3.1.

Pengumpulan Data
3.1.1. Data Berdasarkan Pengukuran
3.1.1.1. Pengukuran 1 3.1.1.2. Pengukuran 2

Operator A Operator B Pengamatan Ke Ketebalan MR

Pengamatan Ke
Trial 1 Trial 2 Trial 1 Trial 2 1 16.21 -
1 14.9 15.9 15.55 16.52 2 15.26 0.95
2 14.8 14.02 14.8 15.77 3 15.3 0.04
3 15 15.95 14.03 15 4 16.01 0.71
4 17.4 17.85 16.43 17.4 5 16.25 0.24
5 17.35 18.55 16.38 17.35 6 16.41 0.16
6 18.95 17.95 17.98 18.95 7 16.29 0.12
7 17.75 17.95 16.78 17.75 8 16.27 0.02
8 18.25 18.05 17.28 18.25 9 16.26 0.01
9 17.75 18.45 16.78 17.75 10 16.05 0.21
10 17.75 18.25 16.78 17.75 11 16.01 0.04
11 17.85 16.85 16.88 17.85 12 15.46 0.55
12 17.75 17.95 16.78 17.75 13 16.29 0.83
13 18.05 17.75 17.08 18.05 14 15.28 1.01
14 17.75 18.75 16.78 17.75 15 15.23 0.05
15 17.75 18.75 16.78 17.75 16 16.46 1.23
16 17.75 17.95 16.78 17.75 17 16.43 0.03
17 17.35 17.95 16.38 17.35 18 16.32 0.11
18 18.95 17.75 17.98 18.95 19 15.28 1.04
19 17.75 17.75 16.78 17.75 20 15.35 0.07
20 18.25 17.85 17.28 18.25 Total 318.42 7.42
21 17.75 17.8 16.78 17.75
22 17.75 17.75 16.78 17.75
23 17.85 18.35 16.88 17.85
24 17.75 17.75 16.78 17.75
25 18.05 17.75 17.08 18.05
26 18.25 18.55 17.28 18.25
27 17.75 17.75 16.78 17.75
28 17.75 17.85 16.78 17.75
29 17.85 18.35 16.88 17.85
30 17.75 18.15 16.78 17.75
31 18.05 17.75 17.08 18.05
32 17.75 17.85 16.78 17.75
33 17.75 17.75 16.78 17.75
34 17.75 18.45 16.78 17.75
35 17.35 19.35 16.38 17.35
36 18.95 18.45 17.98 18.95
37 17.75 17.55 16.78 17.75
38 18.25 18.35 17.28 18.25
39 17.75 16.75 16.78 17.75
40 18.05 18.55 17.08 18.05
41 18.25 18.05 17.28 18.25
42 17.75 17.75 16.78 17.75
43 17.75 18.45 16.78 17.75
44 17.85 17.75 16.88 17.85
45 17.75 18.45 16.78 17.75
46 18.05 17.85 17.08 18.05
47 17.75 18.35 16.78 17.75
48 18.05 17.75 17.08 18.05
49 18.55 17.75 17.58 18.55
50 18.05 17.85 17.08 18.05
3.1.2. Data Berdasarkan Perhitungan
3.1.2.1 Peta Kendali p 3.1.2.2. Peta Kendali np Peta Kendali c

Jumlah Sampel Jumlah Jumlah Jumlah

No No No
Sampel (n) Cacat sampel (n) defect Defect
1 13 8 1 20 5 1 166
2 12 8 2 20 6 2 157
3 13 0 3 20 9 3 139
4 16 1 4 20 6 4 158
5 10 3 5 20 7 5 162
6 14 6 6 20 5 6 162
7 17 8 7 20 3 7 162
8 15 8 8 20 6 8 164
9 16 5 9 20 6 9 170
10 13 7 10 20 4 10 165
11 14 3 11 20 8 11 111
12 12 5 12 20 6 12 170
13 13 6 13 20 3 13 132
14 14 1 14 20 5 14 150
15 16 8 15 20 3 15 159
16 16 0 16 20 4 16 170
17 15 8 17 20 6 17 162
18 14 2 18 20 7 18 130
19 14 7 19 20 4 19 166
20 12 3 20 20 2 20 168
21 17 5 21 20 9 21 144
22 13 1 22 20 7 22 159
23 15 2 23 20 8 23 156
24 17 3 24 20 7 24 159
25 14 6 25 20 5 25 148
26 13 6 26 20 3 26 160
27 14 1 27 20 8 27 111
28 16 7 28 20 6 28 168
29 17 8 29 20 4 29 164
30 14 2 30 20 8 30 161
31 12 0 31 20 4 31 146
32 17 7 32 20 8 32 164
33 17 3 33 20 10 33 153
34 14 2 34 20 4 34 168
35 13 4 35 20 4 35 158
36 10 4 36 20 8 36 151
37 16 4 37 20 7 37 160
38 11 0 38 20 4 38 160
39 14 3 39 20 9 39 156
40 17 0 40 20 3 40 156
41 13 7 41 20 4 41 169
42 14 6 42 20 2 42 165
43 12 8 43 20 7 43 125
44 10 0 44 20 7 44 159
45 12 3 45 20 7 45 152
46 15 7 46 20 5 46 164
47 15 1 47 20 7 47 102
48 14 4 48 20 4 48 156
49 11 8 49 20 9 49 151
50 12 8 50 20 6 50 166
3.2. Pengolahan Data
3.2.1 Measurement System Analyze

