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API 510
NO.
4 Training and Certification
4.1 General
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9 Final Acceptance
9.1 Prior to Final Acceptance of Rotating Equipment
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10.3 Casting
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10.4 Forging
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10.5 Machining
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11 Centrifugal Pumps
11.1 General
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11.4 Testing
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12 Drivers
12.1 Electrical Motors
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13 Gears
13.1 General
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14 Steam Turbines
14.1 General
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See the API 611 and API 612 documents and appendices for information on inspection and
as an inspector’s checklist.
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16 Reciprocating Compressors
16.1 General
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18 Axial/Centrifugal Compressors
18.1 General
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EXAMEN DE CERTIFICACIÓN INTERNA
API 510
PREGUNTA
4 Training and Certification
4.1 General
What is the purpose of API SIRE certifications study guide?
a) to provide skills for inspection of mechanical rotating equipment.
b) to provide a recommended level of competency for a source inspector of mechanical rotating equipment.
c) to provide a recommended practices for a source inspector of mechanical rotating equipment.
d) to provide a guide for inspection of mechanical rotating equipment.
5 Source Inspection Management Program
5.2 Source Inspection Management Programs
Source inspection management programs should cover the following company-specific information, except:
a) schedule and/or frequency for each of the training activities to be accomplished;
b) hands-on training;
c) who is responsible for accomplishing each of the activities, i.e. personnel titles;
d) the training and competencies required for NDT examiner;
Source inspection management programs should cover the following company-specific information, except:
a) what activities need to be accomplished;
b) how each of the activities will be accomplished, i.e. specific work procedures;
c) NDT examination points and due date;
h) application of acceptance criteria and industry standards;
5.3 What These Management Programs May Reference
Management programs may reference following source inspection activities, but which of the following:
a) guidance on scheduling and conducting significant source inspection events, such as the pre-inspection (fabrication
meeting, the vendor quality coordination meeting, final acceptance testing, etc.;
b) how to review welding procedures and welder qualification documents;
c) how to prepare a source inspection plan for an entire project and an inspection and test plan for each equipment item
d) each standard for inspection activities;
Management programs may reference following source inspection activities, but which of the following:
a) guidance on the criteria to use for selecting source inspectors to match their skills and training with different types
with different risk levels;
b) how to manage any complaint of the client;
c) how to review a vendor’s inspection/examination records;
d) how to handle deviations and nonconformances;
Management programs may reference following source inspection activities, but which of the following:
a) guidance on SI safety at vendor shops;
b) what inspections should be repeated by the source inspector to verify the results of vendor examinations and tests;
c) how to review a vendor’s inspection/examination procedures;
d) how to complete specific inspection forms;
Management programs may reference following source inspection activities, but which of the following:
a) interfacing with the jurisdictional authorized inspector;
b) what steps to take before approving product acceptance;
c) how to handle incidents and accidents;
Source inspector should confirm that some the project documents that are required to be submitted have been reviewe
the purchaser.
a) true
b) false
Purchase order, all specified engineering design documents, specified company standards, and specified industry stan
of:
a) Vendor information
b) Contractual Agreements
c) Owner requirements
d) SIRE requirements
________________________ are vital to quality of the purchased products.
a) Purchase order
b) Contractual Agreements
c) Engineering Design Documents
d) Company and Client Standards
________________ typically augment or supplement industry standards for issues not sufficiently well covered in ind
a) Purchase order
b) Contractual Agreements
c) Engineering Design Documents
d) Company and Client Standards
Not All mandatory requirements, i.e. “shall” statements, included in the company specifications shall be met.
a) true
b) false
Other clauses contained in the specified standards, such as those suggested or recommended (i.e. “should” statements
expectations of the vendor and are necessary requirements.
a) true
b) false
Specifies requirements for heavy-duty pump applications in industries other than petroleum, petrochemical, and gas p
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Relevant industry experience suggests pumps produced to this international standard are cost-effective when pumping
conditions exceeding any one of the following:
a) discharge pressure (gauge) 1800 kPa (261 psi; 18.0 bar) / suction pressure (gauge) 480 kPa (69.6 psi; 4.8 bar)
b) discharge pressure (gauge) 1900 kPa (275 psi; 19.0 bar) / suction pressure (gauge) 480 kPa (69.6 psi; 4.8 bar)
c) discharge pressure (gauge) 1900 kPa (275 psi; 19.0 bar) / suction pressure (gauge) 500 kPa (75 psi; 5.0 bar)
Relevant industry experience suggests pumps produced to this international standard are cost-effective when pumping
conditions exceeding any one of the following:
a) pumping temperature 150 °C (300 °F) / rotative speed 3200 r/min
b) pumping temperature 150 °C (300 °F) / rotative speed 3600 r/min
c) pumping temperature 130 °C (266 °F) / rotative speed 3600 r/min
Relevant industry experience suggests pumps produced to this international standard are cost-effective when pumping
conditions exceeding any one of the following:
a) rated total head 140 m (459 ft) / impeller diameter, overhung pumps 330 mm (13 in.)
b) rated total head 120 m (400 ft) / impeller diameter, overhung pumps 305 mm (12 in.)
c) rated total head 120 m (400 ft) / impeller diameter, overhung pumps 330 mm (13 in.)
Specifies the minimum requirements for general-purpose steam turbines, including basic design, materials, related lub
controls, auxiliary systems, and accessories:
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Are horizontal or vertical turbines used to drive equipment that is usually spared, is relatively small in size (power), o
service.
a) Gas Turbines
b) Special Purpose Steam Turbines
c) Axial and Centrifugal Compressors
d) General-purpose turbines
General-purpose turbines are generally used where steam conditions will not exceed a pressure of ________ and a tem
________ or where speed will not exceed _________.
a) 700 psig (48 bar) / 700 °F (371 °C) / 6000 rpm
b) 700 psig (48 bar) / 700 °F (371 °C) / 7000 rpm
c) 700 psig (48 bar) / 750 °F (400 °C) / 6000 rpm
Specifies the minimum requirements for special-purpose steam turbines, including basic design, materials, related lub
controls, auxiliary systems, and accessories:
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Specifies the minimum requirements for special-purpose gears:
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Specifies the general requirements for lubrication systems, oil type shaft-sealing systems, dry-gas face-type shaft-seal
control-oil systems for general- or special-purpose applications for equipment such as compressors, gears pumps, and
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Specifies the minimum requirements for open, simple, and regenerative-cycle combustion gas turbine units for servic
drive, generator drive, or process gas generation.
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
This standard covers both industrial and aeroderivative gas turbines:
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Specifies the minimum requirements for axial compressors, single-shaft and integrally geared process centrifugal com
expander-compressors.
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
API 617 standard does not apply to fans or blowers that develop less than a __________ rise above atmospheric press
expanders over ______.
a) 10 psi / 600 °F
b) 14 psi / 600 °F
c) 5 psi / 500 °F
d) 15 psi / 500 °F
API 617 standard apply to packaged, integrally-geared centrifugal plant and instrument air compressors.
a) true
b) false
Specifies the minimum requirements for reciprocating compressors and their drivers for handling process air or gas w
lubricated or nonlubricated cylinders.
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Compressors covered by this standard are low- to moderate-speed machines.
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
API 518 standard does not cover integral gas engines, compressors with single-acting trunk-type pistons that also serv
and plant or instrument-air compressors that discharge at or below _______.
a) 150 psig.
b) 300 °F
c) 125 psig.
d) 200 °F
Specifies the minimum requirements for Rotary- (Screw) Type Compressors.
a) API 618
b) API 610
c) API 619
d) API 611
e) API 612
f) ISO 9905
g) API 617
h) API 613
i) API 616
j) API 614
k) API 685
Specifies the minimum requirements for Machinery Protection Systems
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Specifies the minimum requirements for Special Purpose Couplings
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Specifies the minimum requirements for Packaged Centrifugal Air Compressors
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Specifies the minimum requirements for Fans
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Specifies the minimum requirements for Positive Displacement Pumps—Reciprocating
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Specifies the minimum requirements for Positive Displacement Pumps—Rotary
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Covers the minimum requirements for general-purpose, enclosed single- and multistage gear units incorporating para
and right angle spiral bevel gears for the petroleum, chemical, and gas industries.
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Gears manufactured according to API 677 standard shall be limited to the following pitch-line velocities. Helical gear
______________, and spiral bevels shall ___________.
a) exceed 60 m/s (12,000 ft/min) / exceed 40 m/s (8000 ft/min)
b) not exceed 60 m/s (12,000 ft/min) / not exceed 40 m/s (8000 ft/min)
c) exceed 60 m/s (12,000 ft/min) / not exceed 40 m/s (8000 ft/min)
d) not exceed 60 m/s (12,000 ft/min) / exceed 40 m/s (8000 ft/min)
Specifies the minimum requirements for Liquid Ring Vacuum Pumps
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
Specifies requirements and gives recommendations for sealing systems for centrifugal and rotary pumps used in the p
gas, and chemical industries
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
API 682 covers seals for pump shaft diameters from ________ to ________.
a) 25,5 mm (1 in) / 305 mm (12 in).
b) 20 mm (0,75 in) / 110 mm (4,3 in).
c) 25.5 mm (1 in) / 110 mm (4,3 in).
d) 20 mm (0,75 in) / 305 mm (12 in).
Is for centrifugal, sealless centrifugal, and regenerative turbine pumps of all industrial types, except vertical multistag
a) API 670
b) API 677
c) API 673
d) API 676
e) API 671
f) HI 14.6
g) API 682
h) API 672
i) API 674
J) API 681
This section of the BPVC is divided into four parts covering materials for the construction of piping and pressure ves
a) ASME BPVC Section IX Part QW
b) ASME BPVC Section V
c) ASME Section VIII, Division 1, Appendix 7
d) ASME BPVC Section II
This section of the BPVC contains requirements and methods for NDT techniques that are specified by other sections
BPVC and/or contractual agreements
a) ASME BPVC Section IX Part QW
b) ASME BPVC Section V
c) ASME Section VIII, Division 1, Appendix 7
d) ASME BPVC Section II
___________ presents a listing of common imperfections and damage mechanisms and the NDT methods that are gen
detecting them.
a) Appendix B of ASME BPVC Section V
b) Appendix A of ASME BPVC Section V
c) ASME BPVC Section V
d) Article 1 of ASME BPVC Section V
___________ provides guidance on methods of evaluating NDT results.
a) Appendix B of ASME BPVC Section V
b) Appendix A of ASME BPVC Section V
c) ASME BPVC Section V
d) Article 1 of ASME BPVC Section V
Most of the common methods of NDT are covered in Section V are the following, except:
a) RT / UT
b) GW / ET
c) MT / PT
d) VT / LT
This section of ASME BPVC Section V covers all definitions:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers UT Thickness Testing:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23, section 797
This section of ASME BPVC Section V covers General Requirements for NDT:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Ultrasonic Examination Methods of Welds:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Radiographic Examination;:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Visual Examination:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Magnetic Particle Examination:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Examination Methods for Materials:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Leak Testing:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of ASME BPVC Section V covers Liquid Penetrant Examination:
a) in Subsection A, Article 1, Appendix 1, and Subsection B, Article 30, SE-1316 / Appendix 3.
b) Article 1
c) Article 2
d) Article 4
e) Article 5
f) Article 6
g) Article 7
h) Article 9
i) Article 10
j) Article 23
This section of the BPVC contains requirements for Examination of Steel Casting
a) ASME BPVC Section IX Part QW
b) ASME BPVC Section V
c) ASME Section VIII, Division 1, Appendix 7
d) ASME BPVC Section II
This section of the BPVC covers the qualifications of welders, welding operators, and the procedures that will be emp
fabrication
a) ASME BPVC Section IX Part QW
b) ASME BPVC Section V
c) ASME Section VIII, Division 1,
d) ASME BPVC Section II
Section IX does not cover acceptance criteria for production welds.
a) true
b) false
This recommended practice establishes a general framework for a qualification and certification program for NDT tec
a) ASNT CP-189
b) ASME BPVC Section V
c) ASNT SNT-TC-1A
D) ASNT CP-105
PONER PREGUNTAS RELACIONADAS CON LOS DIFERENTES ARTÍCULOS DE ASNT SNT-TC-1A SEÑALA
This standard describes a procedure for determining conformance to a specified dry film thickness (DFT) range on m
using NDT thickness gauges
a) SSPC-SP1
b) SSPC-SP2
c) SSPC-SP3
d) SSPC-SP5 or NACE 1
e) SSPC-SP6 or NACE 3
f) SSPC-SP7 or NACE 4
g) SSPC-SP10 or NACE 2
h) SSPC-SP11
Prior to witnessing NDT, the source inspector should confirm that the version of the NDT procedure has been review
by the responsible person, e.g. engineer/NDT SME.
