Académique Documents
Professionnel Documents
Culture Documents
Hilti Firestop
System
Application Guide
2008 I 2009
Saving Lives & Property through innovation & education - Hilti firestop guide 2006 - www.hilti.co.uk / www.us.hilti.com
Introduction
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Contents
Introduction to Hilti 2
Additional attributes 11
Intumescents 18-25
CP611A pressure exerting intumescent sealant 18
FS One pressure exerting intumescent sealant 20
CP620 expanding fire seal 22
CP660 expanding fire seal 24
Mortars 26-31
CP636 firestop mortar 26
CP637 structural grade firestop mortar 28
CP638 high strength structural grade firestop mortar 30
Pipe Collars 32-37
CP643 intumescent firestop collar 32
CP644 intumescent firestop collar 34
CP680 cast in firestop device 36
Pipe Wraps 38-41
CP648-S intumescent firestop single wrap 38
CP648-E intumescent firestop endless wrap 40
Reusables 42-47
CP656 / CP658 intumescent firestop plug 42
CP657 intumescent firestop brick 44
CP651N intumescent firestop cushion 46
Coated Board 48-49
CP670 firestop ablative coated board system 48
Cable Coatings 50-53
CP 678 firestop cable coating 50
CP 679A ablative firestop cable coating 52
PU Foam 54-66
CF125-50 fire rated backing foam 54
Consumption guide 56
Legislations for firestopping 58
Anchors resistant to fire 66
3
Dedicated to life safety
4
Website link and services
Project References
Hilti firestop systems are used continuously worldwide in
various types of projects. Please contact your local firestop
specialist or Hilti center for international or local project
references.
Engineering Judgement Register now
Hilti has performed extensive testing in both through- Open new doors within Hilti by registering
penetration and construction joint applications. However, due online. Registered users have access to our
to variations in construction throughout the phases of a project, comprehensive library, design center and
it is not possible to test every application that may be free technical downloads. You can also opt
encountered. For these situations, Hilti has developed a in for our e-mail newsletters about the
process for creating custom drawings to accommodate latest products.
particular applications. Hilti custom drawings, or Engineering
Judgements, are developed through the careful and restricted
application of accepted engineering principles and fire
protection guidelines set forth by the IFC (International Firestop
Council). Please contact your local Hilti firestop specialist if
when requiring an Engineering Judgement solution.
Sample Written Specifications
Sample written specifications for firestop are available in
accordance to various international standards. It includes all
required specification details on firestop expertly laid out for
specifiers and designers. Please contact your local Hilti
Firestop specialist for a copy of firestop sample specifications
according to BS standard, ASTM standard, or to any other
international standards.
Specification binders
To assist the designer or specifier in selecting and specifying
the appropriate firestop system, Hilti has developed a complete
Specification Binder in accordance to BS or ASTM standards.
The binder includes, product data, approvals, case histories,
specification clauses, consumption guide, overview of codes
and many more. Contact your local Hilti Center for a copy.
MSDS
Material Safety Data Sheets for all Hilti firestop systems are
available if required. Please contact your local Hilti center for
details.
Test reports and approvals
Test reports and approvals according to UL1479, UL2079, ULC,
cUL, BS 476, DIN 4102, or any other international standard, or
local approvals, are available upon request. Please contact
your local Hilti Firestop specialist for further details.
Firestop Videos
Videos are available for all Hilti firestop systems if required.
Installation details of these systems are expertly explained in
these videos.
5
The designers problem
subsequently). 6.2
4.1
Metal ductwork with fire dampers
for heating/ventilation/
3.6
air-conditioning. 3.1
5.1 - 5.5 3.2
Firestopping
Through penetrations and joints
created during the construction
4.1
process require the installation of
Firestop in order to bring the wall
or floor backup to its original fire
rating. This manual aims to
provide the design and
specification professional with the
tools necessary to ensure that
every penetration and joint at a
fire rated wall or floor is
adequately protected by sealing,
of firestopping, such that the fire
rating of the building component
is not impaired and
compartmentation maintained.
6
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Hilti firestop systems are suitable for use with For every one of the firestopping problems illustrated opposite, Hilti has designed and
tested a specific solution. Not only is there a solution for each type of opening, but Hilti
constructions of
also offers a choice of firestop systems for several applications, according to the size of
concrete/masonry drywall the opening and whether the installation is permanent or temporary.
