HDFO-30 Technial Book

Suzhou Hengda Purification Equipment Co.
, Ltd Technical Proposal
Technical Proposal
PSA Oxygen Generator
Model：HDFO-30
Reference No.: HD2008151525
This proposal is designed for One Set PSA Oxygen Generator
O2 Capacity: 30Nm³/H, O2 Purity: 93±2%, O2 Outlet Pressure: 150Bar
To From
I. About HENGDA
Suzhou Hengda Purification Equipment Co., Ltd is located in Suzhou City, which is the Chinese hometown of Gas Equipment. Our
company is professionally engaged in developing and manufacturing Gas Generation Equipment.
As a professional manufacturer engaged in research, production and development of Gas and Water equipment, Hengda can provide
customers with PSA Nitrogen Generator and Nitrogen Purification Equipment, PSA Oxygen Generator, VPSA Oxygen Generator,
Hydrogen Generator by Ammonia Decomposition for HDAQ series and HDFC series, High Purity Hydrogen Purification Device for
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The Complete Solution for Industry Gas PSA Air Separation and Purification PSA Oxygen Generator
Suzhou Hengda Purification Equipment Co., Ltd Technical Proposal
HDFQ series, Gas Recovery Equipment, Air Purification Devices, etc. We also can provide a variety of gas supply solutions
according to customer requirements, and provide users with repair and maintenance, technical training and technical advice in respect
of nitrogen, oxygen, hydrogen generating equipment and related equipment.
The goal of HENGDA is to provide its customer with gas separation equipment together with best technical service. So the customers
are able to produce premium quality product with premium efficiency.
Quality is the life of an enterprise and service is the foundation of cooperation, so we always adhere to the principles of ‘creating the
future with quality and creating the brand with services’, committed to providing users with the best products and the most
satisfactory services.
II. Technology Process of Oxygen Generating System
1. Principle of PSA Oxygen Generator
The PSA Oxygen Generator is an air separation unit which is based on molecular
sieves selective adsorption of nitrogen from air and can continuously generate gas oxygen with
a purity 90-95% at ambient temperature, and the adsorbed nitrogen can be desorpted by
decreasing the adsorbed bed pressure resulting cyclical adsorption-desroption operation.

2
2. Technology Flow Introduction
This PSA Oxygen Generating System is composed of Compressed Air System, Compressed Air Purification System, PSA Oxygen
Making System, etc.
Air compressor provides compressed air with certain pressure;
Air purification system purifies compressed air by removing the dust, oil and water;
Oxygen and nitrogen separation system produce qualified oxygen gas with PSA technology;
3. Advantages of PSA Oxygen Generator
The traditional method of obtaining oxygen is to liquefy air and then carry out distillation at temperatures
of around -180℃.
Technology process is very complex, total cost for making oxygen is very high.
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Suitable for making oxygen ≥99.5% and multi-component gas.
The PSA generator can be operated under normal atmosphere, and its advantages are listed as following:
 Low Production Cost.
 Simple Process and Less Equipment, High Automation and Operation Convenience.
 Quick starting and easy stopping. The system can provide product gas in 30 minutes after starting
and also can be operated intermittently.
 Low working pressure and safely.
 Good flexibility. The purity and output for oxygen can be easily adjusted.
Suitable for the filed needing only oxygen gas <95% .
III. Technical Parameter for PSA Oxygen Generator
Specifications Notes
Model No. HDFO-30 ——
O2 Flow 30Nm³/H ——
O2 Purity 93%±2% ——
O2 Discharge Pressure 150Bar ——

Voltage and Frequency 110V 1P 220V 3P 60HZ ——
O2 Dew Point －70℃ Atmospheric
Mode of operation Full automatic ——
Design Working Conditions
Relative Humidity ≤80% ——
Dust Content In The Air ≤200mg/m³ ——
H2S,SO2 Content In The Air ≤0.25mg/m³ ——
CO2 Content In The Air ≤600ppm ——
CnHm Content In The Air ≤0.05mg/3 ——
1. Official Quotation
Regular Lead Time: Local altitude <1500m —— 30days after deposit
received and artwork confirmed. Quote Date: 2020 /08/15
Payment terms: 30% deposit T/T in advance, 70% balance before shipping. Quotation Expiry: 40 days
Total Power Total Price

Item Name Performance Quantity
（KW） (FOB Shanghai)
Transformer -------------- 1 Set -------------- USD3000
Air Output : 6.8m³/min
Screw Air Compressor 1 Set 37 KW (380V 3P 50HZ) USD 4500
Working Pressure: 0.8Mpa
3-Grade Filters(C/T/A) Flow Rate: 11m³/min 3 Sets -------------- USD971