Operator Trial Part

X
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A 1 14.90 14.80 15.00 17.40 17.35 18.95 17.75 18.25 17.75 17.75 17.85 17.75 18.05 17.75 17.75 17.75 17.35 18.95 17.75 18.25 17.75 17.75 17.85 17.75 18.05 18.25 17.75 17.75 17.85 17.75 18.05 17.75 17.75 17.75 17.35 18.95 17.75 18.25 17.75 18.05 18.25 17.75 17.75 17.85 17.75 18.05 17.75 18.05 18.55 18.05 17.74
2 15.90 14.02 15.95 17.85 18.85 17.95 17.95 18.05 18.45 18.25 16.85 17.95 17.75 18.75 18.75 17.95 17.95 17.75 17.75 17.85 17.80 17.75 18.35 17.75 17.75 18.55 17.75 17.85 18.35 18.15 17.75 17.85 17.75 18.45 19.35 18.45 17.55 18.35 16.75 18.55 18.05 17.75 18.45 17.75 18.45 17.85 18.35 17.75 17.75 17.85 17.87
Average A 15.40 14.41 15.48 17.63 18.10 18.45 17.85 18.15 18.10 18.00 17.35 17.85 17.90 18.25 18.25 17.85 17.65 18.35 17.75 18.05 17.78 17.75 18.10 17.75 17.90 18.40 17.75 17.80 18.10 17.95 17.90 17.80 17.75 18.10 18.35 18.70 17.65 18.30 17.25 18.30 18.15 17.75 18.10 17.80 18.10 17.95 18.05 17.90 18.15 17.95 17.80
Range A 1.00 0.78 0.95 0.45 1.50 1.00 0.20 0.20 0.70 0.50 1.00 0.20 0.30 1.00 1.00 0.20 0.60 1.20 0.00 0.40 0.05 0.00 0.50 0.00 0.30 0.30 0.00 0.10 0.50 0.40 0.30 0.10 0.00 0.70 2.00 0.50 0.20 0.10 1.00 0.50 0.20 0.00 0.70 0.10 0.70 0.20 0.60 0.30 0.80 0.20 0.49
B 1 15.55 14.80 14.03 16.43 16.38 17.98 16.78 17.28 16.78 16.78 16.88 16.78 17.08 16.78 16.78 16.78 16.38 17.98 16.78 17.28 16.78 16.78 16.88 16.78 17.78 17.28 16.78 16.78 16.88 16.78 17.08 16.78 16.78 16.78 16.38 17.98 16.78 17.78 16.78 17.08 17.28 16.78 16.78 16.88 16.78 17.08 16.78 17.08 17.58 17.08 16.84
2 16.52 15.77 15.00 17.40 17.35 18.95 17.75 18.25 17.75 17.75 17.85 17.75 18.05 17.75 17.75 17.75 17.35 18.95 17.75 18.25 17.75 17.75 17.85 17.75 18.05 18.25 17.75 17.75 17.85 17.75 18.05 17.75 17.75 17.75 17.35 18.95 17.75 18.25 17.75 18.05 18.25 17.75 17.75 17.85 17.75 18.05 17.75 18.05 18.55 18.05 17.79
Average B 16.04 15.29 14.52 16.92 16.87 18.47 17.27 17.77 17.27 17.27 17.37 17.27 17.57 17.27 17.27 17.27 16.87 18.47 17.27 17.77 17.27 17.27 17.37 17.27 17.92 17.77 17.27 17.27 17.37 17.27 17.57 17.27 17.27 17.27 16.87 18.47 17.27 18.02 17.27 17.57 17.77 17.27 17.27 17.37 17.27 17.57 17.27 17.57 18.07 17.57 17.31
Range B 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.27 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.47 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.95
Average Range 0.99 0.88 0.96 0.71 1.24 0.99 0.58 0.58 0.84 0.74 0.99 0.58 0.64 0.99 0.99 0.58 0.79 1.09 0.49 0.68 0.51 0.49 0.74 0.49 0.29 0.64 0.49 0.54 0.74 0.68 0.64 0.54 0.49 0.84 1.49 0.74 0.58 0.29 0.99 0.74 0.58 0.49 0.84 0.54 0.84 0.59 0.79 0.64 0.89 0.59 0.72
Part Average 0.99 0.88 0.96 0.71 1.24 0.99 0.58 0.58 0.84 0.74 0.99 0.58 0.64 0.99 0.99 0.58 0.79 1.09 0.49 0.68 0.51 0.49 0.74 0.49 0.29 0.64 0.49 0.54 0.74 0.68 0.64 0.54 0.49 0.84 1.49 0.74 0.58 0.29 0.99 0.74 0.58 0.49 0.84 0.54 0.84 0.59 0.79 0.64 0.89 0.59 0.72
Part Range ( Rp ) 0.03 0.19 0.02 0.52 0.53 0.03 0.77 0.77 0.27 0.47 0.03 0.77 0.67 0.03 0.03 0.77 0.37 0.23 0.97 0.57 0.92 0.97 0.47 0.97 0.03 0.67 0.97 0.87 0.47 0.57 0.67 0.87 0.97 0.27 1.03 0.47 0.77 0.37 0.03 0.47 0.77 0.97 0.27 0.87 0.27 0.77 0.37 0.67 0.17 0.77 0.54
R 0.07 0.06 0.06 0.05 0.08 0.07 0.04 0.04 0.06 0.05 0.07 0.04 0.04 0.07 0.07 0.04 0.05 0.07 0.03 0.05 0.03 0.03 0.05 0.03 0.02 0.04 0.03 0.04 0.05 0.05 0.04 0.04 0.03 0.06 0.10 0.05 0.04 0.02 0.07 0.05 0.04 0.03 0.06 0.04 0.06 0.04 0.05 0.04 0.06 0.04 0.05
X diff. 0.64 0.88 0.96 0.71 1.24 0.02 0.59 0.38 0.84 0.74 0.02 0.59 0.34 0.99 0.99 0.59 0.78 0.11 0.49 0.29 0.51 0.49 0.74 0.49 0.02 0.63 0.49 0.54 0.74 0.68 0.34 0.54 0.49 0.84 1.49 0.24 0.38 0.29 0.02 0.74 0.38 0.49 0.84 0.43 0.84 0.39 0.79 0.34 0.09 0.39 0.55
UCLR 0.21 0.19 0.21 0.15 0.27 0.21 0.13 0.13 0.18 0.16 0.21 0.13 0.14 0.21 0.21 0.13 0.17 0.24 0.11 0.15 0.11 0.11 0.16 0.11 0.06 0.14 0.11 0.12 0.16 0.15 0.14 0.12 0.11 0.18 0.32 0.16 0.13 0.06 0.21 0.16 0.13 0.11 0.18 0.12 0.18 0.13 0.17 0.14 0.19 0.13 0.16
LCLR 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

