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Abstract
Four new whole cell biocatalysts have been selected after a high throughput screening of microorganisms from public collections: Williopsis
californica CBS 2158, Williopsis saturnus NCYC 2313, Pachysolen tannophilus NCYC 1597 and Coniochaeta velutina CBS 981.68, in basis to the
high yield and stereoselectivity in the oxidation of 1-tetralol. These microorganisms were immobilised in different supports by entrapment techniques,
being especially remarkable the results obtained with different tailor made agar matrix from Hispanagar (Spain). The selection of the immobilization
conditions for each strain was performed following a statistical design based on the response surface methodology. The immobilised biocatalysts –
Williopsis californica and Williopsis saturnus – immobilised in tailor-made agar (2.5%) from Pterocladia and Gracilaria (Hispanagar S.A.) carry to
100% yield in the oxidation of cyclohexanol. The immobilised biocatalysts displayed a high S-stereoselectivity (ee > 98% and 50% yield) in the
oxidation of (R,S)-1-tetralol and a high yield in the oxidation of bulky substrates as 2-adamantanol (100%). The kinetic studies showed that the diffusion
of reagents/products is the rate controlling step. The addition of glucose (0.5%) increases the oxidation yields.
1. Introduction widely used and many natural and synthetic polymers have been
described [2], presenting advantages and disadvantages. Thus,
Immobilised microbial cells are used in organic synthesis to different matrix has been described such as polyvinyl alcohol,
fully exploit the technical and economical advantages that they polyacrylamide, alginate, agar, etc. [5,8–10]. The conditions for
display in comparison with free cell suspensions. They are able to the entrapment are very important because it is necessary that both
remain operationally active for more reaction cycles than actively substrate and product molecules can cross the barrier that
growing cell cultures [1,2]. In addition to this, the easy separation represents the matrix [8]. In addition, the shape of the immobilized
of the biocatalyst from the reaction mixture simplifies the catalyst (fibres, beads, foils or cylinders) is an important parameter
downstream process. Also, the immobilised derivatives can often to control the diffusion process.
be re-used repeatedly [3,4]. An ideal immobilised derivative
provides a well-balanced overall performance, with reasonable In the oxidation of alcohols, there are some cases where the
conversion yields, high operational stability and low mass transfer enzyme technology presents advantages over conventional
limitations [5]. chemical oxidants, for example, the oxidation of prochiral polyols,
the stereospecific oxidation of a racemic secondary alcohol [11]
Some of the most successful industrial biotransformations use and the oxidation of primary alcohols to aldehydes [12,13].
immobilised microbial cells [3,6,7]. The lyophilization of bacterial In the present paper we describe the results obtained in the
cells is also described as an alternative to the immobilisation immobilisation of three new yeasts: W. californicaCBS 2158, W.
methodology in order to obtain active biocatalysts, but the saturnus NCYC 2313 and Pachysolen tannophilus NCYC 1597
lyophilised derivatives were not as reusable as in the immobilized and one filamentous fungus, Coniochaeta velutina CBS 981.68,
whole cells, as reported in the case of Acetobacter acetii [4]. isolated after a microbial screening of 416 microorganisms from
Whole cells can be immobilised in a matrix by covalent binding, public collections. These studies allowed us to obtain and
physical adsorption or by gel entrapment. Gel entrapment is characterize different immobilised derivatives that displayed high
catalytic activity in the oxidation of alcohols.
2.4.2. Oxidation using resting cells
The culture conditions were the same as described above for
growing cells, but after the culture time defined for each taxonomic
2. Materials and methods group of microorganisms, the content of the conical flask was
transferred to a falcon tube, and centrifuged during 15 min at 4000
2.1. Chemicals rpm. Then the biomass was removed and washed three times using 20
mL of 50 mM phosphate buffer (pH 6.5). When the cells were
Cyclohexanol, cyclohexanone, sodium alginates with low, apparently free of culture medium, they were resuspended using 20
medium and high viscosity values were obtained from Sigma– mL of the same buffer in a 100 mL conical flask and the substrate was
Aldrich; acrylamide-bis acrylamide, and ammonium persulphate added to the reaction media at a 5 mM final concentration. The flask
were purchased to Bio-Rad. The chemical reagents were obtained was shaken at 250 rpm and 28 ◦C in an orbital shaker.
from Sigma–Aldrich. The culture media components were from
Difco Laboratories and Merck. Agarose D5 (lot F-5915)—gelling 2.4.3. Oxidation using lyophilised cells
point (g.p.) (1.5%) T = 36 ± 2 ◦C, sulphate < 0.012%. Several tailor Cells were obtained following the same experimental protocol used
made agar types: Ref A27/03 (low methoxylation degree agar for resting cells conditions. After washing cells, they were quickly
from Pterocladia—g.p. 34 ± 2 ◦C), Ref A28/03 (high frozen at −80 ◦C and lyophilised for 72 h in a Lab-Conco
lyophilisation device. For the reactions, 100 mg of lyophilised cells
methoxylation degree agar from Gracilaria—g.p. 42 ± 2 ◦C) and
were added to 5 mL of 50 mM phosphate buffer (pH 6.5), and the
Ref A90 (medium methoxylation degree from Gelidium—g.p. 36
substrate was added to the reaction media at a 5 mM final
±± 2 ◦C) were provided by Hispanagar S.A. (Spain). The amount concentration. The flasks were shaken at 100 rpm and 28 ◦C in an
of sulphate groups was between 1.5% and 2.5%. orbital shaker.
