Metal roof roll forming machine

(Please use 3 phase four lines’s leakage tutamen. Before installation, be sure to cut off the
power supply)

(Please check the control cabinet internal connection if there is a transportation cause loose
terminal)

(Amateurs do not free to change the internal line, in order to avoid has the danger).

Anytime, you can’t put your hands and other things into the knife edge. The operate people
should know some electric equipment and how to operate the machines experience, if it is
necessary, you should ask professional people to do it.

Electrical cabinet should avoid exposed to the sun and rain. Counter should avoid hard things
to strike. The counter is not in the range of guarantee.

Slide and mould and other glide parts, please notice often filling lubricating oil, and please
check and fix all the parts of screw frequently.

The equipment must connect with the safe ground wire

The machine power source is three fire one zero, three fire lines connect connector bar A，B,
C (1,2,3) separately, zero line connect N (10), and connect value public zero line, U,V,W ( 4,5,6)
connect roll forming machine. U1,V1,W1 (7,8,9) connect the motor of oil pump. Roll setting
valve control line connect K1 (11)，Rise knife value control line connect K2 ( 12 ).

SET key correct select keys; ENT key confirmation key.ESC is “have produced length reset” key,
ALM is “ have produced pieces reset” key, ∧,∨ change the pictures key. CLR key is when correct
the dates reset” key, 0——9 is choose numbers keys directly.
Operation:

2 Setting

Press 1,2,3 to choose languge, such as chinese language, press 1 to change the picture to
production picture.

This computer can set A,B,C three orders at the same time, the machine will be as A-B-C to
work, so, when it work, you can’t reversed order to set the order, if the order is not your
requirement, you can set it 0 number. Press SET key, it will show cursor, go on pressing SET,
you can choose cursor position, then enter number keys to input, after finish, press ENT key
input the computer. That time, the cursor will move next page by itself. Setting steps finished,
go on pressing SET key, the cursor will disappear. Please notice, when setting state, please
don’t press picture change key.

Reference: When show the working picture, press SET key one time, A number inverse, press
SET again, B length number inverse, the rest can be done in the same manner, at the last,
cursor disappear. When the dates change black, then you can change it, then press number
keys again, from high to low. Such as : 15 pieces; input 1.5,3 meters 4, input 3.400mm,after
changed the dates, you must press ENT key, or it will not work.

3 Open pump

Press oil pump start key, please notice the direction of oil pump motor.

5 Flush

Press going forward key on the forming machine, Making the sheet going out the knife edge,
press shears fall, cutting down the sheet, press shears rise, making the knife rise to toplimit
position.

5 Reset

When it show the working state, press ALM key,and reset the present piece; Press ESC key,
reset the present length.

6 Start)

After set all the part,open automatic switch deasil, the machine will start to work based on the
setting dates.
7 Stop

After finish the work, the machine will stop by itself,or twist automatic switch widdershins, and
close automatic.

after the machine autostop, the picture will show like the following

all the orders had been finished, press ALM exit)

At this time, twist automatic switch widdershins, and close automatic. Press ALM key again and
exit. If you don’t press exit key for a long time, you should press 1 key one time, and then press
ALM key again.

8 Adjust

If the length of the sheet is not same with your requirement, press ∨ key to adjust picture.

On the base of orginial compensation dosage, Re adjust compensation dosage add and
compensation dosage reduce.( the length before revise + compensation dosage add-
compensation dosage reduce= the length after revise).

The redurce distance is used by frequency changer, as usual is 200mm, the dates on the
oridinary machine, it is no meaning.

Beside, this machine can change counter or technical wheel at will)

The number of pulse origional calculation formula is: four times counter image
resolution*1000/ counter wheel perimeter.(mm)

The exact pulse calculation formula is: The present pulse factor * show length/ actural
measuring length.

After cutting ,automatic back off is after the cutting knife cut down the materials, the cutting
knife don’t rise for a monment, back off some length (mm), the knife rise, so that when cutting
knife rise,it can prevent the knife bringing the sheet.

Alarm trouble removal

First, the machine has many self-protection and trouble self-checking function,it will decided
the show on the picture, can according the show content to remove trouble places:

Encoder don’t have signal: encoder broken or encoder signal time-out production.

Upper limited open way: The upper limited adjust not good or broken, or the rising knife
time-out production, or valve broken, and can’t rise the knife.

Lower limited open way: The lower limited adjust not good or broken, or the falling knife
time-out production, or valve broken, and can’t fall the knife.

Upper limited short out: the process of falling knife, the upper limited switch can’t be off,
it is mainly the upper limited adjust not good or broken.

5
Lower limited short out:the procee of rising knife,the lower limited switch can’t be off, it is
main the lower limited adjust not good or broken.

other Alarm trouble removal

Manual can work, automatic can’t work:

1

Have cut pieces ≥setting pieces.The solving way: Reset the present pieces ( Press ALM key
one time).

2
Pieces or length are not setted.
3
Automtaic button broken.( you can choose any brand LAY3 knob to instead.

Manual and Automatic all can’t work, the screen can’t show:

1
The power source is off normal.

2
Blown fuse. Solve way:change and check valve line, and have a look if it brokes ( the type
of fuse is 6A).

Manualand automatic all can’t work, the oil pump also can’t open, the
voltmeter show below 200V, the screen can show:

Zero line cut down, please check the outside line of the computer.

cut knife manual can’t rise

First, check the value direction light of hydraulic station,when press rising knife button, if
the electric value direction light is light. If the value light, as usual, the value line circle burn
up or hydraulic bug.
2
If the light of value can’t light, please check when press the rising knife button,if the rise
knife relay can work ( as usual, it will make “dadada“ voice.

3
If usual, as usual the line between distribution box and hydraulic station is cutted down, or
the relay broke.

4
If it is unnormal, please check if the PLC has input and output signal, press the rising knife
button, check if the light below PLC is light, and the light up is light.
cutting knife manual can’t fall down

Reference cutting knife manual can’t rise).

When it is automatic,the cutting knife falls down, and don’t have time to come back, the main
machine start:

The switch of Upper limited short out broken, or can’t adjust well.

When it is automatic,the cutting knife falls down, it alwayscutting down and don’t come back:

The switch of lower limited cutting down broken, or can’t adjust well.

So long as open automatic, the cutting knife will rise always:

The switch of Upper limited cutting down broken, or can’t adjust well.

So long as open the oil pump, the knife will up and down always:
1
The value is related with the action lock. The solve way: Close the oil pump, Stabbed with a
screwdriver intermediate the ends of the solenoid valve the manual reset pin ( do it as the arrows
in picture 1), from shallow side start to poke first, then from two ends poke come and back, Until to
feel flexible Caixing hand poke under.

2
If the solenoid valve is often jammed oil , should change and cleaning solenoid valves。