1 Joints
Joints
2.2 CP 644 Intumescent Firestop Collars Plastic pipes with diameters up to 250 mm up to 4 hours
2.2 CP 643 Intumescent Firestop Collars Plastic pipes with diameters up to 160 mm up to 3 hours
2.3 CP 611A Pressure Exerting Intumescent Metal and plastic pipes up to 3 hours
2.3 FS - One Pressure Exerting Intumescent Metal and plastic pipes up to 3 hours
2.4 CP 601S Elastic Firestop Sealant Metal pipes up to 2 hours
2.4 CP 620 Expanding Fire Seal Metal pipes (also for restricted access applications) up to 2 hours
2.4 CP 660 Expanding Fire Seal Metal & Plastic pipes up to 3 hours
2.5 CP 648 Intumescent Pipe Wrap Plastic pipes with diameters up to 160 mm up to 4 hours
Cable and cable
3.1 CP 611A Pressure Exerting Intumescent Single cables, jacketed cables and cable bundles up to 4 hours
3.1 FS - One Pressure Exerting Intumescent Single cables, jacketed cables and cable bundles up to 4 hours
3.2 CP 656 Intumescent Firestop Plug Flexible sealing of single or bunched cable penetrations up to 3 hours
3.3 CP 657 Intumescent Firestop Brick Flexible sealing of cables and cable trays up to 4 hours
3.4 CP 670 Firestop Ablative Board System Permanent sealing of cables and cable trays up to 2 hours
3.5 CP 636 Firestop Mortar Permanent sealing of cables and cable trays up to 4 hours
3.6 CP 651N Intumescent Firestop Cushion Flexible sealing of cables and cable trays up to 2 hours
3.7 CP 620 Expanding Fire Seal Sealing of metal pipes and cables in restricted access applications up to 2 hours
3.7 CP 660 Expanding Fire Seal Sealing of cables in restricted access applications up to 2 hours
4.1 CP 636 Firestop Mortar Sealing around metal ductwork with fire damper up to 4 hours
4.1 CP 637 Structural Grade Firestop Mortar High strength seal for metal ductwork with fire damper up to 4 hours
4.1 CP 638 High Strength Structural Grade High strength seal for metal ductwork with fire damper up to 4 hours
Firestop Mortar
5 Multiple penetrations blank openings
Multiple/blank
5.1 CP 670 Firestop Safety Board System Permanent sealing of metal and plastic pipes, cables and cable trays, up to 2 hours
in conjunction with other products, and sealing of blank openings
5.2 CP 636 Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
in conjunction with other products walls
5.2 CP 637 Structural Grade Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
in conjunction with other products walls and floors
5.2 CP 638 High Strength Structural Grade Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
Firestop Mortar in conjunction with other products walls and floors
5.3 CP 620 Expanding Fire Seal Permanent -sealing of metal pipes, cables and cable trays, in conjunction up to 2 hours
with other products
5.3 CP 660 Expanding Fire Seal Permanent sealing of metal pipes and cable trays, in conjunction up to 2 hours
with other products
5,4 CP 657 Intumescent Firestop Brick Flexible sealing of metal and plastic pipes, cables up to 4 hours
and cable trays, in conjunction with other products
5,5 CP 651N Intumescent Firestop Cushion Flexible sealing of metal and plastic pipes, cables up to 4 hours
and cable trays, in conjunction with other products
6 Cable Coatings
Cable Coatings
7
Hilti firestop system review
Page: 12-13
Page: 14-15
1.3 A sprayable n top of wall joints n maximum movement capability UL, FM,
CP 672 fire-rated mas- n curtain wall/edge n can be used with many stan- BS, OPL
Firestop joint tic for construc- of slab dard sprayers
spray tion joints n expansion joints n water based formulation
where maxi- n fast and easy clean up with
mum move- water
ment is n resists cracking after installa-
Firestop
required tion
System
n age tested up to 30 years
n tested by recognised cladding
Page: 16-17 testing facilities
2.3, 3.1 High expansion n single cables and n wide range of applications BS, AS,
intumescent cable bunches n paintable DIN, LPCB,
CP 611A n fast and easy installation and
Pressure exert- mastic for n plastic pipes clean up FM
ing intumescent penetrations up to 2 (50 mm) n particularly suitable for the laying
sealant giving up to 4 without additional new cables
hours protec- collar n can be used for outdoor applications
tion n metal pipes up to n silicone free
n expansion pressure up to 7 bars
6 (160 mm) n age tested for 30 years
n insulated n expanding several times original
CP
61
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metal pipes volume when exposed to heat
u9+ir w 4e h