The yeasts W. californica CBS 2158, W. saturnus NCYC 2313 and 2.5.1. Preparation of cells
P. tannophilus NCYC 1597 were conserved in Nunc® cryotubes at –80 The cells were cultured in 100 mL Erlenmeyer flasks containing 20
◦
C in a 30% glycerol solution. The culture medium used for these mL of YM culture medium. Incubations were performed at 28 ◦C and
yeasts was YM: 3 g/L yeast extract (Difco); 3 g/L malt extract (Difco); 250 rpm for 48 h, using a Khuner shaker. Afterwards, cells were
5 g/L bactopeptone (Difco); 10 g/L bactodextrose (Merck). centrifuged for 15 min at 4500 rpm ¨ using 50 mL Falcon tubes. The
The filamentous fungus C. velutina CBS 981.68 was conserved as supernatant was discarded and the pellet was washed using 50 mM
a spore suspension in the same conditions. The culture medium used phosphate buffer (pH 6.5) and centrifuged again. This process was
for this fungus was HAGGS [14] (adjust to pH 6.6): 2 g/L glycine; 6 repeated twice.
g/L soy broth; 20 g/L starch; mineral solution 10 mL/L. Mineral The amount of cells in a culture flask was used as a unit for the
solution: 1 g/L FeSO4·7H2O; 1 g/L MnSO4·4H2O; 0.025 g/L CuCl2; reactions with cyclohexanol. The biomass of 1, 2 and 3 Erlenmeyers
0.10 g/L CaCl2; 0.056 g/L H3BO3; 0.2 g/L ZnSO4·7H2O; 0.019 g/L
was used during the factorial experimental design.
(NH4)6Mo7O24·4H2O.
Table 1
Cyclohexanone (%)production by oxidation of cyclohexanol, using growing, resting or lyophilised cells
[cyclohexanol] 5 mM (10 mM for growing cells), reaction time was 72 h. Reactions were incubated at 28 ◦C and 250 rpm (lyophilised cells, 100 rpm).
Table 2
Cyclohexanol oxidation using immobilised derivatives of W. californica, W. saturnus, P. tannophilus and C. velutina using polyacrylamide as matrix
[cyclohexanol] 5 mM, reactions were incubated for 72 h at 28 ◦C and 100 rpm. Xa: percentage of polyacrylamide (%); Xb: biomass amount (x is the amount of biomass that
can be harvested from a 100 mL Erlenmeyer containing 20 mL of culture medium); Xc: gel volume (mL).
Table 3
Cyclohexanol oxidation using immobilised derivatives of W. californica, W. saturnus, P. tannophilus and C. velutina using agar Ref A27/03 as matrix
[cyclohexanol] 5 mM, reactions were incubated for 72 h at 28 ◦C and 100 rpm. Xa: % agar; Xb: biomass amount (x is the amount of biomass that can be harvested
from a 100 mL Erlenmeyer containing 20 mL of culture medium); Xc: agar volume (mL); Xd: stirring speed (rpm).
Table 4 4
Cyclohexanol oxidation using immobilised derivatives of W. californica, W. saturnus, P. tannophilus and C. velutina using barium alginate as matrix
[cyclohexanol] = 5 mM, reactions were incubated for 72 h at 28 ◦C and 100 rpm. Xa: alginate volume (mL); Xb: (%) alginate; Xc: viscosity; Xd: biomass amount— x is the
amount of biomass that can be harvested from a 100 mL Erlenmeyer containing 20 mL of culture medium.
Table 5
Maximum yield achieved in the oxidation of cyclohexanol using cells immobilised cells in 2.5% agar in the presence of 0.5% glucose Microorganism (%) Glucose
Reactions were performed in 50 mL of 50 mM phosphate buffer (pH 6.6) at 28 ◦C and 200 rpm; 25 g of wet cubes of biocatalyst (agar).
3.4. Oxidation of cyclohexanol using immobilised whole results obtained with W. californica as an example. The
cells immobilization conditions were I-1 or I-2 (Table 3).
