HCD-H1600 ~~ SERVICE MANUAL ae Australian Model cDP-H3600 sPecinicarions Tacan coM138-5804 | | BuseD4 MINI HI-FI COMPONENT SYSTEM SONY.HCD-H1600 TABLE OF CONTENTS Pose 1, GENERAL 3 2, DISASSEMBLY: -- 5 3, ADJUSTHENTS 3-1 Wechanical Adjustments 3-2 Electrical Adjustments » 4, DIAGRAMS 4-1, Blookdiagran-- 4-2, Circuit Boards Location «++ 4-3. Semiconductor Lead Layouts 4-4, Printed Wiring Boards — Audio Section — (Former Type) 18 4-5, Printed Wiring Boards — hudio Section — (New Type) 2 4-6, Schematic Diagram — hudio Section — s+++se+esse05 2% 4-1, Printed Wiring Boards — 00 Section— 30 4-8, Schonatic Diagram ©D Section— 32 4-9, Waveforms 35 5, EXPLODED VIEWS 5-1. Front Panel Section 26 5-2. Chassis Section 231 5-3. CO Mechanise Section + 38 5-4. CD Mechanism Sect ion-2: “33 6. ELECTRICAL PARTS LIST: SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 4\, OR DOTTED LINE WITH MARK (ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB: LISHED BY SONY.HCD-H1600 SECTION 1 GENERAL This section is extracted from instraetion manual SEC Reler to he pages indicates in @ for use ofthe buttons rane rd Section EX splay window EMORY INERT button @ IMER SET button TE] TUNING PRESETTIVER +/- butions @ IE] PRESET/TUNING button and PRESET indicator @ I BAND button @ EJ Remote contel sensor IB] system Powe vation @ [B] Mic {microphone} LEVEL contr @ [el mix tic (mixing microphone) input jack (riniack) @ By CLOCK SET bution @ Id TIMER SELECT button @ [i] HEADPHONES lack (stereo miniack) @ Hl PLAY MODE buttons ‘CONTINUE button @ SHUFFLE button @ PROGRAM bution @ CHECK button @ [Bd EDIT/TIME FADE button @ [E] PRESET butlon and inccators @ [B] £0 (equalizer) ON/OFF button @ [Ey FUNCTION bution @ El VOLUME contra! @ [By WAKE UP euton @ [E} S-SUR (Simulate surroune) button ana inciestor @ [B DaFB (Oynamic Bass Feedback) buon and incicator @ 0 operation Butons 4 OPEN/CLOSE @ Step @ Pa Playipause @ fedea be DEL | Manual search Music Sensor (hen presse} @ oie tray @HCD-H1600 | Co syNCHRO (Cb synenraries recording button ane nestor @) {B NORMAL SPEED (normatepeed ubsing) Button ane indicator @) I) HIGH SPEED (rig-apoed bing) Suton ane nsistor IH Cassette nolaor (Dac 8) @ Ele tect tuton (Deck 8) ESET baton @ [F DOLBY WA (Oalby Nee Redeton) aston ® DIRECTION MODE burton @ GF] Cassone rolaer (Ceck ) {8 Tape operation butons (or Dock 8 ony PAUSE ® REC recording) @ [5 Tape operation batons tor Dees & ane 3} sabe Fe wining @ S00 @ Forward olay @ < Reverse olay 6 (eject baton (Deck 8) @ [5] DECK A/S solecton Button Display wincow CC) TIMER SELECT buton @ [CLOCK DISPLAY button @ [By Cassete deck select button DECK AVS selector @ 0 player seteet buton CO player operation butons @ TUNERIEQICO selector @ CHECK (60 player) @ BAND (tuner buton @ PHONO select buton © DAT select button @ ‘VIDEO select button ® S-SUR button @ DBFB button @ SLEEP timer button @ SYSTEM POWER button @ Tape operation butons © @® [il TINE bution @ [Bl PLAY MODE Bute @ IE] GLEAA button @ [Bl TUNERIEGICO numeric buttons @ B MEMORY button ® [5 VOLUME +1 control butons @ Jeo oN ® CURSOR CONTROL buttons @ saeae a B a eHCD-H1600 SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure inthe numerical order given, CASE — Oscrews(case)/M3x8 @bracker BACK PANEL POWER BLOCK _ @serews(BVTPS* 10) ZZ @screwsipane! 2.6 TP2) _ to 6 > Gh ~ @back pane! ~ ZL a Oserews(ease)MI8 @Remove the power block in the direction @screws(BVTP3 8) Oscrew(BVIT3%8) : shown by the arrow. cD BLock FRONT PANEL Oscrews/BVIPS 8) PANEL BOARD @knob(volume)—_ ~@flat wire(20 core) ~@ fiat wire(20 core) > —@serewsipane! 2.6 7P2) ie (13 pes) CD block @Femove the CD block in the direction shown by the arrow. @screws/BVTPS 8) pane! boardSECTION 3 ADJUSTMENTS ELECTRICAL ADJUSTMENTS CD SECTION Note: 1. CD Block basically constructed to operate with- out adjustment. ‘Therefore, cheek each item in order given. 