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LOGISTICS
GUIDEBOOK
EDITION 2015
I. Introduction
II. Renault Logistics agreement
III. V3P Projects
IV. Renault contacts for suppliers
V. Logistics applications
VI. EDI and WebEDI
VII. Expression of needs
VIII. Capacity management
IX. Packaging
X. Traceability
XI. Transport
XII. Shipment preparation
XIII. Measurement of logistics performance
XIV. Design change management
XV. End-of-run management
XVI. Synchronous flows
XVII. Incident management & degraded modes
XVIII. Manufacturing site transfer
XIX. Glossary
I – INTRODUCTION
Key actions
Integrate requirements of Logistics Guidebook from Request For Quotation
(RFQ) onwards
Appoint logistics manager to oversee implementation of Logistics
Guidebook
Version 9.0 JANUARY 2015
Chapter I – p. 2/4
The conditions listed in the current Manual supplement the other contractual documents that
govern the supplier relation. They are communicated to the Supplier when he participates in
RENAULT RFQ.
The Supplier must read carefully all the current documents that are available before sending his
technical and economical bid to the Renault Purchase Department in response to the RFQ. By
signing the F1 sheet within the RFQ, he agrees to be bound by all the terms and conditions.
RENAULT and the Supplier shall endeavour to settle amicably any reservations formalized before
signing the F1form
The Supplier Logistic Guidebook integrates:
• In the chapter II: The Logistics protocol which synthesizes the logistics requirements of
RENAULT and specifies the roles and responsibilities of each service providers in the supply
chain.
• In chapters from III to XIX, the details of operating procedure between RENAULT and its
suppliers are described.
• In chapter XX : particularities of countries, should they exist.
The Guidebook applies to all suppliers of the plants and RENAULT ILN (International Logistics
Network Centers)
In case of partnerships with Renault (Iran, Morocco), when “Plant” or “Customer” is used in the
Guidebook, it represents the partner.
4. Supplier undertakings
The Supplier shall include in his part quotation, all RENAULT logistics expectations via
Commercial commitment / F1
The Supplier agrees to comply with the Guidebook updated in Portal and apply it to the
service in progress,
The Supplier must monitor and improve if necessary his logistics performance (quality, cost,
lead time).
The supplier’s Sales Manager shall appoint a Logistics Manager to oversee proper
implementation of the Logistics Guidebook.
The supplier shall apply this policy and strictly respect the expected supply of workstation delivery.
- Chap. XI New paragraph on indirect scheduled transport and the differences in the number of
packaging to be collected from the supplier.
- Chap. XIII Specification on the logistics targets and a new paragraph explaining the context and
the stakes of RPQE; a new project affecting the measurement of the ASN logistics performance.
- Chap. XVII Addition of a new subject heading called « Packaging delivery delays and disputes »
and specification on the duration of the collecting loading timeslots and what to do when the
timeslots are not respected. New rule regarding the documentation of the transport identification
code (IT); when the supplier is responsible for organizing the additional transport when a RAN has
not been delivered.
- Chap. XX (Spanish edition) new particularities for ARGENTINA
1. Introduction ............................................................................................................. 2
2.1 Flow diagram.................................................................................................................. 3
2.2 Project organisation........................................................................................................ 3
2.3 Information and exchanges with Renault ....................................................................... 5
2.4 Means of EDI (Electronic Data Interchange) communication .......................................... 5
2.5.1 Statement of requirements .......................................................................................... 6
2.5.2 Procurement flow ........................................................................................................ 7
2.6.1 Capacity ...................................................................................................................... 8
2.6.2 Flexibility ..................................................................................................................... 8
2.6.3 Security ....................................................................................................................... 8
2.6.4 Packaging ................................................................................................................... 9
2.6.5 Product traceability information ................................................................................. 10
2.6.6 Transport and delivery ............................................................................................... 10
2.6.7 Palletizing .................................................................................................................. 13
2.6.8 Management of Supplier foreward store and delivered stock .................................... 13
2.6.9 Incoming inspection................................................................................................... 13
2.6.10 Assessment of logistics performance ...................................................................... 14
2.6.11 Start and stop management .................................................................................... 14
2.6.12 End of production, out of production, end of life ....................................................... 15
2.7 Management of incidents and downgraded mode ............................................15
2.7.1 Necessity to provide information................................................................................ 15
2.7.2 EDI Malfunction ......................................................................................................... 15
2.7.3 Change in quantities to be delivered ......................................................................... 15
2.7.4 Packaging shortage................................................................................................... 16
2.7.5 Transport delays and repair....................................................................................... 16
2.7.6 Non-compliant products............................................................................................. 16
2.7.7 Management of additional delivery costs and procurement failure............................. 17
Key actions
Understand Renault logistics requirements
Allow for these requirements in Commercial and Technical Commitment
Document
Version 9.0 JANUARY 2015
Chapter II– p. 2/17
1. Introduction
Scope and field of application
The purpose of this chapter is to define the important principles which can be applied to the
logistics operations taking place between RENAULT and its suppliers and described in detail in the
other chapters of the Suppliers’ Logistics Manual available on the Renault B2B Portal:
• It applies to the parts supplied by the RENAULT plants according to the production process
from ABPT1 for a vehicle start-up project as well as from the ABPT for powertrain start-up
project.
• It does not apply to prototypes, non-production parts, off-tool-off process parts, nor spare
parts.
Unless otherwise specified in a clause, this protocol does not depart from the contractual
conditions which may exist between RENAULT and the Supplier.
The operating modes presented below are the standard modes, to be adapted by the Customer
Plant/Supplier Site pair, which is the responsibility of the Customer Plant.
Definitions
Any reference to the chapter refers to information in the Suppliers’ Logistics Guidebook.
The specific terms and acronyms used are defined in chapter XIX Glossary
Changes
Any new change of the current themes in this document will be updated on a yearly basis and
conveyed via information Bulletin in the RENAULT B2B Portal.
In addition to the chapters dedicated to the operations, the Supplier Logistics Guidebook contains
reference documents which are available in the appendices of the on-line version, the only one
which is binding.
2. Operating mode
2.1 Flow diagram
Overseas Flow
In order to procure parts from Overseas, the standardization of flows in the Export will be ensured
through:
• AILNs, in the export zone where Renault and Nissan are represented
Excluding these influence zones, the supplier is in charge of the upstream transport.
At the end of 2012, all the AILNs will be in “Purchase/ResRTD” mode in which:
• The parts are purchased locally by the AILN and resold to the port of Departure through RSAS
at the customer plant
• The Delivery requests are expressed one by one: Client- AILN - Supplier
• The commitments of the supplier with regard to the AILN (service rate) are applied for a
customer plant
• The management of the non quality is applied directly between the Quality Department of the
customer plant and the supplier as per the 8D procedures; chapter XIII4.4
Taking into account the shipping time, the total procurement lead time between the supplier and
the customer plant on the whole varies from 10 to 12 weeks.
Any procurement contract will be part of a project which follows an organisation and well-defined
milestone, presented in chapter III.
From the time of his appointment, the Supplier must appoint a Logistics Manager
through the manufacturing site whose role will be to ensure the logistics requirements
in the project phase are considered.
The Logistics Manager will be the special correspondent of the Renault project team for the
installation of the logistics process and must be as in the Renault Directory of Access Control
(RDAC).
The supplier is obliged to ensure that the name and coordinates of this correspondent is updated
in RDAC
The Renault project team composition, milestone requirements and support modes are described
in chapter III.
The recommended facility will be the B2B Portal, Logistics tab. To access it, the Supplier must
have access to an Internet connection or ENX and have a user account, open by his/her President.
The Supplier must access it to learn how to use the available logistics applications (see chapter V)
and view, among others, the Suppliers’ Logistics Manual, specifying the operational processes
mentioned in this protocol.
The contact numbers of the Renault correspondents and their roles are indicated in chapter IV.
The declaration process of the Logistics Manager is described in chapter V §5.1
All Renault Suppliers must work in EDI or WebEDI. Renault will support the Supplier in the
electronic interchange installation procedure according to the certification procedure described in
chapter VI. The Renault EDI project team correspondents will ensure its management.
Before any interchange, RENAULT and the Supplier will sign an EDI Interchange Contract and, as
part of new industrial projects, the Supplier must also sign the Extensive EDI Agreement of the
project.
The forecasted and fixed requirements will be stated separately in the form of Forecasted and
Fixed Delivery Requests.
The suppliers delivering the AILN (Alliance International Logistics Network), ACI (except Romania)
plants, MPR (Spare Parts Store), will receive the forecasted and fixed requirements in the same
message whose frequency (daily or weekly) as well as notice will be fixed in compliance with the
customer plant.
The forecasted delivery request communication must enable the supplier to prepare his/her
manufacturing programme and identify possible plant capacity problems but by no means makes
up a RENAULT purchasing contractual commitment.
The Supplier must strictly comply with the quantities expressed in the fixed Delivery Request. In
case of hazard, the process to be followed is the one defined in chapter XVII – Management of
Incidents and downgraded Modes.
Communication of forecasts (DELFOR): every week the Plant will issue a forecasted Delivery
Request in 9 months horizon, decreased by the notice period and transport time in case of
Departure mode.
At the request of one of the parties, it can be issued daily. In this case, its horizon is reduced to 4
weeks.
Issue of Fixed Delivery Request (DELJIT): For daily frequency, a fixed delivery request will be
issued according to the opening days of the customer plant.
By way of an exception, a weekly issue can be negotiated on a case-by-case basis.
Daily DELJIT: It concerns a single consolidated day (with the occasional exception: Notice change,
case of consolidated Saturday at the same time as the previous acceptance day)
The notice period is the parameter negotiated between the Plant and Supplier.
Weekly DELJIT: It includes 7 consecutive consolidated days (with the occasional exception:
Change of notice)
The issue and notice dates are to be defined between the Plant and Supplier
The logistics coordinates of the plant: Its Customer code and unloading point will be conveyed in
the delivery request.
In case of work schedule deviation between the customer Plant and Supplier, the latter must get
organised to ensure its deliveries in accordance with the requested programme, without being late
or ahead of time.
The procurement principles and terms are described in chapter VII.
2.5.2 Expression of the needs of the tier 1 suppliers towards the tier 2 suppliers
The suppliers of tier 1 should be capable of emitting, in minima on a weekly basis, a forecast
towards their own suppliers, on the horizon of programming transmitted by Renault and decreased
by their duration of industrial process.
Monitoring of requests, gathering of deliveries and the capacity of tier 2, are under the
responsibility of rank 1
When the transport lead time between the removal site and Customer Plant, and/or the specified
flow type (CPL2 example), does not enable procurement in the conditions requested by the plant,
the Supplier must put a logistics organisation in place (MAF, logistics provider or others) to meet
this request. This logistics solution must be confirmed and ratified by an economic assessment
which will consider all the costs (part price, internal and transport costs).
Types of procurement in practice: In standard programmed flow, L3P-CPL2 programmed flow and
Kanban and are described in chapter VII§6
In L3P procurement, CPL2 type, the issue frequency of forecasted delivery requests can be:
- either weekly
- or daily (statement of quantities in hours and days in 4 weeks) and weekly (statement in
weekly quantities in 3 months)
It is a programmed flow, directly based on consolidation of the vehicle film wrap, its pre-bursting
and issue of a fixed message by vehicle to the Supplier. These fixed messages are accompanied
by a forecasted delivery request in gross requirement grouped together by the production day and
line.
Synchronous procurement: Mode based on requisitioning issued by entry of incoming vehicle
to the assembly workshop .
When, in the Request For Quotation file, the part is requested in L3P-S or synchronous, the
supplier must enter this point in his economic response. The parts are to be manufactured, at least
to be dispatched while strictly respecting the vehicle sequence transmitted through the Fixed
delivery request or message.
Chapter XVI specifies this type of operation.
2.6.1 Capacity
Creating plant capacity reference guidelines
The Capacity Baseline defines the maximum weekly capacity to be set up by RENAULT and its
suppliers. This Capacity Baseline is updated once a year after being subjected to a survey by the
suppliers to determine the actions to be put in place to achieve the requisite capacity level. The
supplier must meet the requested lead-time allowed to this plant capacity survey.
2.6.2 Flexibility
Within the capacity agreement limit (Capacity Agreement Certificate, Capacity Reference
Guidelines); the Supplier is committed to deliver the requested quantity expressed in the Firm
Delivery Orders.
Specific agreements can be negotiated with the Purchasing Department and SCM for some
products with low volumes or which are synchronous, for negotiation of the flexibility limits (see
chap. VIII $4)
2.6.3 Security
To ensure deliveries in accordance with the statements of fixed requirements, the Supplier must
set up the necessary facilities to meet the vagaries of procurement, production, storage and
shipping.
If the supplier cannot honour the volumes expressed in the fixed delivery requests, from the time of
their acceptance, he/she is under an obligation to warn the DLI (Industrial Logistics Department) of
the Customer Plant and search for alternative solutions to avoid generating shortages.
2.6.4 Packaging
Packaging definition
The packaging for each part is chosen by RENAULT and the Supplier during the project phase..
The selection process must also favour the GALIA-standardised standard packaging if it is
economically viable. The definition rules are communicated in the Packaging Guide presented by
the Buyer during the request for quote.
It is of the Supplier’s responsibility to develop the specific or arranged packaging, according to the
RENAULT recommendations, conveyed during the project phase (chapter IX). The choice of the
solution together with the logistics conditions of the part procurement must be formalised in the
DCL (Description of Logistics Conditions) sheet, a contractual document, being a part of the
documents requested by the ANPQP (Alliance New Product Quality Procedure).
The standard and the Overseas packaging specifications differs from Land packaging because
overseas packaging must meet the:
Dimensions of the containers;
specific constraints of the parts, especially oxidation risks (ref. White book on Anti corrosion
in the online manual)
Specific packaging which is damaged must be isolated and declared by the Supplier to the Buyer.
Standard and dedicated standard packaging (arranged or not), declarations of dirty packaging or
packaging to be repaired are to be made in PVS, according to the conditions specified in ch. IX $5.
Depending on the type of packaging and the flow, the Supplier may be affected by two types of
management :
- Dedicated loop management for specific or arranged standard packaging and mostly L3P flows
It is the responsibility of the Supplier to wash this packaging (specific or arranged standard), and
their maintenance is RENAULT’s responsibility after warning by the Supplier.
- Pool management only used for standard packaging (see Packaging leaflet in effect)
The conditions for the allocation of specific packaging are defined in the co-signed Commitment
which both parties must sign (chap III $3.3.)
Rules concerning use and management applicable to standard packaging are described in chapter
IX 4.2
Labelling
The labelling must comply with the current GALIA / ODETTE standard, ETI.1 ETI9 or ETI9 C40
standard. The conditions of use are specified in chap. XII
All UM (Handling Unit – HU) and UC (Packaging Unit – PU) must be identifiable with a legible label
(alphanumeric characters and bar codes) and whose position is specified in chap. XII $3.5.
The L3P data (distribution area + time slot) must appear on the HU identification label in the
"document number" field.
The Supplier must be in a position to communicate all the elements of his/her scope which enable:
• -Go back to the start of manufacturing: From batch identification including for products coming
from high-tier Suppliers
• -Come back to the affected population: From manufacturing history of batches and Customers
of delivered vehicles
Traceability must be ensured in case of downgraded mode delivery (manual Delivery Bill)
see chap.X $3 of the Manual for the detailed requirements
DLFM ( Direction Fonctions Logistique Monde, ex RTD-IO, called hereafter RTD ) is the department responsible
for creating and setting up of transport for parts in the “Departure” clause and the related empty
packaging.
With the occasional exception, and regardless of the loading area, it is always the supplier in
charge of loading the parts into the truck, under the driver’s control.
Programmed transport
RTD will inform the supplier about the chosen programmed transport and control mode (see
"Transport setting" paragraph).
Milk rounds and direct flows are formalised by sending an FCC (Circuit Data Sheet). Formalisation
of transfer by CGR (Regional Grouping Centre) is also the subject of a note and an FCC for
traction bound for the customer plant.
In case of low or irregular volumes, the means of transport can be controlled or set up from day to
day, according to the requirements stated by the Customer.
The Supplier will be informed when this particular mode of transport is chosen.
In the case of a programmed transport transfer by the Regional Grouping Centre (CGR), after
acceptance of the fixed Delivery Request (DR), the Supplier must send a Transport Request (TR),
reflecting the fixed DR that he/she received, to the provider responsible for the pickup.
This consignment must be made to the allocation CGR by fax on the eve of loading before 11 a.m.
Special case
In the case of a fixed DR, expressed in delivery date and hour, the Supplier must apply the
necessary transport shift and deduce the shipping schedule from it. This transport shift must
consider the off-road days of the loading, delivery and through areas and Exceptional Transport
Plans transmitted by RTD and/or CGR.
Shipping
The supplier’s shipping compliance to the RENAULT requirements imposes stringent equality
between:
Dispach
Delivery Order = Lorry content = Delivery Note = Advice = HU, PU Labels
Any dispute detected in the shipping must be resolved before the truck’s departure.
The shipping notice must be issued when the truck departs (whether it is in the day, night or
weekend).
For any delivery, the Supplier is duty bound to comply with the standards requested by
Renault:
• A complete shipping notice according to the DESADV 96 standard (See chap.XII §4.1)
• A GALIA DB (Delivery Bill) like the shipping notice (IAE3 standard) by single unloading point
(terminal and line).
• Labelled expected packaging with labels which are Galia/ODETTE-compliant.
• Palletizing compliant with the Palletizing Contract
• On loading, grouping of pallets by Terminal or according to the loading plan if any.
• Complete transport documents (with co-signed loading proof)
• Circuit Data Sheet (FCC), safety protocol (for the Post-paid suppliers), waybill, (or CMR for
international transport)
• for a flow via CGR, from a shipping summary note (BRE), co-signed by the driver and supplier
and using the DB No.
• Customs documents, if appropriate
The Supplier must undertake to, during part manufacturing as much as during its preparation
for shipping (shipping and loading), comply with the reliability/safety standards decreed by the
AEO (Authorised Economic Operator) regulation (if it is made in Europe and not AEO-certified)
or any other corresponding regulation which is recognised by the AEO.
The process recommended by RENAULT to ensure shipping compliance is specified in chap. XII.
2.6.7 Palletizing
The unloaded packaging will be physically inspected at 100% when the supplier does not ensure
shipping compliance during shipping.
It is up to the Customer Plant to address the written stock to the supplier or haulier according to the
observed non-compliance analysis, regardless of the qualitative or quantitative order. The
Customer reserves the right to carry out compliance inspections on Acceptance, concerning the
shipping notice quality, packaging compliance or compliance of part quantities per packaging and
to warn the supplier and/or haulier about it.
The Supplier will assess this protocol’s compliance through the Daily Compliance, Shipping Notice
Quality and list of logistics incidents against him/her. (See chap XIII §2)
The Supplier will be driven by:
• preventive actions (security inspection, audit)
• curative actions in case of repetitive minor or major incident: in this case, an Incident Sheet
("8D Logistics" sheet) will be sent to the supplier by GQE application and has the
responsibility of responding to stages 1 to 4 of this sheet (see chap XIII §4.4) within 48
hours. The value of this first response is the supplier’s technical approval.
Its logistics performance can be consulted via the Logistics IPPRF (Renault Supplier Performance
Management Indicator) application, which can be accessed on the RENAULT Suppliers’ Portal.
The Supplier must regularly refer to it.
In order to insure a continuous improvement of the Supply Chain performance, the Supply Chain
Quality Department asks all suppliers to carry out self-assessments each year by following the
Global MMOG/LE reference guideline (Global Management Operations Guideline/Logistics
Evaluation) and by sharing the results with them. The supplier should always use the latest edition
of the Global MMOG/LE published by Galia / Odette.