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Page: 18-19 sealing gaps of melted compo-
v
nents
2.3, 3.1 Intumescent fire n plastic pipes up to n one product for most applica- UL, FM
FS-ONE protection for 3 without addi- tions
Pressure exert- penetrations tional collar n cost effective solutions
ing intumescent giving up to 4 n single cable and n fast and easy installation
sealant hours protec- cable bunches n can be repenetrated when lay-
tion n HVAC penetra- ing new cables
tions n paintable
n metal pipes n expansion several times origi-
n insulated metal nal volume when exposed to
Page: 20-21 pipes heat sealing gaps of melted
components
3.5, 4.1, 5.2 Fire-resistant, n large multiple n simple applications by trowel BS, FM,
CP 636 cement-based penetrations n the mortar can be mixed to a DIN,
Firestop mortar mortar with n single cable, stiff consistency, but form LPCB, AS
thermal insulat- cable bunches work may be required for large
ing properties and cable trays penetrations
for firestopping n HVAC penetra- n paintable
medium to tions n Age tested upto 30 years
large openings n metal pipes
Page: 26-27
4.1, 5.2
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vi dfw
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wp 4e uh N WE
4 5 i dw
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penetrations
oe o ev
CP 637 Stuctural
grade mortar for n single cable, trowelled
Firestop mortar firestopping a cable bunches n paintable
& wide variety of and cable trays n quick setting and remove
CP 638 applications n HVAC penetra- forms within 2 hours
High strength tions with n suitable for light foot traffic
structural grade dampers (CP 637)
firestop mortar n load bearing (CP 638)
n hydrocarbon tested (CP 638)
Page: 28-31
8
Hilti Firestop system review
2.2 Ready-to-use, plastic pipes from wide range of approvals BS, UL, AS,
CP 644 quickly installed, 1.5 (50 mm) ready-to-use FM, DIN
Intumescent with snap up to snap connection for quick and
firestop collars connection, steel 10 (250 mm) easy closure without use of a
jacket containing tool
sections of flexible tab positioning for
intumescent convenient fastening
material good acoustic insulation
age tested up to 30 years
h
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Page: 34-35
2.1 One step metal and plastic one step installation BS, UL, AS,
CP 680 firestopping of pipes from 1 no additional caulking FM
Cast-in firestop pipes for (32 mm) up to 6 ready-to-use
device protection up to (170 mm) easy to remove and replace
3 hours pipe
allows for pipe adjustments
during installation
economical in use owing to
short installation time
smoke and water tight
Page: 36-37 excellent sound insulation
2.5 Precut plastic pipes from simple to use and easy to cut BS
CP 648S intumescent 2 (50 mm) up to easy to fasten on place
Intumescent graphite strip 6 (160 mm) long term stability of
firestop single installation
wrap little space required ideal
where pipes run close together
Page: 38-39
Page: 40-41
3.2 Temporary or single and cable especially suitable for BS, DIN, FM,
CP 656/CP658 permanent bunches repenetration of new cables LPCB
Intumescent sealing of single fast and easy installation
Firestop plug or bunched no special tools required
absolutely dust, fibre, halogen
C P
cables in fire
65
6 B
so fm d
Z8 v iJ
Z
4 i5 2 pw d f w h
idw i 0 oW
u9 2
1 2 o o 4 tx b 8 u 2 E
oo vb v 7uz
3.3, 5.4 Ready-to-use, multiple especially suitable for BS, UL, FM,
CP 657 intumescent penetrations re-penetration of new cables DIN, LPCB
Intumescent flexible brick for cables and cable easy to install, re-use and
Firestop brick temporary or trays re-penetrate
permanent plastic pipes and easy to cut and shape
applications metal pipes no special tools required
smoke and gas resistant
age tested up to 30 years
Page: 44-45
9
Hilti firestop system review
3.6, 5.5
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penetrations
o t b
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CP 651N
Firestop cushion for temporary cable bunches special tool
or and cable trays re-usable
permanent tear-resistant and dust-free
sealing of cable cushions for dust-free rooms
and cable tray temporary or permanent
penetrations applications also in drywall
age tested up to 30 years
Page: 46-47
20
d fm
ands
v iJ d
chu
zb sc 2.4, 3.7, 5.3 The versatile multiple wide application range BS, DIN,
easy to use in poorly
w hr
4 5 u hW E
penetrations
u + 1 2 l 4x
vb b
vh r
UL, AS, FM
v
CP 620
Expanding fire range of single cable, accessible openings