a) true
b) false
The source inspector should reference the following minimum information in each report or approved report format:
a) welder name;
b) identification of nonconforming or deviating items/issues;
c) reference to the applicable requirement in the ITP;
d) both a and b
e) both b and c
The source inspector should reference the following minimum information in each report or approved report format:
a) revisions of referenced drawings/data;
b) reference drawings/data used (including drawing numbers) to perform inspection/surveillance;
c) description of the procedures used for fabrication;
d) both a and b
e) both b and c
The source inspector should reference the following minimum information in each report or approved report format:
a) results of inspection/surveillance;
b) non destructive examination record;
c) action items or areas of concern;
d) both a and c
e) both b and c
The source inspector should reference the following minimum information in each report or approved report format:
a) purpose of visit;
b) appropriate contract number and key information;
c) date of visit;
d) both a and c
e) a, b and c
The source inspector should reference the following minimum information in each report or approved report format:
a) results of inspection/surveillance;
b) non destructive examination record;
c) description of the procedures used for fabrication;
d) none of the above
e) a, b and c
Sufficient photos should be taken to document daily inspections. The source inspector should request permission from
to taking any photographs. Wide-angle and close-up photos should be sufficient to document activity and results. Pho
dated and labeled.
a) true
b) false
Reports should be submitted to the ___________ for review of content and technical clarity before they are distribute
__________, unless otherwise instructed.
a) vendor / EPC
b) inspection coordinator / purchaser
c) EPC / vendor
d) purchaser / inspection coordinator
7.5 Nonconformance/Deviations
What of the following is considered as a nonconformance and should be reported to the purchaser.
a) Deviation to the inspection requirements
b) Deviations to the contractual agreement
c) none of the above
d) Both a and b
The source inspector should reference the following minimum information in each report or approved report format, e
a) date of inspection;
b) description of nonconforming item and issue;
c) none of the above
d) Both a and b
The source inspector should reference the following minimum information in each report or approved report format, e
a) specifications, drawings, codes, or standards involved;
b) vendor-recommended disposition of the nonconformance.
c) none of the above
d) Both a and b
The source inspector should reference the following minimum information in each report or approved report format, e
a) contract number, serial number, and information;
b) photo of discrepancy (if possible);
c) impact on the product/schedule;
d) none of the above
e) all of the above
The ____________ should issue the nonconformance report to the ____________ for review and distribution, unless
otherwise.
a) source inspector / EPC
b) source inspector / inspection coordinator or purchaser
c) vendor / source inspector
d) inspection coordinator or purchaser / source inspector
In general, deviations from specifications should be approved by the __________________
a) source inspector/purchaser
b) vendor
c) EPC
d) responsible engineer/purchaser
Acceptable disposition of a nonconformance may include:
a) Rework/repair per purchaser agreed approved repair procedure.
b) Scrap the equipment/component involved.
c) Use as is (with purchaser accepting the nonconformance).
d) all of the above
e) both b and c
It is not the source inspector’s responsibility to verify that NCR disposition has been properly implemented.
a) true
b) false
Confirming that the construction materials proposed are the actual materials used during construction is not a typical
activity
a) true
b) false
Typical activity of the source inspector regarding reviewing and confirmation of material of construction are:
a) Confirm the correct material type and grade.
b) This is typically done by verifying that material grade, type, and serial number match the material certifying docum
c) NDE examination.
d) all of the above
e) Both a and b
Typical activity of the source inspector regarding reviewing and confirmation of material of construction are:
a) Check for evidence of specified heat treatment.
b) Verify compliance to NACE MR0175/ISO 15156 for equipment in sour service.
c) Confirm the origin of the material.
d) all of the above
e) Both a and b
Typical activity of the source inspector regarding reviewing and confirmation of material of construction are:
a) Check material size and/or thickness.
b) Verify traceability of the material to a certifying document.
c) Verify that the material complies with specific chemical and/or mechanical properties as specified in the contractua
d) all of the above
e) Both a and b
Verify compliance heat treat and hardness is not a typical activity of the source inspector regarding reviewing and con
material of construction.
a) true
b) false
Maximum hardness requirements for P-Numbered alloy steels are given in:
a) ASME BPVC IX
b) ASME BPVC VIII
c) NACE MR0103, Table 2.
d) NACE MR 0175, Table 2.
Ferrous materials not covered by NACE MR 0103-2007 or NACE MR 0175-2008 shall have a maximum yield streng
____________ and a maximum Rockwell hardness of ___________.
a) HRC 22 / 620 N/mm2 (90,000 psi)
b) 620 N/mm2 (90,000 psi) / HRC 22
c) 620 N/mm2 (90,000 psi) / HRC 20
d) HRC 20 / 620 N/mm2 (90,000 psi)
Other alloy steels shall have a maximum hardness of _________ (NACE MR0103, 2.1.6).
a) 22 HRC (237 HBW)
b) 20 HRC (220 HBW)
c) 620 N/mm2
d) 600 N/mm2
What is PMI?
a) positive material identification
b) P-number material identification
c) positive material inspection
d) P-number material inspection
Is a good reference document for material verification and PMI:
a) ASME BPVC V, Article 1
b) API 572
c) ASME BPVC VIII, Section QW
d) API 578
The source inspector should be aware of the potential for counterfeit materials/documents. Key issues to watch for inc
following, except:
a) ASME or ASTM stampings that may have been counterfeited.
b) packing in bad conditions or no packing;
c) generic documentation that is not product-specific;
d) material or equipment containing minimal or no documentation;
The source inspector should be aware of the potential for counterfeit materials/documents. Key issues to watch for inc
a) markings or logos that are questionable or obliterated;
b) items that have inconsistent appearance;
c) documents that have been altered;
d) items that lack material traceability or product certification;
e) all of the above
f) a, b and c
g) Both a and b
8.3 Dimensional Inspections and Measurement Devices
The source inspector should be proficient in understanding and performing dimensional inspections.
a) true
b) false
Following are all typical tools that are used for inspection, but which of the following?
a) calipers and micrometers,
b) temperature gauges and pressure gauges
c) dial indicators, vibration instruments and levels
d) all of the above
e) a, b and c
f) Both a and b
Tools used for precision measurement are typically calibrated in accordance with a:
a) written calibration procedure per ASME BPVC V
b) written calibration procedure per ASNT standards
c) vendor’s written calibration procedure per NIST, ISO Guide 99, or other industry standards.
d) written calibration procedure per NACE standards
The main objective for performing calibration is to ________________________ of the instrument.
a) accomplish with ASNT and ASME BPVC V standards
b) verify the accuracy and provide traceability
c) accomplish with purchaser requirements
d) accomplish with vendor specifications
The accuracy of a measuring device can become suspect for what reasons?
a) environmental issues, such as temperature changes, and hazardous or corrosive conditions.
b) normal wear during usage;
c) misuse of the instrument either in application or mishandling (i.e. dropping, incorrect storage, etc.);
d) all of the above
e) Both a and b
The vendor should have a measurement devises calibration procedure that, at a minimum, addresses the following, ex
a) intervals, environment and tolerances;
b) certification of standards, traceability and records;
c) adjustments and removal from service;
d) calibration personnel qualification;
e) all of the above
f) Both a and b
g) a, b and c
h) b, c and d
Most companies establish a measurement devises calibration interval based on all following, except:
a) manufacturer’s recommendations, and amount and type of usage;
b) conditions of the unit;
c) vendor, inspector and examiner recommendations;
d) accuracy requirements, and established history of previous calibrations;
Who is responsible of establishing a measurement devises calibration interval
a) Inspector
b) Vendor
c) Purchaser
d) EPC
Who is responsible to maintain adequate records addressing the method of controlling precision measuring devices th
calibration.
a) Inspector
b) Vendor
c) Purchaser
d) EPC
Following are information to maintain adequate records addressing the method of controlling precision measuring dev
calibration, except:
a) storage and handling requirements;
b) calibration due dates and prevention of usage of devices past calibration due dates;
c) means to identify product verified using a specific measuring device;
d) determination of optimal calibration interval based on an established history;
e) examinator proficiency and training requirements for calibration procedures;
The source inspector should include in the calibration procedure a method to recall material checked with a device tha
to not be in calibration
a) true
b) false
Finding that a device fails calibration at the established calibration interval will normally require the issuance of a non
the vendor’s quality system.
a) true
b) false
When a device is found to be out of calibration, any measurements made since the last known calibration are _______
a) approved
b) re-measure or rework
c) suspect
d) reject
Depending on the level of error and criticality of the product, the vendor may be able to ________________ product
house.
a) approved
b) re-measure or rework
c) suspect
d) reject
Dimensions that exceed the tolerances should be:
a) rejected
b) approved
c) re-measure or rework
d) reported as a nonconformance or deviation
When performing dimensional inspections, the source inspector should have access to the dimensional requirements a
tolerances on the manufacturer’s drawings. Actual dimensions should be recorded in the:
a) inspection reference drawings
b) measurement records
c) NDT records
d) engineering drawings
8.4 Visual Inspections
Following are common tools that the source inspector may need in order to perform adequate visual inspection, but w
following?
a) pen lights
b) UV lights
c) high-power flashlights
Source inspectors who are performing visual inspections of welding, coatings, surface finish, cleanliness, etc., should
and qualified to perform those activities in accordance with the applicable codes or standards, including visual acuity
a) true
b) false
ASME BPVC Section V, Article 6, T-620, covers most of what the source inspector needs to know about:
a) MT
b) VT
c) RT
d) PT
e) UT
ASME BPVC Section V, Article 7, T-750, covers most of what the source inspector needs to know about:
a) MT
b) VT
c) RT
d) PT
e) UT
ASME BPVC Section V, Article 2, T-220, and E-94 or E1742 cover most of what the source inspector needs to know
a) MT
b) VT
c) RT
d) PT
e) UT
ASME BPVC Section V, Article 4; Article 5, T-530; and E797 cover most of what the source inspector needs to know
a) MT
b) VT
c) RT
d) PT
e) UT
The API Source Inspection of Rotating Equipment exam qualify an individual to perform the NDT.
a) true
b) false
For many construction codes, impact testing often becomes a requirement at temperatures below _________, but the
specifications may require impact testing at other temperatures, as well.
a) 20 °F
b) 14 °F
c) -14 °F
d) -20 °F
Most of the information necessary for the source inspector to know and understand destructive testing of metals is cov
a) ASME BPVC Section V
b) ASME BPVC Section VIII
c) ASME BPVC Section IX
d) ASNT CP-105
8.7 Pressure/Leak Testing
Pressure/leak testing is normally specified by the:
a) applicable codes/standards
b) contractual agreements
c) inspector requirements
d) vendor procedure
e) all of the above
f) Both a and b
g) a, b and c
Hydrostatic testing is conducted with _______ for the integrity of the equipment. A _______ test is typically perform
a ) liquid or gas / gas
b) liquid / gas
c) liquid or gas / liquid
d) liquid / liquid or gas
_______________ involves testing with elevated pressures, often above that at which the component will normally op
a) leak test
b) hydrostatic test
c) pneumatic test
d) Pressure testing
Pressure tests for vessel shall be conducted in accordance with:
a) ASME BPVC Section VIII
b) ASME B31.3
c) API 610
Pressure tests for pump pressure-containing parts shall be conducted in accordance with:
a) ASME BPVC Section VIII
b) ASME B31.3
c) API 610
Whether testing by hydrostatic test, hydro-pneumatic, or pneumatic, the pressure testing equipment should have the m
________________ the equipment under test.
a) leaks
b) over-pressuring
c) all of the above
d) none of the above
What is the hardware to be used during filling and before the application of pressure to ensure that there is no air left
a) drain valves
b) high-point vents
c) all of the above
d) none of the above
What is the maximum content of chloride in water for hydrotesting on devises of austenitic stainless steels?
a) 10 ppm
b) 10 %
c) 5 %
d) 50 ppm
Verification of drying after hydrostatic testing is critical to prevent deposition of chlorides.
a) true
b) false
Verify a current lab analysis has been performed concerning the water quality in compliance with PO/contractual requ
including chloride content or other items as specified in these documents, is responsible of:
a) vendor / EPC
b) source inspector
c) Purchaser
d) water provider
There are significantly greater risks involved in higher-pressure ____________, so it should never be conducted with
knowledge and consent of the responsible engineer who has been satisfied that the potential for brittle fracture during
a) hydrostatic test
b) pneumatic testing
c) leak testing
Is generally the term used to describe low-pressure testing with air or gas just to see if the joints in a piece of equipme
a) hydrostatic test
b) pneumatic testing
c) leak testing
The source inspector should also verify that all attributes of the test are accurately reported in the final test report prov
vendor.
a) true
b) false
A performance curve is plotted to indicate the variation of the pump differential head against the volumetric flow of a
indicated rotational speed or velocity, while consuming a specific quantity of horsepower.
a) true
b) false
The performance curve typically consists of the following curves, but which of the following:
a) the efficiency curve
b) net positive suction head (NPSH3) curve
c) the head-flow curve. It is called the H-Q curve
d) net vibration and temperature curve
e) the energy curve. It records brake horsepower
The purpose of a pump performance test is:
a) to ensure that the actual performance of a pump is consistent with test procedure
b) to ensure that the actual performance of a pump is consistent with fabrication code
c) to ensure that the actual performance of a pump is consistent with the curve shown on the predicted performance
d) to ensure that the actual performance of a pump is consistent with government requirements
Recorded test data usually consists of the following information, except
a) test RPM, frequency of supply voltage and flowrates;
b) discharge pressure and suction pressure;
c) test fluid temperature, test fluid specific gravity and torque (power) reading;
d) A minimum of five points are taken to cover the flow range from 0 to 120 % of BEP
e) all of the above
f) a, b and c
g) Both a and d
Recorded test data usually consists of the following information, except
a) elevations corrections, vibration levels and oil temperature;
b) energy consumptions;
c) power consumption;
d) the number of vibration readings shall be taken in accordance with API-610 for API pumps;
e) all of the above
f) a, b and c
g) Both a and d
Acceptance criteria for performance testing cover tolerances on all following, but which of the following?
a) energy consumptions;
b) head, efficiency and flow rate
c) vibrations levels, brake horsepower and speed
d) bearing or bearing oil temperatures.