Self-assessments will be specifically requested in the case of new projects. (ch. III § 3.1)
About 6 weeks before the adoption date, the Supplier will be informed about the stop numbers of
old parts and start numbers of the new parts. The TGP (Production Management Technician) and
Supplier will regularly inspect the stock to avoid any additional costs caused by end of production
or missing parts. Any delivery must be fully compliant with the quantities expressed in the Fixed
DR.
Before authorising the supply of any new part, the Supplier must send a Compliance Commitment
Certificate (PSW) to RENAULT. This certificate will be followed by a plant capacity commitment
(see ANPQP support, Part Manufacturing Approval).
The last delivery called by the Customer may not be the packaging round-off. Nevertheless, the
Supplier must comply with it.
When a part is replaced with another part (or several), the adoption date of the change must be
progressively refined by the Customer through the Delivery Requests.
This date is the fruit of a prior negotiation between the Supplier, Customer Engineering, Customer
Plant and DA (Purchasing Department).
In case the Supplier has finished or semi-finished products or components in stock after the
deliveries are stopped, he/she may prepare a Request file.
The importance and ripple effect of variations between forecasts and fixed requirements will be
considered in determining the legitimacy of such compensation. (see chap. XV)
The warning process according to the incident typology and contacts to be warned are described
in chap. XVII and chap. IV Contacts.
The Supplier must warn the Customer Procurement Department if there is any delay in its
deliveries and the transport cell for delivery facility adaptation (RTD and/or CGR). A plan to make
up the delay must be provided within 48 hours. If the plan to make up the delay is not kept, the
customer plant will bill the supplier by logistics incidents.
The Supplier must organise the transport of delayed parts.
In case the deliveries are ahead of time, the Customer site may return the parts concerned to the
Supplier’s premises payable by the latter (Return Note process).
The Supplier must immediately report any transport which does not come on time to the Supplier’s
premises to RTD via an Incident Sheet. Likewise, the Supplier is requested to comply with the
expected loading time. In case of non-compliance, the haulier will immediately inform RTD or
CGR.
Supplier delays:
The delivery delays must be made up in the shortest lead time possible. Organisation of transport
as well as the costs induced by making up delays are the Supplier’s responsibility (for AILN, the
induced costs are calculated from when it departs the supplier’s premises up to the customer
assembly station).
In all cases, the Customer Plant must be warned of the conditions for making up.
(See chap.XVII§9)
The treatment and the invoicing to the suppliers of the consequences of non-compliance of
deliveries will be made according to the procedure available on the site of Logistics Guidebook,
column Additional Information.
The Supplier must replace and recover the non-compliant parts within 15 days. A Return Note is
sent to him/her (having DB value). The return operation is carried out when the Supplier comes to
recover the packaging.
If the Supplier recognises his/her responsibility and does not wish to recover the parts, they will be
destroyed, at his/her expense. In the case of important batches of parts, the parts will be sorted at
the expense of the Supplier to separate the non-compliant parts from the good parts.
In case of a persistent anomaly, RENAULT reserves the right to bill the abnormally spent time by
the Customer Plant Procurement departments or to request the Supplier to make a paid official
available to ensure its management.
In the case of a milk rounds flow, when a Supplier will not comply with the delivery request, he/she
will be considered to be responsible for the logistics incidents and the direct or indirect
consequences which may ensue from it, even if the parts concern another Supplier.
1. Purpose ............................................................................................................. 2
2. Renault-supplier project organization ............................................................ 2
2.1 Supplier project team ............................................................................................................ 2
2.2 Renault Project team ............................................................................................................. 4
2.3 Project scheduling ................................................................................................................. 4
2.4 Evolutions for suppliers in Project phase ............................................................................... 5
3. Renault-supplier logistics processes ............................................................. 9
3.1 Logistics performance: Global MMOG/LE ............................................................................. 9
3.2 EDI approval ....................................................................................................................... 10
3.3 Packaging ........................................................................................................................... 10
3.4 Transport solution ............................................................................................................... 11
3.5 Renault logistics applications .............................................................................................. 12
3.6 L3P-CPL2 logistics .............................................................................................................. 12
3.7 Parts production Supplier capacity ...................................................................................... 13
4. Logistics requirements during Project milestones...................................... 14
4.1 Vehicle Pre Contract – VPC ................................................................................................ 15
4.2 Contract .............................................................................................................................. 15
4.3 Tooling GoAhead -TGA ....................................................................................................... 16
4.4Agreement to BuildVehicle Check – ABVC........................................................................... 16
4.5 Agreement to Build Plant Trial 1 - AB PT1 (ABPT for powertrain plants) ............................. 17
4.6 Agreement to Build Plant Trial 2 - ABPT2 ............................................................................ 18
4.7 Product & Process Certification – PPC ................................................................................ 19
4.8 Manufacturing Approval – MA ............................................................................................. 19
Key actions
Appoint logistics manager following supplier assignment
Set up a project team run by logistics manager
Implement Renault-supplier processes compliant with project milestones
Anticipate difficulties and keep Renault informed on progress
Version 9.0 JANUARY 2015
ChapterIII – p. 2/19
1. Purpose
This chapter outlines Renault-supplier work processes during the project The project phase ends
at the end of rump-up
The chapter consists of three sections:
• Renault-supplier project organization
• Renault-supplier processes during the project phase
• Essential logistics requirements at project milestones
The KAM and ADF shall follow the hereunder process to declare the Logistics Manager.
RENAULT SUPPLIER
1/ In the mail of appointment, the Purchase Manager (CA) asks to
1./ Creates Supplier account, indicate a Key Account Manager (KAM)
sends appointment letter + 2./ Designate the Key Account
Manager (KAM) 2./ The Supplier gives the KAM’s name
account n°
3. Request for Portal 3./ The KAM request for its company access trough the Portal;
4. B2B creates Supplier’s signs and fax the CAU and communicates its ADF coordinates to
access and appoints an
private space in Portal B2B Renault
ADF
IPN + password 5. Appoints the Logistics 5./ ADF proceeds with Logistics Manager identification in ARCA.
Manager
The Logistics manager will have to guarantee the logistic performance of the manufacturing site
and supply process of developed components.
The Logistics Manager will ensure that each of its logistics experts is declared as a contact in
ARCA, has access to applications and has been trained in the use of applications.
Please note:
• The declaration in an ARCA contacts Group by the Supplier Administrator (ADF) automatically
opens the access to relevant logistics applications, except PVS for which a specific registration
process is applied.
• All trainings must be completed through the e-Learning Portal
• Renault will provide assistance to a good start using the applications
e-learning DemandCapacityPlanning@renault.com
Pilote capacitaire DCP@Renault alertes.capacitaires@renault.com
Guide Utilisateur
SUPPLIERS LOGISTICS GUIDEBOOK Propriété RENAULT - Confidentiel C
Version 9.0 JANUARY 2015
ChapterIII – p. 4/19
Non V3P
Intention Concept
Intention Feedback Freeze Pre-contract Go With 1 ROP AF
Concept
freeze Contract TGA ABVC PT1 PT2 CPP MA °Project
Milestones
100% 100% TGA XL parts 100% 100% 100% 100% 100% AFF
Nomination des PSW 100% PSW Parts
100% HCPP IOD MAP1 MAP2
fournisseurs KO ou K10
Phase 1 XL S
Suppliers selection
Phase 2
Tooling launching Part
Submission
Phase 3 Warrant
Tooling construction
Phase 4
Manufacturing process set up Phase 5
In the V3P logic, the digital model becomes a real digital prototype which will be processed with
the same stringency as the physical batches that will follow.
The selection date of the suppliers is determined based on the development duration of the part.
After appointment, the supplier will implement the digital drawings
The project team shall be put in place after appointment, in order to deliver the first digital data, in
approximately 5 weeks after appointment. The purpose of this validation is not to have any more
modifications after TGA.
The suppliers must be capable of implementing an appropriate risk management; reinforced for the
innovative or risky parts and/or development and a just necessary for “low risk” ones.
2.4.3Development phase
The development schedule is reduced by 2 months between the “VPC” and the “Tooling Go
Ahead“
The suppliers must be capable of delivering the digital definitions which details level and reactivity
suitable for small loop. A commitment to the part process will be requested before the Contract
milestone.
A stronger reactivity will be requested for problems processing in order to not initiate a new design
loop without solving all the aroused problems.
In this phase, the supplier shall also deliver the prototype parts for the design development mules
and for different models with the representativeness level and the required lead time.
2.4.4.1 VC Lot
The schedule is reduced by seven weeks due to the reduction in the number of modifications. The
supplier will have at his disposal less physical prototype (complete vehicle), in order to carry out
the validations: The S-lot is deleted. About 10 VC (Vehicle Check, off tool) will be assembled at the
Vehicle Prototype Build Centre (CRPV) in order to evaluate, develop and validate systems.
All packaging will be validated numerically, but for the few cases where the physical prototype is
necessary, these prototypes will be validated with VC packaging parts.
2.4.4.2 PT/PT1/PT2
In projects staking, the mechanical equivalent of ABPT1 is ABPT; the ABPT2 milestone does not
exist in powertrain project.
2.4.4.2.1 Packaging
Parts for PT1 (off tool) will be delivered to the factory in the 1stof series packaging.
Parts for PT2 (off tool and off process) will be delivered in the series packaging.
The first PT parts (powertrain) will be delivered in the prototype packaging
The test parts shall be delivered in the series representative packaging, according to the
specifications:
- Packaging "prototype" for parts specified in special packaging
- Standard package with "prototype" dunnage for parts specified in standard with specific
dunnage
- Standard package with or without disposable dunnage
- Cardboard boxes for Overseas parts
A possible degraded mode must be exceptional and should have received firstly a prior approval of
the Logistics Specialist and the Supply Chain Project Leader and secondly a technical agreement
from the Plant and thirdly an economical agreement of the Buyer.
Spare parts for PTx should not be packing with Serial parts.
A color label shall be affixed to each test pallet, according to the rules described in Chapter XII 3.6
2.4.4.2.3Ordering
In order for the plant to be authorized to call the parts according to its logistics process, it must go
through the end of ANPQP Phase 3.Parts will be ordered to the supplier manufacturing site,
according to the client plant logistics process, via EDI. On the open command basis
The supplier will receive EDI forecast delivery orders before the date of PTx, within a period
defined by the Project. If the supplier production systems is not operational enough to integrate
these DL, the supplier shall arrange to have knowledge thereof (manual recovery if needed) .Will
be asked to supplier logistics team to confirm the correct reception of DO and good trajectory for
shipping of parts. Renault expects the supplier to respond.
The supplier shall honour that Delivery Order. The supplier can be required to supply parts without
PSW which will be delivered in the Renault factories.
In case the parts have not go through the end of ANPQP Phase 3, orders and deliveries will not be
controlled by the factory. The solutions will then be set in the Project, between Renault
Engineering, the supplier and the purchaser.
The number of ordered parts being generally less than the amount of pieces per package planned
for series, the supplier shall propose a solution, to be validated with the Packaging Logistician, so
as not to damage the parts.
2.4.4.2.5 Transport
If the removal site for PT/PT1 wave parts is the same as the site for the series, transportation will
be provided following in effect Incoterms. The shipping must be followed by sending of ASN, as for
series parts.
If the collection site is not the series targeted one, based on Renault Purchasing and Logistics
players agreements:
- Organization and payment of transportation to the Renault factory will be charged to the
supplier, with a DDP Incoterm “arrival to”.
- The emission of ASN must be ensured all the same by the supplier site for the receiving
process can be achieved.
- Recovery transport (by land or air) will be charged either to the supplier or Renault,
according to responsibilities of the delay, defined on a case by case basis with Renault
Engineering, Purchase and Supply Chain Project Manager.
2.4.4.2.6 Invoicing.
The receipt of parts by the factory triggers a payment at the serial parts prices.
In order to manage any difference in price, the supplier should contact the project team, in
particular Purchasing and Engineering Prototypes representatives.
Suppliers of long lead time parts (eg flow overseas: 10 to 12 weeks) should validate their parts
schedule with the Project, to take into account the amount of additional transport time and respect
it.
The expectations toward supplier are thus anticipated several weeks, compared to project
milestone.
The Supplier must integrate all Renault logistics requirements from Request For Quotation (RFQ)
onwards and the supplier’s Commercial and Technical Commitment Document is assumed to
make full allowance for them.
Renault has set up seven work processes to ensure successful startup with the supplier:
- six logistics processes
- one supplier production capacity process run by Purchasing Department
The Supplier is required to alert Renault on any difficulties experienced in meeting these
requirements by the milestone dates.
RENAULT SUPPLIER
Contrat
1a/ Set up of potentially 1./A Purchase Department mail informs suppliers about
problematic sites list. 2/ Commitment to MMOG/LE self-evaluation necessity
ROP mail
1b/ Request for self-evaluation perform MMOG/LE
release by Purchase 2./ Supplier should commit to its self-evaluation date
Project Manager
3./ Supplier self-evaluates itself and forwards the score
score 3./ 1st self-
(level A,B or C) together with master schedule and action
evaluation
plan to Reanault Sce qualité appro
6/. Rating Database recognition 6./Results of action plan are recognized in Supplier rating
(Renault is entitled to audit logistic improvements)
7/. 100% of Suppliers sites scheduled 7./ 100% of Suppliers sites scheduled for audit have been
ENVU
for audit have been controlled controlled and have an action plan to cut out F3 ratings
All documents are sent to GlobalMMOGLE@renault.com. The subject heading of the email should
contain the name of the powertrain/vehicle project as well as the supplier account number (referred
to as COFOR, eg: 00123456) and the supplier's site code (eg:00).
It is recommended to follow a training course in Global MMOG/LE with a certified training society,
before the self-assessment.
The supplier should always use the current version of the Global Evalog MMOG/LE available in
French and free of charge on the Galia website at http://www.galia.com. An English version is
available on the Odette site at http://www.odette.org
During EDI set up, Supplier will be backed by Renault assistance on the following issues:
It is strongly recommended to tackle EDI as a project , taking the greatest care to precisely
schedule necessary Information System developments.
Supplier information systems must be operational twelve weeks before ABPT/ABPT1(and more
for overseas), the time of issuing of initial delivery orders. (See Chapter VI – EDI / Web-EDI for
fuller details.)
Pour les PLDA, la date de disponibilité de l’EDI est contractualisée entre chaque site fournisseur et
l’équipe Projet.
3.3 Packaging
This section sets out project phase processes for the following:
• Specification of standard and special packaging
• Development of special packaging
• Provision of standard and special packaging
The supplier must submit with the bid the Packaging Data Sheet(PDS) précising the type of
packaging, type of flow and costs, ..
In this case, the Supplier will have to contact the Transport Organizer to know the modalities of the
transport of his pieces; any necessary information will be communicated thorough this channel.
On production build-up, the parts supply for a new plant flows usually goes through a cross-dock.
Direct supply flow is set once the supply volume is high enough.
It is of Logistics Manager duties to make sure that all involved logistic staff couldaccess to the
applications above and is skilled enough to use them properly.
The Logistics Manager is responsible for involved logistics staff declaration, for Renault Supplier
Portal access and proper logistic applications use.
L3P deployment coordinator will assist the Supplier in CPL2-L3P logistics preparation throughout
the project phase.
3/ Technical and economical 3. Check for technical and economic convergence with regard to
checking DCL economic targets and calculated costs
4/ Contracting of commitment
MA
8/ Startup with/without Y OK? N 8. Start-up of deliveries in L3P-CPL2, correction of the distances and
restrictions animation of the supplier performance
The Supplier response is formalised in the Plant Capacity Survey Form (FEC).
Furthermore, the supplier must inform weekly the Available Capacities (the Production
organisation in place) in a Capacity Analysis Form (CAF): Process "Short Term Supply
Management". (see chapter VIII).
The tables below list logistics requirements for each of the seven project-phase processes at each
of the main vehicle project milestones.
Reminder: Expectations for long lead time parts suppliers should be anticipated for several weeks
against Project milestones.
Transport solution
4.2 Contract
Purpose: To contract the quality, costs, schedules, revenues and profitability commitments.
Process Section Requirements OK
• The list of suppliers at medium and high risks is
Logistics performance; MMOG/LE 3.1
created
Travailler avec les applications Renault 3.5 • Supplier has initialized Renault applications trainings.
Logistics performance; MMOG/LE 3.1 • The action plan is driven by the Supplier
• Supplier has integrated, confirmed and delivered the
EDI approval 3.2
first delivery orders
Renault logistics applications 3.5 • Supplier is familiar with all Renault logistics applications.
1. Purpose ..........................................................................................................................2
2. Get updated contacts ....................................................................................................2
3. Plant Contacts ................................................................................................................2
Supply Department ..................................................................................................................... 2
the Part Controller ....................................................................................................................... 2
Plant Duty ................................................................................................................................... 2
Pack Flow Correspondent ........................................................................................................... 2
Logistics Supplier Performance Manager (LSPM) ....................................................................... 2
4. Head Office Contacts.....................................................................................................3
Supply Planner ............................................................................................................................ 3
Contact EDI................................................................................................................................. 3
Operational Standard Pack Management .................................................................................... 3
Supplier Packaging Management at Purchasing Department ...................................................... 3
Transport Freight......................................................................................................................... 3
Transport Support ....................................................................................................................... 3
Transport Duty ............................................................................................................................ 3
Transport Organization ............................................................................................................... 3
Logistics School .......................................................................................................................... 3
Purchasers .................................................................................................................................. 3
Logistics Performance at Purchasing Department ....................................................................... 3
Capacity Correspondent at Purchasing Department.................................................................... 3
5. Hotline Tools/ Process ..................................................................................................4
Renault Supplier Portal ............................................................................................................... 4
IPPRF Logistics .......................................................................................................................... 4
Incoming Quality (GQE) .............................................................................................................. 4
Packaging Visibility System ......................................................................................................... 4
Supply Transport Logistics .......................................................................................................... 4
Supplier Logistics Guidebook ...................................................................................................... 4
DCP ............................................................................................................................................ 4
VOLUMES .................................................................................................................................. 4
Key Actions :
To know the Renault contacts
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Chapter IV – p. 2/4
1. Purpose
The purpose of this chapter is to allow the Supplier to get updated coordinates of Logistics people
working at Renault only for mass-production.
The search in the Excel file is made by selecting the desired Job Contact in the
filter THEN the geographical Area in which the Renault Plant is.
3. Plant Contacts
performance.logistique@renault.com
logistics.guidebook@renault.com
DCP For the capacity problem or the use of DCP@renault
DemandCapacityPlanning@renault.com
VOLUMES To get an access right to VOLUMES or other issues
on the application
administration.ifr@renault.com
1. Purpose ..........................................................................................................................2
2. Access to B2B Portal.....................................................................................................2
3. Supplier user access .....................................................................................................2
3.1 Supplier administrator (ADF) ................................................................................................. 2
3.2 Contact details for ADF ......................................................................................................... 3
3.3 Request for access to Supplier Portal ................................................................................... 3
3.4 User ID and password ........................................................................................................... 4
4. Access to private area of Supplier Portal ....................................................................4
4.1 Log-in private area ................................................................................................................ 4
4.2 Supplier data sheet ............................................................................................................... 4
4.3 Application access rights ....................................................................................................... 7
5. State Supplier Contacts ................................................................................................8
5.1 Logistics manager ................................................................................................................. 8
5.2 Supplier contacts during mass production phase .................................................................. 9
5.3 Contact registration ............................................................................................................. 10
6. Logistics applications .................................................................................................11
6.1 Supply Transport Logistics (ELTA) ...................................................................................... 11
6.2 Packaging Visibility System (PVS) ...................................................................................... 11
6.3 Incoming Quality Management (GQE) ................................................................................. 12
6.4 Supplier Logistics Performance Indicators (IPPRFL) ........................................................... 12
6.5 Manufacturing forecast summary ........................................................................................ 12
6.6 Capacity Management with DCP@Renault ......................................................................... 13
7. Assistance ....................................................................................................................14
Key actions
Integrate requirements of Logistics Guidebook from Request For Quotation (RFQ)
onwards
Appoint logistics manager to oversee implementation of Logistics Guidebook
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Chapter V – p. 2/14
1. Purpose
The Renault Supplier Portal allows Suppliers:
• To access and to get a training in shared logistics applications
• To keep informed on logistics news
• To state the contacts of its company
This chapter explains how to access the Supplier Portal and the applications available in the
private area of the portal and how to state the logistics contacts.
