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  • Routine Maintenance Decander

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    gulliana
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    During start up when ampere reaches 50A, "open hot water feed 5 m3 / hr every 4 hours, we highly recommend mill to do MANUAL flushing, open hot water During STOPPIN"G. Close s.ludge valve and open hot water 5m31h until machine slow down. ";3. Check the motor V belts(4 pes) tension every week. " Please keep one set stock. " 5. Check the level of gear oil inside the 2.5kN

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    During start up when ampere reaches 50A, "open hot water feed 5 m3 / hr every 4 hours, we highly recommend mill to do MANUAL flushing, open hot water During STOPPIN"G. Close s.ludge valve and open hot water 5m31h until machine slow down. ";3. Check the motor V belts(4 pes) tension every week. " Please keep one set stock. " 5. Check the level of gear oil inside the 2.5kN

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    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF ou lisez en ligne sur Scribd
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    468 vues10 pages

    Routine Maintenance Decander

    Transféré par

    gulliana
    During start up when ampere reaches 50A, "open hot water feed 5 m3 / hr every 4 hours, we highly recommend mill to do MANUAL flushing, open hot water During STOPPIN"G. Close s.ludge valve and open hot water 5m31h until machine slow down. ";3. Check the motor V belts(4 pes) tension every week. " Please keep one set stock. " 5. Check the level of gear oil inside the 2.5kN