A minimum of five points are taken to cover the flow range from 0 to 120 % of BEP, depending on the test standard.
pumps, these normally are all following, but which of the following?
a) shutoff (no vibration data required);
b) minimum continuous stable flow (beginning of allowable operating region);
c) between 40 % and 50 % of rated flow;
d) between 95 % and 99 % of rated flow;
A minimum of five points are taken to cover the flow range from 0 to 120 % of BEP, depending on the test standard.
pumps, these normally are all following, but which of the following?
a) between rated flow and 105 % of rated flow;
b) approximately the best efficiency flow (if rated flow is not within 5 % of best efficiency flow rate);
c) maximum allowable flow;
d) end of allowable operating region.
If specified, the pump should be run on the test stand at the rated flow until _________________.
a) rated flow and 105 % has been achieved
b) oil temperature/vibration stabilization has been achieved
c) minimum continuous stable flow has been achieved
If specified, the pump should be mechanically run at the rated flow for _________ or as agreed upon.
a) 30 min
b) 2 hours
c) 1 hour
d) 4 hours
8.9 Equipment Disassembly Inspection Examples
Examples of equipment disassembly inspection are following, except:
a) Disassembly due to the need to reduce impeller diameter by more than 5 % to meet performance requires a retest.
b) Disassembly due to shaft unbalance.
c) If a pump has anti-friction (ball or roller) bearings, oil may be drained from bearing housings and inspected on the
change and foreign material inclusion.
d) rotating equipment internals for contact after testing.
e) If it is necessary to disturb the mechanical seal assembly following the performance test, or if the test seal faces are
the job seal faces, the final seal assembly may be pneumatic-tested if specified.
8.10 Surface Preparation/Coatings Inspections
Performance of coating systems typically depends on the _________________________.
a) how well the paint is prepared and applicated
b) how well the substrate or surface is prepared for coating applications
c) personnel qualification
d) procedures authorization
Inspections typically consist of all following, but which of the following?
a) visual surface comparison;
b) surface profile measurement;
c) paint preparation;
d) verification of blasting medium.
The method of inspection of these coating systems is by the use of a dry film thickness gauge (DFT) per:
a) SSPC-PA 3
b) SSPC-PA 5
c) SSPC-PA 11
d) SSPC-PA 2
The source inspector should also be aware of specific coating requirements, such as ____________________ that are
ensure coating performance on rough or uneven surfaces.
a) stripe coating of welds, edges, corners, etc.
b) painting procedure
c) surface preparation procedures
d) all of the above
Prior to releasing the rotating equipment for shipment, the source inspector should inspect the external coated or lined
following items:
a) uniformity, mechanical damage and orange peel
b) raised areas, pinholes, soft spots and disbondment
c) delaminations, blisters, holidays, bubbling, fish-eyes, runs and sags
d) adhesion, mud flat cracking, and proper color or shade
e) all of the above
f) a, b and c
g) Both a and d
For internal or spare coating, the inspector should check for _____________ testing prior to balance or testing.
a) delaminations
b) anti-fouling
c) mechanical damage
d) all of the above
Any areas found in need of coating repairs should be ______________________ by the vendor and approved by the s
as should ______________________ after repairs have been made.
a) any testing and re-inspection performed / properly identified and documented with an NCR
b) marked by source inspector / properly identified and documented with an NCR
c) properly identified and documented with an NCR / any testing and re-inspection performed
d) properly identified and documented with an NCR / marked by source inspector
9 Final Acceptance
9.1 Prior to Final Acceptance of Rotating Equipment
Prior to final acceptance of rotating equipment, the source inspector should determine the following:
a) All work specified in the contractual agreements is completed by the vendor.
b) All procedures have been finished and approved
c) As-built drawings and datasheet updates have been completed and submitted to the purchaser.
d) All personnel have been trained and evaluated
e) all of the above
f) a, b and c
g) Both b and c
h) Both a and c
i) Both a and d
Prior to final acceptance of rotating equipment, the source inspector should determine the following:
a) All NCRs have been resolved and closed out by the vendor QC representative and owner’s QA representative.
b) All punch-list items have been completed.
c) As-built drawings and datasheet updates have been completed and submitted to the purchaser.
d) All personnel have been trained and evaluated
e) all of the above
f) a, b and c
g) Both b and d
h) Both a and b
i) Both a and d
Prior to final acceptance of rotating equipment, the source inspector should determine the following:
a) All inspection-related activities have been completed and documented.
b) All punch-list items have been completed.
c) All vendor work has been deemed acceptable by the owner’s QA representative in accordance with the requiremen
standards, and project specifications.
b) All work specified in the contractual agreements is completed by the vendor.
e) all of the above
f) a, b and d
g) Both b and d
h) Both a and b
i) Both a and c
Which of this activities is important that the source inspector confirm, is effectively completed before the equipment i
shipment?
a) painting
b) tagging
c) bracing
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Which of this activities is important that the source inspector confirm, is effectively completed before the equipment i
shipment?
a) painting and tagging
b) strapping and mounting
c) covering and packaging
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Which of this activities is important that the source inspector confirm, is effectively completed before the equipment i
shipment?
a) marking, and protection from the weather
b) strapping and mounting
c) covering and packaging
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
What is an example of documentation may be included at final review by source inspector?
a) final drawings/data sheets and MTRs;
b) safety and O&M procedure;
c) product-specific QC checks and code compliance documentation as applicable.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
What is an example of documentation may be included at final review by source inspector?
a) final drawings/data sheets and MTRs;
b) performance test documentation and NDT results;
c) product-specific QC checks and code compliance documentation as applicable.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
What is an example of documentation may be included at final review by source inspector?
a) NCR closeouts and certification documents;
b) safety and O&M procedure;
c) QC manual and procedures
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
10 Manufacturing and Fabrication Processes
10.1 General
Who is responsible for the quality of all their products, which includes not only good workmanship, but also complian
codes, standards, and specifications contained in the contractual agreements?
a) Source inspector
b) purchaser
c) EPC
d) Vendor
Who is responsible for performing the source quality surveillance activities at the vendor’s facilities in accordance wi
ITP?
a) Source inspector
b) purchaser
c) EPC
d) Vendor
What is ITP?
a) inspection and test program
b) inspection and test plan
c) inspection and technical plan
d) inspector and technician planification
Is an specific processes that are commonly used for Manufacturing and Fabrication:
a) preparation and painting
b) welding and heat treatment
c) casting, forming and forging
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Is an specific processes that are commonly used for Manufacturing and Fabrication:
a) preparation and painting
b) machining and assembly
c) grinding and milling
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
For all processes including rework and repair, which of the following information should be consistent and confirmed
a) Proof of training and qualifications, especially for weld repairs, is available if requested.
b) The results of all processes are documented.
c) The manufacturing and fabrication process has a documented method that describes how to perform the work.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
For all processes including rework and repair, which of the following information should be consistent and confirmed
a) Individuals performing the work have on-demand, on-site access to the relevant procedures.
b) There are acceptance criteria documented to determine if the process’s results are acceptable.
c) The results of NCR and its authorization for rework and repair
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Rework and repair should be approved by the ________ and verified by the ________.
a) source inspector / purchaser
b) vendor / source inspector
c) purchaser / source inspector
d) source inspector / vendor
10.2 Welding Processes and Welding Defects
The source inspector should revert to the purchase agreement and vendor welding procedures as applicable.
a) true
b) false
10.3 Casting
Typical defects associated with the casting process that the source inspector should be aware of include:
a) shrinkage voids, gas porosity and trapped inclusions.
b) gouge and strips
c) lamination and rust
d) pitting, general and localized corrosion
The grades of castings typically used in the petrochemical industry for pump casings are referenced in:
a) ASTM A788
b) MSS-SP-55
c) ASTM A703
d) ASTM A182
What is ASTM A703 standard?
a) Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping Components—Visual Metho
of Surface Irregularities
b) Standard Specification for Steel Castings, General Requirements, for Pressure-Containing Parts
c) Standard Specification for Steel Forgings, General Requirements
d) Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves an
Temperature Service
ASTM A703 allows peening, plugging, and impregnating defects in castings to stop leaks, as opposed to making mor
welding repairs.
a) true
b) false
Who is responsible to ensure that any casting repairs needed are brought to their attention so that adequate repair proc
provided, approved by the purchaser, and implemented?
a) vendor / EPC
b) Purchaser
c) Source inspector
d) Caster
Grade symbols are required on castings (e.g. WCB, WC9, CF8M, and so forth) in order to indicate the:
a) type of P-number material
b) grade and type of welder electrode to use for
c) grade of steel material
d) type of casting material
Who is responsible to verify that the casting grade symbol on all parts matches the specified grade in the contractual d
a) Purchaser
b) Vendor
c) Caster
d) Source inspector
What is MSS-SP-55 standard?
a) Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping Components—Visual Metho
of Surface Irregularities
b) Standard Specification for Steel Castings, General Requirements, for Pressure-Containing Parts
c) Standard Specification for Steel Forgings, General Requirements
d) Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves an
Temperature Service
Is the standard that is generally used to perform visual evaluation of surface irregularities that may have occurred dur
process.
a) ASTM A788
b) MSS-SP-55
c) ASTM A703
d) ASTM A182
10.4 Forging
What is ASTM A788 standard?
a) Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping Components—Visual Metho
of Surface Irregularities
b) Standard Specification for Steel Castings, General Requirements, for Pressure-Containing Parts
c) Standard Specification for Steel Forgings, General Requirements
d) Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves an
Temperature Service
Is a process which consists of a number of processes that are characterized by the use of localized compressive forces
via hammers, presses, dies, or other forging equipment to induce plastic/permanent deformation.
a) casting
b) forging
c) milling
d) machining
While forging may be performed in all temperature ranges, most forging is done ___________________ of metal.
a) above the melting temperature
b) below the recrystallization temperature
c) below the melting temperature
d) above the recrystallization temperature
This standard covers a group of common requirements that may be applied to steel forgings for general use.
a) ASTM A788
b) MSS-SP-55
c) ASTM A703
d) ASTM A182
Some key elements of ASTM A788 include the following, but which of the following:
a) The purchaser may specify additional requirements.
b) Repair welding is allowed unless permitted by the product specification, and if approved by the purchaser.
c) Tension and hardness tests should be conducted to evaluate mechanical properties.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Some key elements of ASTM A788 include the following, but which of the following:
a) Tension and hardness tests should be conducted to evaluate mechanical properties.
b) Repair welding is not allowed unless permitted by the product specification, and if approved by the purchaser.
c) The purchaser may specify additional requirements.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
According ASTM A788 supplementary general requirements performed by agreement between the supplier and the p
designated by an ___________ followed by a ___________.
a) number / letter "P"
b) letter "S” / number
c) number / letter "S"
d) letter "P" / number
10.5 Machining
The principal machining processes are:
a) forging and casting
b) turning and drilling
c) grinding and milling
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Machining operations include all following, except:
a) shaping and planning
b) boring and broaching,
c) sawing
d) sanding
This are the operations that rotate the workpiece as the primary method of moving metal against the cutting tool:
a) grinding
b) milling
c) drilling
d) turning
What is the principal machine tool used in turning?