- Internet: https://suppliers.renault.com
- ENX: http://suppliers.renault.enxo.org
The B2B Portal forms an interface between Renault and its suppliers. It is divided up into tabs
covering different aspects of a supplier’s relationship with Renault: sales, design, logistics, quality
and financial accounting.
Chapter V – p. 3/14
If no ADF exists, the Key Account manager (KAM) or the person responsible of the entity does a
request by following the process available at :
https://www.cau-adf.com
More information is available in the public homepage of the B2B Supplier Portal.
Chapter V – p. 4/14
To change the password, click on, Change your password under Your profile
The supplier must ensure that all his data on the Supplier Portal is up to date
(phone, fax, email, address, function/scope, etc.).
Chapter V – p. 5/14
• Personal tab, on which the user should check names (spelling), phone numbers and email,
correcting the latter two items if necessary.
• Business tab, on which the user can view and edit function type (which determines the links
shown to the supplier on the portal), title of the business card, language preference and postal
address (if the supplier considers this necessary).
• Organization tab, determining listing in the Renault suppliers directory. (The supplier is
assigned to a site, which in turn belongs to a legal entity, which may in turn belong to a
group).
• Rights tab, listing the supplier’s application and contact access rights.
• Administrators tab, listing contact details for supplier administrators, each covering one or
more legal entities.
Chapter V – p. 6/14
The e-mail address of an IPN is modifiable by the user or its ADF. To change any
other items in the supplier data sheet (spelling of names, access rights,
organizational assignment, function group), the supplier should contact his ADF.
Depending on the data to be edited on the supplier data sheet, there are two editing methods:
• Edit data directly on data sheet
• Add and edit new values in list, using arrows
E-mail, Postal address and Function can be edited directly, E-mail and Postal address by
typing in the new data, and Function by selecting the required entry from a list.
Other items are edited using the right and left arrows, as shown for Phone number below:
Chapter V – p. 7/14
A. To correct an incorrect phone number, click on the number then on the left arrow.
The supplier can choose more than one language, though most applications are in French, English
or Spanish.
Chapter V – p. 8/14
Chapter V – p. 9/14
At each manufacturing site, a logistics manager is appointed, responsible for managing logistics
contacts as part of his duties as the main Renault interface at the site
Minimum
Duties with respect Contact group
Contact number Application
to Renault in Renault directory
per site
Logistics Acts as main Renault interface at Logistics Manager 1 Logistics
manager manufacturing site. Logistics Manager 1 IPPRF, GQE
Oversees compliance with logistics (Back-Up) DCP@Renault
requirements set out in Logistics
Guidebook across manufacturing site,
and propagation to logistics operators,
through communications, training, etc.
Oversees reliability and update of Renault
contact details at production and project
phases. Watch the adequacy need
Renault / capacity of the site
Site manager Liaises with Renault on all non- Supplier Site Manager 1 Logistics
logistics issues at manufacturing site. IPPRF
Packaging Declares incoming and outgoing flows Packaging Contact 2 PVS
correspondent of empty and full packs.
Alerts Renault on incidents with pack
flows.
Shipment In charge of shipments, goods Shipment Contact 1 ELTA,
correspondent preparation, parts provision and Logistics
transport interfacing. IPPRF, GQE
Parts Counterpart of Renault parts Part Controller 2 Logistics
controller controller. IPPRF, GQE
correspondent Validates additional request and
cancellation of request
Receives alerts on logistics
noncompliance.
Logistics IS In charge of logistics information Logistics IS Contact 1 BAL EDI
correspondent systems.
Manages EDI (reception, integration &
shipment).
Duty Manages incidents and problems Logistics General Back- 1 None
outside normal working hours (nights, Up Contact
weekends and holidays).
Chapter V – p. 10/14
The logistics manager liaises with his supplier administrator (ADF) to ensure that
all details for all of the contacts in the above table are properly entered and up to
date in the directory in the B2B Portal, with registrations, changes and deletions
performed as required.
Example
4. He mades a new request (as the one necessary for an application but in putting Contacts
group in the item Nature of request) and asks the group Packaging Contact
5. He clicks on Send Action and waits for the answer of the ADF
There are two solutions whereby the logistics manager can manage contacts at his
manufacturing site:
• Logistics manager has ADF profile.
• Logistics manager liaises closely with ADF for manufacturing site.
Chapter V – p. 11/14
Note:
Specifications applicable to the project phase are outlined in Chapter III – Project phase.
6. Logistics applications
Access to logistics applications is bound by two conditions:
• The supplier must have a user account.
• The supplier must have been granted access rights for the applications in question.
The ELTA application provides a single tool managing several transport functions. It addresses
freight companies, suppliers and x-docks.
Training material for the ELTA application is available on the Supplier Portal.
The PVS application manages the non-disposable packs that are used for packaging parts made
for Renault.
PVS addresses pack management correspondents at supplier sites and client plants.
Chapter V – p. 12/14
The GQE application (for rollout in 2007) manages incoming quality and logistics incidentology.
The IPPRFL application enables suppliers to track their logistics performance by means of three
indicators:
• Odette service rate and daily fulfilment
• Logistics noncompliance rate
• ASN quality
Chapter V – p. 13/14
This site provides suppliers with the following planning support information:
• Total industry volume (TIV) forecasts, drawn up by Marketing Department.
• Expected production at vehicle assembly plants (for current year and following year as from
May).
• Expected production at powertrain (engine and gearbox) plants (for current year and following
year as from May).
• Running totals for vehicle and powertrain production.
• Scheduling cycle forecasts, validated at goal-setting conference
This interactive Information system is dedicated to the suppliers capacities management and is
shared between Renault (Purchases / Supply Chain) and its suppliers.
Its objectives:
Chapter V – p. 14/14
Remark: being declared as KAM or CSC contact group, automatically confers the corresponding
role in DCP@Reanault
7. Assistance
The Supplier Portal includes a Help function, to assist the supplier in the following situations:
• Problems logging in to private area (untraceable link)
• Problems with user ID or password
• Problems registering on portal
• Display problems
• For that purpose, he clicks the link " Need of assistance " of the public Home (under the
button of connection in the private space) or the link " Need of assistance " of the private
space (Column HELPS). The address and phone number of Helpdesk are also indicated to it
To access the Help function, click on Help Desk in the item Portal Help to get updated datas:
English (7j/7) + 33 1 70 36 04 55
Korean (8am – 5pm) + 82 31 289 8285
Spanish (7j/7) + 34 91 745 61 11
French (7j/7) + 33 1 70 36 04 84 ou 0 811 88 39 39
Persan (7j/7) + 98 21 88 75 55 30 (poste: 222)
Romanian (Monday to Friday) + 40 02 48 50 44 44
1. Purpose ................................................................................................................. 2
2. EDI operation ........................................................................................................ 2
2.1 Architecture and networks ........................................................................................... 2
2.2 Interchange principle ................................................................................................... 3
2.3 Message exchange scenario ....................................................................................... 3
3. Standards.............................................................................................................. 4
4. Setting up EDI with Renault ................................................................................ 5
4.1 EDI Mailbox ................................................................................................................. 5
4.2 EDI approval process .................................................................................................. 5
5. WebEDI ................................................................................................................. 6
5.1 WebEDI characteristics ............................................................................................... 6
5.2 WebEDI subscription ................................................................................................... 7
Key actions
Keep EDI running permanently, compliant with Renault requirements
Access EDI mailbox regularly to pick up delivery orders
Comply with EDI standards and Renault logistics requirements
Undertake EDI approval procedure before initiating exchanges with Renault
Use WebEDI as solution for low exchange volumes
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Chapter VI – p. 2/7
1. Purrpose
This chapter has the following
f pu
urposes:
plain Electro
Exp onic Data In
nterchange (EDI) as im
mplemented by Renaultt for data
com
mmunication n with Supppliers.
Outline EDI op
perating moode, standarrds and message formats for diffe
erent supplyy flows.
ocedure to be followed
This chapter also setss out the pro d by Supplie DI or WebEDI for work
ers using ED
ult.
with Renau
2. EDI operration
Suppliers u
use EDI for the followin
ng:
Recceiving firm
m and foreca
ast delivery orders
Sen
nding dispa atch notes and
a invoicess
Renault’s E
EDI implem
mentation haas worldwidee scope:
All Renault pla
ants
All Suppliers delivering
d to
o these plan
nts
All countries
2.1 Arcchitectu
ure and
d netwo
orks
Renault ED DI architectu
ure is imple
emented thrrough the Renault
R Servver Centre (CSR),
( a ce
entral
facility thatt manages EDI
E betwee en Suppliers
s and Renault plants.
Propriété RENAULT
R onfidentiel C
- Co SUPP
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GISTICS GU
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Chapte 3/77
T
The Suppliier bears th
he full costts of pickin
ng up mess sages from
m the EDI mailbox
m
a
and sendin
ng messages to the Renault
R serrver (CSR).
2.2 Inte
erchange prin
nciple
2.3 Me
essage exchan
nge sce
enario
upplier interraction via E
Renault-Su EDI involves
s two main stages:
1. Renault plant se
ends Deliv
very Orderrs (DL) to S
Supplier’s
s EDI mailbox
The Supplier’s mailboox receives EDI deliverry orders fro
om the Renaault client plant
p by 05:0
00 (French
time) on a daily or weekly base, depending
d on
o chosen delivery
d freq
quency.
SUPPLIER
RS LOGISTICS GUIDEB
BOOK Prop
priété RENAU ntiel C
ULT - Confiden
Version 9.0 JANU
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Chapter VI – p. 4/7
Note: Eme
ergency RAN
N and Balance RAN ca
an be sent at
a any time of day, in DELJIT
D D98
8B format.
2. Supplie
er sends Advanced
A d Shipping
g Note (AS
SN) messa
age
The Supplier must send the ASN N to the Ren nault Serve
er Centre (C
CSR) when the
t parts ph
hysically
leave the sshipping site
e (never before or after).
3. Sta
andard
ds
Renault’s EEDI implemmentation is based on in nternationall standards as recommmended by Galia,
G a
member off the Odette e organizatioon. The ED
DI message format com mplies with the
t EDIFACCT
international multi secctor standarrd.
The table b
below lists messages
m interchange
ed with Rena
ault for diffe
erent flow tyypes:
DDetails on message
m structure are available on
o the Supplier B2B Po ortal (Logistiics tab/Get
a standard//Norm/Electtronic Data Interchangee (EDI)). Te
echnical doccumentation n on EDI
mmessages can
c be founnd on the Ga alia website
e (www.galia.com) and d the Odettee website
((www.odette.org).
Propriété RENAULT
R onfidentiel C
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UIDEBOOK
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Chapter VI – p. 5/7
Approval procedure, givving details on the testss to be carrried out and the logisticcs
doccuments (la
abels, delive
ery notes, dispatch note
es) to be re
eturned to Renault.
R
On successsful compleetion of the approval te
ests, the ED
DI correspon
ndent issuess an Accep
ptance
Report to the supplier and validaates the EDI Submissioon Warrant.
All approvaal documennts (contractt, auto-test kit, generic messages,, etc.) are supplied by the
t EDI
platform, a
and are also
o available from
f the Supplier Porta al (Logisticss tab / Get a Standard /
Norm / EDI).
ebEDI
5. We
The WebE EDI system, available frrom Galia-ccertified IT sservice prov
viders, is an
n alternative
e to full EDI
for Supplie
ers exchang
ging data wiith Renault on a low-vo olume or low
w-frequency y basis.
5.1 We
ebEDI charact
c teristicss
We ebEDI is suitable for low w-volume, low-frequen ncy data excchanges witth RENAUL LT.
It iss fairly straig
ghtforward to set up, and
a makes fairly
f low tra
aining dema
ands (aroun nd four
hou urs per userr). Renault strongly
s reccommends formal userr training.
We ebEDI requires an interrnet connecction and bro owser softwware (standa
ard on all PCs
P
runnning Windo ows). It can be set up very
v fast andd inexpensiively.
Propriété RENAULT
R onfidentiel C
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UIDEBOOK
Version 9.0
9 JANUARY
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er VI – p.
Chapte 7/77
W
WebEDI is a manual process.
p It is up to Su
upplier to evaluate
e prrofitability and
q
quality risk
k induced by
b data exc
change vollumes.
5.2 We
ebEDI subscri
s ption
Informationn on certifie
ed WebEDI solutions iss available from
f the Gaalia website www.galia a.com
(Services ttab / WebED DI), which includes link
ks to WebEDI-certified service pro
oviders offering
products, training
t courses and de emonstratioons.
SUPPLIER
RS LOGISTICS GUIDEB
BOOK Prop
priété RENAU ntiel C
ULT - Confiden
VII – EXPRESSION OF NEEDS
1. Purpose ................................................................................................................2
2. Basic principles ...................................................................................................2
2.1 Firm delivery order ..................................................................................................... 2
2.2 Forecast delivery order .............................................................................................. 4
2.3 End of issue of delivery orders ................................................................................... 5
2.4 Management of plant shutdowns ............................................................................... 5
3. RAN mode ............................................................................................................6
3.1 RAN delivery ID ......................................................................................................... 6
3.2 RAN coding ............................................................................................................... 7
3.3 Variable-quantity RAN ............................................................................................... 7
3.4 Fixed-quantity RAN .................................................................................................... 8
3.5 Last RAN issued ........................................................................................................ 9
4. Non-RAN mode ....................................................................................................9
4.1 DELJIT D98B & DELFOR 96A ................................................................................... 9
4.2 Mixed DELFOR.......................................................................................................... 9
5. Departure and arrival transport modes ...........................................................10
5.1 Departure mode ....................................................................................................... 10
5.2 Arrival mode............................................................................................................. 11
6. Supply types ......................................................................................................11
6.1 Classic programmed flow ......................................................................................... 11
6.2 L3P – CPL2 programmed flow ................................................................................. 11
6.3 Kanban .................................................................................................................... 13
Key actions
Input and analyse forecast delivery orders
Input and analyse firm delivery orders
Version 9.0 JANUARY 2015
Chapter VII – p. 2/13
1. Purpose
This chapter explains how to process Renault expressions of needs.
2. Basic principles
• The forecast and firm needs are expressed to the Supplier separately under the following
formats:
Suppliers delivering to AILNs, ACI plants (except Romanian and, spare parts stores (MPRs),
receive the forecasted and firm needs in the same message in DELFOR mix format.
- Through DAILY Delivery Orders, where the firm message is sent from Monday to Friday,
except on national holidays. The fixed period is one day.
- Through WEEKLY Delivery Orders: The firm message is generally sent on Sunday
morning for the bodywork assembly plants and Tuesday morning for powertrain plants.
The weekly firm Delivery Order includes a calendar week, in other words 7 consecutive days.
Exceptions:
• In the case of working Saturdays (except Iran): the Saturday will generally be made firm at
the same time as Friday needs. (Saturday shipments in Departure mode, Saturday
reception in Arrival mode) when expressed in DLQJ format.
• In the case of an increased advanced notice period, the firm period will duly be increased in
the same proportion.
• Delivery Orders can be sent during plant holidays.
The choice depends on the customer plant’s supply conditions (distance, supplier
organisation), defined in agreement with the Supplier.
In the case of an AILN, the needs calculation is daily but the Delivery Order is sent weekly,
generally during the night from Monday to Tuesday.
In the Delivery Order, the firm needs can be positioned on one or several days.
Exception: If the scheduled delivery coincides with a bank holiday, the Delivery Order will be
affected to the last open day for reception before the bank holiday.
Note: AILNs work continually including during the summer holidays.
It is the time given to the Supplier to make parts available which cover:
In Departure mode, the administrative time to take in to account the Delivery Oder, the
preparation time and making the parts available for shipping.
Firm Delivery Order + Forecast Delivery Order indicating the dates/hours when the parts should be
ready for shipment, under the responsibility of the customer.
In Arrival mode, the same as the Departure mode, but in addition, as the Supplier is responsible
for the transport, the supplier should add to this lead time the time of transport.
The Firm and Forecast Delivery Order include the reception dates/hours at the customer plant.
The delivery advanced notice is a parameter which can be negotiated between the plant and the
Supplier.
Example of a DAILY Delivery Firm Order with 7 days Advanced Notice (lead time):
Example of WEEKLY Delivery Firm Order for assembly plants (the Delivery Order is sent on
Sundays)
* nine months less than the notice period, less than the fixed period length
The Delivery Request’s grid is set by the RENAULT plant and depends on the delivery notice:
• Between one and three weeks of forecasts in quantities by day, detailed forecasts by
transport can be obtained,
• Beyond this time span of forecast in days, the forecasts will be expressed in weekly
quantity from Monday to Sunday.
3. RAN mode
In RAN mode, plants using forecast delivery orders (DELFOR 96A) and firm delivery orders
(DELJIT 98B) will send the RAN in the firm delivery order (DELJIT 98B):
Plants will keep suppliers informed of the baseline management mode: RAN or non-RAN (in UNB
segment of delivery order).
A firm delivery order (but not a forecast delivery order) lists a series of RANs, each identifying
the following:
• Firm need
• Single part number
• Quantity
• Specific shipment (specified by transport ID, IT)
• Shipment time-slot for shipment plant
• Reception time-slot at client plant
• Lorry unloading point at client plant
The initial “L” identifies parts for Renault assembly and powertrain plants.
The counter is common to all plants, so successive incoming RANs at a given plant will not
necessarily have consecutive numbers.
If a forecast need (non-zero or zero) was expressed but the firm need is zero (null quantity), the
RAN code will be ZZZZZZZZ.
The number of parts associated to a RAN is the multiple of parts rounded up to the conditioning
unit negotiated with the supplier (it is, therefore, not rounded up according to part number, nor by
PU, nor by PU layer or HU).
• Variable-quantity RAN
• Fixed-quantity RAN
In the great majority of cases, all of a supplier’s RANs for a given client will be either fixed-quantity
RANs or variable-quantity RANs, but not both.
A RAN for a given item in a given shipment will therefore cover several whole packs or palettes. An
exception is the Emergency RAN (see Chapter XVIII).
Variable-quantity RAN
This means that on any given delivery order there will always be as many RANs as rounding units.
All RANs for the same item will have the same characteristics.
Fixed-quantity RAN
Fixed number of parts and fixed number of packs on RAN for given part number.
Note: If rounding is per part, we do not have one RAN per part, but a single RAN per Transport ID,
as with a variable-quantity RAN.
The supplier can check this with the last RAN on the previous delivery order, to
make sure there was no transmission problem.
The last RAN issued in the previous delivery order will still be stated even if it was cancelled.
4. Non-RAN mode
4.1 DELJIT D98B & DELFOR 96A
In non-RAN mode, suppliers receive the following:
Position data in terms of last delivery note, reach and target figures is not
sent in a DELJIT D98B order.