MEASUREMENT UNIT ANALYSIS

d2 = 1.128
Repeatibility - Equipment Variant ( EV ) Reproduceability - Appraiser Variant ( AV )
EV = R * K1 AV = ( X diff * K2 )² - ( EV²/ nr )
= 0.05 * 0.89 = 0.24 - 0.0000601
= 0.04 = 0.49

Repeability & Reproducebility ( R&R ) Part Variation ( PV )

R&R = ( EV)² + ( AV)² PV = Rp * K3
= 0.0018 + 0.24 = 0.54 *3,472 = 1.86
= 0.49
Keterangan
Total Variation ( TV ) K1 = 1/d2 = konstanta tergantung jumlah sampel
TV = ( GRR)² + ( PV)² K2 = 1/d2 = konstanta tergantung jumlah pengukur
= 0.49 + 3.46 K3 = 1/d2 = konstanta tergantung jumlah sampel
= 1.99 n = sampel
r = jumlah trial
% PROCESS VARIATION Rp = selisih part average terbesar dan terkecil

% EV = 4% % AV = 49% * % GRR < 10% = sistem pengukuran layak dipakai

% R&R = 49% %PV = 54% *10%< % GRR < 30% = sistem pengukuran dipertimbangkan
untuk dipakai
Kesimpulan * % GRR > 30% = sistem pengukuran tidak layak dipakai
sistem pengukuran dipertimbangkan ,diperlukan usaha memperbaiki sistem pengukuran
untuk dipakai
3.2.1.2 Individual Moving Range - Individual Chart

Pengamatan
Ketebalan MR
Ke-
1 16.21 - CL = 𝑥 ̅ = 318.42 = 15.92
(∑▒𝑥𝑖)
2 15.26 0.95 /𝑚 = 20
3 15.30 0.04 (𝑀𝑅)
=(∑▒ 7.42 = 0.39
4 16.01 0.71  ̅ 𝑀𝑅)/ 19
5 16.25 0.24 (𝑚−1)
=
6 16.41 0.16 Untuk Moving Range nya D4 = 3.267 ; D3 = 0
7 16.29 0.12 UCL = 𝐷_4 x (𝑀𝑅) ̅ = 3.267 * 0.39 = 1.28
8 16.27 0.02 LCL = 𝐷_3 x (𝑀𝑅) ̅ = 0 * 0.39 = 0.00
9 16.26 0.01 CL = (𝑀𝑅) ̅ = 0.39
10 16.05 0.21
11 16.01 0.04
12 15.46 0.55
13 16.29 0.83
14 15.28 1.01
15 15.23 0.05
16 16.46 1.23
17 16.43 0.03
18 16.32 0.11
19 15.28 1.04
20 15.35 0.07
TOTAL 318.42 7.42

NO MR UCL CL LCL 3.2.1.2.1 Peta Kendali Moving Range

1 - 1.28 0.39 0.00
2 0.95 1.28 0.39 0.00 Peta Kendali Range Chart
3 0.04 1.28 0.39 0.00 1.600
4 0.71 1.28 0.39 0.00 1.400
1.200 MR
5 0.24 1.28 0.39 0.00 1.000 UCL
6 0.16 1.28 0.39 0.00 0.800 CL
7 0.12 1.28 0.39 0.00 0.600 LCL
0.400
8 0.02 1.28 0.39 0.00 0.200
9 0.01 1.28 0.39 0.00 0.000
1 3 5 7 9 1 1 1 3 1 5 1 7 19
10 0.21 1.28 0.39 0.00
11 0.04 1.28 0.39 0.00
12 0.55 1.28 0.39 0.00
13 0.83 1.28 0.39 0.00
14 1.01 1.28 0.39 0.00
15 0.05 1.28 0.39 0.00
16 1.23 1.28 0.39 0.00
17 0.03 1.28 0.39 0.00
18 0.11 1.28 0.39 0.00
19 1.04 1.28 0.39 0.00
 20 0.07 1.28 0.39 0.00

Untuk Individual nya D2 1.128

UCL = 𝑥 ̅+ 3 = 15.92 + 1.039 = 16.96
(𝑀𝑅) ̅/𝑑2
LCL = 𝑥 ̅− 3 = 15.92 - 1.039 = 14.88
(𝑀𝑅) ̅/𝑑2

CL = 𝑥 ̅ = 15.92

NO x UCL CL LCL 3.2.1.2.2 Peta Kendali Individual

1 15.92 16.96 15.92 14.88
2 15.92 16.96 15.92 14.88 Peta Individual X
3 15.92 16.96 15.92 14.88 17.50
4 15.92 16.96 15.92 14.88 17.00
5 15.92 16.96 15.92 14.88 16.50
16.00
6 15.92 16.96 15.92 14.88 15.50
7 15.92 16.96 15.92 14.88 15.00
8 15.92 16.96 15.92 14.88 14.50
14.00
9 15.92 16.96 15.92 14.88 13.50
10 15.92 16.96 15.92 14.88 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11 15.92 16.96 15.92 14.88 x UCL CL LCL

