III – SEMESTER-III

STRENGTH OF MATERIALS-I

Simple stress & strain - Introduction, elasticity, stress, strain, types of

Elastic constants
Strain energy & impact loading
Theory of simple bending
Bending moment & shear force
Moment
Centre of gravity & movement
of Inertia
Friction & transmission of
power
Torsion of shafts
Thin cylinders
stress-tensile, compressive, shear, elastic limit,
Hook’s law, young’s modulus, working stress,
factor of safety, stress in composite bars, temp
stresses.
- Poisson’s ratio, bulk modulus, relation between
elastic constants, problems
- Introduction, proof & modulus of resilience,
strain & energy applied when load is applied,
gradually, suddenly and with impact problems
- Bending stress, bending equation, neutral axis,
simple problems on bending
- Introduction, types of beams, cantilever and
simple supported & overhanging, shear force &
bending moment diagrams for different loads
e.g. concentrated & uniformly distributed loads.
- Definition, law of moments, simple problems
- Definition, CG of triangle, square, cylinder,
circle, semicircle etc., analytical and graphical
methods
- Introduction, static & dynamic friction, limiting
of friction, angle & coefficient of friction, simple
problem power transmission by belts, ropes &
chains
- Definition, derivation, torsion equation
Definition, stresses in a thin, cylinder
circumferential stress, longitudinal stress, simple
problems.

SEMESTER-III- SOM-II

1. Springs- close coiled helical springs.

2. Thick cylinders.
3. Short columns, bending & direct loads
4. Long-columns: Euler’s & Rankings equations for buckling load
5. Combined bending and Torsion effects
6. Principal stresses and Principal strains
7. Theories of failures.
SEMESTER-IV
MOULD THEORY-I

Introduction - Definitions, working principles

Construction - Parts function
Compression, hand semi - Types, construction, applications, advantages &
Automatic & automatic moulds disadvantages
Split Mould - Construction, applications
Gang mould - Construction, applications
Transfer moulds - Pot transfer, plunger transfer, construction,
sprue, runners, gates.
Selection criteria for compression - Accuracy, flash, intricacy, Concentricity
& transfer processes
Moulding cycles - Cleaning, loading, closing, curing ejection.
Heating of moulds - Types of heaters, insulation plates, temperature,
pre-heating.
Loading well - Bulk factor, loading well, pre-form, shrinkage
Machine - Hand mechanical, hydraulic, specifications,
setting up, adjustments, safety, and calculation of
clamping pressure.
Defects & remedies - Blistering, short shot, dull surface internal voids,
mould sticking, orange peel, clouded surface,
warp age, cracks, burnt marks, thick flash.

Introduction - Definitions, necessity of mould, working

principles
Methods of moulding - Compression, transfer, injection, extrusion
Advantages - -
Mould construction - Parts, function, core & cavity materials, material
specifications, heat treatment process
Moulding cycle - -
Classification of moulds - -
Two plate mould - Construction applications limitations
Filling systems - Sprue runners gates types applications
advantages & disadvantages limitations
calculations
Parting line - Flat stepped curved
Ejection - Methods applications advantages
Cooling - Water channels, diameters water flow core
cooling cavity cooling applications
Cam operation, splits, side cores - Methods, applications, finger cam, calculation of
angles length & clearance, dog leg cam, delay
period
Sprue pulling systems - Types applications
Venting of mould - Purpose, position
 SEMESTER IV
Gauge and Jig, Fixture, cutting Toll

1. Cutting Tools
1.1 Materials used for cutting tolls
1.2 Cutting tool geometry-single point(Tool bit and throw away inser) and
multipoint cutting tools(Drilling, milling and reamer)
1.3 Types of chips and chip breakers
1.4 Tool manufacturing-processes involved, heat treatment of cutting tool
materials
1.5 ISI codes of various types of tools like drills, reamers and milling cutters
1.6 Principles of tool design
1.7 Tool life and tool wear

2. JIGS & Fixtures

2.1 Introduction to jigs and fixtures
2.2 Importance and use of jigs and fixtures
2.3 Principles of location
2.4 Locating Devices
2.5 Purpose of Clamping elements
2.6 Types of clamps
2.7 Types of drilling jigs-Brief description
2.8 Types of milling and welding fixture(brief idea)

3.Jig Design
3.1 Fundamentals of jig design
3.2 Standard jig parts
3.3 Types of materials used for manufacturing jig parts,
3.4 Manufacturing processes for jigs
3.5 Design of various drilling jigs like plate jig, latch jig, pot jig

4. Fixture Design
4.1 Principles of fixture design
4.2 Standard fixture parts
4.3 Type of material used for manufacturing fixture
4.4 Processes used for manufacturing fixture parts
4.5 Design of various types of fixtures like face milling fixture, string and gnag
milling fixtures, Welding fixture