Note: In the non RAN mode, the plant states its requirements in acceptance date in the plant and
not in shipping date from the supplier site
A mixed DELFOR informs the supplier of forecast and firm delivery orders in the same message.
The firm period covers a calendar week. Negotiable parameters are notice and issue date.
Timeframe
Issue interval
Mixed DELFORs are issued weekly, usually on Sunday mornings for body assembly plants and on
Tuesday mornings for powertrain plants.
A supplier working with a Renault plant in non-RAN mode delivers quantities of parts in response
to firm delivery orders (“target figures”), and the Renault plant tracks the supplier position on the
basis of running quantities actually received (“reach figure”).
The “reach figure” (CA) is the running total of deliveries received. The “target figure” (CAA) is the
running total of client plant needs. The reach figure counter is reset at the start of each year and
the target figure adjusted by subtracting the previous reach figure. When Renault requires X parts,
it increases the target figure by X. When the supplier delivers Y parts, the reach figure is increased
by Y. Shortfall is given by subtracting the reach figure from the target figure.
• Departure mode or Arrival mode for suppliers that do not arrange transport themselves
• Arrival mode, for suppliers that do arrange transport themselves
• Supplier position is managed in terms of “reach” and “target” figures (CA/CAA) at the arrival
point, regardless of who arranges transport.
In departure mode, the supplier does not calculate the shipment timeslot from the
arrival timeslot.
Some shipping can be anticipated one or several days in advance which will be translated into the
consignment, in the same DELFOR, with several identical DTM+63 (date/hour of the beginning of
its availability) and DTM+64 (date/hour of the end of its availability).
It is not about duplicates and all the quantities are to be considered; with this message, RENAULT
informs these suppliers that several changes will be made the same day and at the same hour.
In arrival mode, the forecast delivery order specifies the timeslot for reception of the parts at the
client plant.
6. Supply types
The supplier receives firm delivery orders (daily or weekly) specifying quantities per delivery
(transport ID, or IT).
If there are several deliveries per day, the delivery order for a given part will contain one line per
shipment.
Here, the daily firm delivery order sent to suppliers expresses firm delivery quantities broken down
by a routing code made up of timeslot and distribution zone:
• Timeslot (identified by time tag at start of slot) corresponding to consumption at client plant
• Distribution zone, corresponding to group of workstations in same section of production line
SE 22/05 14.00
In variable-quantity RAN mode, consumption timeslots for the same Transport ID have the same
RAN number. The overall quantity on this RAN will be the sum of the quantities for these
timeslots. If a timeslot has a zero quantity, it has the same RAN number as the other timeslots for
the Transport ID:
- RAN format LRxxxxxx for zero need on another timeslot for Transport ID
- RAN format ZZZZZZZZ for zero need on all timeslots for Transport ID
The supplier shall group orders by timeslot, date and distribution zone.
6.3 Kanban
Kanban supply takes the form of a non-programmed flow in which needs are expressed
automatically each time a pack is emptied. Several EDI requisition messages are sent per day,
informing the supplier that a pack has been emptied and needs replacing.
Notice is negotiated between Renault and the supplier when the kanban supply system is set up,
and this notice will be used for computing the delivery date.
Electronic kanban messages are posted to the supplier’s mailbox on the fly.
In RAN mode, the kanban requisition number is replaced by the RAN number.
1. Purpose ................................................................................................... 2
2 Definition of concepts “volume” in Renault Group ...................................2
2.1 Particular cases bound to the volumes .........................................................3
3. General process ..................................................................................... 5
3.1 Renault’s Group expectations from suppliers ...............................................5
4. Short Term Supply Management .......................................................... 7
4.1 Objectives and Stakes .................................................................................7
4.2 Capacity Surveys .........................................................................................7
4.3 Capacity Analysis Form (FAC) .....................................................................8
5. Flexibility ............................................................................................... 11
Key actions
Update « Capacity Survey Contact » and « Key Account Manager » contacts in Supplier
Directory
To respond systematically and accurately to Capacity Surveys in DCP@Renault tool
To provide validated capacities determined jointly with Renault group
To identify capacity correspondents in supplier contact database and keep this information
up to date
To inform Renault, using survey reply form (CSF), on capacity risk for parts non covered
by survey
To roll out Capacity Baseline principles down to level-two suppliers
Expend to his own Suppliers the vision and their capacity management process
To Update Weekly the Capacity Analysis Forms (CAF)
To alert Renault quickly if difficulties arise: supplierfrontoffice@renault.com
Version 9.0 JANUARY 2015
Chapter VIII – p. 2/12
1. Purpose
This chapter aims to explain the capacity management between Renault Group and its suppliers,
to present a synthesis of the key data used in these processes and to describe Renault's
expectations vis-à-vis suppliers’ capacities.
Three aspects are developed:
- Identification of the capacity risks on a medium-term needs (from 6 to 30 months) and upgrading
Suppliers capacity.
- Short Term Supply Management (0 to 9 months) using DCP@Renault.com application
- Flexibility
Long term volumes: Renault forecast volumes from the scope Y+1 to Y+5 are not sent to
suppliers, due to confidential reasons.
Usefulness: they are used to determine the volumes and the capacities to install through the RFQ
(Request for Quotation)
they represent the manufacturing volumes of the Renault Plan including volumes of our partners
and also the “Risks/Opportunities” of the markets on the scope Y+1; Y+2. These volumes are
expressed by Body/Engine-GearBox/Manufacturing plant, in number of vehicles per 4 months-
period. These information is available yearly on Renault B2B Portal.
Usefulness : they give the trends of annual manufacturing volumes on the scope Y+1;Y+2.
Weekly Capacity Request (OC): they represent the weekly manufacturing response expected by
Renault from its suppliers. These volumes are expressed in number of parts per week (one data
per 4 months-periods), according the implementation Body/Powertrain/Manufacturing Plant. The
OC are determined from the VAE with flexibility adapted to production sites, vehicles or bodies
projects, and taking into account parameters such as seasonality, site organization or variability in
industry programming. This flexibility can range until 10% and could be necessary all along the
quadrimester.
These OC are available yearly on the Renault B2B Portal; there are applied at part number.
Usefulness: all these information are sent to suppliers via DCP@Renault Software.
OC are the basis for capacity sizing and industry programming
Short term volumes or Programming Meetings (PM) : they represent the manufacturing
forecasts (with the split Body/Powertrain/Manufacturing Plant) on the current year and Y+1 (Y+1 is
available from the month of October of the Year Y). These volumes are adjusted each month
regarding the Business Forecasts and the manufacturing capacities available. The PM is used to
calculate the requests of parts allocation in the Delivery Schedules sent to suppliers.
Usefulness: business volumes to achieve. Used to forecast manufacturing in Renault factories.
These information is reachable on Renault B2B Portal and commented in the Renault’s
Suppliers Information (IFR)
Delivery Orders (DL): they represent the volumes of parts called on a maximum scope of 9
months; it covers a confirmed period and a forecast period. These DL are sent to suppliers via the
EDI (daily or weekly depending on suppliers).
Noted: The VAE and PM are validated by the COO of the Renault Group
2.1.1 Case of PM volumes bigger than Weekly Capacity Request or supplier capacity
Generally, this situation occurs beyond the Month +3. It is related to a major evolution of the
commercial requirement.
Renault Group (Supply–Chain and/or the manufacturing sites) survey of families of “critical”
parts.
The Supplier: Check whether installed capacity could absorb the PM volume with the organization
in efCSFt and if not, notify the Renault Supply-Chain (supplierfrontoffice@renault.com)
2.1.2 Case of Delivery request volumes bigger than Weekly Capacity Request or
supplier capacity or PM
This situation occurs in case of production or supply programs shortage (ex: additional action plan
to face crisis situations: strikes, tools broken …)
The Supplier:
Warn the supply chain (supplierfrontoffice@renault.com) and also Renault Group
manufacturing plants. Create a Capacity Analysis Form (CAF) in DCP@Renault
Renault Group:
Analyze the alert coming from the supplier. Take into account this constraint in case of real
shortage.
.
The Supplier: In emergency case must notify the Renault supply chain
(supplierfrontoffice@renault.com) in case of emergency
The Supplier: must notify the client’s manufacturing plant Procurement Department
3. General process
Management of Renault group industrial capacity is done through two transverse processes:
project and mass production, covering the period from the first milestones of the project until the
end of vehicles life.
Commitment on
Suppliers nominations Fiche F1 F1: Request for Quotation form of commitment
expectations
sectors: Economic, technique, Quality, Logistics,
Organization)
1. Demand of production 1. Renault asks for a description of the
CONTRAT
CEC production capacities up and his answer of medium-term capacity ( A+1 / A+2)
Production ramp up +
Volumes A+1 A+2
via the Certificate of Commitment Capacitaire ( CEC),
compulsory document for the AFF and the signature of
Renault
With regard to an expression of need by reference in
PRODUCTION phase
FEC
5. Sending of annual FEC 6. Answers by organization the horizon A+1 / A+2 ( 5 ), the Supplier gives his
CAPA
REF
DCP@Renault
and answers type and the possibilities of capacities by type of organization (nb of shifts, SD)
validation Investment. and the possibilities of investments, via FEC
7. Sub-capacity problems
SECU
In the RFQ package, the supplier receives information about the forecasted volume (annual and
total in the vehicle life cycle) as well as the requested capacity level (expressed in number of
vehicles per week).
The Supplier is requested to install its investment quote according to these two information:
organisation of associated work and possible flexibility (work during the week-end etc.) in order to
meet Renault capacity requirements at any time.
In the F1 file the Supplier commits to setup the volume/capacity indicated in RFQ with regard to
the project milestones.
- For carry-over/carry-across parts (COCA) : In ANPQP process, a F3 file must be signed for
Contract milestone. This F3 file is sent to Supplier by the Buyer with the capacity to be installed for
the years Y+1, Y+2. In case of lack of capacity, supplier has to implement the necessary
investments to reach Renault Capacities’ requirements.
At the rump-up:
- For specific parts in the new vehicle: In ANPQP process, the Capacity submission Warrant
(CEC) must be signed for the Manufacturing Approval (MA) milestone. This warrant is circulated
to the suppliers by the Buyer with the capacity to be installed for ramp-up and for the years Y+1,
Y+2.
Weekly Capacity Requirements (CR) are available in DCP in the month of May of the year A (for
the horizon A+1 & A+2) and updated in the month of November of the year A. Each time, and a
General Capacity Survey is launched for a panel of suppliers based on identified risks.
The Capacity Baseline results from processing of Weekly Capacity Requirements and Suppliers’
capacities responses.
• Consult and analyze Capacity Requirements for all parts; suppliers’ role is to inform and
warn Renault Group if some capacities are under the Renault Requirements
(Transparency).
• Answer to the Survey:
- the installed capacity should fulfill 100% of Renault’s OC the supplier has to give the
action plan to reach these commitments: action plans and associated costs
(investments, organization changes, etc…), industrial performance
- The answer for the survey has to be implemented in DCP@Renault software
• Send the relevant information (VT list, quotes …)
• The suppliers have to implement immediately the action plan as soon as they receive
Renault Groups Agreements and commitments
After the agreement between CA Leader and the Supplier, this last one, agrees to implement, in
the negotiated period, the action plan (investment, new organization, performance improvement ...)
to meet the needs of the Renault Group.
Once a month, Renault Group is adjusting its manufacturing capacities to face the Commercial
Demand, this topic is examined in the Programming Meeting (PM)
• Send the PM and IFR documents to the Industrial Programming Managers, these persons
have to handle this topic and should guarantee the organization are in place to reach the
volumes
• Warn the SCM (Supply Chain Management) (supplierfrontoffice@renault.com) in case of
lack of capacities or capacities over commitment
• Send “Perspectives and trends” to all their sub suppliers (rank 1 , rank2, rank 3)
Each week, Renault Group is sending towards suppliers via EDI its forecasted Delivery Orders.
Each day / week, Renault Group is sending towards suppliers via EDI its confirmed Delivery firms
Orders.
Information distribution Volumes and Capacities in the B2B portal (access reserved for
the Suppliers participants in IFR meetings): Commercial tab box "Collaborative Space" /
"Access my Workspace Alliance Connect" / "Private Volumes / private volumes".
The capacity survey is carried out with the DCP@Renault tool, accessible on the B2B Portal and
enabling a response to a Capacity Survey Sheet. (CSF)
Note: The CSF User Guide is available in the Complementary Information section of Chapter 8,
Its contents:
• Group of parts based on the production organization, the Renault Plants or part type, etc.
• Declaration of the Available Capacity on the whole Delivery Order period (S+2 to M+6) with
regard to the Renault Group Requirement.
• Production Organizations showing the weekly volumes according to the different applicable
organizations and implementation lead times.
Its usefulness:
DCP@Renault compares the Renault Delivery Order to the Available capacity of the supplier.
When a Critical level of capacity is detected, the application is going to trigger an alert according to
a three-level escalation model:
Level 1: Send the Alert to the Supplier for analysis and handling.
Level 2: Send the Alert to the Renault Supply Chain
Level 3: Send the Alert to the Purchasing Department
Process:
Users are made aware of the warning by an automatic email sent by DCP application every
Wednesday morning, until the alarm remains unresolved. The supplier receives 3 level alerts while
Renault users receive alerts level 2 and/or 3, depending on their profile.
In this case, it is a level 3 alert for the FAC No1617 (consisting of two references). The resolution
of the alert is the responsibility of the purchasing department of Renault. The warning is related to
an overflow capability for a period of 18 weeks between w2 and w19, with a maximum exceeding
of 32% of deliveries requests in relation to practical capacities of the supplier.
During the Level 1 the supplier has to analyze internally the possible solutions to solve Critical
level of Capacity.
For example:
- Is a stock of parts available?
- Are the Production organizations applicable and which is the period of advance notice of
implementation?
The supplier moves in alert Level 2 only after having analyzed the situation internally,.
During the passage from the level 1 to the level 2, It is also asked the supplier, to supply this alert
of with a proposition of organization to resolve this critical Level of capacity. This proposition will
help the Supply chain and the Purchasing Department to analyze and to decide.
Renault sends forecast delivery orders to the supplier. That allows him to
prepare his manufacturing program. In response to Renault requirements, the
supplier has to integrate his available capacities in DCP@Renault available on
the Suppliers Portal.
. The purpose of DCP@Renault is to anticipate part shortage risks.
The forecast delivery orders enable the supplier to foresee capacity problems.
These requirements are not a contractual purchase commitment from Renault
(see Chap VII - §2.1).
Furthermore, the supplier answer regarding his available capacities in
DCP@Renault would not justify his inability, partial or complete, to supply the
firm delivery ordered parts.
5. Flexibility
• If the forecast delivery order for a given period exceeds the supplier’s production capacities
(as specified in the Capacity submission warrant or supplier’s response to the Capacity
Survey) and the supplier is unable to meet the demand, the supplier must alert the Renault
Purchasing Department and Logistics Department immediately, at the following e-mail
alertes.capacitaires@renault.com
• The supplier is required to supply the quantities specified in a firm delivery order.
• Any adjustment to the required quantities, after issue of a firm delivery order, is under Renault
responsibility.
• The supplier must warn the Client Plant Industrial Logistics Department on reception of any
firm delivery order for which it is unable to supply specified quantities exceeding the weekly
production capacity as stated in the supplier’s response to the Capacity Survey or the
Capacity Submission Warrant.
• If delivery orders vary outside set conditions in such a way as to make a significant impact on
measured performance, the supplier may take the following measures:
• For additional delivery order (DLS or Emergency RAN), the supplier may decline the request,
as set out in Chapter XVII, section 5.
• The supplier may apply the service rate query procedure, as set out in Chapter XVII,
section 4)
• If the variation is recurrent, the supplier should submit a Delivery Order Variation report, using
the same form as the End-of-Run Indemnity application (see Chapter XV, section 4), stating
capacity as declared on the Capacity submission warrant or Capacity Survey response. The
supplier should then contact the Renault Logistics Capacities & Supplies Department. Renault
will reply within 30 days.
For certain items under synchronous supply, the supplier may negotiate flexibility limits with the
Renault Purchasing Department (DA), under agreement from the Renault Logistics Department
(DL).
Key actions
Complete PDS form and have it validated
Sign Standard Packaging Loan Contract for standard pool packs
Sign Unique Pack Concept document on specific packs
Use Renault packs for parts transport
Register incoming and outgoing packs using PVS, on day-to-day basis
Enter data in dispatch note on types of pack physically dispatched
Version 9.0 JANUARY 2015
Chapter IX – p. 2/12
1. Purpose
This chapter sets out rules on packaging management.
The objective of the chapter is to describe:
- The specification of packaging
- The development of packaging in project phase
- The endowment of packaging
- The processes of management in mass production
2. Packaging types
Standard packaging: packaging which can be indifferently used for numerous products. The
plastic containers are standardized GALIA (EMB 10) / ODETTE (see leaflet Standard Packaging,
on-line chap version IX complementary (additional) Information.
Standard packaging adapted on the standard one basis , with specific arrangement specially
conceived for a product or a family of products
Special packaging: packaging specially conceived for a product or a family of products, defined
for the supply. He must be realized first and foremost with capacity bases and elements of
standard conception
Disposable package: cardboard box with lid, delivered on wooden pallet 5 soles (GALIA EMB1) /
ODETTE
3. Packaging specifications
3.1 General responsibility
The supplier is responsible for quality, cost and lead-time aspects of parts supplied in packaging:
• Quality:
- Unimpaired part quality must be guaranteed through to line-side delivery at the client plant.
- The packaging (full or empty) storage mode must be such as to guarantee unimpaired part
quality.
• Cost: Packaging must seek to minimize volumes for transport and thereby logistics costs.
• Lead-time: Packaging must be delivered within the times specified by Renault.
Dunnage
For Overseas, the linings have to take into account the protections against dusts and corrosion.
For deliveries to an AILN, packaging rules are determined solely by the AILN Packaging Guide,
accessible on the B2B Portal.
Inland
transportation
?
YES
Disposable pack :
1 - Galia cardboard or local norm YES
2 - Specific one-way cardboard package
Overseas package depending on profitability :
→ if GE :
• overseas standard foldable package
Part compatible with a • Kit cardboard/palett
standard returnable
YES
package without any → if PE
fittings ? • foldable polybox
• small Galia cardboard or local norm
• small ILN cardboard (POI)
• The same criterion of quality guarantee of part as the packaging validated originally
• The same dimension and contain the same number of parts as the original packing.
The delivery in substitute packaging can be made only after technical agreement of the customer
plant and economic agreement of the DA (negotiated price).
The PDS specifies the logistic conditions for mass production packaging unit, handling Unit,
labeling and it calculates the associated costs before shipping towards the customer.
The Supplier will have to work with Renault specialists to validate PDS at the latest six to ten
weeks before ABPT1 (six weeks before ABPT for components)
The PDS is a document followed within ANPQP process. It is to be submitted for all the
parts, regardless the packaging (see documents of chap.IX ).
The indicated schedule can be adapted according to the process constraints (ex: ilôts automated).
A detailed schedule will be supplied by the Renault Business Manager.
Renault recommends the use of the packs from a standard packaging range . Nevertheless, for
certain parts, it could be necessary to have a recourse to adapted or special standard packaging.
The Supplier is responsible for developing of his packaging, whose cost and design must be
agreed by Renault.
All parts must be supplied in their final mass-production packaging as from the ABPT2 (go-ahead
to build try-out) milestone onwards.
The Unique Packaging Concept can be found in the Unique Packaging Development Instruction
document (UPDI), on the Suppliers Portal.
RENAULT SUPPLIER
1./ During the RFQ, The Purchase Manager (PM) forwards to the
1./ RFQ 2./Aknowledge orientation Supplier the Packaging Guide and packaging / flow orientations.