a) drill press
b) milling machine
c) lathes
d) grinder
This are the operations in which the cutting tool rotates to bring cutting edges to bear against the workpiece:
a) grinding
b) milling
c) drilling
d) turning
What is the principal machine tool used in milling?
a) drill press
b) milling machine
c) lathes
d) grinder
This are the operations in which holes are produced or refined by bringing a rotating cutter with cutting edges at the lo
into contact with the workpiece:
a) grinding
b) milling
c) drilling
d) turning
Drilling operations are done primarily in _______________, but sometimes are done on _____________.
a) drill presses / lathes
b) drill presses / bores
c) drill presses / lathes or mills
d) drill presses / mills
Grinding provides additional accuracy that typically will allow the finished part or surface to have a tolerance of ____
a) 0.0002 in
b) 0.002 in
c) 0.02 in
d) 0.2 in
This process is used if exceptional surface finish is needed for proximity probes, for example:
a) Boring
b) Burnishing
c) Grinding
d) Planning
This process may be used for rotor balancing corrections, but the level of precision is not as stringent:
a) Boring
b) Burnishing
c) Grinding
d) Planning
Source inspector _______ required to check dimensional aspects and tolerances of machined components.
a) is not
b) may be
c) is
d) shall be
10.6 Rotating Equipment Assembly
Although assembly also incorporates other hardware prior to shipment, the source inspector is concerned with assemb
a) instrumentation
b) control systems
c) rotating and stationary parts
d) electrical gear
The inspections that are important to assembly may be:
a) perpendicularity of the seal mounting faces;
b) bearing journal concentricity and journal to bearing contact;
c) instrumentation, control systems, and electrical gear
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The inspections that are important to assembly may be:
a) mounting clearances, mounting, and straightness;
b) assembled rotor TIR;
c) surface finish at journal areas;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The inspections that are important to assembly may be:
a) valves are closed or opened
b) surface finish of nozzles and parting flange(s);
c) concentricity of the pressure casing bores;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The inspections that are important to assembly may be:
a) axial movement of the rotor in the pressure casing (typically with respect to the thrust bearing);
b) valves are closed or opened
c) instrumentation, control systems, and electrical gear
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Source inspector may be checking final torqueing and torque sequence for:
a) all pressure casing bolts and studs;
b) some bolts and studs;
c) aleatory casing bolts and studs;
d) pumps and compressor bolts and studs;
Source inspector may be checking final torqueing and torque sequence for:
a) all pressure casing bolts and studs;
b) pumps and compressor bolts and studs;
c) bearing housing and other auxiliary bolting and studs.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
10.7 Metallurgy Issues Associated with Manufacturing and Fabrication Processes
This are properties of a metal or alloy are those that are relatively insensitive to structure and can be measured withou
of force:
a) mechanical properties
b) chemical properties
c) physical properties
d) weldabilities properties
Examples of physical properties of a metal are:
a) hardness
b) weldability
c) chemical composition
d) tensile strength
Examples of physical properties of a metal are:
a) melting temperature
b) weldability
c) thermal conductivity
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Examples of physical properties of a metal are:
a) chemical composition and melting temperature
b) thermal conductivity and electrical conductivity
c) coefficient of thermal expansion and density.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Chemical composition and heat treatments often change:
a) hardness
b) weldability
c) tensile strength
d) all of the above
e) none of the above
It is important for the source inspector to know what elements should or should not be present. Also important is the s
mechanical attributes, such as SMYS and UTS, amongst others.
a) true
b) false
Materials of construction are selected to provide adequate ________________ for the maximum and minimum tempe
pressures on the datasheet.
a) strength
b) strength and toughness
c) toughness
d) weldability and strength
For the inspector, is not necessary verification that mechanical properties meet the requirements specified by the com
is essential. Inspectors should understand the underlying principles of mechanical properties and the nature of tests co
the value of those properties.
a) true
b) false
It is defined as that property of a ferrous alloy that determines the depth and distribution of hardness induced by quen
a) weldability
b) hardenability
c) hardness
d) strength
It is important to note that there is a close relationship between hardenability and hardness.
a) true
b) false
It is defined as heating of the weld area and surrounding base metal to a predetermined temperature prior to the start o
a) PWHT
b) Preheating
c) Annealing
d) Normalizing
The primary purpose for preheating steels is to:
a) increase the tendency for delayed hydrogen-induced cracking
b) improve the process of welding
c) improve the physical properties of material
d) reduce the tendency for delayed hydrogen-induced cracking
The higher temperature at the weld site allows better hydrogen diffusion from the weld, which helps prevent the form
__________ (a more crack-prone microstructure) in the weld and base metal HAZ.
a) carbon
b) martensite
c) austenite
d) ferrite
According to ASME B31.3, the pre-heat zone for welding of new process piping should extend at least _____ beyond
weld for piping.
a) 3 in
b) 4 in
c) 1 in
d) 2 in
This devises can be employed to determine if desired temperature is attained for preheating:
a) Thermometers
b) Heat sticks
c) Thermocouples and IR sensor guns
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
What is PWHT?
a) Postweld heat treatment
b) Preweld-heat treatment
Source inspector needs to coordinate with the user and vendor to ensure ____________________ rates are adhered to
a) ramp-up and ramp-down
b) temperature
c) hold
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
It is the most common form of fabrication heat treatment applied to fixed equipment:
a) PWHT
b) Preheating
c) Annealing
d) Normalizing
Most of the information necessary for the source inspector to know and understand about PWHT is covered in:
a) ASME BPVC Section IX
b) ASME BPVC Section VIII, Division 2
c) ASME BPVC Section VIII, Division 1
d) vendor procedures
This devises shall be located in order to verify even distribution of temperature on components and to ensure that no c
over- or underheated during PWHT.
a) Thermometers
b) Heat sticks
c) Thermocouples
d) IR sensor guns
This process produces both mechanical and metallurgical effects in carbon and low-alloy steels that will vary widely
composition of the steel, its past thermal history, the temperature and duration of the PWHT, and heating and cooling
during the PWHT
a) PWHT
b) Preheating
c) Annealing
d) Normalizing
This are other heat treatments:
a) Quenching
b) Solution annealing and tempering
c) Annealing and Normalizing
d) Thermofusion
e) all of the above
f) Both a and b
g) Both a and c
h) Both b and c
10.8 Assembly Inspection of the Equipment Train on the Baseplate
Assembly inspection of the equipment train on the baseplate can cover the following:
a) removing soft foot and rough alignment;
b) installation of the driven equipment on the baseplate;
c) removal of the rotating equipment from the baseplate prior to shipment, as agreed by the purchaser and vendor.
d) installation of panelboards, terminal strip boxes, or pull-boxes for SCADA gear or control wiring;
e) all of the above
f) Both a and b
g) Both a and c
h) Both b and c
Assembly inspection of the equipment train on the baseplate can cover the following:
a) installation of the driven equipment on the baseplate;
b) installation of a gearbox (if included in the equipment purchase);
c) installation of fire detector or any gas and fire devise
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Assembly inspection of the equipment train on the baseplate can cover the following:
a) installation of fire detector or any gas and fire devise
b) vent and drain piping or tubing and auxiliary systems, such as fuel, lubrication, seal support, and cooling;
c) disassembly, tagging, and packaging of auxiliary piping and tubing for shipment;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
11 Centrifugal Pumps
11.1 General
It is the industry guideline for all inspection and testing activities required for pumps.
a) API 610, Annex H
b) API 610, Section 8
c) API 610, Section 10
d) API 610, Annex E
This shows material classes and acceptable materials that are appropriate for various services pumps.
a) API 610, Annex H
b) API 610, Section 8
c) API 610, Section 10
d) API 610, Annex E
Following is a list of documents typically required for purchase of centrifugal pumps, except:
a) data sheet and Supplier’s quality plan (ITP)
b) Inspection requirements form Issued by the purchaser with PO and NDT procedures, weld maps, hydro and perform
procedure
c) O&M procedures and training manuals
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Following is a list of documents typically required for purchase of centrifugal pumps, except:
a) Pump cross section with BOM (bill of materials)
b) valves and safety valves specification
c) O&M procedures and training manuals
d) NDT and welding personnel qualification
Following is a list of documents typically required for purchase of centrifugal pumps, except:
a) NDT procedures, weld maps, hydro and performance test procedure
b) Vendor unpriced quotes and buyouts for major parts
c) Material certificates
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Following is a list of documents typically required for purchase of centrifugal pumps, except:
a) PMI and NDT equipment certificates
b) PMI and NDT reports
c) PMI and NDT procedures
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
It provides a general reference to material of construction, material certification, and PMI requirements.
a) PMI and NDT procedures
b) Data sheet
c) Inspection requirements form Issued by the purchaser with PO
d) Supplier’s quality plan (ITP)
Which are the stages of data sheet?
a) As built
b) As issued for PO
c) As sold
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
When is summited As issued for PO data sheet?
a) submitted by vendor as one of the documents with vendor’s bid.
b) submitted by vendor after final pump test and before final inspection.
c) part of PO package submitted by the purchaser and accepted by vendor.
When is summited As sold data sheet?
a) submitted by vendor as one of the documents with vendor’s bid.
b) submitted by vendor after final pump test and before final inspection.
c) part of PO package submitted by the purchaser and accepted by vendor.
It contains requirements for inspection and actions that are to be conducted between the date of PO acceptance by the
date of final inspection and shipment of the equipment.
a) PMI and NDT procedures
b) Data sheet
c) Inspection requirements form Issued by the purchaser with PO
d) Supplier’s quality plan (ITP)
It address all activities required for manufacturing, inspection, assembly, test, and shipment.
a) PMI and NDT procedures
b) Data sheet
c) Inspection requirements form Issued by the purchaser with PO
d) Supplier’s quality plan (ITP)
The ITP is a purchaser-approved document
a) true
b) false
d) list the part name, quantity, identification number, part number, and material of construction with ASTM codes for
It list the part name, quantity, identification number, part number, and material of construction with ASTM codes for
a) Bill of material
b) VDDR
c) Inspection requirements form Issued by the purchaser with PO
d) Supplier’s quality plan (ITP)
The pump cross section and BOM are reviewed and approved for construction by:
a) purchaser
b) vendor
c) Source inspector
d) EPC / end user
Who is responsible to submit for client approval NDT procedures, weld procedures, weld maps, PMI test procedure, h
performance test procedure according to an approved VDDR?
a) purchaser
b) vendor
c) Source inspector
d) EPC / end user
Usually, quotes and buyouts are required documents for review and approval by the purchaser
a) true
b) false
Quotes and buyouts should be reviewed by the ____________ and must be included in ____________ as a “review”
a) vendor / ITP
b) source inspector / ITP
c) source inspector / BOM
d) vendor / BOM
The source inspector typically verifies that quotes and buyouts have all following, but which of the following?
a) material,
b) correct quantity,
c) level of inspection and NDT,
d) bill of material
Buyouts can be for materials such as bars, sheets, pipes, casting, weld fabrication, forging, rough machined parts, or f
parts with all the required NDT and hydro testing completed at sub-vendor shops.
a) true
b) false
The vendor should furnish material certificates that include ____________________ for the heats from which the ma
for pressure-containing castings and forgings, impellers, and shafts.
a) physical properties
b) chemical analysis and mechanical properties
c) chemical properties
d) physical and chemical properties
Unless otherwise specified, piping nipples, auxiliary piping components, and bolting are not excluded from this requi
a) true
b) false
The source inspector should always request that the final part number and assembly number are added to the material
a) true
b) false
Who is responsible to submit all PMI, NDT, and other material tests procedure for the purchaser’s review and/or appr
a) purchaser
b) vendor
c) Source inspector
d) EPC / end user
Acceptance criteria for Rounded Indications Charts Acceptance Standard for Radiographically Determined Rounded
Welds can be found in ASME Section VIII:
a) Mandatory Appendix 6
b) Mandatory Appendix 8
c) Mandatory Appendix 4
d) Mandatory Appendix 12
Acceptance criteria for Ultrasonic Examination of Welds (UT) can be found in ASME Section VIII:
a) Mandatory Appendix 6
b) Mandatory Appendix 8
c) Mandatory Appendix 4
d) Mandatory Appendix 12
Acceptance criteria for Methods for Magnetic Particle Examination (MT) can be found in ASME Section VIII:
a) Mandatory Appendix 6
b) Mandatory Appendix 8
c) Mandatory Appendix 4
d) Mandatory Appendix 12
Acceptance criteria for Methods for Methods for Liquid Penetrant Examination (PT) can be found in ASME Section
a) Mandatory Appendix 6
b) Mandatory Appendix 8
c) Mandatory Appendix 4
d) Mandatory Appendix 12
If the source inspector observes PMI or NDT testing, pictures should be taken and attached to the:
a) engineering drawings
b) as built documents
c) source inspection report
d) NCR
11.2 Design and Construction Standards
This section of API 610 specifies various types of pumps:
a) Section 4.2.2
b) Section 4.2.1
c) Section 6.2.2
d) Section 6.9.4
Which are the major assemblies required for pumps?
