FLOUR MILL PLANT

(WHOLE WHEAT FLOUR & CHAKKI ATTA)

[EIRI/EDPR/3926] J.C.: 2048XL

INTRODUCTION

Atta (wheat flour) is one of the staple and basic foods to Indians not only that, it is
basic food ingredients for all the men lives in the world.

Wheat is grown in most parts of the world, from near-arctic to near-equatorial

latitudes. It is the most important crop among the cereals by area planted and is
followed in importance by corn, barley and sorghum. The amount of wheat traded
internationally exceeds that of all other grains. Furthermore, the protein and
caloric content of wheat is greater than that of any other food crop. Most wheat is
consumed in the form of baked goods, mainly bread; therefore, wheat grains must
be milled to produce flour prior to consumption. Wheat is also used as an
ingredient in compound feedstuffs, starch production and as a feed stock in
ethanol production.

Atta is manufactured from wheat which is cultivated in the winter session or just
before it. Though there is development of tissue culture base seeds which can be
cultivated throughout the year. Wheat has been collected from wheat field and
store it in the godown and it has gone through for further processing.

Chakki plants are only used to produce whole wheat atta with full fibers with the
same aroma of stones and taste you get from local street vendors. Rollers are used
to damage the starch and extract fibers from the wheat flour, which is used in
bakery products like bread, biscuits etc. The processing of whole wheat to wheat
flour is generally concentrated in a few large mills. The resulting flour is used to
make bread, biscuits, pasta, and other products. Because of its widespread
geographic distribution, acceptance, stability, and versatility, wheat flour is a
suitable vehicle for delivering micronutrients to mankind.

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 CONTENTS

INTRODUCTION
COMPOSITION OF WHEAT
PROTEIN CONTENT
PROJECT LOCATION
DECIDE LOCATION
AVAILABILITY OF RAW MATERIAL
AVAILABILITY OF UTILITIES
AVAILABILITY OF LABOR
LOCATION OF THE PROJECT: - GHAZIABAD
CITY MAP:-
CLIMATE
TRANSPORT
ROAD
DELHI METRO
AIR
USES & APPLICATION OF WHEAT FLOUR
PROPERTIES
MARKET SURVEY
AASHIRVAAD ATTA
LAXMI BHOG ATTA
SHAKTI BHOG ATTA
NATURE FRESH SAMPOORNA CHAKKI ATTA
ANNAPURNA FARM FRESH ATTA
FORTUNE CHAKKI FRESH ATTA
ORGANIC TATTVA WHEAT FLOUR
PRODUCTION VOLUME OF WHEAT FLOUR IN INDIA FY 2015-2020
PRODUCTION VOLUME OF WHEAT FLOUR* ACROSS INDIA
FROM FINANCIAL YEAR 2015 TO 2020 (IN 1,000 METRIC TONS)
WHEAT FLOUR MARKET:
WHEAT FLOUR MARKET: DYNAMICS
WHEAT FLOUR MARKET: SEGMENTATION
WHEAT FLOUR MARKET: REGIONAL OUTLOOK
WHEAT FLOUR MARKET: KEY PLAYER:
TRADITION OF URBAN AND MODERN LIFESTYLES
RISE IN AWARENESS ABOUT GLUTEN-FREE PRODUCTS
PROJECTED DEMAND FOR WHEAT FLOUR (TONNES)
WORLD WHEAT EXPORTER COMPETITION TO INCREASE
COMPOSITION OF FLOUR
THE WHEAT HAVING THE FOLLOWING COMPONENTS:

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GERM:
GLUTEN:
STARCH:
VITAMINS:
IRON:
ANALYSIS OF FLOUR:
MOISTURE:
MALTOSE FIGURE:
REAGENTS:
ACETIC ACID REAGENT:
POTASSIUM IODIDE:
SOLUBLE STARCH SOLUTION:
METHOD:
ASH:
COLOUR:
BLEACH FIGURE:
PH:
GRANULARITY:
ACIDITY: -
LIST OF MACHINERY
ATTA CHAKKI PLANT (MINI FLOUR MILL) – 50 TPD
INDUSTRIAL FLOUR MILL PLANT WITH PLANT SHIFTER – 200 TPD
MANUFACTURING PROCESS
RAW MATERIAL REQUIRED: -
PLANT & MACHINERY REQUIRED:-
PROCESS DESCRIPTION:-
SO IT IS BETTER TO PURCHASE FROM A FARMER.
STATUTORY / GOVERNMENT APPROVALS
TRAINING CENTERS AND COURSES
PROCESS FLOW DIAGRAM
LAYOUT FOR 200 TON FLOUR MILL
CLEANING AND CONDITIONING
CLEANING:
CONDITIONING OR TEMPERING BY SUN THAT IS SUN DRYING PROCESS
QUALITY AND GRADE
QUALITY:
GRADE:
RAW MATERIAL SUPPLIERS
MACHINERY SUPPLIERS
MACHINERY PHOTOGRAPHS
VIBRO PURIFIER
BRAN REMOVER EMERY ROLL
GRAVITY SEPARATOR
SCREW CONVEYOR

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RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

COST ESTIMATION
Plant Capacity 240 MT/Day
Land & Building (8000 sq.mt.) Rs. 5.95 Cr
Plant & Machinery Rs. 1.97 Cr
Working Capital for 1 Month Rs. 37.18 Cr
Total Capital Investment Rs. 48.90 Cr
Rate of Return 60%
Break Even Point 22%

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