Packaging Guide for RFQ answer 2. The supplier should use it for its own RFQ
Contract
3./ Send Packaging 3./ The PM forwards a Packaging Development File together with Devis
Development File 4./ Request for packaging Standard files for supplier’s use who (4) should ask packaging developers for
quotations quotations (1 from Renault panel, 1 LCC et 1 of its choice)
5./ Supplier should submit its quotation to Chargé d’Affaire Ingénierie, copy
Chargé d’Achat on PDS form. Each quotation must contain economical data on
TGA
6./ Study of technical and 5./ 3 offers + Cotation des Offres form. All technical documents and original economical
economical offers. Specifications std data submitted by consulted packaging manufacturers should be
Packaging choice + DCL + technical doc forwarded together with quotations.
AMPT1
6./ Packaging Métier analyses submitted solutions to choice the final one.
N Modifications could be proposed
OK ?
O 7./ All involved parts sign l’Engagement Cosigné. Purchase Department
issue orders for prototypes manufacturing. Required packaging quantities
for batch tests are decided.
7./ Cosigned study order 8./Piloting of study and
Engagement prototypes if required 8./ Supplier manage its subcontractors for protos manufacturing
10./ Validation orders for 11./ 1er de série go ahead. Drawing updates. 10./ Validations report release. Purchase Dpt issue orders for 1ers de série
AMPT2 Report 1er de série Transport and handling trials manufacturing.
1. Technical readjusting (optional): has to ensure that the technical proposal of the selected
packaging provider corresponds to the needs of Renault. Necessary made step If the technical
proposal of the provider is different from the recommendation sent by the Renault logistician in the
development of packaging folder.
If the solution proposed by the supplier is not conclusive, a new meeting will be scheduled.
2 Digital validation of packaging (mandatory): this session, located between TGA and VC,
milestones is designed to ensure that the comprehensive study of the selected packaging provider,
corresponds to all requirements of Renault and detect at the earliest any anomaly.
If detailed study proposed by the supplier is not conclusive, a new schedule will be decided with, in
exceptional cases, a reorientation towards a physical prototype.
Validation criteria:
During these 2 steps, it will be asked the supplier to meet the criteria in the Packaging
development Folder ("crop Tech ' and 'Validation' tabs). The supplier shall be able to respond to
requests from:
- taking of measurements
- views sectioning
- removing of parts and/or facilities
- Provision of packaging views.
For the validation sessions, Supplier of the piece must be present with the
technical and human resources adapted to allow a good digital visualization of
packaging and explain, in good conditions, the detailed study of the packaging
(called "digital prototype").
For all materials which may come into contact with parts (fabric, textile, tarp, foam, plastic, etc...)
samples of materials will be required during technical cropping and digital validation. The selected
materials will be mentioned in the PV of validation.
The site for empty packaging return must be the same as for the shipment one (pickup site).
The supplier (or its providers) is required to declare incoming and outgoing
packaging in the PVS application (Packaging Visibility System), on a day-to-day
basis.
Renault is entitled to audit the supplier site at any time to confirm proper use of packaging and
compliance with the processes set out in the packaging loan contract, including PVS data entry.
A loan contract must be signed by Renault and the supplier regarding the use of standard packing
belonging to Renault.
The following process applies for any new site supplier using standard packaging in "pool"
management
TGA
RENAULT SUPPLIER
Release of a Loan
Contract for standard
packs
VC
Supplier signs the
Loan Contract
Loan Contract
is signed by both parties
signed copy signed copy
-6s
ABPT1
The supplier must keep packaging ready by the ABPT1 production-plant handover (or ABPT for
powertrain projects), so that parts can be delivered in mass-production packaging by PT1. In case
of need for standard packaging before AMPT ( for tests, validations etc) the suppliers should ask
for them at standard.packaging@renault.com
The standard packaging is distributed according to part quantities expressed in the DL by plants.
As for dunnage, the Supplier has to follow the same process as for the specific packaging (see
below)
The standard packaging, marked to be fitted out, will be delivered only on the supplier expedition
site, or can be given on the marked site with transport chargeable to the supplier.
The packaging endowment is validated between Renault and supplier in the jointly signed
Commitment (a tab of the Development file). Renault pays only for packaging necessary for the
transport between suppliers and the customer sites (no payment for batch nor tier 2).
At the of the cosigned Commitment signature , the supplier has to demonstrate his capacity to
assure the production rump up.
As per request of the customer plant, the Supplier will have to declare his specific packaging flows
in PVS,
The Supplier being responsible for his specific packaging, is bound to make sure that the amount
he has, will allow him to answer the projected needs of his customer and, if need, to furnish the
necessary complement (in series: with agreement of the customer plant)
Packaging types: Standard packaging, including plastic palettes presented in the packaging
leaflet available on the Supplier Portal.
For provision with standard packaging, the supplier is required to sign the
Standard Packaging Loan Contract, issued by Logistics Engineering and the
Renault Purchasing Department.
The packaging loan contract sets out responsibilities on pool-based management of packaging,
across suppliers, client plants, service providers and Renault (ALE: Alliance Logistic Europe ).
Without a signed contract, Renault is entitled to suspend return of empty packaging to the supplier.
ALE-IO responsibilities
DTPE ensures provision of clean, compliant packaging at the supplier shipment site covering five
days’ average daily consumption.
Packaging are distributed at the level of needs expressed in PVS, either aroused from DL of GPI
plants , either manually informed by the supplier (case of the MPR, Sofrastock, AILN and
additional needs).
Supplier responsibilities
• Use packaging as contractually stipulated
• Register incoming and outgoing packaging on the fly, using PVS
• Respect the rules of expensive packaging registration bigger than 500€ / unit
• Carry out regular packaging inventories and to keep it up to date in PVS
• Take back empty packaging if transport logistics conditions are ex-factory
• Approach Renault (ALE, and Purchasing) to validate provisions exceeding five days’ average
consumption
Packaging types: Specific packaging or dedicated standard packaging, with or without lining (type
BDFA/SFDA).
Provision conditions are set out in the Unique Packaging Agreement (ECS) The ECS , signed by
both parties, specifies packaging needs (as regards supplier site, client plant and transport) on the
basis of expected part consumption.
Dedicated trivialized: the new packaging maybe used on a single stream ( a single factory)
before being integrated into the global pool loop. In that case, packaging are not marked, therefore
it is managed as dedicated but trivialized.
The PVS application, available on the supplier portal, tracks the two processes involved in
packaging flow management:
The supplier checks (and corrects if necessary) in PVS the content of each lorry as it is unloaded
at the supplier site, and confirms incoming quantities of empty packaging as specified. If there is a
discrepancy between the load data and the quantity of empty packaging actually received, the
supplier reports this on PVS.
For Suppliers based out of the European community, exporting parts to the European community
and importing the pool packaging for this export in temporary admission mode, the supplier is fully
responsible to act compliant to the custom rules linked to this temporary admission of packaging,
in particular to export the temporary admitted packaging quantities in due time. In addition, they
have to communicate weekly to Standard Packaging entity the balance import / export for each of
the packaging types in temporary admission mode. Frequency of communication of these figures
can be modified by request of Standard Packaging entity.
A User’s guide for the PVS application is available from the Logistics tab on the B2B portal, along
with a full process description.
The packaging code in the supplier system (e.g. BAC-O-6423) must be strictly the same (character
by character) as the one used in Renault systems.
The specific and standard, dedicated, arranged, damaged packing of the customer plant must be
reported and made available for repair and renewal.
For standard packing, the declarations of dirty packing or packing to be repaired must be made in
PVS so that ALE-IO can organise their recovery to set up actions.
The table below does not apply to the manufacturing sites belonging to foreign partners.
Cleaning
Provi s i on
Detected by Cl ea ned By Pa i d by
recei ved by
Speci fi c
dedi ca ted Sta nda rd wi th l i ni ng Sma l l & On RNPO
Suppl i er Suppl i er
fl ow (SFDA-BFDA) La rge a greement
Dedi ca ted s ta nda rd
(SFD-BFD)
Pool Sta nda rd Sma l l Cl i ent DFLM
The damaged specific and dedicated standard with dunnage packs, must be marked and given to
the customer plant for repair and renewal.
As for standard packaging, the declarations of dirty or for repair packaging are to be made in PVS,
so that the DFLM organizes their recovery and implementation of the following actions:
6. Carry-over
The Supplier must contacts its Buyer and address carryover.findevie@renault.com, when
having too many packaging (end-of-life, overcapacity).
Only Renault can decide on the future of this packing surplus (carry- over or
disinvestment)
1. Purpose ................................................................................................................2
2. Principle ...............................................................................................................2
Key actions
To identify production lots concerned by quality incident
To identify all packs by labeling
To use proper label and dispatch note data
Version 9.0 JANUARY 2015
Chapter X – p. 2/4
1. Purpose
This chapter sets out Renault’s logistics requirements on traceability of supplier product lots.
2. Principle
In the event of a quality incident, the supplier must be able to provide full backward traceability
information for tracing the problem back to its production origins. Knowing the lot ID, the supplier
must be able to work back to determine the conditions under which the incriminated parts were
made (backtracking to its own suppliers if applicable), and thus identify all production lots liable
to be affected by the same problem.
Renault applies forward traceability to determine the whole of the population liable to be affected
by the problem, by identifying the assemblies, subsystems, powertrains and vehicles in which the
incriminated parts were used.
3. Supplier requirements
Lot traceability applies to one or more packs of parts having the same manufacturing
characteristics.
Notice: According to the new regulations to strengthen the level of protection for incoming or out
coming goods of the European Union customs territory, the supplier has to make a commitment on
the truthfulness of the origin which he indicates. Since January 1st, 2008, the customs proposes a
specific status of approved economic operator ( OEA), who gives a facilitated access to numerous
customs simplifications
It is essential for the Supplier to warn RENAULT in case of poor quality and vice versa.
In case an incident occurs on the Supplier’s premises, RENAULT must be informed, and it is up to
RENAULT then to determine the production carried out with the products affected by the incident,
by using it own traceability system.
In the same way, when RENAULT detects the defective products, it will inform its Supplier who will
then carry out the relevant research using its own traceability system to communicate the batch
identifiers to RENAULT including all the products which are liable to be questionable.
In the case of single part traceability, the part is identified, with a bar code label, as defined by
RENAULT in the functional specifications.
1. Purpose ..........................................................................................................................2
2. Renault transport organization .....................................................................................2
2.1 Transport clauses.................................................................................................................. 2
2.2 Transport ID .......................................................................................................................... 3
2.3 ELTA logistics application ..................................................................................................... 4
2.4 Route sheet FCC (Fiche Caractéristique Circuit) ................................................................... 6
3. Direct scheduled transport ...........................................................................................6
3.1 Direct route ........................................................................................................................... 6
3.2 Cube-out management.......................................................................................................... 7
3.3 Cancellations......................................................................................................................... 8
4. Indirect scheduled transport ........................................................................................9
4.1 Collection and line haul phases ........................................................................................... 11
4.2 Collection from supplier site ................................................................................................ 13
4.3 Management via cross-dock................................................................................................ 13
5. Non-scheduled transport ............................................................................................13
6 Empty packaging transport .........................................................................................14
7. Management of off-road periods and holidays .........................................................14
8. Transport under supplier responsibility (Franco) .....................................................15
9. Transport acceptance ..................................................................................................16
10. Loading refusal ..........................................................................................................16
Key actions
Comply with specified part shipment timetable
Always document transport ID and trailer registration number in
Dispatch Note and ASN message for actual physical flows
Comply with exceptional transport programs set by Renault Transport
Department
Version 9.0 JANUARY 2015
Chapter XI – p. 2/16
1. Purpose
This chapter has two main purposes:
1 Departure mode Renault arranges transport under conditions set in applicable Incoterm.
(e.g. FCA)
2 Arrival mode Supplier arranges and tracks transport under conditions set in applicable
(e.g. DDP) Incoterm. (See section 7 below.)
For transport under its responsibility, as determined by the transport clause, the Renault Logistics
Parts and Packaging Transport Department arranges transport from the supplier site to the client
plant using one of three possible modes.
Transport Department informs the supplier of the logistics mode chosen for shipments to a client
plant.
With the occasional exception, the supplier is the one who is always in charge of loading the parts
into the truck (regardless of the loading area), under the driver’s control.
2.2 Transport ID
All scheduled and non-scheduled transport, regardless of logistics mode and transport clause, is
identified by a transport ID code (IT), composed as follows:
The supplier must state the transport ID (IT) in the ASN for transport tracking
purposes.
Note: The “collection” Transport ID prefix “R” applies only to indirect flows at plants using RANs
and departure-mode delivery orders.
DELJIT D98B
Emergency RAN /
Loading in Cube-out or Loading in truck Balance RAN /
DLS
TRANSPORT scheduled loading in non- other than Supplier
(additional delivery
CLAUSE truck scheduled truck scheduled truck delivery delay
order)
(spot order)
* Transport
managed by
Renault: RAN mode:
Transport ID transport ID in
given by client delivery order
plant parts
Transport ID in
DEPARTURE controller Non-RAN mode:
ELTA application
correspondent transport ID given by
client plant parts
* Transport controller
managed by correspondent
Transport ID Transport ID for
supplier: no
in delivery truck in which
transport ID
order parts are loaded
* Supplier
organization in
scheduled truck:
transport ID for
scheduled truck
ARRIVAL/ No transport ID No transport ID
FRANCO
* Supplier
organization in non-
scheduled truck: no
transport ID
N° IT de la commande
A direct route describes an optimized scheduled flow from one or more supplier sites to one or
more client sites without transit via a cross-dock. Direct routes are specified in route sheets (FCC)
accessible from the ELTA application.
A direct route including pick-ups from several suppliers is known as a pick up round.
The route sheet specifies the logistics resources and organization of the route (freight company,
equipment, loading times, loading frequency, delivery times, delivery frequency, transport time, the
mode of management of cube-out and cancellations), and must be complied with by all concerned.
Route planning
Routes are planned by and on the initiative of Renault Transport Department, which will
contact the supplier to set loading times and to provide information on organization and
route start up.
The Renault Transport Department will also keep the supplier informed on any changes to
the route characteristics.
The Renault Transport Department defines overall route organization and changeover
dates, informing the supplier accordingly.
Supplier responsibilities
The Supplier must strictly comply with the delivery request, the loading slots indicated in the Route
Sheet. (FCC)
During a reorganisation of transport, for example after a PTE, days and hours of loading indicated
in the FCC can change. In this case, it is important to always comply with the days and time slots
indicated in the DELJIT message of the Delivery Request.
The supplier must alert Transport Department of any delay (under its own responsibility or that of
the freight company), using the Incident Report Sheet in ELTA application (pending rollout).
With the implementation of the Odette Service Rate (TSO) this alert is all the more important as it
allows to correct the supplier service rate.
Remark: absence of Incident Report Sheet (for an incident of punctuality for which the supplier is
not responsible) lead to a supplier TSO penalization. In case of delay of the carrier, the supplier
must systematically create a Incident Report Sheet (FI), even if the carrier is supposed to do it
The supplier must inform the Transport Department of any failure by the freight company to comply
with the recommendations specified in the route sheet (equipment section) and of any impediment
to loading the quantities specified in the delivery order.
The freight company must alert the Transport Department, using the Incident Report Sheet in
ELTA application, since it is unable to comply with the specified loading time or it suffers any delay
in loading owing to an event under the supplier’s responsibility.
Cube-out is usually managed by Renault, though in certain special cases the Transport
Department may instruct the supplier to manage cube-out.
For plants working in RAN mode with departure-mode delivery orders, the delivery order will have
two transport IDs:
1/ The Transport Identifier of the truck that was initially associated with the parts to be loaded in
this truck (which starts with the letter P)
2/ A blank transport identifier – to be recovered in ELTA, which can be viewed in the Transport
Request, associated with the parts to be loaded from the overload.
This request will be automatically sent from ELTA and the Transport Department is in charge of
integrating it with a transport order (that starts with the letter D)
If cube-out is detected, the supplier should enter an Additional Transport Request in ELTA
application, before 11:00 the day before loading.
If necessary, a transport request form is also available on the Supplier Portal.
For plants using RAN DL Departure, the Supplier should fill in cube-out RAN in Transport Request
(screen 2 in “request details”)
This request will be processed by the Renault Transport Department.
The supplier should make sure as from 16h his request has been taken into account in ELTA,
along with the assigned freight company and transport ID (that starts with the letter D).
3.3 Cancellations
The use of Optimized delivery orders, targets optimization of logistics resources and may involve
automatic cancellation of routes and rounds in response to null delivery orders.
If the supplier fails to notify Renault of a cancellation and a truck arrives at the supplier site to find
nothing to load, then Renault shall be entitled to claim reimbursement of transport cost.
The arrival of the parts on the platform can be done in different ways:
• pick up: The platform provider organizes a circuit to go pick up parts from different suppliers
• collecting circuit: The Renault transport department organizes a circuit with one or more suppliers
in order to pick up the pieces before putting them on the platform.
• carrier lot: The Renault transportation department organizes the passage to one or more
suppliers in order to pick up the pieces before the truck passes through a platform to be completed
without being unloaded.
• "Franco" Supplier: The supplier organizes transportation to remove parts of the platform.
• In each case The Transport Department will issue the supplier with the following details:
o Lead time
o Setting up date
o Plant(s) concerned
o Frequency
• The Transport Department informs the cross-dock that the supplier is to be included in its
pick-up or circuit collectage leading to the platform, or the lot porteur who will pass through
its platform or Franco delivery by the supplier
• The cross-dock informs the supplier of the pickup procedure, which involves a Demande de
Transport Standard in case of pick up, or collection procedure with “Avis de passage à
quai” standard, in case of collection , a carrier lot or Franco supplier.
The cross-dock and the supplier should negotiate pick-up time slots.
Special case for Mercosur suppliers: the collection route is managed by the Mercosur Transport
Department, so transport organization for indirect Mercosur suppliers is the same as for direct
transport.
In the case of a collecting circuit or a carrier lot, if there is nothing to load, the supplier must enter
the cancellation of the circuit in ELTA, to prevent the carrier and Renault Transport Department
that that the truck should not pass
This order must be properly completed, and include the following information:
Supplier addresses and contact details
The removal date with the application of a protocol to the time slot (time slot negotiated between
the PF and supplier)
The number and type of HU, its dimensions, stackability and total weight (explained in detail by
GR).
The names of customer plants with destination terminals (optional delivery date because they vary
depending on the destinations).
The crenel of load will be officialised in the Demand of Transport emitted by the
Supplier with the Platform.
As from 11.00 a.m., the platform loads the truck of the received TR to organise its pickup rounds.
If the platform notes an important measurement to a customer plant, it then sends your TR to the
RENAULT Transport Department.
The Transport Department creates a direct transport request (supplier to plant) and allots an OT
No. to the haulier.
The platform then conveys the information to you (haulier + OT No.) by fax.
Any deviation with regard to the initial TR (HU to be more or less shipped) must be announced to
the platform before removal.
In case of more HU, the platform will give you its consent to load additional HU, In case the
platform refuses, you must then contact the customer plant.
The platforms will report the really loaded measurement to RENAULT, therefore it is very important
to announce the number of HU and exact weight to them.
The platforms are encouraged to provide to their suppliers a WEB application to declare transport
order.
This application belongs to the platforms, and each will be validated before their deployment. The
layout will remain the same as in the current form.
This application aims increase the supplier's declaration reliability, it also facilitate the volume size
calculation for the collection from supplier site and the shipment to Renault-Nissan Industrial sites.
