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1
CONTACT
• Mechanical interaction of bodies via surfaces
• Contact mechanics
ME 383S Bryant February 17, 2006
2
NATURE OF CONTACT
Rough surfaces contact
Consequence
• Fundamental Solutions:
• Boussinesq: 3D Elastic deformations from point
force normal to semi-infinite space
• Flamant: 2D Elastic deformations from point force
normal to semi-infinite space
x
(x, y)
u
y
v
!
ME 383S Bryant February 17, 2006
6
SOLUTION (2D)
• Point force P, tangential to semi-infinite elastic space
• 2D: plane strain or plain stress
P
x
(x, y)
u
y
v
!
ME 383S Bryant February 17, 2006
7
BOUSSINESQ SOLUTION (3D)
• Point force P on semi-infinite elastic space
P
y x
(x, y, z)
u
z
w
P xz x
u = 4πµ { r3 - (1 - 2 ν) r (r + z) }
P yz y
v = 4πµ { r3 - (1 - 2 ν) r (r + z) }
P z2 2(1 - ν)
w = 4πµ { r3 +
r }
r = x 2+ y 2 + z 2
ME 383S Bryant February 17, 2006
8
HERTZIAN CONTACT THEORY
• Contact between elastic curved bodies
• Initial Contact
• initial separation
initial contact (parabolas)
x2 + y2 1 1
Zo(x, y)= 2
{R +R }
1 2
ME 383S Bryant February 17, 2006
9
HERTZIAN CONTACT THEORY
• normal surface
deformations w1, w2
P wi = wi[p(x, y); Ej, νj, Rj]
(from Boussinesq)
p(x,y)
• final separation
Z f (x, y)
x
2a Zf(x, y) = Zo(x, y)
- α + w1 + w2
P
• contact diameter 2a,
defines contact area
• normal approach α,
amount centers of bodies
come together
10
HERTZIAN CONTACT THEORY
Problem Statement
Unknowns
• a, α (eigenvalues)
• Contact pressures p(x, y)
P (eigenfunction)
• P= ⌡p(x,
⌠ y) dx dy
contact area
11
HERTZIAN CONTACT THEORY
Solution
Sphere on Sphere (point
contact):
x2 y 2
P
• p(x, y) = po 1" "
a 2 a2
p(x,y) 3P
po = 2π a2
Z f (x, y)
x 1
2a
• a= { 3"P(k1 + k2 )R1 R2
4(R1 + R2 )
} 3
P
1- νi2
ki = πE
i
•α= { 2 2
9" P ( R1 + R2 ) ( k1 + k2 )
16R1 R2
2
} 3
!
12
Cylinder on Cylinder (line contact):
x2 2P
• p(x) = po 1" a 2 , po =
"al
1/ 2
" 4P(k1 + k 2 )R1R2 %
1- νi2
• a = $# l(R + R ) '& , ki = πE
! 1 2 ! i
P / ) 4l 3 #1 1 &,2
! " = (k1 + k 2 )11+ ln* % + (-4
• l 10 + (k1 + k 2 )P $ R1 R2 '.43
!
13
• PLASTIC CONTACT THEORY
• Indentation (Meyer) hardness
P P
Η ≡ p ≈ δA
p(x,y)
α
2 2a
P P
• Spheres
α = α1+α2 = { 9π2P2(k1+k2)2(R1+R2)
16R1R2 } 3
• Brinell hardness H B F
stress)
– t " {D - (D 2 - d 2 )1/2 }/2 d
t
Brinell Hardness
• For steels S = S(H)
• Ultimate strength
Su = KB HB
• Yield Strength
Sy ! 1.05S u - 30ksi
17
3/2 4 R1R2
P=Cα , C = 3π(k +k ) R1+R2
1 2
with friction
P
• Asperities contact
r1
z1
h do
z2
r2
E[H(z)] = N # H (z)F(z)dz
d
• Contact conductance
Asperity conductance: Gi(z) = ρ/2a (Holm)