12 15.92 16.96 15.92 14.88
13 15.92 16.96 15.92 14.88
14 15.92 16.96 15.92 14.88
15 15.92 16.96 15.92 14.88
16 15.92 16.96 15.92 14.88
17 15.92 16.96 15.92 14.88
18 15.92 16.96 15.92 14.88
19 15.92 16.96 15.92 14.88
20 15.92 16.96 15.92 14.88

I-MR Chart of MR
2
U C L=1,711
Individual V alue

1
_
X=0,391
0

-1 LC L=-0,930
1 3 5 7 9 11 13 15 17 19
O bser vation

1,6 U C L=1,623
Mov ing Range

1,2

0,8
__
M R=0,497
0,4

0,0 LC L=0
1 3 5 7 9 11 13 15 17 19
O bser vation
 I
-1 LC L=-0,930
1 3 5 7 9 11 13 15 17 19
O bser vation

1,6 U C L=1,623

Moving Range
1,2

0,8
__
M R=0,497
0,4

0,0 LC L=0
1 3 5 7 9 11 13 15 17 19
O bser vation
3.2.1.2.3 Menentukan Cp

USL = 1.28
LSL = 0.00

𝜎= √((∑▒ 〖 (𝑥 〗− (𝑥)) ̅^2)/𝑛 ) =
67.641
√((310,63−15.)2/20) =
CPL = ("LSL −" 𝜇" " )/3𝜎= -15.92 = -0.078
(0−15,92)/(3(67,64 202.922
1)) =

Cpu = ("USL −" 𝜇" " )/3𝜎= -14.645 = -0.072

(1,28−15,92)/(3(67,64
202.922
1)) =

Nilai Cp =(𝑈𝑆𝐿−𝐿𝑆𝐿)/6𝜎 = 1.28 = 0.003

(1,28−0,00)/(6(67,64 405.845
1)) =
Nilai Cpk =min 𝜇
USL- ,𝜇 -LSL
𝜎 3 𝜎 3

min -0.072 , -0.078

Cpk = -0.072
Karena Cpk < 1 maka proses tidak membuat produk sesuai dengan spesifikasi yang diinginkan
3.2.1.3 Peta Kendali X dan R Chart

Pengamatan Diameter kelereng

X R
Ke X1 X2 X3 X4 X5
1 14.90 14.80 15 17.40 17.35 15.89 2.60
2 18.95 17.75 18.25 17.75 17.75 18.09 1.20
3 17.85 17.75 18.05 17.75 17.75 17.83 0.30
4 17.75 17.35 18.95 17.75 18.25 18.01 1.60
5 17.75 17.75 17.85 17.75 18.05 17.83 0.30
6 18.25 17.75 17.75 17.85 17.75 17.87 0.50
7 18.05 17.75 17.75 17.75 17.35 17.73 0.70
8 18.95 17.75 18.25 17.75 18.05 18.15 1.20
9 18.25 17.75 17.75 17.85 17.75 17.87 0.50
10 18.05 17.75 18.05 18.55 18.05 18.09 0.80
11 15.9 14.02 15.95 17.85 18.55 16.45 4.53
12 17.95 17.95 18.05 18.45 18.25 18.13 0.50
13 16.85 17.95 17.75 18.75 18.75 18.01 1.90
14 17.95 17.95 17.75 17.75 17.85 17.85 0.20
15 17.8 17.75 18.35 17.75 17.75 17.88 0.60
16 18.55 17.75 17.85 18.35 18.15 18.13 0.80
17 17.75 17.85 17.75 18.45 19.35 18.23 1.60
18 18.45 17.55 18.35 16.75 18.55 17.93 1.80
19 18.05 17.75 18.45 17.75 18.45 18.09 0.70
20 17.85 18.35 17.75 17.75 17.85 17.91 0.60
21 15.55 14.8 14.03 16.43 16.38 15.44 2.40
22 17.98 16.78 17.28 16.78 16.78 17.12 1.20
23 16.88 16.78 17.08 16.78 16.78 16.86 0.30
24 16.78 16.38 17.98 16.78 17.28 17.04 1.60
25 16.78 16.78 16.88 16.78 17.08 16.86 0.30
26 17.28 16.78 16.78 16.88 16.78 16.90 0.50
27 17.08 16.78 16.78 16.78 16.38 16.76 0.70
28 17.98 16.78 17.28 16.78 17.08 17.18 1.20
29 17.28 16.78 16.78 16.88 16.78 16.90 0.50
30 17.08 16.78 17.08 17.58 17.08 17.12 0.80
31 16.52 15.77 15.00 17.40 17.35 16.41 2.40
32 18.95 17.75 18.25 17.75 17.75 18.09 1.20
33 17.85 17.75 18.05 17.75 17.75 17.83 0.30
34 17.75 17.35 18.95 17.75 18.25 18.01 1.60
35 17.75 17.75 17.85 17.75 18.05 17.83 0.30
36 18.25 17.75 17.75 17.85 17.75 17.87 0.50
37 18.05 17.75 17.75 17.75 17.35 17.73 0.70
38 18.95 17.75 18.25 17.75 18.05 18.15 1.20
39 18.25 17.75 17.75 17.85 17.75 17.87 0.50
40 18.05 17.75 18.05 18.55 18.05 18.09 0.80
Total 702.03 41.93
3.2.1.3.1 Peta Kendali X
A2 = 0.58