If the load contains more packaging (HU) than what was indicated on the original Transport Order
document, then the driver can ask the supplier not to load the extra packaging (HU). If the supplier
refuses, then the following remark should be written on the consignment note (Waybill): "The
supplier has refused to leave behind the extra packaging (HU)". Renault has the right to re-invoice
the additional transport costs for delivering to the client.
If the load contains less packaging (HU) than originally predicted, the X-dock will ask for an
explanation and will investigate this difference. If the problem persists, Renault reserves the right
to re-invoice the collection transport costs when the supplier is proven to be at fault.
5. Non-scheduled transport
For non-scheduled transport between a supplier and a client plant in departure transport mode (ex
ramp-up period), shipments are managed by means of spot orders (OTs) as for cube-out process.
Procedure to follow:
• Transport ID and haulier coordinates are given in ELTA the day before shipment as from
15:00
• The supplier should send a transport request using ELTA application, by 11:00 on the day
before shipment.
• For client plants working in RAN mode with departure-mode, the RAN numbers must be
précised in Transport Request form
• The Transport Department arranges transport to supply the client site .
• Transport ID and haulier coordinates are given in ELTA the day before shipment as from
16:00
In all cases, spot orders can be looked up using the ELTA application.
As for parts, the packaging transporting can be planned in a direct circuit, unplanned or planned by
the platform. This transport could be done using trucks that transports the parts or may be
separately managed (the truck that comes for loading the parts will not necessarily be the same
that returns the packaging). In case of standard packaging, the operation through OT (un-
programmed transport) should be privileged.
Note:
If the frequency of packaging return is on a daily basis, the closure day rule is the same as
for the parts: Only the national holidays will be followed.
If the frequency is less than a daily and the supplier uses the standard pool packaging, the
site forecasted closure day should be documented in the PVS, 2 weeks before the
forecasted date,
The supplier cannot refuse to unload the empty packaging when their return has been
validated with the plant and the delivery note is as per order.
The Transport Department makes allowance for plant closures during official public holidays, but
not for other holiday closures at the initiative of supplier plants. In all cases, shipments must be
made compliant with the usual instructions.
If according to PTE, there is an estimated loading expectation as well as volumes which are still
forecasts, the supplier must respect the date documented in the PTE as the loading date. The
quantities to be delivered are to be validated with the customer plant.
If according to the PTE there is a planned loads anticipation, by while the volumes are still in
forecast, the supplier has to respect as a load date, the date informed in the PTE. The quantities to
be delivered are to be validated with the customer plant.
For client plants working in RAN mode with departure-mode delivery orders, exceptional transport
programmes are notified via the delivery orders, which allow for these temporary changes.
9. Transport acceptance
The 3 acceptance conditions for a transport charter by Renault concerning documents to be
presenting at the supplier site are the following :
- The CMR or the IT number mentioned on the car letter.
- For circuits the FCC
- The security protocol of the suppliers signed.
If the freight company and the supplier are in conflict, the supplier can ask for opinion to the
Transport exploitation.
1. Purpose ..........................................................................................................................2
2. Shipment ........................................................................................................................2
2.1 Definition ............................................................................................................................... 2
2.2 Explicit shipment / Implicit reception ...................................................................................... 2
2.3 Compliance with delivery order ............................................................................................. 3
2.4 Loading ................................................................................................................................. 4
2.5 Unloading (for arrival transport mode) ................................................................................... 5
3. Labels, packaging and palletizing ................................................................................5
3.1 Packaging ............................................................................................................................. 5
3.2 Purpose of labels .................................................................................................................. 6
3.3 Label content......................................................................................................................... 7
3.4 Different labels for different packs ......................................................................................... 9
3.5 Label position ...................................................................................................................... 10
3.6 Palletizing and label content ................................................................................................ 11
4. Administrative documents: Advanced Shipping Note (ASN) / Dispatch Note.......15
4.1 Advanced Shipping Note (ASN) .......................................................................................... 15
4.2 Dispatch Note (BL) .............................................................................................................. 19
4.3 Customs documents............................................................................................................ 20
5. Shipment process ........................................................................................................21
5.1 Recommended shipment process ....................................................................................... 21
5.2 Logistics Quality Assurance ................................................................................................ 26
Key actions
Never deliver parts early or late
Comply with palletizing rules, and identify each pack
Ensure data on labels, Dispatch Note and ASN match physical shipment
content
Issue full ASN on departure of lorry
Use reliable shipment process consistently meeting Renault’s implicit
reception requirements
Version 9.0 JANUARY 2015
Chapter XII – p. 2/26
1. Purpose
This chapter sets out Renault requirements on supplier shipments.
2. Shipment
2.1 Definition
Shipment involves physical and administrative components:
The shipping site will necessarily have to assure and guarantee the coherence between the
physical and informative streams, consequently he must be endowed with the means to generate
the dispatch advices and delivery notes.
The shipping site is also expected to use the Renault collaborative tools related to the shipping
process (PVS, ELTA)
These requirements are valid for a transfer of manufacturing towards a new site.
The main Renault requirements for labeling, palletizing, loading and delivery documents
conformity, are synthesized in documents "Contenu Eti-ASN” and" Palletizing - Load " available in
the on-line version (chapter 12, additional Information).
The first one is addressed to logistics engineers and IT specialists who define the parameters of
labels UC and UM, delivery note and shipping note.
" Palletizing and load " is intended for the forklift truck operators, who prepare physically the
expeditions.
These documents are at suppliers’ disposal for printing and on-site display.
This type of functioning is proposed with a Launch Letter addressed to the logistics Manager by an
implicit acceptance deployment Manager in the Customer plant. The supplier must meet the
criteria below to pass to implied acceptance, calculated on the previous 6 months:
The supplier logistics performance must be confirmed by the audits to acceptance of trucks in the
plant’s Terminal, to verify:
The process is finalised by issuing a memo on the decision of passing to Implied Acceptance and
the date of its application.
In case of a unique or special problem, the supplier remains in Implied Acceptance. He will be
contacted to discover the root of the problem.
If the maintenance conditions in implied acceptance are no longer fulfilled for multiple or recurrent
failures, inspection on acceptance will be restored.
The supplier must fulfil all RANs on the delivery order: no more and no less.
Service rate is not only evaluated as RAN over a day’s deliveries balance; it also takes into
account the respect for the time slots and for the quantities RAN by RAN (see Chapter XIII)
Variable-quantity RAN
If, for a given RAN, the Supplier does not ship the expected quantity of parts, he must not make up
for the deviation on his own initiative on the following RAN; the deviation will be handled by a RAN
Balance sent subsequently.
Any partial shipping settles the initial RAN and generates a RAN Balance for the remainder
Fixed-quantity RAN
The supplier cannot perform partial delivery on a fixed-quantity RAN. The original RAN remains
unfulfilled.
For partially delivered RANs , the suppliers will receive Emergency RAN with the date of receipt
when the integral RAN is to be delivered.
Delivery of partial RANs generate the quantitative litigations.
2.4 Loading
The supplier should group packs by unloading point at the client plant.
the trailer, wagon, container etc., typically consistent with the order in which they are to be
unloaded at different points at the client plant.
The supplier must comply with the length allotted for its loading. In case of disagreement with this
value, the plant must be informed about it as soon as possible.
In case the parts remain in the loading bay, the supplier must prepare a ELTA incident sheet within
an hour after the loading
The contents of the same RAN (or Delivery Note) must never be charged in several
transports.
Regarding cube-out management, see Chapter XI – Transport.
L3P-CPL2 logistics
The supplier should load packs so that they can be unloaded in the correct timeslot order.
• Load full packs on lorries at supplier site compliant with loading plan specified by client plant.
• Provide transport from the supplier shipment site to the client reception site
• Dock lorry and open it ready it for unloading
• Provide transport of empty packs from the client reception site to the supplier shipment site
• Unload empty packs at the supplier site
The supplier’s haulier can only unload after the formalities related to a transport appendix
requirement have been carried out (and appear in the FCC in particular), as well as a prevention
plan established, especially a safety protocol.
Note: Unless specified otherwise, the client plant is responsible for unloading full packs and
loading empty packs for return.
3.1 Packaging
The supplier sends goods packaged as specified in the Packaging Data Sheet (PDS). PDS
specifications include type of pack and quantity of parts per pack. For full details, see Chapter IX –
Packaging.
Important: the label content must reflect information from both Delivery order and Dispatch note
Reminder: the document “Content of Eti-BL-ASN” and “Palletizing –loads” are at the supplier
disposal to illustrate the rules clarified in this paragraph.
For the Seller Code, the coded information must be of the V00000000 type: letter V to indicate the
Seller account, followed by your 8-digit account number (e.g.: For the supplier site account
099999-04, the coded information must be V00099999)
For the HU Label No., the coded information must begin with the S, M or G1 characters, followed
by the
HU label number. This number must be unique in the information system of its issuer, for a
duration of at least one year.
To comply with the Galia-Odette standard, the label number must be represented by a maximum
of 9
numeric characters.
Note: The letters used in the codes do not come in front of the uncoded information, but they
are found in brackets on the right of the area description. Example: Label No. (S).
Important: The label must show the DR and Shipping Notice information:
- Recipient heading must be the one in the DR: The supplier must make sure of this because
inaccuracy at this level disrupts the operation of the grouping centres and can result in diverted
consignments (at the expense of the supplier)
- The HU label No. must be the same between the label (uncoded and bar code) and the
Shipping Notice, without special characters like * or spaces (e.g. if the No. in the Shipping
Notice is S012345, the label No. S12345 will cause an error)
- (S), for the product identification label on boxes, cardboard boxes and simplified HU label
(when the PU is identical with the HU)
- (M), for the main homogeneous HU label containing several PU (labelled with the S identifier)
of the same product
- (G), for the main mixed HU label, meaning it contains several PU (labelled with
the S identifier) of different products
To respect the Galia-Odette standard , the number of label must be represented by 9 digits
maximum.
Remark: letters used in the codes do not precede the information in clear but they are
between brackets to the right of the zone description. Example: N° label (S).
In order to avoid confusion between the invoicing address and the recipient address, the
name of the recipient must be indicated in the file “Name of the Customer Sites” in the
Additional Information column of chapter XII: The supplier must refer to this as inaccuracy
at this level disrupts the functioning of the cross docks and can cause returns to sender.
An internal algorithm generates a “Work Instruction Code” check key on two alphanumeric
characters. A part keeps the same work instruction code all the time. The code is common to all
plants and notified by the client plant at the start of the project. It forms an integral part of the part
number.
One particularity of CPL2 L3P flows is that the Document n° field of the label (HU and PU) shows
a routing code comprising distribution zone and time-slot, in the following format:
SE 22/05 14.00
3.4 Different labels for different packs
PU label HU label
Small pack OTL 3 OTL 3
On explicit request from the client, the supplier will use the ETI 9-1 label.
The following 3 plans present the letter preceding the label number, according to the types of
palettes and label position. The red circle surrounds the HU label which will be zipped:
S G S S S M S S S
S S S S S S S S
If there is not a label holder on the pack due to the degradation, please follow the
recommendations of chapter IX § 5 to repair damaged packaging,
These rules also apply to the lost packing, to be stacked in wooden pallets
In case of an additional empty packing, declaration must be made in PVS.
Note: for AILN delivery, please refer to the Packaging Guide for AILN, available on Logistics
Guidebook site.
4. Administrative documents:
Advanced Shipping Note (ASN) / Dispatch Note
Reminder: the document “Content of Eti-BL-ASN” and “Palletizing –loads” are at the supplier
disposal to illustrate the rules clarified in this paragraph.
Absolute match between ASN data and physical shipped content (quantity, weight) in order
to avoid quantitative disputes in client plant or when passing customs).
If the RAN functions is a fixed quantity: associate the RANs with each PU in compliance with
the structure of the client’s delivery order (DL).
• The message should be sent when the lorry departs the picking site (to avoid penalizing the
Odette Service Rate and to allow effective departure tracking)
• The message should comply to the required format (see Chapter VI – EDI and Web EDI)
Delivery tracking by the Renault client plant starts with departure of the parts from
the supplier shipment site, and uses the data provided in the ASN (mainly RANs,
quantities per pack, and PU and HU numbers). Any error on an ASN will disrupt
the supply tracking process.
It is crucially important that the ASN be sent on departure of the transport (not before or after) and
that the information be scrupulously accurate.
Dispatch note
Segment key Format Details
/ASN data
Dispatch Note / BGM+351 AN17 Type of control: Syntactic check
ASN number Comments: Generated by supplier, but no longer than 17
characters
Important: If some zeros at the beginning, these have to
appear on ALL the documents. The supplier has to guarantee
the uniqueness of every Delivery Note (BL) number issued over
one year.
Dispatch note DTM+137 AN12 Entered by supplier when message created.
/ASN creation Format: YYYYMMDDHHMM
time/date
Order number RFF+ON AN17 Sent in Delivery Order (DL) with key RFF+ON.
Recipient NAD+CN AN20 Generated by supplier consistent with values of recipient codes
for each plant, as defined in list of Renault plant codes (Site
EDI).
Shipping Site NAD+CZ AN10 Type of control: Comparison of the content of the ASN
segment with that of the Delivery Order (DL).
Comments: Sent in Delivery Order (DL) with key NAD+CZ. If
this information is not sent in Renault’s DL, the supplier must
document the shipping site code defined between Renault and
the Supplier.
Dispatch Note DTM+11 AN12 Type of control: Syntactic check + check of the coherence of
/ASN timestamp the timestamp.
Format: YYYYMMDDHHMM
Comments: Must correspond to the Day /Hour of departure of
the truck. Must never be documented by default with zeros.
Unloading point LOC+11 AN12 Type of control: Comparison of ASN content with that of the
Delivery Order (DL)
Comments: Sent in Delivery Order with key LOC+11.
Important: The assembly line needs to be added in case of
CPL2 flow.
Gross weight MEE+AAX+AAD+KGM N8 Type of control: Check of conformity and coherence.
Comments: Important: If decimal, express 3 figures after the
comma. If rounded (only at the end of the calculation), express
in the superior unit. The gross weight is informed by the
supplier according to its documentation and in coherence with
the reality of the shipment.
IT Number RFF+CRN AN10 Type of control: Syntactic check
(Transport Comments: Usually sent in Delivery Order (DL) with key
Identifier) RFF+AEM.
Important: If the IT number is not available in the DL (non-
scheduled flows, overflows, urgent transport etc.), the supplier
must create the IT number, by hand, following the syntax
described in Chapter XI. 10 characters: 1 letter + the day of the
year (3 figures) + the circuit number ( 4 figures) + the tour
number (2 figures).
Registration EQD+TE (by road) AN10 Type of control: Syntactic check depending on declared
number or EQD+CN (by sea) AN11 transportation mode.
container number EQD+RR (by rail) AN11 Format: By road: 10 characters: min. 5 character, max. 10.
EQD+UL (by air) AN11 Only figures and letters (at least 1 numeric)
By sea: 11 characters: 4 letters + 7 figures
By rail: 11 characters: 4 letters + 7 figures
By air: 11 characters: 3 letters (AIR) + 8 figures
Comments: There should be a perfect coherence between the
Total quantity of QTY+12 N10 Type of control: Comparison with Delivery Order (DL)
parts segment QTY+131
Comments: The quantity of parts can be changed and
adjusted by the supplier before departure of the lorry in order to
correspond with the real physical load.
Important: The total quantity for the part nbr in ASN (QTY+12)
has to correspond to the sum of the multiplication quantity
of parts per packaging * nbr of PU label numbers for the
part nbr. In other words Ʃ(Qty+52*Nb GIR+3) to avoid any
incoherence.
Part number code LIN+ AN10 Type of control: Comparison with Delivery Order (DL) segment
key LIN+
Part description IMD+ AN20 Sent in Delivery Order with key segment IMD+
Number of PUs PAC+Nb++Packaging N17 Type of control: Nb represents the quantity of packaging and
and PU type code::92 the packaging code.
Important: The Nb must be same as the Nb of PU labels
declared in GIR+3 segments. The packaging code must be
recognised by Renault’s packaging database. In the case of
using substitution packaging, the code must be the one defined
by Renault and corresponding to the actual packaging used.
Quantity of parts QTY+52 N10 Entered by supplier;
in PU
HU label number RFF+AAT N9 Generated by supplier to match HU labels.
Important: The HU label numbers in the dispatch note must
exactly match those on the physical HU labels and the ASN
message, including the zeros at the beginning if they exist.
PU label number GIR+3: PU label N9 Generated by supplier to match PU labels.
/ RAN number number: ML + AN8 Important: The PU label numbers in the ASN must exactly
RAN number: BU match those on the physical PU labels and paper Dispatch
Note. For big packs, PU label numbers equal HU label
numbers. Otherwise, PU label numbers have to be different
from HU label numbers. They must be unique and different for
all Renault clients.
The RAN number is sent in the delivery order with the segment
key RFF+CW and every RAN will have an associated PU.
Important: if RAN number is not sent in delivery order, it must
not be transmitted in Dispatch Note / ASN.
Dispatch Notes are in IAE V3R0 format unless otherwise required under national regulations.
The Dispatch Note must give the trailer registration number and the transport ID and the related 8
digit vendor code.
There should be a single dispatch note per unloading point, and not per palette.
Date and time details on the delivery note depend on whether or not transport is under the
supplier’s responsibility:
• If the supplier is on departure Delivery note, the top right of the delivery note should show the
date and time of actual shipment, plus the date and time of arrival at the client plant.
• If the supplier is on arrival Delivery note, the top right of the delivery note should only indicate
the date and time of arrival at the client plant.
RAN
The information on the Dispatch Note must match that of the firm delivery order (dynamic
information).
• Invoice
• Dispatch note
• Certificate of origin (unless included on invoice)
• Transport bill (CMR/TIR, CIM, AWB, bill of lading)
• Packing list
All these documents (signed originals) should be in English and, if necessary, in the language of
the country to which the goods are being delivered.
The supplier must send all the documents to the customer site for clearing the goods
- The original and the photocopy of the shipping invoice also called as proforma invoice.
- the original of the payment invoice if the transportation is by air
- Original of the packing list
- Original of Bill of lading (depends on the country), or sea waybill (original or photocopy) or
the original of the Air waybill.
All import operations must comply with local customs regulations, which may require special
formats or documents such as the following:
• Certificate of compliance
• Plant health certificate
• Special documents for hazardous substances
• Insurance certificate
The supplier must keep informed on the documents required for customs clearance in different
countries. A useful export guide is available on the European Community website.
For each delivery, before proceeding with shipment the supplier should run a thorough check on
data consistency (in particular the weight), both across its own documents and with the documents
submitted to the customs authorities in the country of import.
The supplier should also make sure that full data and all required documents are supplied within
the required time limits for clearance with the customs service at the import site during
administrative reception of goods.
5. Shipment process
To ensure compliance of shipment and related documents, the supplier is advised to follow the
shipment process set out below. Any other process may be used provided it offers the same
reliability as regards consistency between the following:
Delivery order
Transport
Delivery Note (BL)
Advanced Shipping Note (ASN)
HU and PU labels
The supplier prepares for loading using a checklist corresponding to the Renault delivery order. In
arrival transport mode, the supplier calculates the time of departure on the basis of the notice
negotiated with the Renault client plant.
The Supplier is reminded that, during part manufacturing as much as during its preparation for shipping
(shipping and loading), he/she must comply with the reliability/safety standards decreed by the AEO
regulation (if it is made in Europe and not AEO-certified) or any other corresponding regulation which is
recognised by the AEO.
Delivery place
Reference
Quantity
Delivery day
Loading time
Commentary
Transport
Before loading begins, packs are brought to a lorry image area (an exact replica of the actual
loading area) for a loading simulation. (Otherwise, if parts were loaded directly off the production
line or from stores, the whole lorry would have to be unloaded on discovery of a loading error at
the end of the loading process.) To handle re-labelling, the supplier implements a poka yoke
process for foolproof matching.