a) Stationary: includes pressure casing and bearing housings;
b) Rotating: includes impeller(s) and shaft.
c) Dynamic: includes driver and oil system
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Pressure casing is subject to hydrostatic testing.
a) true
b) false
Listed below are the manufacturing methods of producing a pressure casing are the following, but which of the follow
a) weld fabrication
b) casting
c) forging
d) machining
Cast Casing - Single Stage Overhung Pump can be subject to areas of defects, like:
a) improper weld repairs
b) hot tears and sand inclusions
c) shrinkage and gas porosity
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Some materials for Cast Casing - Single Stage Overhung Pump are prone to this defects that can propagate under in-s
caused by
temperature, pressure, vibration, and pipe strain:
a) grain boundary tears
b) cracks
c) grooves
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Industry accepted practices of casting examination are contained in what appendix of ASME Section VIII?
a) Mandatory Appendix 7
b) Mandatory Appendix 4
c) Mandatory Appendix 3
d) Mandatory Appendix 8
This are the most frequently NDT methods performed at the casting foundry:
a) eddy current and acfm
b) magnetic-particle and liquid-penetrant
c) radiographic and ultrasonic
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Casting should be heat treated in accordance with the material specification before rough machining and hydrostatic t
a) true
b) false
Nondestructive examinations are performed to ensure that casting is free from ________________________, and rea
machining.
a) cavities
b) other surface or internal defects
c) porosity
d) all a, b and c
e) none a, b and c
Any defects that are found at a foundry may either be fixed by approved weld repairs or the casting scrapped and re-c
is possible.
a) true
b) false
This technic is considered the preferable way for casting round shapes such as multistage pump casings, casing cover
bearing brackets.
a) Centrifugal casting
b) Casting casing
c) Pressure casing
This method uses centrifugal force to force voids and gases out of the molten metal.
a) Centrifugal casting
b) Fabrication
c) Pressure casing
d) Forging
It is a manufacturing process involving shaping of the metal using localized compressive forces.
a) Centrifugal casting
b) Fabrication
c) Pressure casing
d) Forging
Because the forging process involves a hot metal working, forging rarely produces such defects as:
a) cavities, other surface or internal defects and porosity
b) grain boundary tears, cracks and grooves
c) porosities, blow holes, and gas holes.
Multistage and vertical can pumps have pressure casing manufactured by:
a) Centrifugal casting
b) Fabrication
c) Pressure casing
d) Forging
An ____________ test is typically required for the nozzle weld attachments before a part can be sent for rough machi
rough machining process, ____________ inspections should to be done on the machined surfaces
a) MT or PT / RT or UT
b) RT or UT / MT or PT
c) RT / UT
d) MT / PT
The next operation is a weld attachment of auxiliary connections, such as drains and vents. Connection welds are sub
___________ test before the part can be sent for heat treatment and final machining.
a) RT and UT
b) RT, MP or PT
c) UT and MP
d) none of the above
Major NDT inspections for vertical pump barrels and covers include weldment inspection. ___________ are the most
methods for weldments.
a) RT and UT
b) RT, MP or PT
c) UT and MP
d) none of the above
Top covers will be dimensionally inspected for flatness and hydro-testing of the can will be performed after all weldin
been completed.
a) true
b) false
Casting should not show discontinuities that exceed the limits as established in:
a) ASME Section VIII Mandatory Appendix 7
b) in job-specific requirements
c) Vendor procedures
d) all of the above
e) Both a and b
Pump pressure casing hydrotests are performed per:
a) API 610, Section 4.2.2
b) API 610, Section 4.2.1
c) API 610, Section 8.3.2
d) API 610, Section 6.9.4
The intent of a hydrostatic test of a centrifugal pump casing is to ensure that the pump pressure-containing componen
leakfree from ambient to the maximum operation conditions as defined on the data sheet.
a) true
b) false
The source inspector should verify the part numbers of the items that are subject to the hydrotests.
a) true
b) false
Casing part numbers subject to the hydrotests need to be stamped on the inside surface.
a) true
b) false
The hydrostatic test should be considered satisfactory if neither leaks nor seepage through the pressure-containing par
occurs within ______ or as defined by the approved hydrotest procedure.
a) 1 hour
b) 5 hours
c) 10 min
d) 30 min
Impellers and diffusers are typically manufactured by:
a) milling
b) forging
c) casting
d) fabrication
The minimum inspection of an impeller is:
a) MT or PT
b) visual (VT)
c) RT
d) UT
This NDT inspections are first done at the foundry level of impellers an diffusers:
a) RT and UT
b) UT and VT
c) MT, PT, and visual (VT)
Mechanical seals should be installed during the pump hydrostatic test, but should be used during all the running or pe
a) true
b) false
Seal leakage during performance testing shall be in accordance with API 610 or purchase documents, whichever is str
a) true
b) false
If seals are removed from the pump after the performance testing for any reason, such as fixing a leak or installing co
seal should be retested with an air test of the pump.
a) true
b) false
When the speed of the pump is different than the speed of the driver, what component is used for synchronization?
a) shafts
b) sleeves
c) gear
d) coupling and guards
Gears are generally purchased to conform to either________ for general-purpose gear units or to _______ for special
units.
a) API 613 / API 677
b) API 613 / API 610
c) API 610 / API 613
d) API 677 / API 613
What types of guards are there?
a) at bearing housing
b) at the coupling and between the bearing housing and seal gland
c) at seal gland
d) all of the above
The pump or compressor BOM include information such as coupling service factor, applicable standard (e.g. if the co
comply with API 671 or not), vendor, model, size, and balancing requirements.
a) true
b) false
Special attention should be paid to the requirements for coupling installation options, such as taped shaft or hydraulic
a) true
b) false
Baseplates may be without grout, have special anchor options, or have special paint requirements.
a) true
b) false
Inspection of baseplates involves ___________ inspection of all welds to make sure that welds are continuous and of
dimensional inspection, bolt hole/anchor bolt location, and machined pedestal flatness check.
a) visual (VT)
b) UT
c) MT or PT
d) RT
For dry gas seal systems, see the compressor sections of API:
a) API 614
b) API 610
c) API 692
d) API 677
Lube oil piping, components, welding, and configuration should be selected or designed according to API ______ and
specifications.
a) API 614
b) API 610
c) API 692
d) API 677
Lube oil piping is subject to hydrostatic test at ______ times maximum operating pressure.
a) 1.1
b) 1.25
c) 1.5
d) 1.75
Cooling and water piping is subject to hydrostatic test at ______ times maximum operating pressure.
a) 1.1
b) 1.25
c) 1.5
d) 1.75
The source inspector should verify that some instruments, panel boards, junction and terminal boxes, wiring, etc. are
with the job specifications and conform to the classification as specified (e.g. code, NEC code, CSA, UL).
a) true
b) false
The inspector should verify the access shown on the drawing is actually present on the mounted equipment on the ski
a) true
b) false
The source inspector should verify that all instruments, boxes, and wires have proper _________, as shown in accom
documents.
a) Painting
b) data sheet
c) specification
d) tagging
All instruments should have a manufacturing nameplate with at least a:
a) area classification
b) latest calibration date listed
c) serial number
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Measurement ranges and units of measurements should be verified with operation manual and instrumentation list.
a) true
b) false
The source inspector should verify the equipment component specification against the component certificate documen
a) true
b) false
11.4 Testing
Pump_____________ specify process data such as rated flow, rated total differential head, NPSH3, and NPSHA
a) contract specification
b) data sheets
c) ITP
d) API 610 Standard
The purpose of the pump performance test is to confirm that pump performance is as specified on the purchase order
sheet; to check for pump vibrations; and to check NPSH3 and run to bearing temperature stabilization if specified in t
documented on the ITP.
a) true
b) false
Performance test requirements, tolerances, and acceptance criteria are specified in:
a) API 610, Section 8.3.2
b) API 610, Section 6.9.4
c) API 610
d) API 610, Section 8.3.3
This test procedure of pumps may include detailed information, such as:
a) pump test setup and instruments being used and most recent calibration;
b) measurements schematic and recording of collected data.
c) NDT examination and inspection by source inspector
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
This test procedure of pumps may include detailed information, such as:
a) operation of control panel and instruments
b) test results collection and interpretation and final presentation in a form of numerical tables;
c) performance curve and test data corrected specified operating conditions and vibration reading presented in tables a
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
This test procedure of pumps may include detailed information, such as:
a) bearing temperature or oil temperature versus time and final visual inspection of oil and hydrodynamic bearings;
b) operation of control panel and instruments
c) NDT examination and inspection by source inspector
d) all a, b and c
e) none a, b and c
Performance test setup of pumps should include following devises:
a) calibrated shop or job motor and coupling with torque meter, if required;
b) piping loop that includes suction tank and suction pressure control devices
c) baseplate and support for vibration
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Performance test setup of pumps should include following devises:
a) test stand where pump and motor are securely installed and aligned and machine monitor system as agreed in the p
ITP;
b) performance-collecting instruments, such as pressure transmitters, flow meters, volts, amps, and power (for motor)
monitoring for the lubricating oil; bearings; and test water;
c) noise measurement microphone (if specified) with digital reading device:
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The common units are ___________ in metric units and ___________ in U.S. Customary units (USC).
a) GPM / m³/h
b) GPH / m³/min
c) m³/h / GPH
d) m³/h / GPM
Instruments for flow measurement are all the following, except:
a) Turbine and electromagnetic,
b) Venturi
c) Pitot
d) Ultrasonic and positive displacement meter.
e) Infrared
It is defined as a difference between pump suction pressure and pump discharge pressure converted to static pressure
a) Total differential head
b) Maximum allowable pressure
c) Net pump suction head available
d) Net pump suction head required
Conversion is necessary to exclude specific gravity (SG) of the liquid being pumped by the pump.
a) true
b) false
Who is responsible to start the pump and bring the flow to the rated point.
a) Purchaser coordinator
b) Authorized Examiner
c) Vendor personnel
d) Source inspector
After that, test personnel should collect performance data and vibration and temperature readings of pumps per:
a) API 610,
b) ANSI B73.1
c) ANSI B73.2.
d) All of a, b or c
e) Both a or b
f) Both a or c
g) Both b or c
Who is responsible to prepare a pump test report that includes all data collected, performance curve, and vibration gra
a) Vendor
b) Purchaser coordinator or responsible
c) Test personnel
d) Source inspector
The pump should not be released for final inspection of pumps unless all the documents, including a test report, have
the source inspector.
a) true
b) false
b) The first inspection is when the equipment is fully accessible for dimensional and visual inspection, and the secon
equipment is prepared for shipment.
c) The first inspection is FAT, and the second is SAT
Following is the list of documents that are typically required for final dimensional and visual inspection:
a) data sheets;
b) O&M procedures;
c) packing list.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Following is the list of documents that are typically required for final dimensional and visual inspection:
a) pump train general arrangement;
b) auxiliary equipment GA, P&ID, and BOM (seal reservoir, LOS, seal, driver, junction boxes);
c) packing list.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
During visual inspection, the following areas of concern should be addressed:
a) All assemblies should be accessible for maintenance, disassembly, and gasket replacement, and match the GA and
drawings.
b) Valve handles should have enough space for safe open-close action by an operator to prevent hand jamming and in
c) All equipment should be mounted securely and according to the drawings.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
During visual inspection, the following areas of concern should be addressed:
a) Workmanship of installation, welding, and wiring should be without visible defects and comply with agreed indust
b) There should be no equipment or piping extending beyond the perimeter of the baseplate, except those shown on th
drawing.
c) Welds are continuous and of good quality, dimensional inspection, bolt hole/anchor bolt location, and machined pe
check.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
During visual inspection, the following areas of concern should be addressed:
a) Quantity, condition, and packaging for items shipped loose should be inspected and verified. Packaging should be
compliant with the purchase order requirements.
b) All major components of electric motors (such as stator, stator winding, rotor, shaft, bearing housings, and bearing
and material certificates.
c) Painting and paint thickness should be inspected and verified.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
12 Drivers
12.1 Electrical Motors
Electrical motors used in API services should comply with the standards listed in the:
a) purchase order
b) ITP
c) motor data sheet
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
If the job motor(s) is at the equipment vendor facility, the inspector should ensure that the motor nameplate matches t
of the motor data sheet.
a) true
b) false
Motor rotors should be balanced and residual unbalance checked if required on the data sheet.
a) true
b) false
If specified, hydrodynamic bearings may be removed after the test and inspected for:
a) excessive or uneven wear and foreign material inclusions
b) hot spots and other signs of unsatisfactory performance.
c) lack of ventilation or no break
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
12.3 Final Inspection and Shipping Preparations
Motor final inspection includes:
a) inspection of dimensions per motor general arrangements drawings;
b) instrumentation inspection per motor data sheets and P&ID;
c) paint inspection per paint specification;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Motor final inspection includes:
a) name tag and nameplate inspection;
b) main terminal box inspection and wire connections;
c) nuts and bolt support and conditions;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
13 Gears
13.1 General
Gears can serve for what main purposes?
a) dynamic balance
b) to increase RPM
c) energy consumption optimization
Gears are used with rotating equipment when drivers rotate at a speed either higher or lower than the required speed o
equipment to provide required process flow and pressure.
a) true
b) false
Increasing rotating speed of the driven equipment __________________________, and conversely for speed reductio
a) increases flow and discharge pressure
b) decreases flow and discharge pressure
c) increases performance and decreases energy consumption
d) decreases performance and increases energy consumption
As another application of gears in pumps, when is used a right-angle gear?
a) the pump driver is a vertical machine and the pump itself is horizontal.
b) the pump driver have a same angle of the pump
c) the pump driver have a opposite angle than of the pump
d) the pump driver is a horizontal machine and the pump itself is vertical.