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    Decanter PANX oe Meger MMe Fe Lal Me RABAL company: Pe Ot Ref: Besar Roun ManancaPage 2 Erecting ‘Subject : Decanter Routine Miantorance Decanter Rountins Maintenance Amps WX S00 4. Pasting Amps Bdnxéoo Bath dr up von ampere reactes 5A ope at watered he EVERY 4 hours, we Pihly recommend milo 9 MANUAL fishin, ope hot water ‘Om for 10 mints. ‘Duting STOPPING, coos sudce vale and OPEN hot water Smh unl machine low ‘own. Close wator valve before moto: cop to prevent watr back pressure and pour ‘nto the elena rote, 2. Grecsing (Grease the main bearings every 150 hours, ay: 10 gram (10 strokes) Grease the conveyor bearings every 300 hours: 100 gram (7 strokes) Pioaso refer to alached GREASING SCHEDULE table, {Check tho motor Vbet(4 pe) tonson every week. Pease ksep one st stock 4, Check he 2.58 gearbox at bet tension every Wook. Frease keep one st siock. 5. Chick the lovl of gear ll inside the 2.5iNm goarbox every 3 months, Preferably wershap personne ptfom this task. Eneure the gaakat part no. : (00522591-02liem#t9 pge 01.03 Inside Decantor Spare Pat List Manaul. Pleasorofer te.aiached page. We request the mito keep 1 container (4) of gearot inthe sore to ‘ep. 6. Every2 months or 0 remove tho graase from compartment at ema en side of decanter. Ifyou do nat emeove ts gresse, your motor Vale wil nap and need replacement requenty. 1. Casing (Open the 10 screws on drum cover, and check nse the acing for salt depots “Thora is an opening st the big end oto of easing eo that the lguld can ow out Ina the light pahse compartment. ths opening is block by cold deposi. tha crum touches the Sip Ponte Onc Rt auld level and mote bumtorV belt snap. 8, Fecutubes.Apoleat “Take ofthe V-belt tho feedtube, please the same positon ae ‘same postion ave broken nto te ples 9. Safety etches. During startup or de cantor belore tho: ‘2 Overioad ev (Once the ght Ty rotate cover. Rotate Up the sudga | und the dean tithening 106 ‘decanter, Ono ». “Themistor Motor operat bofore ela Thormal Tip Motor operat ovettoas ag ey 4. Cover Open: (Ph hh $$ ___ 8 ——————————————————— 9S] 90 2k ‘Some Contol Panel ot, (10850 6) We also recommend Rm i 8) _______ imu! —— 11.Vbation W decanter vibration 12, Decanter jammed 8 ——————————— A T_— SMALL EN 1 OM ov. 200600 Alfa Laval “yrsspn samoy 00 (saq04s £9) wor} “QO roma) sary 06} (sarous a) wea~ @e@ Spy husvais Alfa Laval sve OM 3.6.1 Main Bearings (Nipples and2in,Re.262) Atvrays Inbricate the main borings while he decanter ie un- zing and preferably just before stopping for any prolonged period oftime. "This wil ensure the best dstibution of grease, which in ifs tum gives optimum lubrication condition and maximum "protection aginst confazinafion ofthe bearngs. CGreasing on dally bass Se sceptable, provided tht before greasing a clesatlon willbemade ofthe amount of grease 9 De injected which is proportianal to therecommended quan!- ty fora longer lubceaton interval, according tothe focmular X grams (oz) mutipliod by the dally hous ofranning divided q by the proscbod inbriction intarval hous of operation. ao Using X grams every 00 hous at 24 hour running, the equae tion ie: Kgs) 24 ge S76 93 grams (pe dy 0 ATTENTION isnot visable rene morecften than ce er day. Using larg quits han toe recommended ray lead ooo gracig and ] hereby problems of High betrng tnperturs or oun boring “Hint: The decanter taken out of service fra certain period every week, Ibricte the main bearings jst before stopping (y ‘hedacanter, : [the decanter stsken out of service for more han two weeks, its main bearings mustbe lubricated every two weeks during ‘heinactve period. a ‘Using the greace gun included in the stardard decanter deliv- exy-apply 15 grammes (05 o7)~10 stokes ~of gress to each ‘bearing. Then tum the bow! slowly by hand. o = 3.6-2 7 oa 0 Alfa Laval ruses OM U 3.6.2 Conveyor Bearings (Nipples Sand in Mig.362) i Inia the conveyor bese with he dents stoped snd te pores ee seen sm then moto ‘ang he get gn nce the nar dceter deter, py 100g (5 ce) 67 eles =o rae fo each ten ‘The conveyor bearings should also be lubricated afer each low speed Clean-InPlae or if age amounts of fosh water sce introdiced when te uni ie topped or zotating lest than s0depm. = lO ATTENTION suficest amount of brcateg grease applied f te riot ing grote fos ot fom gros chore peng std B- ind the mats rig hous, ad ro more rome eenrce 3.6.2.1 “Solid Olt” Conveyor Bearings (Optional Bqipmex) _Anoptionteto equip the decente with prlubrlated nds Si piniple mainenancedee “Sold Ok" conveyor beeing. brining conveyor basing fis type now and hen ‘2 zecominendale, to prevent olde dt fom entaring he ‘earage Do not however apply marethan /Seftherecom- sand nonnal gente quantity. 20g (0.702) ‘0 each bez ing applying thenonmal quantity of 100 @.502)to2 “Sold ie) Oil eanweyor bearing, he Hp sl pointing agains the best ingmay be damaged. me fot cop 3.6-5 Alfa Laval ronswss OM 3.6.3 Gearbox (365) ‘Change the oi inthe geasbox a the Snteval given fn Table 871 "Lxbrlation Table. Inthe front face of the gearbox there are two plugs (dcain plugs) sree int to holes Jos [Rotate the gearbox dl tetwo dain plogs aresetin ver- ttalaligrmant ‘istremove the upper plug snd then the lower pig. ‘After dining, flash the goarbox wit clean gearbox ol: ert ‘one ofthe removed drain plngs into the lower hole and pour spprox ie of gesebox ol rough the upper hole wsiag an cll eyznge Exert th scent plug into the upperhole and ro- ‘ato the ganban by hand s fst at posible ma drain agnin 8 described above, ‘Then refi he goscbox with i ofthe quality given in the Ibrieaton table To check the ol leva rotate the gearbox ae ‘its arrow macked “UP” points straight up. Theol euacen- Side the goitex should hen level wih the upper drain hole (Goe leva ndicetion mark in Bgare 3.63 below}. u q QO 1 0 Drain the oll from the gearbox into a suitable container as fol- it} ql al 0 0 3.6-6 me 3 Alfa Laval rose OM 3.6.1 When to lubricate and to perform maintenance Tubrication Table rust tain [aise dg | sss hss(0ses) | ot, GEaiee fnsnacfiomense OO ‘Conveyor [ioe theta tikeutuacs ps65e) & | ‘Searmge. [ie fmusessasfiewnence te meniplet esis amie eer [eosin |aiatantexaers30 haus) enteae (beeen ee eae aaa sre (rac ‘ms * Ee Fasowinns® |oasannt Size eke) _ re [amass borates loenczaess finer’ frbesers|seeubieas2 - [SECT ‘Table 3.64 1 hea njostng ges with tho grasa gus indaded the wanda Gearon Glia “Tee = appro. g (Sc) 7 eee = pon 10g 135 0) “Tor P/N, sea table 892 or Spare Pats Catalogue, Lit TOOLS. 3.6-2 cod noosD oO asoeoosea U Alfa Laval russ OM Recommended Intervals for Maintenance C Interval otc a Sh Daily |2¢h Service| 7 sea perros t Beazings Iredsctenpentee

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