5. Gauge Manufacturing and Design

5.1 Limit plug gauges
5.2 Snap gauges
5.3 Roc… gauges
5.4 Type of Gauges
5.5 Material and manufacturing of gauges
Pin Milling
Milling of ex & Internal thread
Milling contour pocket
Programming of hole patterns
Patterns of circular arcs
Mirror imaging cancel
Linear & rotary offset of
coordinate system
- Feed rate & spindle speed, milling direction,
radius of blank, compensation, in feed increment,
pin radius, pin hight, allowance on bottom
- Cutter determines thread characteristics, right &
left hand tread, feed rate & spindle speed,
milling direction, clock or anticlockwise, minor
diameter, compensation, modification, approach
radius, lead of thread, length of thread
- Definition of pocket, Pockets & islands infeed
increment, direction, feed rate, safety allowance,
compensation, distance, multiple passes
- Definition, impute dialogue nos of holes in a
row, distance of holes in x,y,z direction, angular
distance for c-axis.
- Advantages, prerequisites, determining the
position, starting angle, intermediate angle , end
angle, input dialogue, subroutine block, number
of positions, radus of arc, machining direction,
starting angle, coordinates of centre, moving
from position to position
- Definition, options, prerequisites, programming
- Additive & rotary offset, changes in position are
added obsolete & rotary offset, change cancels
last active system, input dialogue, linear offset in
X linear offset in Y, angle, I & J coordinates of
centre, only linear offset, only rotary offset, set
actual position, input dialogue, approach
reference point
SEMESTER – I

ENGINEERING DRAWING-I

1 (a). Definition of drawing and its importance, Interlocution to drawing instruments.

Standard sheet, Use and application of various line in drawing practice.
(b) Introduction to free hand writing of alphabets numbers. Deferent types of lines
used in engineering drawing.

2. (a) Necessity of dimensioning, methods and principles of dimensioning Reduced and

enlarged scales and their applications
(b) Drawing exercises:- Dimensioning of : Overall sizes, Circles, threaded holes,
chamfered surfaces, angles, tapered surface, holes equally spaced on P.C.D.
counter bored holes, cylindrical parts, narrow spaced and gaps, radius, etc,
samples on reduced and enlarged scales.

3. (a) Introduction to orthographic projections. !st angle projection and third angle
projection, Projection of cone, prism etc.
(b) Drawing exercises:- To draw three views of given objectives object, six views of
a non-symmetrical object, practice of missing line and missing views.(At least 8
drawing exercises on the above mentioned subject)

4.(a) Introduction to sections, Importance and salient features of section, Conventions

used in sectioning
(b) Drawing exercises:- Full section, half section, partial or broken section, offset
section, revolved section, different conventions for materials in sections exercises
on sectional views of different objects
5. Drawing exercise- given 2 or 3 orthographic projections draw isometric views,
Minimum three exercises.

6. Introduction to Auto Cad

SEMESTER –II

ENGINEERING DRAWING-II

1.1 Nomenclature of threads, introduction to foundation bolts, Locking devices and

keys
1.2 Drawing exercises:- Conventional symbols for V and Square threads, left hand
and right hand thread, external & internal threads, Forms of metric thread,
B.S.W. thread, Buttress thread, Acme thread and knuckle thread. Different views
of hexagonal and square head nuts and bolts and assembly of nut and bolt with
washer Foundation bolts Rag bolt, Lewis bolt, hook bolt, T. headed bolt and
square bolt, lock Nut , Castle nuts, Pin nut sawn, Various types of keys and
cotters.
2.
2.1 Importance o various joints e.g Knuckle joint, Gib and Cotter joint etc.
Importance of coupling e.g. flange coupling, flexible coupling etc.
2.2 drawing exercise:- Knuckle joint, Gib & cotter joint, Flange Coupling, flexible
coupling, splgot and socket joing.
3.1 Importance to Rivets, Various types of rivets, Uses of rivets, Pipe joints, welded
joints and their conventions.
3.2 Types of rivets, types of riveted joints(Single riveted and double riveted lap joint,
single riveted and double riveted butt joing)
4.1 Limits and fits and per IS 919-1963. Surface roughness sumbols and their uses.
Different types of bearing and their uses, Principles and utility of details and
assembly drawing of machine parts.
4.2 Different types of bearing (one exercise). Exercises from detail to assemble
drawing. Exercise from assembly to detail drawing? (Minimum 5 exercises)

5.1 Exercises to draw on computer, 2 D only. Auto cad -----------

SEMESTER-IV

ENGINEERING DRAWING-III

Introduction to Manufacturing Soft…(

 SEMESTER –I
COMPUTER APPLICATIONS

Introduction to computer architecture memory, CPU, ALU, I/O devices. Introduction to

system software, operating systems, compilers, algorithm to programme, M.S. Office
Software.

Introduction to programming languages like Basic, Visual basic, C++ etc. Internet
Operation -E-Mail. Multimedia Operation, Floppy and CD Drives Attaching a print,
feeding printer software and carrying out printing operation.