For example, right-angle gears can be found on pumps in:
a) water pumps
b) cooling water pumps and basins
c) cooling tower fans.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Gears have at least two low-speed and high-speed shaft.
a) true
b) false
Unless a lube oil system is independently supplied, gear casings serve as an oil reservoir.
a) true
b) false
_________ is typically used for fabricated gear casing, while steel or cast __________ is typically used for cast gear c
a) iron / steel
b) alloy / steel
c) iron / alloy
d) Steel / iron
Gear boxes are typically split horizontally into an upper and lower half.
a) true
b) false
Gear pressure lube system components should be given a hydrostatic test as specified in:
a) Data sheet
b) API 677
c) API 614
b) API 613
Shafts should be made of all following, but which of the following?
a) heat-treated
b) forged, or hot rolled steel
c) one-piece
d) casted steel
13.4 Internal Component Inspections
Inspection requirements for internal components of gears are specified in:
a) Data sheet
b) API 677
c) API 614
d) API 613
e) all of the above
f) Both a and b
g) Both a and c
h) Both b and c
About gears who is responsible to provide an ITP/quality plan, as well as the purchase order, job-specific inspection,
requirements.
a) Source inspector
b) Purchaser
c) Gear manufacturer
d) Vendor
Gear rotors should be balanced. If specified, a residual unbalance check should be performed
a) true
b) false
The source inspector is not required to observe the internal inspection of gears after testing and should be familiar wit
inspection activities.
a) true
b) false
Mechanical run testing of gears shall be conducted by operating at the maximum continuous speed for not less than _
bearing temperature and lube oil temperature stabilization.
a) 30 min
b) 1 hour
c) 1 hour 30 min
d) 2 hours
Following are some gear test requirements, except:
a) All joints shall be checked for tightness and any leaks corrected.
b) Any bearings shall be used in the machine for the mechanical run test.
c) All oil flows, pressures, viscosities, and temperatures shall be within the range of operating values recommended in
operating manual.
d) All warning, protective, and control devices used during the test shall be checked and adjusted as required.
Following are some gear test requirements, except:
a) Testing with contract coupling or couplings is preferred.
b) Mechanical run test should be performed with the job lube system, if purchased with the unit.
c) Mechanical run testing shall be conducted by operating at the maximum continuous speed for not less than 30 min
temperature and lube oil temperature stabilization.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The following are the minimum requirements as defined in API 677 for run testing of gear:
a) Vibration devices shall have been calibrated and be operating within designed frequency range.
b) Vibration probes and oscillation-demodulators shall meet the accuracy requirements of API 670.
c) During a run test, the mechanical operation of all equipment being tested shall be within the defined limits as speci
purchase agreement.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The following are the minimum requirements as defined in API 677 for run testing of gear:
a) Unfiltered vibration shall be recorded and exceed the limits as defined in API 677 throughout the testing speed ran
b) The vendor shall keep a detailed log of the final tests, making entries at 10-minute intervals for the duration of the
c) During a run test, the mechanical operation of all equipment being tested shall be within the defined limits as speci
purchase agreement.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The vendor shall keep a detailed log of the final tests of gear, making entries at _______ intervals for the duration of t
a) 10 min
b) 15 min
c) 30 min
d) 1 hour
The vendor shall keep a detailed log of the final tests of gear, making entries at intervals for the duration of the test. E
record the following, except:
a) outlet oil pressure;
b) oil temperature and inlet pressures, and outlet oil temperature, when available;
c) vibration amplitude, unfiltered and filtered one time for operating speed of each rotor;
d) bearing temperatures;
The source inspector should confirm that the EPC has documented the conditions of the test of gear and that all readin
recorded with devices that are within their calibration period and properly documented.
a) true
b) false
After run testing of gear is complete, the tooth mesh should be inspected for surface damage and proper contact patter
a) true
b) false
When spare gear elements are ordered, each spare element should have a mechanical run test in accordance with the r
a) API 677
b) API 614
c) API 613
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Final acceptance of the mechanical run test is the responsibility of the ___________, not the ___________.
a) source inspector / vendor
b) source inspector / purchaser
c) purchaser / source inspector
d) purchaser / vendor
13.6 Final Inspection and Shipment
Final inspection at the gear manufacturer facility should be performed in accordance with the following, but which of
a) approved packing
b) shipping procedure
c) other relevant documents.
d) API 610
Painting, tagging, final marking, and cleanliness of gear should also be checked per purchase order and specifications
a) true
b) false
14 Steam Turbines
14.1 General
Governing specification for steam turbines used in the oil and gas industry may be either _____________. The second
supplemental specification for steam turbines is _____________.
a) NEMA SM23 / API 612 or API 613
b) API 611 or API 612 / NEMA SM23
c) API 612 or API 613 / NEMA SM23
d) NEMA SM22 / API 612 or API 613
The steam turbine vendor should provide the following documents as specified, which also should be used during the
a) general arrangement (completed with all connections and nozzle loads) and steam turbine data sheet;
b) steam turbine performance characteristic curve and instrumentation and piping diagram;
c) condenser and ejector general arrangement and turbine trip and throttle valve cross-sectional drawing;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The steam turbine vendor should provide the following documents as specified, which also should be used during the
a) manual and mechanical trip linkage drawing;
b) gauge board assembly procedures;
c) electronic governor operation and installation instruction;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The steam turbine vendor should provide the following documents as specified, which also should be used during the
a) gauge board assembly drawing;
b) electronic governor operation and installation instruction;
c) trip and throttle valve general arrangement (if supplied separately).
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
How may be classified Steam turbines by design options?
a) single or multi-stage;
b) low pressure
c) high pressure
Condensers of steam turbines are not covered in detail by API 611 or API 612.
a) true
b) false
See the API 611 and API 612 documents and appendices for information on inspection and testin
as an inspector’s checklist.
Final acceptance of the mechanical run test of steam turbines is the responsibility of the ____________ and not the __
a) source inspector / vendor
b) vendor / source inspector
c) purchaser / vendor
d) purchaser / source inspector
The following document is not typically required for the steam turbine final inspection:
a) API 611 or API 612 data sheets
b) ITP
c) P&ID and bill of materials;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The following document are typically required for the steam turbine final inspection:
a) instrument list;
b) ISA data sheets for all instruments and orifices;
c) general arrangement;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The following document are typically required for the steam turbine final inspection:
a) O&M manuals
b) packing list;
c) shipment and preservation procedure;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The following are typical final inspection points of steam turbines, except:
a) The source inspector should verify tagging of equipment and instruments per drawings.
b) The source inspector should verify that all dimensions are as shown on the steam turbine GA.
c) Verify that all testing and final documentation is correct.
d) The source inspector should verify qualification of welder and examiners.
The following are typical final inspection points of steam turbines:
a) The source inspector should check that all flanged/screwed customer connections are as shown on general arrangem
b) The source inspector should check flange sizes, face type, rating, and protection for shipping. All NPT connections
plugged for the shipment.
c) Verify that all permits for transportation and location are accomplish and authorized.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
15 Lube Oil Systems
15.1 General
Lube oil systems for pumps and their drivers should be designed per:
a) API 610,
b) API 614
c) API 611
d) API 613
15.2 Design and Construction Standards
Lube oil systems should be mounted on the same baseplate as the equipment train or on a separate skid mounted next
a) true
b) false
See API 614 for minimum requirements for piping materials for cooling water, lubricating, control,
The reservoir stores the oil and typically has all following, but which of the following?
a) level gauge, level switch or transmitter
b) oil heater with thermostat, temperature gauge, and temperature transmitter.
c) flow and pressure control valves
The following is not a recommended inspection point the source inspector should be familiar with during the inspecti
systems.
a) The source inspector should check if the minimum and maximum oil levels are shown on the level gauge indicator
b) The source inspector should check the actual oil tank with the LOS data sheet for all options.
c) The source inspector should check the operation procedures and verify its funtionality.
d) The source inspector should open the service access and make sure that there is a separating screen, with its bottom
from the pump suction.
The following are the recommended inspection points the source inspector should be familiar with during the inspecti
systems:
a) The source inspector should verify that all return pipes enter the reservoir above the maximum operating level.
b) The source inspector should verify that the oil heater hot section is located at least 2 in. below minimum oil level.
c) The source inspector should check for grounding clips.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The source inspector should verify that the oil heater hot section in the LOS is located at least _______ below minimu
a) 2 in.
b) 1 in.
c) 5 in.
d) none of above
Depending on the LOS class, there may be one, two or three pumps.
a) true
b) false
For API 610 pumps, LOS should be Class 2 or Class 3 only, and should have _________ lube oil pumps.
a) two
b) one
c) one or two
d) three
The majority of LOS pumps have a Class 2 LOS with a main lube oil pump driven by a shaft of the main pump or gea
(if provided) and an auxiliary lube oil pump is driven by an electric motor or steam turbine.
a) true
b) false
c) The source inspector should check the nameplates to make sure that instruments match their description, power req
of measurements, and area classification.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
For LOS Instrumentation and Electrical Systems requirements, source inspector must check the:
a) API 614, Part 2, Section 5 or Part 3, Section 4.6
b) API 614, Part 2, Section 4.4 or Part 3, Section 4.5
c) API 614, Part 2, Section 2 or Part 3, Section 4.3
d) API 614, Section 6
e) API 614, Part 3, Table 3
For LOS minimum instruments required for alarms and shutdowns, source inspector must check the:
a) API 614, Part 2, Section 5 or Part 3, Section 4.6
b) API 614, Part 2, Section 4.4 or Part 3, Section 4.5
c) API 614, Part 2, Section 2 or Part 3, Section 4.3
d) API 614, Section 6
e) API 614, Part 3, Table 3
Typical inspection points for Instrumentation and Electrical Systems are the following, except:
a) The source inspector should check the nameplates to make sure that instruments match their description, power req
of measurements, and area classification.
b) The source inspector should check the nameplates to make sure that instruments match their description, power req
of measurements, and area classification.
c) The source inspector should verify that indication instruments are located in such positions that their dials are easil
reading.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
15.4 Inspection and Testing of Lube Oil System
____________ is responsible to confirm that the ___________ has performed the LOS tests and documented them co
a) vendor / source inspector
b) source inspector / purchaser
c) source inspector / vendor
d) purchaser / source inspector
Who is responsible to provide a test procedure for the LOS piping hydrostatic test?
a) source inspector
b) vendor
c) purcharser
Who is responsible to check the LOS hydro test reports for coolers and filters since they are supplied by sub-vendors
a standard equipment.
a) source inspector
b) vendor
c) purcharser
LOS piping should be tested while fully assembled. Alternatively, and by prior agreement, the piping spools may be t
instead of during the assembled hydrostatic test.
a) true
b) false
This type of compressors are often applied for services with relatively low capacity and a relatively high differential p
a) Screw Compressors
b) Reciprocating Compressors
c) Centrifugal Compressors
The scope of supply of Reciprocating Compressors typically includes all the following, but which of the following?
a) driver, suction and discharge pulsation suppressors (bottles)
b) flywheel, cylinder and packing/cylinder lubricator systems, running gear lubrication systems and cylinder/packing
system
c) instrumentation, control system, and auxiliary piping and manifolds
d) pressure control valves, fitting and its instrumentation
The LOS of Reciprocating Compressors also should comply with ___________. In some cases, the LOS should comp
___________.
a) API 614, Part 2, Section 4.4 / Part 3, Section 4.5
b) API 614, Part 2 instead of Part 3 / API 614, Parts 1 and 3
c) API 614, Part 2, Section 2 / Part 3, Section 4.3
d) API 614, Parts 1 and 3 / Part 2 instead of Part 3
Electric motors of Reciprocating Compressors should comply with:
a) NEMA MG1,
b) IEEE 841,
c) API 541/API 546
d) all of the above
e) none of the above
Suction and discharge pulsation suppression devices (bottles), heat exchangers, and oil filter housings of Reciprocatin
should comply with ___________. Welding should comply with ____________.
a) API 614, Parts 1 and 3 / Part 2 instead of Part 3
b) ASME Section VIII / ASME Section IX
c) API 614, Part 2 instead of Part 3 / Parts 1 and 3
d) ASME Section IX / ASME Section VIII
The condition monitoring/protection system of Reciprocating Compressors should comply with _______________.
a) API 670 or purchase order requirements.
b) API 610 or purchase order requirements.
c) API 618 or purchase order requirements.
d) API 619 or purchase order requirements.