From Fig. 1, we can deduce the existence of an “induction like”
The addition of sugars to the reaction medium is a well period (Tind) in the case of immobilised cells in agar. This period
established methodology to increase the yield in the reduction of is smaller in the case of agar with 3.75% (w/v) than in the case of
ketones by means of alcohol dehydrogenases of yeasts [26,27]. To agar 2.5% (w/v) and it is not observed both in the case of
explore this topic in the oxidation of cyclohexanol, parallel fermenter and in resting cells conditions. Therefore, we can
experiments were performed using the same culture deduce that agar matrix is the responsible of this delay. It is related
microorganism and the same experimental conditions. Glucose, to diffusion restrictions of cyclohexanone and/or cyclohexanol by
fructose, glycerol and sucrose – in different proportions – were the water included in the small agar cubes.
used. All the reactions were performed with similar amounts of Indeed, the greater the percentage of agar, the lower the amount of
cells (45,000 ± 2000) (10 cells) and 25 g of biocatalyst. The best water inside the cubes and the smaller is the delay. It has been
6
results are obtained when adding 0.5% glucose (Table 5). confirmed by diffusion experiments of cyclohexanol and
P. tannophilus displayed lower activity than Williopsis strains, cyclohexanone trough this matrix (data not shown). Nevertheless,
as described in Table 1. Comparing the results shown in Tables 2 strong cubes of I-2 sample (3.75% agar) carry to lower yields than I-
and 5 we can see how the statistical design of experiments and the 1 biocatalyst, probably because of cyclohexanone (hydrophobic)
addition of glucose contributed to increase the yields in the remains inside the cubes—as observed in different experiments and
oxidation of alcohols. The toxicity of cyclohexanol for the cells previously described [29]. Very good yields are achieved in all cases
can be deduced from the reduction in the yield and the increase in with I-1 biocatalyst, similar to those obtained in fermenter conditions
the reaction time to achieve the maximum yield. This effect is (Table 6).
more important for P. tannophilusthan in Williopsis strains. The reaction progress curves can be fitted to a pseudo-first
Nevertheless the immobilization in agar A27/03 reduces the order kinetic expression (2) but not to a Michaelis–Menten kinetic
toxicity effect compared to free cells in fermenter conditions [28], profile.
where concentrations of alcohol greater than 5 mM dramatically
reduce the yield. V = kap[S] = ksp × [cat][S] (2)
Table 6
Oxidation of cyclohexanol to cyclohexanone using different biocatalysts
The oxidation of 2-adamantanol, as an example of bulky alcohol, was performed using the immobilised derivatives in agar. In Fig. 2
we show – as an example – the oxidation of the alcohol by immobilised whole cells of P. tannophilus in different tailor made agars and
in a commercial agarose D5 (Hispanagar S.A.) using I-9 conditions (Table 3). Due to the low water solubility of 2-adamantanol (solid)
only 2.5 mM can be achieved.
Immobilised biocatalyst in agar Ref A28/03 obtained from Gracilaria algae gave similar yields than free whole cells. The
immobilisation in agars from Gelidium (Ref A-90) or Pterocladia A27/03 gave lower yields than in tailor made agar Ref A28/03. These
results can be related to a lower diffusion resistance of the hydrophobic 2-adamantanol molecule in the case of highly methoxylated agar
(Ref A28/03). This methoxylation takes place in the CH 2OH group (C-6) of the galactose units [30] making the agar from Gracilaria
(A28/03), slightly more hydrophobic than the others.
Fig. 2. Oxidation of 2-adamantanol by immobilised whole cells ofP. tannophilus immobilised in tailored made agar A28/03, A27/03, A-90 and agarose D5 Lot F-5912. [2-
adamantanol] = 2.5 mM; T = 28 ◦C, 175 rpm, 25 g wet cubes biocatalyst; [2-adamantanol] = 2.5 mM, cubes of 2 cm × 2 cm × 0.2 cm.
Table 7
Kinetic values obtained in the oxidation of cyclohexanol using different biocatalysts
T = 28 ◦C; 200 rpm; 50 mL phosphate buffer (pH 6.5); glucose 0.5%. I-1 = 2.5% (w/v) agar Ref 27/03; I-2 = 3.75% (w/v); fermented cells for 48 h; 25 g of wet cubes of
biocatalyst (agar); 1.2 g of wet pellet in the case of resting cells.
After dilution of the pellet (1.2 g) in 50 mL reaction volume.
Fig. 3. Kinetic profiles for the oxidation of 1S-tetrahydronaphtol using free and immobilised cells of W. californica and W. saturnus in agar.
Cell concentrations—W. saturnus free cells assays: 7419 millions of cells/mL; immobilised cells assays: 25 g biocatalyst, 6882 millions of
cells/mL. W. californica—free cell assays: 6882 millions of cells/mL; immobilised assays: 25 g biocatalyst, 6348 millions of cells/mL.