2. Use YEDS-18 dise (3-702-101-01) unless otherwise indicated, 3. Use the oscilloscope with more than 10MM im- pedance. 4, Clean an object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks. S Curve Check ID Prete ee co 1 Coupee cclscope 10 tnt pint TP (FBO) on aes 5 re (VC) by lead wire. 80 board serch. (actuate the focus serch when disc table is moving in and out.) 4, Check the oscilloscope waveform (S curve) is symmetrical between A and B. And confirm peak to peak level within 3£1Vp-p. 5 cutve waveform symmetry Tex // \ within 322Ve-p fe ee AS we 5. After check, remove the lead wire connected in step 2 Not. ‘Tey to mesure several times to make sure that the ratio of A:B or B: A is more than 10:7. + Take sweep time as long as possible and light up the brightness to obtain best. waveform. RF Level Check ID} > TP (RF) Oey TP (vc) o=—1o" 80 board Procedure: 1. Connect oscilloscope to test point TP (RF) on BD board, ‘Turn Power switeh on Put dise (YEDS-18) in and playback Confirm that oscilloscope waveform is clear and check RF signal level is correct oF not Note: Clear RF signal waveform means that the shape *O" can be clearly distinguished at the center of the wave- form, VOLT/DW : 200m ARF signal waveform TIM /OW - sons 12722 Veep E-F Balance Check cxcilorcope BD bosd i 9D oO) TP (Ve) Oo Procedure: 1. Connect test point TP (ADJ) to ground and TP (TES) to TP (VC) with lead wire. 2 Connect oscilloscope to test point TP (TEO) on BD board. 3, Turn Power switeh on. 4, Put dise (YEDS-18) in and playback. Confirm that the osilloscope waveform is sym metrical on the top and bottom in relation to OV, and check this level Traverse oxlloscope _ ay yi tN OR, level: 221Vp-p 6, Remove the lead wire connected in step 1RF PLL Free-run Frequency Check Procedure: TUNER SECTION FM SECTION ADJUSTMENTS ech oe — ls Turn Power switel on, 3. Confirm that reading on frequency counter is 4, 8218MHz, Focus/Tracking Gain This gain has a margin, so even if it is slightly off ‘There is no problem, Pherefore, do not perform, this adjustment. Please note that it should be fixed to mechanical cen: ter position when you moved and do not know original position, FM ANTENNA ternal Carrier raquaney: 96MHE Modulation Tha, <0kHe deviation (REP, UK, 6. IT) vow (06 range) (ca 151 emeet] 2 sleseeeeeerers L=oy FM Discriminator Alignment (NULL Check) Band : FM Procedure : 1. Supply a lmV (60dBy) 98MHz signal from the ANTENNA, terminal. 2, Tune the to 98MH2 3. Adjust IPTS1 for OV reading on the VOM Note: FM tuned indication lighting level adjustment should bbe made after FM discriminator alignment. FM Tuned Indication Lighting Level Adjustment Band: FM Procedure : 1. Supply 22.5,V27AB,MAEP.UK)or 12.5,V24B GIT) (98 MHz signal from the ANTENNA terminal. 2, Tune the set to 98MHz. 3. Adjust RVS2 so that the [TUNED] light up. ‘CBOII board Adjustment Location:AM SECTION ADJUSTMENT Setting: loop antenra 8 leop antenna AM RF signal CEN sot S 3056 amostude ‘modulation by SO0Hs signal MW (AM) Tuned Indication Lighting Level Adjustment Band: MW or AM Procedure: 1. Set loop antenna A so that the loop antenna B input level becomes 1125mV (484B ‘Tune the set to 1404kH2 Adjust the RVS1 so that the [TUNED ] light up. 2, 3 ‘SW SECTION ADJUSTMENTS ae AW sf signal BA aes the lead-wire O ee 30% appt itude 400 Ke signal Output level: az low a6 possible SW Tracking Adjustment Band:sW | on vt | [ane ov _™ 7M 1 = ‘SW OSC Voltage ADJUSTMENT Band:SW Procedure: 1. Press TUNING (+) button for 5: Adjust 72 for 09 —L1V VOM reaitng. 