16.3 Materials of Construction
Reciprocating compressors are used mostly with process gases.
a) true
b) false
As stated in API 618, Section 6.15.1.1, “Unless otherwise specified by the purchaser, the materials of construction sh
the __________ based on the operating and site environmental conditions specified” (Refer to API 618, Annex H).
a) purchaser
b) manufacturer
c) vendor
d) Source inspector
Special attention should be paid to materials if reciprocating compressor parts will be exposed to H2S. These compon
to comply with:
a) NACE MR017
b) NACE MR0175
c) API 618
d) API 618, Section 6.15.1.1
Special attention should be paid to materials if compressor parts will be exposed to H2S. These components include:
a) all pressure-containing cylinder parts, such as the cylinder, heads, clearance pockets, valve covers, and fasteners di
with those parts;
b) bolts, nuts and any support part in contact with compresor casing.
c) suction/discharge pulsation suppression devices (bottles).
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Special attention should be paid to materials if compressor parts will be exposed to H2S. These components include:
a) all components within the cylinder, such as piston, piston rod, valves, unloaders and fasteners;
b) components within the outboard distance piece, such as packing box, packing, and fasteners;
c) suction/discharge pulsation suppression devices (bottles).
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
API 618, Annex __________ provides a compressor data sheet that contains the information about the material select
inspection requirements.
a) Annex A
b) Annex B
c) Annex C
d) Annex D
Below are some special requirements for the material of specific parts as required for all reciprocating compressors:
a) Piston rods: Unless otherwise specified, all piston rods, regardless of base material, should be coated with a wear-r
b) Crankshafts: Crankshafts should be forged in one piece and should be heat treated and machined on all working su
c) Fasteners: For reciprocating compressors, rolled threads are often specified in lieu of machined threads. Typically,
pieces, crossheads, cylinders, and cylinder heads may be subject to rolled thread requirements.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Below are some special requirements for the material of specific parts as required for reciprocating compressors with
kW (200 hp):
a) Connecting rods: Connecting rods should be made of forged steel with removable caps. Rolled threads are required
bolting.
b) Crankshafts: Crankshafts should be forged in one piece and should be heat treated and machined on all working su
c) Crossheads: Crossheads should be made of steel.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The reciprocating compressors ITP should identify inspection requirements for the following components, except:
a) Gearbox group
b) Crankcase group
c) Cylinder groups
d) Accessory equipment and components
Crankcase group of reciprocating compressors includes:
a) crankcase, crankshaft, connecting rods, bearings, crosshead pins, crossheads, crosshead extensions and fasteners.
b) drivers, intercoolers, aftercoolers, and separators, suction and discharge dampeners (bottles), lube oil system, instru
control system, process piping, cooling water piping and equipment, lube oil piping and baseplate.
c) cylinder, cylinder head, piston, piston rod, distance piece, suction cylinder valves, discharge cylinder valves and fa
c) cylinder, cylinder head, piston, piston rod, distance piece, suction cylinder valves, discharge cylinder valves and fa
c) cylinder, cylinder head, piston, piston rod, distance piece, suction cylinder valves, discharge cylinder valves and fa
The source inspector should be familiar with the ITP and drawings for observed inspections during assembly of the re
compressors.
a) true
b) false
_______________ is responsible for the quality of the work and documentation for reciprocating compressors.
a) purchaser
b) vendor
c) source inspetor
d) purchaser / source inspector
Source inspector should verify manufacturing of Job-specific requirements for reciprocating compressors baseplate, m
and soleplate design is dimensionally and structurally in accordance with applicable drawings. This not includes requ
machine mounting surfaces, including flatness, surface finish, level, and parallelism limits.
a) true
b) false
The following is the list of inspections/tests for reciprocating compressors usually specified by the purchaser, except:
a) mechanical run test of driver and associated equipment per API 618 and the purchase order;
b) PMI test on major pressure-containing parts and parts that are in contact with process gas;
c) visual inspection of major castings, weld fabrications, and piping;
d) if specified, performance run test of compressor and associated equipment per API 618;
The following is the list of inspections/tests for reciprocating compressors usually specified by the purchaser, except:
a) leakage test for cylinders, as well as suction and discharge valves;
b) PMI test on major pressure-containing parts and parts that are not in contact with process gas;
c) mechanical run test of compressor and associated equipment per API 618 and the purchase order;
d) hydrostatic test for pressure-containing parts and piping;
The purpose of a mechanical run test for reciprocating compressors is to verify the assembly integrity as being free fr
a) lubricant leaks, and overheating,
b) rubs,
c) excessive vibration and noise,
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The purpose of a final inspection of reciprocating compressors is to verify:
a) compliance with standards;
b) instrument and connection tagging;
c) that dimensions are per the compressor GA;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The purpose of a final inspection of reciprocating compressors is to verify:
a) compliance with procedures and government regulations;
b) piping compliance to P&ID and proper piping support;
c) electrical and instrumentation wiring is in compliance with the drawings and junction/terminal boxes are mounted
drawings;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The purpose of a final inspection of reciprocating compressors is to verify:
a) nameplates contain correct information and are in compliance with API 618 and purchase order documents;
b) preparation for shipment is per purchase documents.
c) preparation of trasnport vehicule and platform in order to avoid mechanical damage.
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Rotary (Screw) Type Compressors
17.1 General
This type of compressor uses mating sets of helical vane (screw) shape rotors:
a) Screw Compressors
b) Reciprocating Compressors
c) Centrifugal Compressors
This type of compressor uses mating sets of helical vane (screw) shape rotors. They combine the advantages of positi
compressors and centrifugal/axial flow compressors and are used in a wide range of applications.
a) Screw Compressors
b) Reciprocating Compressors
c) Centrifugal Compressors
Another advantage is that this type of compressor cannot surge; therefore, any ______________________________ a
a) lube oil system
b) complex control schemes
c) unloading bypasses
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Following are a different types of rotary screw compressors:
a) oil-flooded compressors
b) oil-free compressors
c) antisurge compressor
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The screw compressor is characterized by the following:
a) low volumetric and good adiabatic efficiencies;
b) flooded screw may have stepless capacity modulation with sliding valve;
c) wide compression range;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The screw compressor is characterized by the following:
a) high volumetric and good adiabatic efficiencies;
b) flooded screw may have stepless capacity modulation with sliding valve;
c) limited compression range;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The screw compressor is characterized by the following:
a) lack of valves;
b) high volumetric and good adiabatic efficiencies;
c) flooded screw may have stepless capacity modulation with sliding valve;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The screw compressor is characterized by the following:
a) low volumetric and good adiabatic efficiencies;
b) lack of valves;
c) limited compression range;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Compressors can be single-stage or multistage with two or more sets of screws.
a) true
b) false
____________ are provided to restrict or prevent process gas leakage to the atmosphere.
a) Shaft seals
b) lube oil system (LOS)
c) axial bearing
These area different type of Shaft Seals for Dry Screw Compressors:
a) Restrictive-ring type
b) Labyrinth type
c) Non Restrictive-ring type
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
These area different type of Shaft Seals for Dry Screw Compressors:
a) Restrictive-ring type
b) Mechanical-(contact) type seal
c) Dry Gas Seal
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
This type of seal may be the restrictive-ring or mechanical-contact type. Labyrinths may be stationary or rotating.
a) Restrictive-ring type
b) Mechanical-(contact) type seal
c) Dry Gas Seal
d) Labyrinth type
This type of seals include rings of carbon or other suitable material mounted in retainers or spacers. The seals may be
with a sealing liquid.
a) Restrictive-ring type
b) Mechanical-(contact) type seal
c) Dry Gas Seal
d) Labyrinth type
This type of seals will be provided with labyrinths and slingers or restrictive rings to minimize oil leakage to the atmo
compressor. Oil or other suitable liquid furnished under pressure to the rotating faces may be supplied from the lube o
an independent seal oil system.
a) Restrictive-ring type
b) Mechanical-(contact) type seal
c) Dry Gas Seal
d) Labyrinth type
The seal arrangement will be single, double, or tandem as specified in the purchase documents.
a) Restrictive-ring type
b) Mechanical-(contact) type seal
c) Dry Gas Seal
d) Labyrinth type
It is a type of Shaft Seals for Oil-flooded Screw Compressors:
a) Mechanical-(Contact) Type Seal
b) Labyrinth type
c) Restrictive-ring type
d) Dry Gas Seal
Rotary screw compressors could have these types of guards:
a) one at the coupling, and another between the bearing housing and seal gland.
b) one at the coupling, and another at seal gland.
c) one between the coupling and besring housing, and another between the bearing housing and seal gland.
d) one at the coupling, and another at the bearing housing.
Special attention should be paid to the requirements for coupling installation options in Rotary screw compressors, su
tapered shaft or hydraulic tapered fit design
a) true
b) false
The proper fit of the coupling hub to the shaft is not critical to reliable compressor operation.
a) true
b) false
Inspection of baseplates of rotary screw compressors can include all the following, except:
a) visual quality inspection of all welds and dimensional inspection.
b) coating thickness inspection and anchor bolt location.
c) machined pedestal flatness check.
d) Tighteng of nuts and bolts.
17.4 Testing of Rotary Screw Compressors and Auxiliaries
The following is the list of rotary screw compressors tests often specified:
a) mechanical run test of compressor and auxiliary equipment;
b) a gas leakage test of the assembled unit;
c) a residual unbalance test of rotating components;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The following is the list tests of rotary screw compressors often specified:
a) PMI test on major pressure-containing parts and parts that are in contact with process gas;
b) inspection of major castings, weld fabrications, and piping;
c) hydrostatic tests for pressure-containing parts and piping;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The performance test of rotary screw compressors, in accordance with API 619 and contract documents must include
following, but which of the following?
a) power consumption
b) power tolerance and efficiency
c) head, flow and discharge temperature
d) bearing temperature
The purpose of a mechanical run test for rotary screw compressors is to verify the assembly integrity as being free fro
a) lubricant leaks, and overheating,
b) rubs,
c) excessive vibration and noise,
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
All required vendor documents are typically submitted according to __________ and reviewed and approved by ____
a) VDDR / source inspector
b) data sheet / source inspector
c) VDDR / purchaser
d) data sheet / purchaser
The purpose of the final inspection of rotary screw compressors, is to verify:
a) dimensions are as shown on the compressor general arrangement drawing;
b) compliance with procedures;
c) instrument and connection tagging;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The purpose of the final inspection of rotary screw compressors, is to verify :
a) compliance with standards;
b) compliance with procedures;
c) piping compliance to P&ID and proper piping support;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
The purpose of the final inspection of rotary screw compressors, is to verify :
a) electrical and instrumentation wiring is installed per the approved drawings and area classification;
b) junction/terminal boxes are correctly mounted per the approved drawings and area classification;
c) nameplates contain correct information and are in compliance with API 619;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
API 610 specifies procedures and requirements that should be followed in preparation for shipment of rotary screw co
a) true
b) false
18 Axial/Centrifugal Compressors
18.1 General
Axial compressors and centrifugal compressors are covered in API 617. Although they are grouped in the same API s
some mechanical features that look alike, they use ________________.
a) different LOS
b) different methods to compress gas
c) different drivers
d) different type of gears
This type of compressor uses rotor blades drive the gas in axial direction through stator blades (vanes), where kinetic
converted to static pressure. This conversion occurs in the diffuser due to the reduction in passage area.