Stacking must be done with the modules having same dimensions. The position of the pack in a
stack is related to its weight. The heavy packs are to be placed at the lower level. The height of the
stack will differ for the static storage and for the transport. The heavy packaging is always at the
lower level.
- Classification of UMs (modules) into 3 groups according to their weight P (see the HU label):
The load in dynamic storage must not to exceed 750 kg for packaging heavier than 250 kg and
500 kg for packaging lower than 250 kg.
M H 750 Kg
175 Kg B
250 Kg maxi
M 750 Kg
200 Kg M
B 500 Kg
375 Kg B
B
B 750 Kg
1000 Kg 1000 Kg
Important: While stacking, the variation of the packaging alignment with the surfaces of lower
modules should not exceed 3cm. The solidity of cardboard kits must be reinforced by strapping it
with 2 lines or stapling the cover of the module.
If there is a risk for quality if stacking the modules, a pictogram fixed on the module will indicate the
prohibition of stacking.
For more information: See the document “Storage and Handling Recommendation for Customers
and Platforms” available in the Guidebook online, Additional information in Chapter XII
Load lorry
The lorry is loaded applying a loading plan that allows for the unloading order at the client plant
road terminal.
The supplier is always in charge of loading the parts into the truck (regardless of the loading area),
under the driver’s control.
The driver and the supplier jointly check the number of HUs loaded then co-sign the transport
papers (or CMR, for international transport). The number of HUs is entered on the CMR. This
document will be handed over by the driver.
Analyse Des Modes de Défaillances Et de leur Criticité - FMEA - Failure Mode and Effect Analysis
Operation Clas Causes process
N° N° Conséquence(s) du mode de Pilote Délai
G se F D IPR G F D
N° opé
Process function Mode de défaillance Potential cause(s)mechanism of Prévention Détection Action(s) corrective(s) Action(s) réalisée(s) Date effective
mode effet défaillance et effet(s) client Responsabi Target
Exigences Potential failure mode S Clas failure O Prévention Détection D RPN Recommended action(s) Action(s) taken Efective date S O D
(Mxx) (Exx) Potential effect(s) of failure lity completion date
Requirements s
customer, error at picking error element check to ensure only parts for that customer are
customers production line number picked 100% zero errors since
stage despatched, incorrect parts are blocked
parts to customer stock at customer error element check to ensure correct quantity of parts are being system implemented
picked 100%
shipped, incorrect quantity blocked
1. Purpose ................................................................................................................2
2. Logistics key performance indicators ...............................................................2
2.1 Service rate ............................................................................................................... 2
2.2 ASN quality ................................................................................................................ 4
2.3 Logistics non-compliances ......................................................................................... 4
3. Logistics targets..................................................................................................5
3.1 Communication of logistics targets............................................................................. 5
3.2 Monitoring of logistics performance............................................................................ 8
4. Logistics performance management ...............................................................10
4.1 Principles ................................................................................................................. 10
4.2 Performance monitoring with IPPRF application ...................................................... 10
4.3 Liaison with Renault correspondents ....................................................................... 12
4.4 Guidance from client plant ....................................................................................... 12
4.5 Guidance from Logistics Department ....................................................................... 15
4.6 Capacity audit .......................................................................................................... 15
4.8 Supplier action tracking............................................................................................ 16
4.9 Hotline ..................................................................................................................... 16
Key actions
To understand performance indicators
To validate logistics targets and to implement action plans to reach them
To liaise with Renault correspondents to monitor performance using the shared
applications IPPRF and GQE
Version 9.0 JANUARY 2015
Chapter XIII – p. 2/16
1. Purpose
This chapter examines measurement and management of Supplier logistics performance, with a
view to constant improvement through metrics, guidance, action and day-to-day adjustment.
To know the indicators on which the Purchasing Department manages each supplier, refer to
the Letter of objectives circulated by the Purchasing Department at the beginning of the year
(see example below)
Supply in RAN :
Supply in shortfall mode (difference between reach figure and target figure) :
The Odette service rate is calculated in departure or arrival mode, depending on Incoterm. It
measures compliance with quantity, time-slot criteria for each RAN.
Sum of RANs complying with the time slot AND quantity criteria
Odette service rate =
Sum of expected RANs (according to Incoterm)
• Quantity
• Departure mode : The supplier ships strictly the quantity specified in the Delivery Order
• Arrival mode : The supplier deliveries strictly the quantity specified in the Delivery Order
•
• Time-slot
• Departure mode : The supplier ships on the time-slot specified in the Delivery Order
Remark: In 2013, the advance time will be not managed, and the TSO will be not penalized with this criteria.
• Arrival mode : The supplier deliveries on the time-slot specified in the Delivery Order
Case 1: Departure mode: Measurement on departure from the supplier’s site The Shipping
Notice must be issued when the truck departs and in the time slot specified in Delivery Order
The punctuality respect will be measured by comparing the DTM+11 segment key of the ASN
with the time slot specified in the Delivery Order.
Above and beyond this period, the Odette Service Rate will be penalised.
Example of calculating
Remark: As from the switch on of a plant to TSO, the performance of its suppliers will only be
calculated according to this indicator
A new measurement of ASN quality - Incoming Quality Process Revision (IQPR) - is now
available to the suppliers via the IPPRF – L tool.
This new measurement now includes AILN flows, X-Docks and SFKi plants. It aims at allowing
suppliers to be autonomous when trying to improve this KPI. Via the IPPRF-L tool, the supplier
will be able to see all the information relating to his captured ASN messages (available to the
client for an automatic administrative reception) but which contained errors.
Please find further details about this new measurement and practical information on how to use
the tool to help you set up action plans and improve this KPI in the user Manual called
“MANUAL AND OPERATING PROCEDURES OF ANIMATION OF THE AVIEXP QUALITY”
available in the “Complementary Info” column of the Suppliers Logistics Guidebook, associated
to Chapter XIII.
of level-1 Supplier
MINOR INCIDENTS
Disturbance to physical flow (unpack, repack, etc.) caused by
Physical disturbance
logistics failing
Declarations
Extra administrative reception workload caused by logistics
Administrative disturbance
failing
3. Logistics targets
Suppliers should:
• Understand the targets set
• Validate the targets (if so requested)
• Formalize and implement action plans to reach the set targets (specifying actions,
people and deadlines), and present these plans at performance audits or reviews
Performance
Items Measure relative to Comments
objectives
Delivery accuracy The 6 months The service rate is lower than 94% so the
- Production parts cumulated
logistic quotation is 1 (inadequate performance).
January The 2007 objective is 94% (XXX made a proposal
- After sales parts service rate is at 87% !)
85% The following sites have to improve their
service rate :
XXX (88%) and YYY (85%)
The service rate of the following parts has to
be improved very quickly
DIRECTION MÉCANIQUE G -8200565645
and COLONNE DE DIRECTION GAUCHE
ÉLECTRIQUE -8200307154 and BOÎTIER
DIRECTION X85 RS -8200440487 and
DIRECTION MANUELLE GAUCHE -8200124408
and HAUT DE COLONNE GEN2 J77 SA G PTI
MOTEUR -8200307151
Number of logistic In 6 months 20 logistic incidents: 12 EDI quality, 3 deliveries
incidents cumulated delays, 3 wrong packagings, 2 wrong quantities.
(Incomplete, loss January : 19 logistic incidents for XXX, 1 uncomplete
of fabrication…) 20 logistics
incidents vehicule for YYY
EDI Renault The ASN quality is NOT managed (0%) and the
performance is very far away from the 2007 target
of 100%. The cause of this low performance is a
bad documentation.
It must be improved very quickly because of the
deployment of the Cindi project
Service rate:
Logistics incidents:
The Supplier should submit full details on this 3 indicators analysis at the performance
review.
The supplier should always use the current version of the Global Evalog MMOG/LE
standard available (in French) free of charge on the GALIA web site
http://www.galia.com
Existing Actions
Item Target situation Divergence Deadline Responsibility
situation required
3.4 - Systems Customer needs Delivery orders Dieppe & Bursa Upgrade IS W38 2005 J. Dupont (logistics
integration automatically not properly only (with new manager)
integrated in integrated company group)
production
management system
4.1 - Communication List of contacts with Contacts list Dieppe & Bursa Set up logistics W28 2005 J. Dupont (logistics
name, function, not formalized only contacts list for manager)
contact details, Dieppe and
languages spoken Bursa
4.3 - Shipment ASN/DESAVD Synchronous Dieppe & Bursa Retrieve W27 2005 J. Dupont (logistics
and labelling complete and for Douai only exchanges manager)
consistent with specifying
customer Renault Dieppe
requirements agreement
4.1 Principles
The Supplier uses the IPPRF application to track logistics performance as perceived by
Renault.
On any problem concerning a delivery order, the Supplier should contact its
parts Controller immediately.
Data update
• Weekly data: Tuesdays at 14:00
• Monthly data: first Tuesday of working month at 14:00
The Supplier should log on to IPPRF every week or more frequently.
Training
An e-learning module on the IPPRF application is available: Supplier Portal IPPRFL in Your
Performance box Training (left-hand menu).
Hotline
Difficulties with the IPPRF application should be reported to support-si-
logistique@renault.com, including a screen shot, account number and manufacturing site.
The Supplier should refer to the e-learning module at : IPPRF Logistics / Training in the left
menu Module E1
Procedure:
• The Supplier contests its performance only if he respected the Suppliers Logistics
Guidebook
• Supplier reports at his Part Controller (TGP) disagreement on performance
measurement within ten days of monthly update.
• Supplier should follow procedure set out in the e-learning module.
• Queries on weekly results will not be processed.
• Correction, if due, is made within two weeks of report.
• New daily Service Rate score will be available in IPPRF standard file at the beginning
of next month
Completed 8D form
In the event of disagreement, the Supplier should contact the Purchase Correspondent.
Supplier duties:
• Before the audit, fill in the standard audit form sent by the APLF (available on
Suppliers Renault / Logistics / Supplier Logistics Guidebook/ Chapter XIII/ Grille Audit
APLF
• Be in possession of supporting documents consistent with responses during audit.
• Set up action plans as recommended by the audit.
4.9 Hotline
For queries on logistics performance guidance, the Supplier should contact the Contact
Purchasing Logistics Performance (See Chapter IV for coordinates)
1. Purpose ................................................................................................................2
2. General information ............................................................................................2
3. Renault-supplier process ...................................................................................3
3.1 Basic principles .......................................................................................................... 3
3.2 Supplier responsibilities ............................................................................................. 3
3.3 Renault responsibilities .............................................................................................. 4
4. Procedures for tackling documentary inconsistencies ...................................5
4.1 Wrong manufacturing site .......................................................................................... 5
4.2 Wrong pick-up site ..................................................................................................... 5
4.3 Wrong packaging documentation ............................................................................... 5
4.4 Discontinued item still in Renault IS ........................................................................... 5
Key actions
Provide provisional design change schedule
Alert Renault plant as soon as possible on any difficulties preventing
changeover by scheduled date
Comply with firm delivery orders, as regards quantities and delivery times
Chapter XIV – p. 2/5 Version 9.0 JANUARY 2015
1. Purpose
This chapter sets out how to carry through engineering changes in such a way as to prevent
quality and logistics incidents and minimize end-of-run surplus.
2. General information
This chapter concerns changes to the specifications or the manufacturing process of a part,
subsystem, powertrain or vehicle.
• A new part is said to be interchangeable with the old part if all of the three following
conditions are met:
1. Change does not concern safety, regulatory compliance, validated specifications, quality, or
customer-perceived appearance
2. There is no change to assembly, fitting or repair processes.
3. Change to the part in question does not entail change in any other.
If these conditions are met, the part number will stay the same, but with a new index code.
• If any of the above three conditions is not met, the new part is not considered interchangeable
with the old, and it will therefore get a new part number.
All changes involving issue of a new part number are systematically tracked. For a change in
index, the client plant may request tracking by the supplier. (The Renault production management
system can only track changes by part number).
Changes during the mass-production stage are grouped together in a “train”, allowing a
project like management and decreasing both manufacturing and supply disturbance risks.
Some, however, may be managed “off-train”, under conditions and special dispensation by
the project manager.
3. Renault-supplier process
The supplier must alert the Renault client plant as soon as possible on any difficulties preventing
changeover at the scheduled date ( In particular: necessity to build up a stock, delay of
components supply...)
The supplier must apply the design change at the date agreed with the client plant Part Controller,
with deliveries starting in response to a firm expression of needs. A delivery will only be valid if the
production management system has issued a firm delivery order (for example, a simple request
from the Purchasing Department or an engineering team is not sufficient to trigger delivery.)
Supplier dates in milestones (PSW, AFF) must be coherent with regard to the dates of the
milestones of engineering changes trains defined in the annual schedule. See complementary
documents on the B2B Portal.
RENAULT S.A.
NISSAN.
Raison Sociale __ACI_________________Site Fournisseur__Le Mans________________ Compte Fournisseur ____________ Indice MàJ __0_______________________
Référence Produit__8 XXXXXXX_______Désignation Produit____Berceau AV______________________________________________ Global Part
Date de MàJ _31/01/01____________________
Projet_B Plate-forme________________ N° Note BE __sans__________ Indice Plan __sans_____________ Raison de la MàJ___initialisation_________________ RKD Part
Exigences pour la Fabrication Date de livraison Quantité Date de livraison Quantité Jalon Date de livraison Quantité Date Volume Maximum Annuel Prévisionnel
Jalon Jalon
(Nombre de Véhicules par Jalon) AF
IOD PS PP
(Informations préalables R/N) par An: _250 000 units_ / An
_____
1 Initialisation du Projet
2 Préparation Conception / Dessins de détail
3 Revues internes de Projet
4 AMDEC / FMEA
5 Plans de Surveillance
6 Essais et tests
7 Outillages de Série
8 Moyens de contrôle Série
9 Schéma d’implantation
10 Moyens de Série (yc Moyens d’essai)
11 Fabrication de Produits et Présentation
12 Fiches d’instructions au Poste
13 Conformité Produits Fournisseurs Rang N
14 Rapports d’Agrément du Style
15 Emballages
16 Recrutement et Formation
17 Etudes de capabilités
18 Certificats Engagement Conformité signés
19 Audit de Pré-Prod. Interne Fournisseur
20 Accord de Fab chez Fourn. et chez R /N
Commentaires:
The changeover schedule is indicative: the application date will be determined by the client’s
plants delivery order issue.
On request from the supplier, the client plant will issue a forecast of quantities for the old part prior
to discontinuation. The Renault Part Controller and the supplier will carry out regular stock controls
to avoid the cost penalties of old part surplus and new part shortage.
Two weeks before the change application, the customer will inform the supplier of a firm
discontinuation date for the old part. This date will be anticipated for an irreversible change or to
accommodate transport lead-times and the supplier constraints like safety stock implementation,
tooling stop delay and all delays which will have been communicated to Renault for the decision of
change application
1. Purpose ................................................................................................................2
Key actions
Comply strictly with firm delivery orders to meet expressed needs
Version 9.0 JANUARY 2015
Chapter XV – p. 2/5
1. Purpose
This chapter sets out how the supplier is to manage end-of-current-production situations.
If after the deliveries are stopped, the customer plant notes a surplus with regard to the previously
expressed fixed requirements, it has the right to send the parts concerned back to the Supplier and
re invoice him/her.
If the Supplier does not wish to recover the surplus parts, the customer plant will destroy them on
behalf of the supplier, by therein including all the inherent costs.
After Purchasing Department validation, the SCM Capacity and Supply Service Department has a
lead time of three months, to analyse and define the Renault responsibility part. It will be calculated
by comparing the forecast and definite needs issued prior to the end date. This week horizon is
specific to each part family and is defined for the finished products, components and the material.
If a stop quantity will have to be circulated to the supplier by the SCM Supply Service Department,
this quantity will act as the basis for calculating the indemnity in comparison with the actual
quantity of the ordered products over a considered period.
Renault will reply to the supplier within three months and half of receiving the indemnity
application, which should be submitted with the “declared quantities” and “delivery order log”
documents shown below. The indemnity application is appended.
Forecast quantities
expressed in delivery
orders
Quantities actually
Firm quantities expressed delivered
in delivery orders
DLH
Familles de produits automobile en semaines OBSERVATIONS
Produits Compo-
Matière
finis sants
Tôlerie 2 4 7 Gros emboutis Délai d'appro 14S. 7S partage des Resp.
pièces assemblées, pièces embouties, tôle 6 4 7 petit emboutis : prob. Taille rafale
Mécanique 2 3 7
pièces assemblées, pièces usinées, p.fonderie, forge
Sièges et panneaux de portes textile voir détail ci-dessous examen cas par cas si
protocole DA/DL/Fournisseur
Habillage extérieur 2 3 3
pièces assemblées, pièces nues-pièces peintes, matière
Caoutchouc 2 3 4
tuyaux, composants (inserts ...)
Miroiterie, vitres 2 - 0
Lanternerie 2 3 0
Les composants terminés, achetés par le fournisseur d'un ensemble, sont considérés comme des composants
Sieges :
Sellerie in situ
insitu 1S Considérer S0 et S-1
coiffe 2S
découpe 3S
textile foamé 4S
textile nu et cuir 5S
fils et peau la plus grande variation entre 6ème S et 9èmeS
Sellerie traditionnelle
coiffe 2S Considérer S0 et S-2
découpe 3S
textile foamé 4S
textile nu et cuir 5S
fils/ peau la plus grande variation entre 6ème S et 9ème S
Panneau de porte
1. Purpose ................................................................................................................2
2. Synchronous flows at assembly line entrance .................................................2
2.1 Parts concerned......................................................................................................... 2
2.2 Principles ................................................................................................................... 2
2.3 Transport ................................................................................................................... 6
2.4 Performance evaluation for synchronous suppliers .................................................... 6
2.5 Renault requirements................................................................................................. 6
3. L3PS .....................................................................................................................7
3.1 Overview.................................................................................................................... 7
3.2 Parts concerned......................................................................................................... 8
3.3 Differences between L3PS and synchronous logistics ............................................... 8
3.4 Logistics requirements ............................................................................................... 9
3.5 Setting up L3PS ......................................................................................................... 9
Key actions
Set up organization and information systems for analysing delivery orders,
and ensure rapid reaction to incidents
Comply with parts sequence requested by client plant
Version 9.0 JANUARY 2015
Chapter XVI – p. 2/10
1. Purpose
This chapter sets out Renault requirements on synchronous-flow supplies (in-line sequenced
deliveries) to “assembly line entry” or “L3PS” principles
2.2 Principles
2.2.1 Synchronous computerised information exchange
To receive delivery requests: the OF(Production Order), OR (Requisition Order) and CC (Constat
de Consommation) in real time, the Information System of supplier in synchronous flow must be
connected to the Managing and Monitoring Vehicle Flows (PSFV) IS of the Renault customer
plant, with a main link and an additional link if necessary.
The new communication architecture is based on a TCP/IP connection, but without the ability to go
through Internet and ENX.
For the exchange of synchronous messages, Renault relies on the XML (eXtensible Markup
Language) language, programming standard of Webservices.
The format and contents of the XML fields used by Renault rely on the ODETTE/GALIA body
specifications.
All the additional information and computerised specifications can be consulted on the Renault
Supplier Portal or are available with the Renault team which is in charge of the project and will be
with the supplier for the connection installation procedure.
The forecasted delivery request concerns whatever is situated upstream from the "assembly entry”
point, it is conveyed through 2 weekly messages:
A fourth message: The Consumption Report is sent to the supplier to show him/her how the film
wrapping is progressing, at the assembly point of the parts requested by OR.