2, Press the button for 17 9MHz Adivst CV2 for 8:3 —87V reading (06 cange? (a | Fi aon Adjustment Location: TCBO11 BOARD(COMPONENT SIDE) ——— a Eee ot eS Cc] @ ose Sa CPF redhat oe ee BD BOARDICONDUCTOR SIDE} —10—SECTION 4 DIAGRAMS 4-1. BLOCKDIAGRAM =u —12-4-2. CIRCUIT BOARDS LOCATION POWER board ue RAY ————— PIN CD RST board/FORMER TYPE) PANEL board 4-3, SEMICONDUCTOR LEAD LAYOUTS, cxD25050. ©xa13720, HPD78134GF-032-389 #PD75116GF-760-3BE 1As603, 2SA1115-EF cxa1as20 STK4132MK2 28C2603-EF i2802012 188120 Ec1ops2 E1888 tssass nea.soz : & | sei2at0s orn Bs Breen Brea bree 08 bre 38 tf~ aHCD-H1600 4-4, PRINTED WIRING BOARDS — Audio Section(FORMER TYPE) — Te | a xe | a ema a a nO ra ee rn a mm | 0 eZ eg re eee ere meee cee] meee |e | ua _eo8n0) Teme ante A = fe + Semiconductor Location(FORMER TYPE) Hs § 7 i Ref. No. |Location| Ref, No, |Locstion’ ‘iB or vezor | F-7 oe vesat | Fg Ds icsoz | F-20 Dat esos | eee] || Ds! cae | Goat paar vca0s | c-28 p20e veaoe | Ber c peas veao7 | 8-25 eps esos | B-20 pst tess fc-rs| | base ess | ote aes iesez | 6-18 o2e4 1c395 B16 D 288 eat | 6 o2er Dae or creo) 4 ones oan {urox_aoano1 ot) cozcreanin| ta | p2at 02 (CD RST)| E Dest os 293 oo [| base os baat a bao or F batt aut p31? oer | pais os LI cone a2 | one aes | os17 asi 6 oae ase pais ass azo 001 4 oat aave Daze aos paz3 o204 4 Ds24 s | ‘parts extracted from the component side. Os25 0206 = ase om arts extracted from the conductor side, 0326 781 —_—— Frou nol, baer one Patern on te sde wef ee, D328 o28e | © Pattern of the rear side. 0328 case pea0 oer chs sain sar a269 WH AUS: Australian bet oH Powe e080} i Biot aati Devs ante J ants ‘ct one ice conti H fear fest reir K ter0t | ‘e202 ‘e203 S ‘czas tez0s veea8 15 —16— i ~18— leHCD-H1600 4-5. PRINTED WIRING BOARDS —~ Audio Section (NEW TYPE) + Semiconductor Location(NEW TYPE) tte lwo] mt mer] o ow pian [ew cen} ie | eas & [ea | lee | bee on |S [ewe | Sar or face ficwe | Ee Sey | Ga | ane | Ser beer |: | tea | Bes Bros | oct | teaoe | gos Bes | ect | teas | Os oer [ee [lean | ee oer |es | ieee | Sue ous jes lan | Sie owe es [ier | eee oes Ee bar | Et | oncom bas [er | Suan bas Jer | Seam be | ee | coum bey | ea | ocr fie | Es | Sawn oes | oo) | crc Sass | os. | Stem sir | ene [os & & ais oie os ce oe ox cee | es ois dies tive ais cae ce cat cats cee 7 as aire ae BS 2 re ei29 eae [eC | eres] ee 2 ees earn [acne ae sae sears ara [ee oe | lisa sae I I { | | wa aoaz0 1 : {urcx_ooseo1 ty gies Ee | ai S$ = : Oo t | ote: I © O—— : parts extracted from the component side. (eg01_aosn0d ten ce soso) r= 2 ome rte ton ncn abe 7 Pattern onthe se which sen | Rana Paterno he ear se : ‘3 EA:Saudi Arabs Crowe a0Ae01 u5:Autan 3} = \N 4 ls ‘ Da U = o —2- =23- =~ ae4-6. SCHEMATIC DIAGRAM — Now: Al capacitors re in AF unless otnonwisenotad. pF: wi SOWV oF lee are not indicated except for electrolyticr ‘and tantalum, All resistors are in Sand 'J.W oF leas unless oxhorwise specified. ° indicates tolerance © eB Line Audio Section — © mae: Line © FET asjustmens forrest Voltage and wavetorms ate de with respect to ground Assad Arabia under nosiana! Idetuned) conditions CMW < >sw Voltagas are taken with » VOM tint Inpedance 10¥82 Wavetorme are taken with «oscilloscope, Voltage variations may be nated due to normal produc Circieg number eter to vawelorms Signal path => SFM ep :cD Aus:ustelan [eee eee oe | {12 | 13 | 4 | 15 | 16 | 17 | 18 {| 19 | 20 | 2 | 22 | 23 | 2 Ll 38 40 | 41 — a = TCBO11) + [wain eoapD) 1 ene BOARD re BOARD cece 1 aly pee eae fen Te ' : PIN JACK’ = eT] vaef ns, oars co 1 I} - l BOARD 1 iia] “se . ’ | aie, J |: a |||f ie z | a. ae S 1 oo H tin : e : ru A = i "s . Fr kaa = wt : Ht = eS tbat 3 ie te 2 tehe = = a ate fer { a ae o e @ | | z | Ca i pep | | vr cae lia a fae te} Sia te] 1| |e Speer | ye 18 ||| || | aap 6 ae Ee [i ®t (Tezos} HF ge] | Peg at | Joel a — og” 3] fre “Tia H a Se) Se HE [ied eta lle’ dint ane tool el ho —25— 26 ~27- [POWER BOARD] i Seales —28— a