Air Compressing Residual Oil Content: ＜0.001 ppm
&Air Purification Active Carbon Filter Dust Particles: ＜0.01 micrometers 1 Set -------------- USD 515
System
Refrigerated Dryer Flow Rate: 8.8m³/min 1 Set 1.47KW (220V 1P 50HZ) USD1,235
Air buffer Tank Volume：0.6m³ / Design pressure: 0.8Mpa 1 Set -------------- USD353
PSA Oxygen Generator O2 Purity: 93%±2% O2 Flow: 30Nm³/h 1 Set 0.8 KW (220V 50HZ) USD 17000
Energy-saving
--------------- 1 Set ------------- USD735
PSA Oxygen coordinated control system
Generating System
O2 Buffer Tank Volume: 0.6m³ / Design pressure: 0.8Mpa 1 Set -------------- USD 459
Stainless steel sterilizing filter Flow Rate: 1m3/min 1 Set -------------- USD$ 515
Oxygen Oxygen Booster Capacity: 30Nm3/h Outlet pressure: 150bar 1 Set 3.8KW (380V 3P 50HZ) USD30000
Compressing
System Filling station With 5 pcs filling ramps 1 Set -------------- USD515
Wooden case packing 1 Set -------------- USD441

Total < 43.07KW USD 60239
2. Main Parts Performance

I. Transformer
Item Transformer
Brand JinBian
110V/220v 60HZ Transform to 220V/380v 50HZ

Function
case material Iron + antisepsis plastic spraying
II. Air Compressor
Item Screw Air Compressor
Brand Hanbell
Type AA6-37A
Air Output 6.8m3/min
Inlet Pressure 0.8Mpa
Function Provide compressed air.
Power 37KW 380V 3P 50HZ
Weight 900kg
Dimension 1450*900*1200mm
Item Refrigerated Dryer
Brand Zhongsu Hengda
Type HD0080
Power 1.47KW 220V 1P 50HZ
Function Cooling compressed air and removing water.
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The Complete Solution for Industry Gas Air Separation and Purification PSA Oxygen Generator
III. Adsorption Dryer
Item Adsorption type Dryer
Brand Zhongsu Hengda
Type HDX0080LH
Consumption 8.8m3/min
Power 1.47KW 220V 1P 50HZ
Function removing water
IV. Sterilizing Filter
Item Stainless Steel Sterilizing Filter
Model HDE-16
Air Filtering Capacity 1m3/min
Application Specifically use for medical industry.
V. Filters
Item First-grade Filter Second-grade Filter Third-grade Filter
Model C-36 T-36 A-36
Air Filtering Capacity 11Nm³/min 11Nm³/min 11Nm³/min
Residual Oil Content ＜5 ppm ＜1.0 ppm ＜0.001 ppm
Suitable for a large Suitable for liquid water Suitable for water vapor
Water Content
number of liquid. filter. coalescence.
Dust Particles ＜3 micrometers ＜1 micrometers ＜0.01 micrometers
Suited to filter out liquid water, oil and

Function
solid particles from the compressed air.
VI. Active Carbon Filter
Item Activated carbon efficient degreasing protectors
Model HDT-36
Air Filtering Capacity 11m³/min
Residual Oil Content ＜0.001 ppm
Carbon molecular sieve will completely lose

analytical ability, if it’s poisoned by oil. Degreaser is
Function
the safety and security of preventing carbon
molecular sieve from the oil poisoning.
VII. O2/N2 Separation System
Item Specifications Notes
Model HDFO-30 HENGDA
O2 Flow Rate 30Nm³/h Standard
Compressed Air
6Nm³/min Standard
Consumption
O2 Purity 93%±2% ------
Output Pressure 150Bar ------
O2 Dew Point －70℃ Atmospheric
Power 0.8 KW 220V 1P, 50HZ
Operation Full-automatic Skid-mounted
VIII. Gas Buffer Tank
Name Air Buffer Tank O2 Buffer Tank
Volume 0.6m³/ 0.8Mpa 0.6m³/ 0.8Mpa
Material Carbon Steel Carbon Steel
Provide a stable source of O2

Function Save compressed air.
for oxygen compressor
IX. Oxygen Compressor
Item Oil- Free Oxygen Booster
Brand BAILIAN-China
Type GOW-30/4-150
Flow rate 30m3/h
Inlet Pressure 4bar
Outlet Pressure 150bar
Power 3.8 KW 380V 3P 50HZ
X. Oxygen Filling Station
Item Oxygen Filling Ramp
Filling Head 5pcs
The connection of oxygen generator with cylinders

Function
and filling the oxygen to cylinders.
No. Item Name Specification QTY Remark