R = ΣR = 41.93 = 1.048
K 40

CL = X
= X = 702.03 = 17.55
K 40

UCL = CL+A2 (R) = 17.55 + 0.58 * 1.048 = 18.156

LCL = CL-A2 (R) = 17.55 - 0.58 * 1.048 = 16.946

No LCL CL UCL X 3.2.1.3.1.1 Peta Kendali Xbar Ms. Exel

1 16.95 17.55 18.16 15.89
2 16.95 17.55 18.16 18.09 Peta X
3 16.95 17.55 18.16 17.83 19.00
4 16.95 17.55 18.16 18.01 18.50
5 16.95 17.55 18.16 17.83 18.00 LCL
17.50 CL
6 16.95 17.55 18.16 17.87 UCL
17.00
7 16.95 17.55 18.16 17.73 16.50 X
8 16.95 17.55 18.16 18.15 16.00
9 16.95 17.55 18.16 17.87 15.50
10 16.95 17.55 18.16 18.09 15.00
1 4 7 10 1 3 16 1 9 22 2 5 28 3 1 34 3 7 40
11 16.95 17.55 18.16 16.45
12 16.95 17.55 18.16 18.13 3.2.1.3.1.2 Peta Kendali Xbar Minitab
13 16.95 17.55 18.16 18.01
Xbar Chart of X1; ...; X5
14 16.95 17.55 18.16 17.85 18,5
15 16.95 17.55 18.16 17.88 UCL=18,312

16 16.95 17.55 18.16 18.13 18,0

_
17 16.95 17.55 18.16 18.23 _
X=17,551
17,5
18 16.95 17.55 18.16 17.93
Sample Mean

19 16.95 17.55 18.16 18.09 17,0

LCL=16,790
20 16.95 17.55 18.16 17.91 1
16,5
21 16.95 17.55 18.16 15.44 1 1

22 16.95 17.55 18.16 17.12 16,0

23 16.95 17.55 18.16 16.86 1

24 16.95 17.55 18.16 17.04 15,5

1
25 16.95 17.55 18.16 16.86 1 5 9 13 17 21 25 29 33 37
Sample
26 16.95 17.55 18.16 16.90 3.2.1.3.1.3 Peta Kendali Xbar SPSS
27 16.95 17.55 18.16 16.76
28 16.95 17.55 18.16 17.18
29 16.95 17.55 18.16 16.90
30 16.95 17.55 18.16 17.12
31 16.95 17.55 18.16 16.41
32 16.95 17.55 18.16 18.09
33 16.95 17.55 18.16 17.83
34 16.95 17.55 18.16 18.01
35 16.95 17.55 18.16 17.83
36 16.95 17.55 18.16 17.87
37 16.95 17.55 18.16 17.73
38 16.95 17.55 18.16 18.15
39 16.95 17.55 18.16 17.87
40 16.95 17.55 18.16 18.09
3.2.1.3.2 Peta Kendali R
D4 = 2.11
D3 = 0

CL = R
= ΣR = 41.93 = 1.05
K 40

UCL = D4 * (R ) = 2.11 * 1.05 = 2.21

LCL = D3 * (R ) = 0.00 * 1.05 = 0.00

No LCL CL UCL R 3.2.1.3.2.1 Peta Kendali R Ms. Exel

1 0.00 1.05 2.21 2.60
2 0.00 1.05 2.21 1.20 Peta R
3 0.00 1.05 2.21 0.30 5.00
4 0.00 1.05 2.21 1.60 4.50
4.00
5 0.00 1.05 2.21 0.30 3.50 LCL
6 0.00 1.05 2.21 0.50 3.00 CL
7 0.00 1.05 2.21 0.70 2.50 UCL
2.00 R
8 0.00 1.05 2.21 1.20 1.50
9 0.00 1.05 2.21 0.50 1.00
10 0.00 1.05 2.21 0.80 0.50
0.00
11 0.00 1.05 2.21 4.53 1 4 7 10 1 3 16 1 9 22 25 28 31 3 4 37 4 0
12 0.00 1.05 2.21 0.50
13 0.00 1.05 2.21 1.90 3.2.1.3.2.2 Peta Kendali R Minitab
14 0.00 1.05 2.21 0.20
R Chart of X1; ...; X5
15 0.00 1.05 2.21 0.60 5
16 0.00 1.05 2.21 0.80 1

17 0.00 1.05 2.21 1.60 4

18 0.00 1.05 2.21 1.80

Sample Range

3
19 0.00 1.05 2.21 0.70 UCL=2,790

20 0.00 1.05 2.21 0.60 2

21 0.00 1.05 2.21 2.40 _
R=1,319
22 0.00 1.05 2.21 1.20 1

23 0.00 1.05 2.21 0.30

0 LCL=0
24 0.00 1.05 2.21 1.60
1 5 9 13 17 21 25 29 33 37
25 0.00 1.05 2.21 0.30 Sample

26 0.00 1.05 2.21 0.50

27 0.00 1.05 2.21 0.70 3.2.1.3.2.3 Peta Kendali R SPSS
28 0.00 1.05 2.21 1.20
29 0.00 1.05 2.21 0.50
30 0.00 1.05 2.21 0.80
31 0.00 1.05 2.21 2.40
32 0.00 1.05 2.21 1.20
33 0.00 1.05 2.21 0.30
34 0.00 1.05 2.21 1.60
35 0.00 1.05 2.21 0.30
36 0.00 1.05 2.21 0.50
37 0.00 1.05 2.21 0.70
38 0.00 1.05 2.21 1.20
39 0.00 1.05 2.21 0.50
40 0.00 1.05 2.21 0.80
 3.2.1.3.3 Kapabilitas Proses
Spesifikasi Produk : 16 mm ± 0,25 mm
Persen Produk yang tidak memenuhi spesifikasi