a) Screw Compressors
b) Reciprocating Compressors
c) Axial Compressors
d) Centrifugal Compressors
This type of compressors generate a pressure increase in gas by using the same principle as centrifugal pumps. Impell
from axial direction to radial direction, increasing the gas velocity. Then, gas enters the diffuser area, where part of th
converted to static head. Then, gas enters the suction eye of the next stage impeller and the process repeats until the fi
a) Screw Compressors
b) Reciprocating Compressors
c) Axial Compressors
d) Centrifugal Compressors
This "part" of API 617 refers to General Requirements:
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 refers to Nonintegrally Geared Centrifugal and Axial Compressors:
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 refers to Integrally Geared Centrifugal Compressors:
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 refers to Expander-Compressors:
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 describes the basic principles of compressor operation, responsibilities of compressor manufac
purchasers, and industry standards that shall be applied in compressor design, manufacturing and testing, and auxiliar
design. Annexes provide detailed information on design and requirements for testing and inspection:
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 describes requirements specific to compressors with a single rotor having one or more impelle
compression
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 describes requirements specific to compressors with multiple rotors. One rotor is the gear that
more rotors, each of which have impellers.
a) Part-1
b) Part-2
c) Part-3
d) Part-4
This "part" of API 617 describes requirements specific to compressors with a single rotor that is self-driven by an exp
The opposite end of this machine provides gas compression through a single impeller.
a) Part-1
b) Part-2
c) Part-3
d) Part-4
General requirements for materials of construction of axial/centrifugal compressorsare described in:
a) API 617, Part-1
b) API 617, Part-2
c) API 617, Part-3
d) API 617, Part-4
Who is responsible to specify any corrosive agents (including trace quantities) present in the motive and process fluid
environment, including components that may cause corrosion for axial/centrifugal compressorsare?
a) EPC
b) Source inspector
c) Purchaser
d) Vendor
Who can specify additional optional tests and inspections, especially for materials used for critical components or crit
axial/centrifugal compressorsare?
a) EPC
b) Source inspector
c) Purchaser
d) Vendor
Who is responsible to ensure that materials are provided as noted on the data sheets, the purchase order, and agreed B
conformance to any NACE/ISO requirements for axial/centrifugal compressorsare?
a) EPC
b) Source inspector
c) Purchaser
d) Vendor
The inspector shall ensure that all carbon and low-alloy-steel pressure-containing components for lowtemperature ser
nozzles, flanges, and weldments of axial/centrifugal compressorsare, are impact tested in accordance with the require
following, but which of the following?
b) Section VIII, Division 1, Sections UCS-65 through 68 of the ASME BPVC or equivalent standard.
b) Section VIII, Division 1, Sections UCS-65 through 70 of the ASME BPVC or equivalent standard.
c) Section VIII, Division 1, Sections UCS-60 through 68 of the ASME BPVC or equivalent standard.
c) Section VIII, Division 1, Sections UCS-60 through 70 of the ASME BPVC or equivalent standard.
High-alloy steels for of axial/centrifugal compressorsare shall be tested in accordance with Section VIII, Division l, S
of the ASME BPVC or equivalent standard.
a) true
b) false
Inspector should be paid special attention to the requirements for coupling installation options, such as tapered shaft o
design of axial/centrifugal compressorsare.
a) true
b) false
Testing of axial and centrifugal compressors may consist of the following tests:
a) performance test;
b) mechanical run test, including vibration data collection, sound level test, and oil temperature monitoring;
c) impeller overspeed test;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Testing of axial and centrifugal compressors may consist of the following tests:
a) control panel factory acceptance test (FAT);
b) site acceptance test (SAT);
c) coupling fit test and gas leakage test;
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
Testing of axial and centrifugal compressors may consist of the following tests:
a) after-test disassembly inspection;
b) lube oil system test;
c) unbalanced rotor response verification test
d) all of the above
e) Both a and b
f) Both a and c
g) Both b and c
What is the purpose of the performance test?
a) to verify operative variables of the compressor specified by vendor
b) to verify guaranteed points of the compressor
Compressor performance data of axial/centrifugal compressors, shall be compared to acceptance criteria during and a
Results shall not vary from:
a) ASME PTC 10-1998, Table 3.1 for Type 1 test, and Table 3.2 for Type 1 and Type 2 tests.
b) ASME PTC 10-1998, Table 3 for Type 1 test, and Table 3.2 for Type 1 and Type 2 tests.
c) ASME PTC 10-1997, Table 3.1 for Type 1 test, and Table 3.2 for Type 1 and Type 2 tests.
d) ASME PTC 10-1997, Table 3 for Type 1 test, and Table 3.2 for Type 1 and Type 2 tests.
Seal flow data during axial/centrifugal compressors test, shall be taken during the compressor mechanical run test.
a) true
b) false
Lube oil inlet pressures and temperatures during axial/centrifugal compressors test, shall be __________ through the
the compressor operating manual.
a) varied
b) static
At the beginning of the axial/centrifugal compressors test, the compressor is operated at slow speed (_____________
abnormal conditions.
a) between 750 and 1000 rpm
b) less than 1000 rpm
c) less than 1200 rpm
d) between 500 and 750 rpm
The axial/centrifugal compressors will be operated at speed increments of approximately ______, from zero to the ma
continuous speed, and run at the maximum continuous speed until the bearing and oil temperatures and shaft vibration
a) 5 %
b) 10 %
c) 15 %
d) 25 %
The speed will be increased to the trip speed and the axial/centrifugal compressors will be run for a minimum of ____
operating data,(including vibration data) will be measured and recorded every _________.
a) 10 min / 10 min
b) 15 min / 10 min
c) 15 min / 15 min
d) 15 min / 5 min
The axial/centrifugal compressors will be operated at the maximum continuous speed for _________. Data will be co
to the contract.
a) 1 hour
b) 2 hour
c) 4 hours
d) 4 hours 30 min
Each impeller of axial/centrifugal compressors shall be subjected to an overspeed test at __________ of MCS for a m
of _________.
a) less than 115 % / 1 minute
b) not less than 115 % / 1 minute
c) not less than 110 % / 30 minute
b) less than 115 % / 30 minute
Impeller dimensions identified by the manufacturer as critical or not critical (such as bore, eye seal, and outside diam
measured before and after each overspeed test.
a) true
b) false
Control panels shall undergo FAT where logic and operation of all system components are verified for axial/centrifug
But is not necesary to input/output signals are simulated to achieve system response.
a) true
b) false
Part of FAT of axial/centrifugal compressors, will not include a wiring and panel layout check.
a) true
b) false
__________ the running tests of axial/centrifugal compressors, hydraulically mounted couplings shall be inspected by
hub/shaft match marks to ensure that the coupling hub has not moved on the shaft during the tests.
a) During
b) After
c) Before
The assembled axial/centrifugal compressors (including end seals) shall be pressurized with an inert gas to the maxim
pressure or the maximum seal design pressure, as agreed by the purchaser and supplier. Agreed pressure will be held
___________, and be subjected to a soap bubble test or alternate method to check for gas leaks.
a) 15 min
c) 30 min
d) 45 min
c) 1 hour
If specified or when the first critical speed of axial/centrifugal compressors is ____________ of maximum continuou
unbalanced rotor response test shall be performed as part of the mechanical run test. The purpose of the test is to verif
model.
a) more than 127 %
b) more than 125 %
c) less than 125 %
d) less than 127 %
Unbalanced rotor response of axial/centrifugal compressors, generally, results shall be as follows:
a) The actual critical speeds shall be within ±5 % of the predicted critical speeds by analysis, and the actual peak amp
exceed the predicted values.
b) The actual critical speeds shall be within ±10 % of the predicted critical speeds by analysis, and the actual peak am
exceed the predicted values.
c) The actual critical speeds shall be within ±10 % of the predicted critical speeds by analysis, and the actual peak am
exceed the predicted values.
d) The actual critical speeds shall be within ±5 % of the predicted critical speeds by analysis, and the actual peak amp
exceed the predicted values.
After completion of the mechanical run test, the axial/centrifugal compressors (including the bearings and seals) will
a) inspected, and reassembled
b) disassembled, inspected, and reassembled
c) disassembled, inspected, and changed
d) disassembled and changed
The gas test of axial/centrifugal compressors, shall be performed after the post-test inspection.
a) true
b) false
C
C
C
D
B
B
K
K
D
D
H
H
I
G
A
A
E
E
D
D
G
B
B
B
D
D
E
E
NUMERAL 7.2.6.3
D A
A
NUMERAL 7.2.6.3
C
C
N EL NUMERAL 7.2.6.4
LADO EN EL NUMERAL
C
C
C
C
D
D
D
D
D
D
A D
C
C
B
B
E
E
D A
C
C
B
B
RAL 8.5.1.1
B D
B D
A
A
B
D
A
B
A
A
C
C
A
A
F
F
F
F
G
G
A
A
A
A
D
D
B
B
E
E
F
F
B
B
A
A
D
D
E
E
E
E
C
C
E
E
D
A
A
A
B
B
E
E
E
E
A
A
E
E
E
C
A
A
A
A
E
A
A
A
D
D
G
G
E
A
B
F
F
F
B
B
D
D
D
D
G
G
C
C
E
E
B
A
D
D
G
G
E
E
ell
D
D
B
B
B
B
l oil.
D
A
A
A
D
E
D
D
D
E
D
D
B
F
D
A
B
B
E
E
G
G
D
D
E
E
A
A
D
D
F
F
A
A
D
D
A
A
D
A
D
C
C
D
D
D
C
C
Nu. Equipment Un. Typical Usage
1 Wet gauge 27 Volumetric NDT method for finding weld flaws.
Vibration meter Used for reading temperatures by changing from solid to liquid at a specific temperature.
2 11
3 Vacuum box 28 Used for measuring inside diameters.
4 Ultrasonic thickness meter 29 Used for measuring depth.
5 Ultrasonic flaw detection 30 Used for callibration of precision measurement equipment.
6 Temperature indicator 20 Tool to measure the ferrite (iron phase) content in stainless steels.
7 Tape measures (5 ft) 17 Tool for photgraphic recordkeeping.
8 Surface profile replica tape 16 Tool for measuring uncured thickness of coating.
9 Radiograph viewer 4 in. x 17 in. 12 Tool for measuring surface temperature
10 Radiograph film densitometer 21 Tool for measuring surface hardness.
11 Precision gauge blocks 26 Tool for measuring leakage in welded components.
12 Positive material identification tool 18 Tool for enhanced visual inspection.
13 Portable Brinell tester 19 Tool designed to verify or measure chemical content.
14 Pit gauge 10 Tool designed to support visual inspection in limited and/or obscured areas.
15 OD micrometer 15 Tool designed to replicate surface profile and measure surface roughness.
Magnifying glass Tool designed to measure the surface roughness for a material that is about to be coated.
16 14
17 Magnetic particle testing 6 Tool designed to measure the degree or density of darkness of radiographic film.
18 Machinists’ Level with ground and graduated vial 22 Tool designed to measure mechanical oscillations.
Liquid penetrant kit Tool designed to measure electric current in amperage and voltage. May be used for checking
welding machine settings.
19 13
20 Level 32 Tool designed to detect surface and near-surface discontinuities in ferrous materials.
21 Laser thermal gun 25 Tool commonly used for measuring metal thickness.
22 Inspection mirror 1 Supplemental light source for visual inspection.
23 Inside micrometer set 24 NDT technique for finding discontinuities open to the surface.
24 Hi LO gauges 3 Multipurpose welding inspection gauge
25 Flashlights (Krypton) 9 Measures the depth of weld undercut or other surface discontinuities.
26 Ferrite meter 4 Measures internal alignment for components to be welded.
27 Digital surface profile gauge 31 Measures inside diameter of components.
28 Digital caliper 5 Light source for reviewing radiographic film
Depth micrometer Instrument used to measure outside diameters/dimensions. Typically used for close tolerance
dimensions on machined parts.
29 8
Coordinate measuring machine (CMM) Instrument used to measure distance between opposite sides of an object. Typically used for close
tolerance dimensions on machined parts.
30 7
31 Clamp-on amp meter 2 Dimensional inspection
32 Camera 33 Device used to determine if something is horizontally level and/or vertically plumb.
33 Bridge cam gauges 34 Device used for precision verification of level of machines and components.
Borescope Device for measuring the physical geometrical characteristics of an object. This machine may be
manually controlled by an operator or controlled by a computer. Measurements are defined by a
probe attached to the third moving axis of the machine. Probes may be mechanical, optical, laser,
or white light, among others. A machine that takes readings in six degrees of freedom and displays
these readings in mathematical form is known as a CMM.
34 35
35 Bore gauge 23 Designed for remote visual inspection.
Imagen Eq. TU Imagen Eq. TU Imagen Eq. TU
Imagen Eq. TU