seal firestop cable bunches correct installation through
applications and cable trays fast expansion in the opening
insulated and impervious to smoke
non-insulated paintable
metal pipes time saving through few
combustible pipes working steps
in conjunction no wastage
Page: 22-23 with firestop fully cured in 1 minute
jackets or wraps. age tested up to 30 years
2.4, 3.7, 5.3 standard multiple very quick and easy to instal BS
CP 660 solution for all penetrations easy to use in poorly
Expanding fire small to single cable, accessible openings
seal medium sized cable bunches 3 - phase technology
of openings and cable trays no formwork required
insulated and impervious to smoke
non-insulated sound insulation tested
metal pipes age tested up to 30 years
combustible pipes
in conjunction
Page: 24-25 with firestop
jackets or wraps.
3.4, 5.1 The innovative single cable large penetrations possible up BS, DIN
system for fast, cable bundle to 5 m high by any length
C P 7
B
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df
8Z 3
4 k
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CP 670
no cracking or delamination
9 1
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Page: 48-49
10
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Additional attributes
Ageing resistance
The question of long-term resistance arises more frequently for fire protection products than for any other construction products. This is to be expected, as fire protection must
retain its functionality throughout the life of a building. Ideally, it would be possible to send the products to an institution, which, after the appropriate tests, could certify resistance
for some 20 to 40 years. Unfortunately, although the aging of plastics and paints, especially colour fastness under the influence of light and temperature or the corrosion of metals
can be easily simulated, there are no basic studies or real-time documentation defining a time-lap test to assess fire protection products. Furthermore, fire protection products are
made of very different compounds and therefore cannot be evaluated according to any standardised scheme- for instance, mortar cannot be assessed against the same criteria as
silicone sealant. There are standards to evaluate resistance to atmospheric conditions, aging, chemicals, humidity etc. There also are enough institutions ready to test according to
these standards, but a statement as to how many years these functions are guaranteed can not be given by any institution. In order to be able to provide our clients with more
definite information in this respect, Hilti conducts additional tests of Hilti firestop systems in cooperation with an independent testing institute, simulating an accelerated ageing
process. On the basis of the ageing cycles employed in this process as well as experience gained in the field of construction in concrete, it can be assumed that Hilti firestop systems
which have passed the above tests have a service life of approximately 30years.
Water resistance
Water resistance is understood by Hilti to mean a construction materials ability to withstand the
effects on water and moisture not only in the completed, occupied building, but also during the
construction phase. During the construction of the carcase of a building, before it is fully sealed and
weatherproof, entire floors may be flooded by rainwater. inadequately hardened sealants may
therefore be washed out. These products therfore require a certain degree of rain resistance. Once the
firestop products have cured, there is a danger of mould or mildew if a great deal of moisture is present
in rooms. If mould develops it must not damage the firestop products. But a certain degree of water
resistance must also be provided for openings in a fireproof wall to avoid water damage from water pipe
breaks or, in case of fire, water used in extinguishing a fire. Water resistance is therrefore an important
ancillary element of firestop systems. Hilti firestop systems are not merely tested and approved in
accordance with international firestop requirements, but have also been tested for their water-resistant
properties according to the valid national and international standards.
Within the scope of regulations to promote energy conservation, laws in various countries specify that Odour from facilities
Sound insulation
Sound insulation in buildings is of great significance to the health and well-being of the occupants.