USL = 16.25
LSL = 15.75

𝜎 = R = 1.05 = 0.509
d2 2.059

Z1 = (𝐿𝑆𝐿−𝜇)/𝜎 = -1.801 = -3.54 P ( Z1) = 0.00011 = 0%

(15.75−17,55)/0,50 0.509
9=
Sehingga produk scrap = 0%

Z2 =(𝑈𝑆𝐿−𝜇)/𝜎 = -1.301 = -2.55 P ( Z2) = 0.0045 = 0.5%

(16.25−17,447)/0,45 0.509
9=
Sehingga produk rework = 0.5%

Nilai Cp=(𝑈𝑆𝐿−𝐿𝑆𝐿)/6𝜎= 0.5 = 0.164 , Sehingga process not capable

(16.25−15.75)/(6(0,4 3.05
59)) =

Nilai Cpk =min 𝜇

USL- ,𝜇 -LSL
𝜎 3 𝜎 3

[(16.25−17,447)/(3(0.459)) ,
min
(17.447−15.75)/(3(0,459))]

min -0.852 , 1.179

Cpk = -0.852
Karena Cpk<1,33 maka proses tidak membuat produk sesuai dengan spesifikasi yang diinginkan
3.2.2 Peta Kendali untuk Data Atribut
3.2.2.1 Perhitungan Peta Kendali p

Jumlah Sampel Proporsi

No. 3 
3 P(1  p) UCL=P+3σ LCL=P-3σ
Sampel (n) cacat Reject n P  ∑ np = 217 = 0.311
1 13 8 104 0.385 0.696 -0.385 ∑n 698
2 12 8 96 0.401 0.712 -0.401
3 13 0 0 0.385 0.696 -0.385 P  CL = 0.311
4 16 1 16 0.347 0.658 -0.347
5 10 3 30 0.439 0.750 -0.439 P (1  P )
6 14 6 84 0.371 0.682 -0.371 Sp  = 0.07
n
7 17 8 136 0.337 0.648 -0.337
8 15 8 120 0.359 0.669 -0.359
9 16 5 80 0.347 0.658 -0.347 Keterangan sampel cacat
10 13 7 91 0.385 0.696 -0.385 ≥ 5 = reject
11 14 3 42 0.371 0.682 -0.371
12 12 5 60 0.401 0.712 -0.401
13 13 6 78 0.385 0.696 -0.385
14 14 1 14 0.371 0.682 -0.371
15 16 8 128 0.347 0.658 -0.347
16 16 0 0 0.347 0.658 -0.347
17 15 8 120 0.359 0.669 -0.359
18 14 2 28 0.371 0.682 -0.371
19 14 7 98 0.371 0.682 -0.371
20 12 3 36 0.401 0.712 -0.401
21 17 5 85 0.337 0.648 -0.337
22 13 1 13 0.385 0.696 -0.385
23 15 2 30 0.359 0.669 -0.359
24 17 3 51 0.337 0.648 -0.337
25 14 6 84 0.371 0.682 -0.371
26 13 6 78 0.385 0.696 -0.385
27 14 1 14 0.371 0.682 -0.371
28 16 7 112 0.347 0.658 -0.347
29 17 8 136 0.337 0.648 -0.337
30 14 2 28 0.371 0.682 -0.371
31 12 0 0 0.401 0.712 -0.401
32 17 7 119 0.337 0.648 -0.337
33 17 3 51 0.337 0.648 -0.337
34 14 2 28 0.371 0.682 -0.371
35 13 4 52 0.385 0.696 -0.385
36 10 4 40 0.439 0.750 -0.439
37 16 4 64 0.347 0.658 -0.347
38 11 0 0 0.419 0.730 -0.419
39 14 3 42 0.371 0.682 -0.371
40 17 0 0 0.337 0.648 -0.337
41 13 7 91 0.385 0.696 -0.385
42 14 6 84 0.371 0.682 -0.371
43 12 8 96 0.401 0.712 -0.401
44 10 0 0 0.439 0.750 -0.439
45 12 3 36 0.401 0.712 -0.401
46 15 7 105 0.359 0.669 -0.359
47 15 1 15 0.359 0.669 -0.359
48 14 4 56 0.371 0.682 -0.371
49 11 8 88 0.419 0.730 -0.419
50 12 8 96 0.401 0.712 -0.401
∑ 698 217
 NO UCL CL LCL P
1 0.696 0.311 -0.385 104.000 3.2.2.1.1 Peta Kendali p Ms.Exel
2 0.712 0.311 -0.401 96.000
3 0.696 0.311 -0.385 0.000 Peta Kendali P
4 0.658 0.311 -0.347 16.000 160.000
5 0.750 0.311 -0.439 30.000 140.000
6 0.682 0.311 -0.371 84.000 120.000
7 0.648 0.311 -0.337 136.000 100.000 UCL
8 0.669 0.311 -0.359 120.000 80.000 CL
9 0.658 0.311 -0.347 80.000 60.000
LCL
P
10 0.696 0.311 -0.385 91.000 40.000
11 0.682 0.311 -0.371 42.000 20.000
12 0.712 0.311 -0.401 60.000 0.000
13 0.696 0.311 -0.385 78.000 -20.000
14 0.682 0.311 -0.371 14.000 1 4 7 10 1 3 16 19 22 2 5 28 31 34 3 7 40 43 46 49
15 0.658 0.311 -0.347 128.000
16 0.658 0.311 -0.347 0.000 3.2.2.1.2 Peta Kendali p Minitab
17 0.669 0.311 -0.359 120.000
P Chart of Cacat
18 0.682 0.311 -0.371 28.000
0,8
19 0.682 0.311 -0.371 98.000
0,7 UCL=0,7117
20 0.712 0.311 -0.401 36.000
21 0.648 0.311 -0.337 85.000 0,6