Firm:
The parts sequence required at the assembly point is defined by vehicles crossing the assembly-
line entry point. (EM)
The firm requisition order (OR) is issued when the vehicle crosses the assembly-line entry point,
and takes the form of a message sent via the Renault Plant Vehicle Tracking & Control System
(PSFV).
Forecast:
Forecast delivery orders operate upline of the assembly-line entry point, and are issued through
two types of message:
• DELFOR
• Manufacturing order (OF)
Suppliers will be informed by their client plant IT correspondents on the content and format of all
messages exchanged.
The critical factor in a synchronous loop is the minimum plant idle time, measured from reception
of the requisition order for the last vehicle in the lot through to arrival of the first vehicle in the lot at
the assembly point.
The minimum plant idle time can be significantly reduced by using techniques such as offsetting or
buffer stocks. Synchronous loops are designed on the basis of this time lapse.
N° Item Example
Minimum plant idle time (in minutes 188 minutes, including x minutes for transporting seats from
1.
or hundredths of minutes) bay to assembly line.
2. Delivery mode (conveyor, lorry, etc.) Synchronous delivery by conveyor or lorry from supplier site.
3. Delivery point Seats delivered to outside warehouse.
Reception point (location, surface
4. area, operating constraints, empty End of assembly line.
pack return, etc.)
Calculated for 69 seconds per vehicle.
5. Line throughput
To be calculated for increase to 45 seconds per vehicle.
Line capacity (vehicles per day or
6. 1100 vehicles per day.
per week)
7. Shifts Up to three shifts per day.
8. Assembly process Attach diagram.
Calculation should include all production costs (e.g. quality
9. Production equipment
assurance, metrics, conveyors, lorry deliveries, etc.).
10. Production site Indicate production site.
Seats to be transported by current conveyors.
Seats to be supplied on palettes similar to current ones.
Synchronous delivery applicable to existing model as well as
11. Transport of parts
new model.
Palette size to be unchanged (calculation allowing for
production equipment and all manual operations).
Seats to be transported by current conveyors.
Seats readily handled by assembly equipment.
12. Module transfer method
If outdoor transport used, palettes must protect seats from
vibration, dust and bad weather (rain, snow).
Seat front and rear installed in vehicle by operator with
assembly equipment assistance.
13. Module setup mode
Details (working time & conditions, assembly equipment)
discussed with supplier at later design stage.
Vehicle cycle time: (vehicles per Example: 95 cmin at full throughput, and 190 cmin at half
14.
hour, minute, hundredth of minute) throughput
15. Additional needs (vehicles) Plant data.
Production schedule: start and end
16. Plant data.
times
Access conditions and restrictions
17. Plant data.
at client site
Packaging (ergonomics, operating
18. Plant data.
constraints, identification, etc.)
2.3 Transport
Transport is usually under the supplier’s responsibility, with the supplier specifying the following:
• Detailed route and safety procedure
• Missions and procedures
• Delivery schedule
Upon request from the client plant or vehicle project team, a synchronous protocol
between Renault and the supplier is drawn up on the basis of Standard Synchronous
Protocol RPIFDLDOP20060362.
3. L3PS
3.1 Overview
L3PS : Synchronous workstation programmed logistics
Under L3PS programmed logistics, the supplier makes and delivers parts in synchronization with
the manufacturing sequence on the client plants assembly line.
The search for a better logistical performance led Renault to pass the standard length of the firm
vehicles sequence from 6 to 8 days. According to its order book and its organization, factories can
work on a firm sequence included between 5 and 12 days.
Each part is “baptized”, i.e. assigned to a specific vehicle at the client plant.
Renault L3PS correspondents will provide the supplier with the L3PS rollout kit.
1. Purpose ....................................................................................................................2
2. Requirement on alert and contacts ........................................................................2
3. Contacts for different types of incident .................................................................2
4. EDI ............................................................................................................................3
4.1 Problems with EDI data integrity .................................................................................. 3
4.2 Technical problems ..................................................................................................... 3
4.3 EDI dysfunction detected by Renault ........................................................................... 3
5. Part order modifications .........................................................................................5
5.1 Additional delivery order .............................................................................................. 5
5.2 Cancellation of a firm delivery order ............................................................................ 6
6. Management of delivery delay................................................................................8
6.2 RAN mode specificities................................................................................................ 8
6.2.1 No delivery on RAN .................................................................................................. 8
6.2.2 Partial delivery on RAN ............................................................................................ 9
6.3 Delay under Renault responsibility ............................................................................ 11
7. Part shortage management ..................................................................................11
8. Packaging ..............................................................................................................12
8.1 Alert process ............................................................................................................. 12
8.2 Emergency sheet for pool pack shortage................................................................... 13
8.3 Replacement packaging ............................................................................................ 13
9. Transport delays and emergency transport for parts ........................................14
10. Packaging delivery delays and disputes ...........................................................14
10.1 In the case of a delivery delay ................................................................................. 16
10.2 Quantitaive and qualitative disputes ........................................................................ 16
11.Noncompliant products (return note) .......................................................................15
11.1 Detection ................................................................................................................. 16
11.2 Identification ............................................................................................................ 16
11.3 Replacement of noncompliant parts ........................................................................ 16
11.4 Outcome of noncompliant parts ............................................................................... 16
Key actions
To alert Renault on any incident
To comply with specified processes on incident management and degraded modes
Version 9.0 JANUARY 2015
Chapter XVII – p. 2/17
1. Purpose
This chapter sets out the procedures to apply in the event of logistic incident.
Freight company delay (transport organized Renault Transport Department, or incident sheet in ELTA
by Renault) application (rollout pending)
Freight company delay (transport organized
Client plant Supplies Department
by supplier)
Noncompliant products (return note) Supplier contacted by client plant Quality Department
4. EDI
Before asking for assistance, the supplier should identifie the nature of the EDI problem.
The Supplier can accept or refuse this demand; in both cases he will have to notify it in writing. In
case of acceptance, the supplementary need will be handled in the same way that a firm need.
After validation, the supplier receives the Emergency RAN by EDI in DELJIT D98B format.
• Renault plant asks supplier to add additional supplies to load in scheduled lorry, following
validation by Transport Department
The supplier states the transport ID in the dispatch note, as notified in one of the following ways:
• In delivery order associated with emergency RAN (the most usual case)
• Directly by client plant parts controller (if additional supplies carried in scheduled lorry)
• In ELTA application (for emergency transport)
If in charge of transport arrangements, the supplier should form the transport ID consistent with
Renault rules on arrival-mode deliveries (see Chapter XI – Transport).
If Renault wishes to delete a firm delivery order already issued, it will e-mail the supplier to request
consent for deletion.
In case, the deletion of a RAN implies a load cancellation (no parts to load), the supplier has to
alert the Department Operations Supply Chain Amont, using a Transport Cancellation Form the
day before the load (paragraph 3.3 of the chapter XI).
The supplier must alert the client plant Supplies Department of any delivery delays, and proceed
with shipment as soon as possible, on the specified RANs.
The supplier must not include late delivery make-up on other scheduled transport.
Transport for late delivery may be arranged by either the Supplier or the Renault Transport
Department. In case of supplier’s fault he will be billed by client plant for the additional transport
cost
Advance deliveries
All forms of advance delivery are strictly forbidden. In the event of advance delivery, the client plant
may request the supplier to take back the parts at its own expense.
The supplier must keep the RAN on its information system until there has been a
delivery on it.
In the dispatch note, the supplier must not state the transport ID for the initially
scheduled transport.
2. Renault Transport Department arranges additional transport. Here, the supplier looks up the
transport ID in the ELTA application and states it in the dispatch note.
If all the parts on a RAN cannot be delivered, the supplier should send as many full packs as
possible, and enter the actual quantity of parts sent in the ASN.
The supplier must then delete the initial RAN from its information systems and deliver no
more parts on this RAN.
On reception of the ASN announcing a partial shipment, Renault automatically sends a balance
RAN for the missing quantity. This balance RAN is sent by EDI or WebEDI, in EDIFACT DELJIT
D98B format, with default shipment and reception time-slots set at 25 hours after issue of the
balance RAN. The supplier must be able to receive balance RANs at any time of day.
The balance RAN code is that of the original RAN, but with a “1” as the second character. For
example, if the original RAN was LRA3B456, the balance RAN will be L1A3B456.
In CPL2 supply mode, the supplier will have to restore on the label the field " ZD - urgen " of the
Delivery Demand.
The default time-slots on the balance RAN are not contractual. The supplier contacts the
client plant supplies correspondent to determine the shipment time-slot and transport
arrangements.
On the Supplier Portal, the supplier specifies actual shipment and reception time-slots for the
balance RAN. If Renault has given the supplier a transport ID for the balance RAN (or if the
supplier is responsible for arranging transport), then the supplier also specifies the transport ID on
the Supplier Portal.
In all cases, when delivering on a balance RAN, the supplier specifies the balance RAN
code on the ASN, enabling Renault to take delivery properly.
The RAN must not be split (i.e. shipped in two different transports).
Renault will arrange additional transport for the cube-out under one of two possible scenarios:
• Additional transport, in which case the transport ID will be given in ELTA. The supplier has to
declare an incident form in ELTA on the IT of the scheduled transport.
• Inclusion on existing scheduled transport: in which the transport ID will be given verbally by
the parts controller
I case of logistic incident involving several Renault plant, the shortage will be managed by Central
Supply Department, otherwise it will be managed directly by involved plant.
2./ The supplier nominates an interlocutor in charge of daily reporting to Head Office Supply Dpt
ant plant Supply Dpt about crisis evolution:
3./ The shortage Administrator of Head Office Supply Dpt share available parts between client
plants. The Supplier does not decide anymore on part attribution neither shipping mode : he should
closely follow Renault guidance.
The parts must be taxi shipped, unless decided otherwise by Shortage Administrator.
4./ For delayed parts, both transport and cost management will be on Supplier charge. For each
shipping, the following information should be communicated to Renault :
• Selected transport mode
• Custom formalities to observe
• Carrier’s name and coordinates, driver’s mobile phone number , truck license plate
• scheduled supply time and date
5./ The Supplier remains responsible for all delays, advances and his logistic performance during
the whole problem resolution time
6./ The end of crisis will be stated by the Central Supply Dpt since Supplier
8. Packaging
The supplier should have replacement packs ready and must ensure unimpaired part quality with a
minimum of linings and waste.
Any use of replacement packs requires explicit agreement of Part Controller (TGP) of the client
plant.
Suppliers with Standard Packaging Loan Contracts for pool-managed packs will be reimbursed for
the costs of replacement packs if
The supplier must inform the Transport Department immediately if any transport does not arrive on
time at the pick-up site.
In the case of a direct flow, the supplier should document an Incident Sheet in ELTA and send it to
the Supply Chain Inbound Operations Department.
If a loading delay is due to the supplier, the Transport Department may instruct the haulier
company to leave the pick-up site without the parts, in which case the supplier will be required to
organize and pay for a replacement transport.
In the case of indirect flows, the supplier informs the X-dock responsible for the organization of the
transport on the collection circuit. If the collection of the parts does not take place on the same day
then the supplier should fill out an Incident Sheet in ELTA and send it to the Supply Chain Inbound
Operations Department.
If a loading delay is due to the supplier, the X-dock could leave the supplier´s pick up site without
the parts if no agreement is reached on loading at another time. In this case, the supplier should
inform the client and if necessary pay for a replacement transport.
Emergency transport
Emergency transport may be arranged to forestall the risk of supply outage at the client plant.
Such arrangements will be made by the Transport Department at the initiative of the Renault client
site. The Renault client plant may ask the supplier to lay on emergency transport if the risk of
supply outage is the result of supplier delays or not respect of volume to load.
Emergency transport and advance deliveries may ONLY be initiated by the client plant.
For standard packaging, a copy of this document should be sent to the Supply Chain Inbound
Operations Department (standardpackaging@renault.com). For other packaging, a copy of this
document should be sent to the client's Packaging Flow Manager.
11.1 Detection
If the supplier detects internally a noncompliant part or lot and suspects that the noncompliance
will have affected parts that have already been delivered, the Supplier Quality Department (SQF)
at the client plant must be contacted via Fiche d’Alerte Fournisseur, to ensure all such parts are
identified, analyzed and removed from the process.
The Fiche d’Alerte Fournisseur, and its instructions for use are available on the of Logistics
Guidebook site.
The supplier must provide client plant with the following information:
• Lot number
• Delivery note number
If Renault detects a noncompliant part or lot, the supplier will be informed immediately by means of
an e-mail from the SQF using the GQE application (rollout for 2007).
11.2 Identification
The supplier identifies noncompliant parts using labels, and provides the client plant with the
following information:
• Contact details for the person who discovered the problem
• Part numbers and quantities concerned
• Location and date of detection
• Description of problem
• Manufacturing site.
The supplier is responsible for laying on special non-scheduled transport for the return of parts.
The supplier may not use the empty pack return circuit or any other Renault-commissioned
transport for this purpose.
On expiry of the 15-day period, the parts will be scrapped at the supplier’s expense.
The supplier will not be able to bill for the parts concerned.
1. Purpose ................................................................................................................2
Key actions
To appoint logistics manager for transfer
To implement processes set out in Chapter III – Project Phase
To make sure all items in the logistics checklist are OK
To comply with ANPQP requirements
Chapter XVIII – p. 2/4 Version 9.0 JANUARY 2015
1. Purpose
This chapter sets out Renault logistics requirements in case of transfer of:
1- manufacturing site
2- shipping site
3- change of one of his subcontractors
Or of change of:
4- Incoterm
5- name or company name implying the change in account No.
- to Inform ASAP his Renault Purchases Correspondent (series and after-sales), as from
change identification
- to get Renault agreement before any change implementation
- to make sure to consider Renault activities in your schedule: the application date
(corresponding to the arrival of the first parts on the customer site) cannot be decided
without preliminary Renault agreement.
- to conform to reference documents (available on the Renault B2B Portal
-
Standard ANPQP of which the activity 9.2" Management of the modifications
process / transfer of manufacturing ".
Procedure Transfer / modification of Supply-Chain of shipping site (cf Suppliers
B2B Portal, Logistics tab / Comprendre Renault Renault/Instruction, Modification of
Supply Chain
The supplier must get organised to form a safety stock that allows guaranteeing the compliance of
the delivery requests of all the customer plants during the transfer period. In order to confirm the
level of this stock, the supplier can contact the SCM Supply Service Department
(supplierfrontoffice@renault.com) which will define the level to be achieved, based on the transfer
schedule. The Supply Service Department of the SCM reserves the right to reject the transfer if the
level of this safety stock is not sufficient to guarantee the deliveries during the transfer operations.
To oversee logistics performance at the site, the supplier should appoint a Logistics Manager
with the following duties:
• To ensure that the processes set out in Chapter III, are scheduled and consistent with the
transfer macro-schedule
• To ensure the necessary action had been undertaken to fulfil all the items in the checklists
(sections 3 and 4 below).
If transferring manufacturing or re-sourcing to its own level-n suppliers, the level-1 supplier must
perform the following:
• Manage its suppliers’ operations
• Submit the ANPQP CSCC document to the purchasing manager for the transfer
• Work with Renault on share risk analysis and measurement plans
• Report on progress in scheduled operations
Renault is entitled to carry out an audit or diagnosis of the supplier at any time, to check
compliance with logistics requirements.
If an Audit has been carried out within the supplier (and his partner) the progress plan aim the target.
If the Supplier have a new Logistic partner, a commitment contract and a logistic protocol are signed.
For each part reference, new DCL sheet are done and are validated by Renault.
If CPL2 flow, a schedule for deliveries deployment is defined and a contract for palletization is signed.
The above documents and the three-stage macro process describing the activities related to site transfer are available in
the electronic version of the manual available on the Logistics tab of the B2B Portal.
1. Purpose ............................................................................................................................... 2
2. Glossary .............................................................................................................................. 2
Key actions
Understand abbreviations and other terms that appear in the Logistics
Guidebook or are used in Renault logistics function
Version 9.0 JANUARY 2015
1. Purpose
This chapter explains terms and abbreviations that appear in the Logistics Guidebook or are used
in Renault logistics function.
2. Glossary
ABBREVIATION MEANING
AC Sales go-ahead.
ADF Supplier administrator, responsible for granting supplier access to Supplier Portal
and Renault application.
Adjustment data Data informing supplier and client on exact state of deliveries.
ANPQP Alliance New Product Quality Procedure: set of Renault-Nissan Alliance supplier
requirements from initial project planning phase through to production go-ahead
and build-up to full-rate mass production.
ASN (Advanced EDI message, in EDIFACT format, sent by supplier to client to indicate departure
Shipping Note) of shipment. Also known as AVIEXP
BV Gearbox.
ABBREVIATION MEANING
CA Reach figure: running total of quantities received from supplier at client plant (reset
to zero each year).
CAA Target figure: running total of quantities ordered from supplier by client plant (reset
to zero each year).
Capacity Quantity of product or product family that the supplier can supply over a given
period (day or week).
CPL Logistics preparation centre, primarily designed to handle multiple daily deliveries.
The CPL is located at or near a client plant, and may be managed by the plant
personnel or by a service provider. The client plant owns the stocks held at the
CPL and pays for the services it provides.
Cross dock (CGR) Cross-dock: intermediate site handling flows of parts and empty packs, to
consolidate pick-ups of small quantities.
CSR Renault server centre providing EDI interface between Renault and suppliers.
DA Purchasing Department.
Direct flow Product flow straight from supplier shipment site to client plant.
DQDL
DT Transport order.
ABBREVIATION MEANING
EDI Electronic data interchange between two information systems without the need for
duplicate human data entry, based on two-way transfer of files containing data in
international standard format.
FCA Incoterm (International Commercial Term CCI 2010) most commonly used by
Renault for France and international transport.
Flexibility Ability of supplier's process and industrial organization to handle changes in the
volume or the nature of the parts made, with no jeopardy to economic profitability.
GALIA French organization setting data interchange standards for automotive industry,
under broader European ODETTE programme.
GM Global manager.
ABBREVIATION MEANING
HU Handling unit, which may differ from packaging unit (e.g. palette of small packs).
Incoterms International commercial terms, defining reciprocal obligations of seller and buyer
as regards transport (cost, insurance, etc.) and documents (transport, customs,
etc,) under an international sale-of-goods contract, without regard to actual
property transfer and rights.
Indirect flow Product flow from supplier shipment site to client plant via intermediate site
requiring additional handling stage.
IPN Personal identification number (user ID) for accessing Renault applications on the
Supplier Portal.
IT Transport ID.
OT Spot order.
PE Small pack.
PHU Packaging and handling unit: pack combining functions of packaging unit (as
regards parts content) and handling unit (as regards technical properties, allowing
handing by fork-lift truck). Also known as SHU
Pick-up round Transport route on which a lorry picks up packages from several suppliers, to
optimize filling.
POE Bought-out part: part made by supplier not belonging to Renault group.
POI Made-in part: part made by one Renault plant or subsidiary for another.
ABBREVIATION MEANING
PU Packaging unit: pack, containing identical parts or products, that is designed for
lifting by hand.
RA Administrative reception.
Rate Quantity of given item to be made or used over specified time interval under
production schedule.
Sequencing Arrangement of parts in the order in which they are to be consumed (usually the
vehicle assembly sequence).
SHU Packaging and handling unit: pack combining functions of packaging unit (as
regards parts content) and handling unit (as regards technical properties, allowing
handing by fork-lift truck). Also known as PHU.
Synchronous Delivery or manufacturing mode in which parts arrive in exactly the right order and
at exactly the right time, ready for immediate consumption at the assembly point.