Sound insulation is of particular importance in residential construction because an apartment provides
not only a place of rest and relaxation, it also serves to screen off the personal domestic environment
from that of neighbours. Specifc regulations apply to cer-tain types of buildings such as schools,
hospitals, hotels and office accommodation. The sound insulation requirments to be complied with
are laid down in directives, standards and regulations throughout the world. Hilti firestop products are
not only tested and approved internationally in accordance with the stipulations of passive fire Aircraft noise
prevention regulations, they are also comprehensively tested to ensure compliance with sound
insulation requirements.
Airborne sound
Workplace noise
Airborne sound is the term applied to fluctuations in pressure which spread out in a wave pattern
Domestic noise
and thereby induce oscillation in the objects or parts of a structure they collide with. Airborne sound
Traffic noise
in buildings is transformed into structure-borne sound as it strikes walls, floors or ceilings and is
passed on through the structure in this form before subsequently radiating into neighbouring rooms
as airborne sound. At the same time, the sound becomes weaker as it passes through a wall or ceiling.
Household appliances
Structure-borne sound
Sound that carries or spreads through a solid object is known as structure-borne sound is usually not
House installations
perceived as sound or noise but is noticed, if at all, in the form of vibration. It becomes audible,
Airborne sound
nevertheless, when radiated from the surfaces of the structure and thus transformed into airborne
Struture-borne sound
sound. As the energy loss in the transmission of structure-borne sound through solid objects is
minimal, the sound can travel over great distances. Accordingly, measures must be taken to isolate
living accommodation and other occupied rooms from structure-borne sound.
11
Product Information
CP 601S
Elastic firestop sealant
Product description
A silicone based firestop sealant that provides maximum
movement in fire rated joint applications and metal pipe
penetrations. Providing fire ratings of up to 4hrs in various
applications.
Areas of application
n Expansion joints
n HVAC penetrations
n Metal pipes
n Top of wall joints
Sealing expansion joints where stringent fire prevention
requirements must be met. Insulation and integrity tested up to 4
hours for walls and floors.
Sealing penetrations for metal pipes with movement. Insulation
and integrity tested up to 4 hours for floors and 3 hours for walls.
Product features
n Halogen and solvent free
n Weather and UV resistant
System advantages/customer benefits
Base materials n Good adhesion without use of a primer
Masonry, Metal, Concrete, Glass n Smoke, gas and water tight
(Wall and floor thickness >100mm) n Excellent movement capability
(Joint widths from 6-150mm) n Unlimited linear length approved
(Joint widths up to 50mm with PE rod) n Meets LEEDTM requirements for indoor
environmental quality credit
British Standard FM
BS 476 APPROVED
For Penetrat on F re Stops
Consu t the Factory Mutual Research Corporation Approval Gu de
Other tests include : ASTM E 814 : ASTM C 920 : ASTM E 1399 : ASTM E 90-97 : ASTM E 84-96 : UL 2079 : UL 1479 : ISO 11600
Recommendations
n Can be used in conjunction with a suitable backing material:
Non flammable mineral wool (min. 100kg/m 3).
Hilti CF125-50 fire rated backing foam for construction joints
only*
*Please note fire rating will be reduced.
Ageing Smoke- and Water Sound
Storage resistance gas- tightness resistance Insulation
n Store only in the original packaging in a location protected
from moisture at a temperature of 5C to 25C.
n Observe expiry date on top of cartridge.
12
Installation Instructions
CP 601S
Elastic firestop sealant
Technical data
CP 601S elastic firestop sealant
(at 23C and 50% relative air humidity)
Density: approx. 1.4 g/cm3
Cartridge contents: 310 ml / 600 ml
Application temperature: +5C to +40C
Skin-forming time: approx. 15 min.
Curing rate: approx. 2 mm in 3 days
Volume shrinkage: 0 5%
Movement capability: +/- 25%
Material class as per DIN 4102, P.1: B1
Shelf-life after production: 12 months (at 20C in a dry place)
g
Floor
13
Product Information
CP 606
Fire resistant acoustic mastic
Product description
An acrylic based firestop mastic that offers movement
capabilities and excellent acoustic rating in fire rated joint
applications. Provides up to 4hrs integrity in various
applications when tested to BS476 Part 20.