1. Air Compressing and Purification System
10
(1) Transformer -------------- 1 Set Jinbian
(2) Screw Air Compressor G37 1 Set Atlas Copco
(3) Refrigerated Dryer HD0080 1 Set Zhongsu Hengda
(4) C-grade Filter C-36 1 Set Hankison, filter element Life time>6months
(5) T-grade Filter T-36 1 Set Hankison, filter element Life time>6months
(6) A-grade Filter A-36 1 Set Hankison, filter element Life time>6months
(7) Active Carbon Filter HDT-36 1 Set Zhongsu Hengda
(8) Active Carbon HT Some Liyan JiangSu, Life time>6months
(9) Auto-Drainer OPT-A 2 Sets JORC
(10) Air Buffer Tank 0.6m³/ 1.0Mpa 1 Unit Professional Pressure Vessel Factory
2. PSA Oxygen System
1) PSA Oxygen Generator HDFO-30 1 Set Zhongsu Hengda
(1) Adsorption Tank —— 2 PCS Professional Pressure Vessel Factory
(2) Molecular Sieve MS-500 Some High Quality made in China
(3) Muffler HDJ-30 1 PC Zhongsu Hengda
(4) Electromagnetic Valve 4V210-08 1 Set AirTAC Taiwan
(5) Pneumatic Valve DN Series 1 Set Burkert Germany
(6) Pipeline Globe Valve DN Series 1 Set AirTAC Taiwan
(7) Glove valve for flow meter DN Series 1 Set AirTAC Taiwan
(8) Flow Meter 3.1-31Nm³/h 1 Set Changzhou Instrument
(9) Electric Cabinet JXF5040 1 Set Zhongsu Hengda
(10) Oxygen Analyzer P950 1 PC Shanghai Changai
(11) PLC S7-200, Smart 1 Set Siemens Germany
(12) Relief Valve for sample gas ------ 2 PCS AirTAC Taiwan
(13) Fault self-diagnosis system —— 1 Set Zhongsu Hengda
(14) Pressure Gage YA-100 4 PCS Fuyang Huake
(15) Pipeline, Bracket, Pedestal —— 1 Set Zhongsu Hengda
Oxygen Purity sound alarm

(16) —— 1 Set Zhongsu Hengda
system
2) O2 Buffer Tank 0.6m³ /0.8Mpa 1 Unit Professional Pressure Vessel Factory
3. Equipment Configuration Table
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3.Oxygen Compressing System
(1) Oxygen Booster GOW-30/4-150 1 Unit Bailian-China
(2) Filling station —— 1 Unit Zhongsu Hengda
4. Utilities
User is responsible for providing water, electric power and space for equipment installation.
Environment Temperature: ≤38℃ with good ventilation condition.
Installation requirements:
a. Equipment should keep in a dry, clean and well-ventilated warehouse and clean the warehouse from
corrosive substances. Waterproof cloth must be used when stored in open-air or in delivery and do
not touch with the floor directly.
b. In door temperature should keep in -20℃ to 40℃ , humidity ≤80% when install the equipment. If
in special situation installation must be outside, do not forget rainproof, waterproof and dustproof.
c. Crane and forklift to help to rise and fall the equipment. Keep the floor flat. Keep more than
800mm space from the wall or other equipment. Sewage draining exit should connect with pipe to
out of the equipment.
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5. Services for Users
Hengda has an engineering and technical team which can always give you the most professional
supports and services.
1. All equipment will be checked and tested before shipment to ensure they operate well.

2. Our engineers will provide the installation guide, debug and application training.
Engineers will conduct professional training to the stuff, including the principle of equipment,
structure and function, the routine maintenance, the use of plant and solutions. Trainings enable the
user's staff to have the ability of independent operation, maintenance and trouble shooting.
3.Hengda provide 24 hours hotline support. Engineers will response within 1 hours once received
response from user.

4. Hengda provide guarantees for the equipment in 12 months. During the warranty period, any defects,
faults and damage caused by our design, craftsmanship, manufacturing or material defects and any
other issue caused by our company shall be handled by us without any charge. And out of the warranty
period, we continue to provide service.
5.Hengda maintains adequate spare parts inventory in the types of user’s equipment, and provides user
with the concessions supply of accessories and free technical advisory services.
6.Service (Optional)
If end user requires the on-site supervision, installation instruction, commissioning or training service
from supplier, they should afford all cost of the round-trip tickets, accommodation and three-meals,
130US$/ Day /engineer and translation fee.
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IV．Standards, Certificates and Pictures
Standards for Equipment manufacturing and Inspection