22 0.696 0.311 -0.385 13.000 0,5

Proportion

23 0.669 0.311 -0.359 30.000

0,4
24 0.648 0.311 -0.337 51.000 _
0,3 P=0,3109
25 0.682 0.311 -0.371 84.000
26 0.696 0.311 -0.385 78.000 0,2

27 0.682 0.311 -0.371 14.000 0,1

28 0.658 0.311 -0.347 112.000 0,0 LCL=0
29 0.648 0.311 -0.337 136.000
1 6 11 16 21 26 31 36 41 46
30 0.682 0.311 -0.371 28.000 Sample
31 0.712 0.311 -0.401 0.000 Tests performed with unequal sample sizes
32 0.648 0.311 -0.337 119.000
33 0.648 0.311 -0.337 51.000 3.2.2.1.3 Peta Kendali p SPSS
34 0.682 0.311 -0.371 28.000
35 0.696 0.311 -0.385 52.000
36 0.750 0.311 -0.439 40.000
37 0.658 0.311 -0.347 64.000
38 0.730 0.311 -0.419 0.000
39 0.682 0.311 -0.371 42.000
40 0.648 0.311 -0.337 0.000
41 0.696 0.311 -0.385 91.000
42 0.682 0.311 -0.371 84.000
43 0.712 0.311 -0.401 96.000
44 0.750 0.311 -0.439 0.000
45 0.712 0.311 -0.401 36.000
46 0.669 0.311 -0.359 105.000
47 0.669 0.311 -0.359 15.000
48 0.682 0.311 -0.371 56.000
49 0.730 0.311 -0.419 88.000
50 0.712 0.311 -0.401 96.000
Kapabilitas Proses Peta p
USL = 0.507 P + 3 Sp = 0.311 + 0.20 = 0.507
LSL = 0.115 P - 3 Sp = 0.311 - 0.20 = 0.115
Nilai Cp = USL-LSL = 0.393 = 1.000 , Sehingga process not capable
6 Sp 0.393
3.2.2.2 Perhitungan Peta Kendali np

Jumlah Jumlah P  ∑ np = 289 = 0.289

No.
Sampel (n) Defect ∑n 1000
1 20 5
2 20 6 n p= CL = 20 * 0.289 = 5.78
3 20 9
4 20 6 Snp = √(𝑛𝑝(1−𝑝)) = √(5,78∗(1−0,289)) = 2.03
5 20 7
6 20 5
7 20 3 UCL  np  3 Snp  5.78 + 6.08 = 11.86
8 20 6
9 20 6 CL  np  5.78
10 20 4
11 20 8 LCL  np  3 Snp  5.78 - 6.08 = -0.30
12 20 6
13 20 3 Keterangan jumlah defect
14 20 5 ≥ 5 = reject
15 20 3
16 20 4
17 20 6
18 20 7
19 20 4
20 20 2
21 20 9
22 20 7
23 20 8
24 20 7
25 20 5
26 20 3
27 20 8
28 20 6
29 20 4
30 20 8
31 20 4
32 20 8
33 20 10
34 20 4
35 20 4
36 20 8
37 20 7
38 20 4
39 20 9
40 20 3
41 20 4
42 20 2
43 20 7
44 20 7
45 20 7
46 20 5
47 20 7
48 20 4
49 20 9
50 20 6
∑ 1000 289
 NO UCL CL LCL np
1 11.86 5.78 -0.30 5 3.2.2.2.1 Peta Kendali np Ms Exel
2 11.86 5.78 -0.30 6
3 11.86 5.78 -0.30 9 Peta np
4 11.86 5.78 -0.30 6 14.00
5 11.86 5.78 -0.30 7
12.00
6 11.86 5.78 -0.30 5
7 11.86 5.78 -0.30 3 10.00 UCL
8 11.86 5.78 -0.30 6 8.00 CL
9 11.86 5.78 -0.30 6 LCL
6.00 np
10 11.86 5.78 -0.30 4
11 11.86 5.78 -0.30 8 4.00
12 11.86 5.78 -0.30 6 2.00
13 11.86 5.78 -0.30 3
0.00
14 11.86 5.78 -0.30 5 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49
15 11.86 5.78 -0.30 3 -2.00

16 11.86 5.78 -0.30 4 3.2.2.2.2 Peta Kendali np Minitab

17 11.86 5.78 -0.30 6
NP Chart of Defect
18 11.86 5.78 -0.30 7
19 11.86 5.78 -0.30 4 12 UCL=11,86
20 11.86 5.78 -0.30 2
10
21 11.86 5.78 -0.30 9
22 11.86 5.78 -0.30 7 8
Sample Count

23 11.86 5.78 -0.30 8

__
24 11.86 5.78 -0.30 7 6 NP=5,78
25 11.86 5.78 -0.30 5
26 11.86 5.78 -0.30 3 4

27 11.86 5.78 -0.30 8

2
28 11.86 5.78 -0.30 6
29 11.86 5.78 -0.30 4 0 LCL=0
30 11.86 5.78 -0.30 8
1 6 11 16 21 26 31 36 41 46
31 11.86 5.78 -0.30 4 Sample
32 11.86 5.78 -0.30 8
33 11.86 5.78 -0.30 10
34 11.86 5.78 -0.30 4 3.2.2.2.3 Peta Kendali np SPSS
35 11.86 5.78 -0.30 4
36 11.86 5.78 -0.30 8
37 11.86 5.78 -0.30 7
38 11.86 5.78 -0.30 4
39 11.86 5.78 -0.30 9
40 11.86 5.78 -0.30 3
41 11.86 5.78 -0.30 4
42 11.86 5.78 -0.30 2
43 11.86 5.78 -0.30 7
44 11.86 5.78 -0.30 7
45 11.86 5.78 -0.30 7
46 11.86 5.78 -0.30 5
47 11.86 5.78 -0.30 7
48 11.86 5.78 -0.30 4
49 11.86 5.78 -0.30 9
50 11.86 5.78 -0.30 6
Kapabilitas Proses Peta np
USL = 6.371 P + 3 Snp = 0.289 + 6.08 = 6.371
LSL= -5.793 - 3 Snp = 0.289 - 6.08 = -5.793
P

Nilai Cp = USL-LSL = 12.163 = 1.000 , Sehingga process capable dan perlu pengendalian ketat
6 Snp 12.163
3.2.2.3 Perhitungan Peta Kendali c

