1 control link, description and measuring

with E-ECU on J1708/J1587
- Defective voltage feed or ground con‐
nection to the control unit which do not
send data on the bus
302, Power supply E-ECU, description and measuring
123

Reference

FMI 9 The engine control unit (E-ECU) registers: that bus communication is missing with
V-ECU on CAN1/J1939
- Central warning - Short-circuit to voltage on control link
(SAE J1939)
- Short-circuit to frame ground on con‐
trol link (SAE J1939)
- Leads in control link (SAE J1939)
short-circuited to each other
124

Fault mode Detection conditions: The climate control unit (ECC) registers: that bus commu‐
FMI 12 nication is missing with I-ECU on J1708/J1587
125

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that bus com‐
FMI 9 munication is missing with I-ECU on CAN1/J1939
each other
FMI10 munication is missing with I-ECU on CAN2/J1939
each other
FMI 12 munication is missing with I-ECU on J1708/J1587
126

Reference
Fault mode Detection conditions: The vehicle control unit 2 (V2-ECU) registers: that bus
FMI 9 communication is missing with I-ECU on CAN1/J1939
each other
FMI10 communication is missing with I-ECU on CAN2/J1939
each other
FMI 12 communication is missing with I-ECU on J1708/J1587
127


with V2-ECU on CAN1/J1939

FMI10 The instrument control unit (I-ECU) registers: that bus communication is missing
with V2-ECU on CAN2/J1939

with V2-ECU on J1708/J1587
302, Power supply V2-ECU, description and measuring
128

Fault mode Detection conditions: The instrument control unit (I-ECU) registers: that bus com‐
FMI 9 munication is missing with V-ECU on CAN1/J1939
each other
FMI10 munication is missing with V-ECU CAN2/J1939
each other
FMI 12 munication is missing with V-ECU on J1708/J1587
302, Power supply V-ECU, description and measuring
129
Parameter Identification (PID, PPID) or Subsystem Iden‐ PSID238 Data link, MID146

FMI 12 munication is missing with ECC on J1708/J1587
302, Power supply ECC, description and measuring
130
MID128 SID211 (SID211)
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID211 Sensor Supply Voltage #2 (+5V DC)

Machine display, text presentation SID211
Reference
FMI 3 is above 5.505 V
- Incorrect values from engine's sen‐
sors generated
FMI 4 is below 4.495 V
- Incorrect values from engine's sen‐ - Defective sensor
sors generated
131
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID216 Other ECUs Have Fault Codes Effecting Operation

Fault mode Detection conditions: The instrument control unit (I-ECU) registers: that the sys‐
FMI 9 tem has minor problem which do not affect any safety related functions
- Central warning - Bus communication is missing with
- High or low temperature in the cabin ECC on J1708/J1587
Action Solve the other error codes regarding bus communication
Fault mode Detection conditions: The instrument control unit (I-ECU) registers: there are
FMI 12 severe problems related to safety or the systems ability to perform basic func‐
tionality
- Central warning - Bad voltage feed or ground connec‐
- The machine shifts to neutral during tion to any of the ECU-s
operation - More than one data bus not functional
Fault mode Detection conditions: The instrument control unit (I-ECU) registers: that the safety
FMI 14 margin is reduced and hence the vehicle may not be operated at full speed
- Central warning - One bus is down but redundant path
- Limited to 2nd gear 'Limp Home' for data exists
132
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID216 Other ECUs Have Fault Codes Effecting Operation

Fault mode Detection conditions: The vehicle control unit (V-ECU) registers: that the safety
FMI 12 margin is reduced and hence the vehicle may not be operated at full speed
- Central warning - Reduced computer communication
- Limited to 2nd gear 'Limp Home' - Erroneous signal from gear selector
- Erroneous signal from accelerator
pedal
Action Check for error codes related to the possible causes
133
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID231 SAE J1939 data link

Reference
Fault mode Detection conditions: No messages arriving on the control link (SAE J1939)
FMI 2 (EB51/EB55)
- Central warning - Short-circuit to voltage on control link
- The constant speed control function (SAE J1939)
does not work - Short-circuit to frame ground on con‐
trol link (SAE J1939)
- Leads in control link (SAE J1939)
short-circuited to each other
134
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID232 5 V supply

Reference
- Incorrect values from engine's sen‐
sors generated
- Incorrect values from engine's sen‐ - Defective sensor
sors generated
135
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID240 Programme memory

Reference

- Red central warning - VCADS Pro software or computer
- Engine does not start problem
Action Parameters should be checked if malfunction has occurred in connection with
programming
If malfunction has occurred during operation, the E-ECU should be re-pro‐
grammed or replaced
136
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID253 Calibration memory EEPROM

Reference

FMI 2
- Red central warning - Self-test error in engine control unit
- Engine does not start
programming
grammed or replaced

FMI 12
- The engine does not start
programming
grammed or replaced
137
Parameter Identification (PID, PPID) or Subsystem Iden‐ SID254 Controller 1

Reference

Action Reprogramme the control unit
If the fault remains:
Replace the control unit (internal fault in the control unit)


138
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Ref. no. VOE 21 A 1003026 English
Printed in Sweden 2007-01 CST
Volvo, Eskilstuna

3 Electrical and Diagnostics

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3 Electrical and Diagnostics

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VOLVO CONSTRUCTION EQUIPMENT

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Always check for machine display messages, warnings and error

Machine display message

Reference 993, Diagnostic tools, description

Fault mode diagnosis

Machine display message

Reference 256, Preheating, description

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 263, Cooling fan, description

Fault mode diagnosis

Machine display message

Reference 263, Cooling fan, description

Fault mode diagnosis

Machine display message

Reference 460, Description

Fault mode diagnosis

Machine display message

Reference 550, Parking brake, description

Fault mode diagnosis

Machine display message

Reference 500, Braking system, description

Fault mode diagnosis

Machine display message

Reference 924, Hydraulic attachment bracket, description

Fault mode diagnosis

Machine display message

Reference 331, Booting sequence

Fault mode diagnosis

Machine display message

Reference 230, Fuel system, description

Fault mode diagnosis

Machine display message

Reference 263, Cooling fan, description

Fault mode diagnosis

Machine display message

Reference 660, Comfort Drive Control (CDC), description

Fault mode diagnosis

Machine display message

Reference 660, Comfort Drive Control (CDC), description

Fault mode diagnosis

Machine display message

Reference 272, Hand Throttle

Fault mode diagnosis

Machine display message