No Standard Item
1 GB/150-2006 《Steel pressure vessel》
《Pressure vessel with thick carbon steel and low alloy steel hot-rolled
2 GB6654-86
steel plate》
3 B/T12243-89 《safety valves》
4 GB/T12241-2001 《Safety valves-General requirements》
5 GB/T8163-2003 《Transmission fluid use Seamless steel tubes》
6 GB/T9115.1-2000 《Steel pipe flanges, gaskets, fasteners》
7 GB/T13306-2008 《Scutcheon》
8 GB50093-2002 《Construction and acceptance of automation instrumentation.》
9 GB191-90 《Packing the storage and transportation logo》
10 GB10893-2008 《Compressed air dry specifications and test.》
11 GB/T13384-92 《Mechanical and electrical products packaging technical requirements》

《Freon refrigeration device with auxiliary equipment types and basic
12 ZBJ73032-73035-89
parameters》
《Freon refrigeration device with auxiliary equipment technical
13 ZBJ73036-73039-89
conditions》
14 JB4730-94 《Nondestructive testing of pressure vessels》
15 GB/T 3864-2008 《Industrial nitrogen》
16 GB/T8979-2008 《Pure O2、High-purity O2、Ultra-high purity oxygen》
17 GB/T-14295-93 《Air filter》
18 JB39-64-85 《The pressure vessel welding procedure qualification》
19 JB3965-95 《Steel pressure vessel magnetic powder flaw detection》

《Boiler pressure parts welded joints mechanical properties and testing
20 JB1614-99
methods》
21 JB1150-73 《Pressure vessel steel plate ultrasonic testing》
22 JB39-64-85 《The pressure vessel welding procedure qualification》
23 JB2536-80 《Paints, packaging and transportation of the pressure vessel》
24 HG/T20615～20635-2009 《Pipe flange standard》
25 JB1157～1164-82 《Pressure vessel flange standards》
Certificates
14
15
16
17
Pictures for PSA Oxygen Generator
100Nm³/h
18
20Nm³/h (Cutting Iron)
60Nm³/h
19
20

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Suzhou Hengda Purification Equipment Co.

, Ltd Technical Proposal

PSA Oxygen Generator

II. Technology Process of Oxygen Generating System

1. Principle of PSA Oxygen Generator

decreasing the adsorbed bed pressure resulting cyclical adsorption-desroption operation.

2. Technology Flow Introduction

3. Advantages of PSA Oxygen Generator

Suitable for making oxygen ≥99.5% and multi-component gas.

III. Technical Parameter for PSA Oxygen Generator

Model No. HDFO-30 ——

O2 Discharge Pressure 150Bar ——

H2S,SO2 Content In The Air ≤0.25mg/m³ ——

Total Power Total Price

3-Grade Filters(C/T/A) Flow Rate: 11m³/min 3 Sets -------------- USD971

Wooden case packing 1 Set -------------- USD441

2. Main Parts Performance

110V/220v 60HZ Transform to 220V/380v 50HZ

case material Iron + antisepsis plastic spraying

II. Air Compressor

Item Screw Air Compressor

Air Output 6.8m3/min

Inlet Pressure 0.8Mpa

Function Provide compressed air.

Power 37KW 380V 3P 50HZ

Item Refrigerated Dryer

Brand Zhongsu Hengda

Power 1.47KW 220V 1P 50HZ

Function Cooling compressed air and removing water.

III. Adsorption Dryer

Item Adsorption type Dryer

Brand Zhongsu Hengda

Power 1.47KW 220V 1P 50HZ

Function removing water

IV. Sterilizing Filter

Item Stainless Steel Sterilizing Filter

Air Filtering Capacity 1m3/min

Application Specifically use for medical industry.

Item First-grade Filter Second-grade Filter Third-grade Filter

Model C-36 T-36 A-36

Air Filtering Capacity 11Nm³/min 11Nm³/min 11Nm³/min

Residual Oil Content ＜5 ppm ＜1.0 ppm ＜0.001 ppm

Dust Particles ＜3 micrometers ＜1 micrometers ＜0.01 micrometers

Suited to filter out liquid water, oil and

VI. Active Carbon Filter

Item Activated carbon efficient degreasing protectors

Air Filtering Capacity 11m³/min

Residual Oil Content ＜0.001 ppm

Carbon molecular sieve will completely lose

VII. O2/N2 Separation System

Item Specifications Notes

Model HDFO-30 HENGDA

O2 Flow Rate 30Nm³/h Standard

O2 Purity 93%±2% ------

Output Pressure 150Bar ------

O2 Dew Point －70℃ Atmospheric

Power 0.8 KW 220V 1P, 50HZ

Operation Full-automatic Skid-mounted

VIII. Gas Buffer Tank

Name Air Buffer Tank O2 Buffer Tank

Volume 0.6m³/ 0.8Mpa 0.6m³/ 0.8Mpa

Material Carbon Steel Carbon Steel

Provide a stable source of O2