Roll Jumlah Defect CL = C  jumlah frekuensi untuk cacat C = 7734 = 154.7

1 166 banyaknya data 50
2 157
3 139 Sc (simpangan baku) = C  102,5  12.437
4 158
5 162
6 162 UCL  c  3   192.0
7 162
8 164 LCL  c  3  117.4
9 170
10 165 Keterangan sampel cacat
11 111 ≥ 5 = reject
12 170
13 132
14 150
15 159
16 170
17 162
18 130
19 166
20 168
21 144
22 159
23 156
24 159
25 148
26 160
27 111
28 168
29 164
30 161
31 146
32 164
33 153
34 168
35 158
36 151
37 160
38 160
39 156
40 156
41 169
42 165
43 125
44 159
45 152
46 164
47 102
48 156
49 151
50 166
∑ 7734
 No. C UCL LCL CL
1 166 192.0 117.4 154.7 3.2.2.3.1 Peta Kendali c Ms.Exel
2 157 192.0 117.4 154.7
3 139 192.0 117.4 154.7 Peta C
4 158 192.0 117.4 154.7 180
5 162 192.0 117.4 154.7 160
6 162 192.0 117.4 154.7
140
7 162 192.0 117.4 154.7
120 C
8 164 192.0 117.4 154.7
UCL
9 170 192.0 117.4 154.7 100
LCL
10 165 192.0 117.4 154.7 80 CL
11 111 192.0 117.4 154.7 60
12 170 192.0 117.4 154.7 40
13 132 192.0 117.4 154.7
20
14 150 192.0 117.4 154.7
0
15 159 192.0 117.4 154.7 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49
16 170 192.0 117.4 154.7
17 162 192.0 117.4 154.7
18 130 192.0 117.4 154.7 3.2.2.3.2 Peta Kendali c Minitab
19 166 192.0 117.4 154.7
C Chart of Defect
20 168 192.0 117.4 154.7
21 144 192.0 117.4 154.7 190 UCL=192,0

22 159 192.0 117.4 154.7 180

23 156 192.0 117.4 154.7 170
24 159 192.0 117.4 154.7 160 _
Sample Count

C=154,7
25 148 192.0 117.4 154.7 150
26 160 192.0 117.4 154.7 140
27 111 192.0 117.4 154.7 130
28 168 192.0 117.4 154.7 120
LCL=117,4
29 164 192.0 117.4 154.7 110
1 1
30 161 192.0 117.4 154.7
100 1
31 146 192.0 117.4 154.7 1 6 11 16 21 26 31 36 41 46
32 164 192.0 117.4 154.7 Sample

33 153 192.0 117.4 154.7

34 168 192.0 117.4 154.7 3.2.2.3.3 Peta Kendali c SPSS
35 158 192.0 117.4 154.7
36 151 192.0 117.4 154.7
37 160 192.0 117.4 154.7
38 160 192.0 117.4 154.7
39 156 192.0 117.4 154.7
40 156 192.0 117.4 154.7
41 169 192.0 117.4 154.7
42 165 192.0 117.4 154.7
43 125 192.0 117.4 154.7
44 159 192.0 117.4 154.7
45 152 192.0 117.4 154.7
46 164 192.0 117.4 154.7
47 102 192.0 117.4 154.7
48 156 192.0 117.4 154.7
49 151 192.0 117.4 154.7
50 166 192.0 117.4 154.7
Kapabilitas Proses Peta c
USL = 191.99 USL = c + 3 Sc = 154.7 + 37.31 = 191.99
LSL = 117.37 LSL = c - 3 Sc = 154.7 - 37.31 = 117.37
Nilai Cp=USL-LSL = 74.622 = 1.000 Sehingga process capable dan perlu pengendalian ketat
6 Sc 74.622
3.2.3 Diagram Pareto Permasalahan

Stratifikasi Masalah
Masalah Frekuensi Frekuensi Kumulatif Persen Kumulatif
Manusia 9 9 26%
Method 7 16 46%
Mesin 7 23 66%
Lingkungan 6 29 83%
Material 6 35 100%

Diagram Pareto Permasalahan

25 100% 100%
90%
20 83% 80%
70%
66%
15 60%
50%
46%
10 40%
30%
26%
5 20%
10%
0 0%
Manusia Method Mesin Lingkungan Material
Frekuensi
Persen Kumulatif
3.2.4 Diagram Fishbone

Manusia
Material Mesin

Bahan yang
digunakan Mesinnya tidak Tidak
tidak bekerja Konsentrasi
berkualitas maksimal

Pekerja Kelelahan
Banyak Barang Reject Kurang Settingan

Masalah

Metode yang
Kurangnya Sirkulasi digunakan tidak jelas

SOP Kurang
Jelas
Ventilasi
Kurang

Lingkungan Method
3.2.5 Failure Mode Effect Analyze

Tabel FMEA

Akibat Severity Sebab Occurance Rencana Perbaikan Detection Risk Priority Number
Manusia 9 Pekerja Ceroboh 2 Sortir Lebih Ketat 4 72

Instruksi Kurang
Method 6 4 Peringatan 3 72
Dipahami
Mesin Kurang Intruksi Kerja
Mesin 6 5 2 60
Setting Tertulis

Lingkungan 7 Udara Panas 5 Setting Ulang 5 175

Menambah Ventilasi/
Material 7 Flange Penyok 5 2 70
Kipas Angin

Keterangan

Skor Severity Jumlah Reject Occurance Persentase

Sangat tidak
1 0 Tidak pernah < 1 dari 20
berdampak
2 Tidak berdampak 1 Sangat jarang 1 dari 20

Cukup
3 3 Jarang 3 dari 20
berdampak
4 Berdampak 5 Sering 5 dari 20
Sangat
5 >5 Sangat sering > 5 dari 20
berdampak

Severity = Jumlah Reject

Occurance = Persentase Banyak Kejadian Defect
Detection = Diskusi Aslab dan Praktikan