Areas of application
n Sealing header joints
n Sealing drywall partition connections
n Sealing joints to CP670 firestop safety board
n Metal pipes
n Rigid and low movement joints
Tested on metal pipes in walls, floors and drywall.
Product features
n Silicone free System advantages/customer benefits
n Halogen and solvent free n Paintable
n UV resistant n Simple use and application
n Smoke, gas and water tight
Base materials
n Easy clean up with water
Concrete, Masonry, Drywall
n Approved for infinite linear gap lengths
Steel, Porous concrete
n Meets LEEDTM requirements for indoor
(Wall and floor thickness from 100mm)
environmental quality credit
(Joint widths from 6-100mm)
British Standard
BS 476
Other tests include : UL 2079 : ASTM E 1399 : UL 1479 : ASTM E 814 : ASTM E 84
Recommendations
n Can be used in conjunction with a suitable backing material:
Non flammable mineral wool (min. 100kg/m 3).
Hilti CF125-50 fire rated backing foam for construction joints only*
*Please note fire rating will be reduced.
Storage Ageing Smoke- and Sound
n Store only in the original packaging in a location protected resistance gas- tightness Insulation
from moisture at a temperature of 5C to 25C.
n Observe expiry date on top of cartridge.
CP 606
Fire resistant acoustic mastic 5 galon
580 ml 600 ml
Description 310 ml Ordering Item no.
designation
Fire resistant acoustic mastic/white CP 606 (310ml) 310638 Description Ordering Item no.
designation
Fire resistant acoustic mastic/gray CP 606 (310ml) 310639 Fire resistant acoustic fire mastic CP 606 (580ml) 310640
Manual dispenser CS 201-P1 225555 Manual dispenser CS 270 P1 24669
14
Installation Instructions
CP 606
Fire resistant acoustic mastic
Technical data
CP 606 fire resistant joint filler
(at 23C and 50% relative air humidity)
Density: approx. 1.5 g/cm3
Cartridge contents: 310 ml / 580 ml
Application temperature: +5C to +40C
Skin-forming time: approx. 15 min.
Curing rate: approx. 2 mm in 3 days
Volume shrinkage: approx. 20%
Movement capability: +/- 10%
Shelf-life after production: 12 months (at 20C in a dry place)
Application Dimensions
Joint sides must be sound, dry and free from dust, oil or grease. The following dimensions must be observed when using CP 606
Check whether a primer is required for adhesion to the substrate. fire resistant joint filler.
In walls apply CP 606 to both sides of the joint.
Insert backfill of non-flammable mineral wool (at least a b
100 kg/m3 + melting point > 1000OC), Hilti CF 125-50 foam or b a
PE backing rod.
Smooth firestop sealant with water before the skin forms.
Remove CP 606 firestop sealant before it cures using water
Once cured, it can only be removed mechanically. Floor Wall
15
Fire prevention
Product features
Contains no halogens, solvents or asbestos
Water based, easy to clean
Sprayable or may be applied by brush
Bonds well to most substrates
Base materials
Concrete; Masonry
Walls assemblies tested up to 3 hours
Walls 80mm - 175mm thick
System advantages/customer benefits
Curtain wall assemblies tested up to 2 hours
Simple use and application
Storage Smoke, gas and water tight
Store only in the original packaging at temperatures 5C to 37C. Approved for infinite linear gap lengths
Observe expiration date on packaging. Meets LEEDTM requirements for indoor
environmental quality credit
Approvals Internationally tested and approved
British Standard
BS 476
Other tests include : ASTM E 1399 : ASTM E 84 : UL 2079 Smoke and
Water tight Acoustic Age tested
air-tight rating
Benefits for curtain wall installations
If your company installs curtain wall systems, you cant afford to ignore this firestop solution. Your clients may be unaware that
traditional, foilfaced seals do not meet the current regulations. Using Hilti Speed Spray not only makes the building safe, it could save
you money and reduce your clients Insurance risk.
For examples of how enlightened companies have already benefited, refer to the case studies at www.hilti.co.uk/fspray
16
Fire prevention
System Advantages
Maximum flexibility, exceeds 500cycle reuirements
(Class II & III Approval) (ASTM E 1399 & UL 2079)
Omega Point Test
Proven to resist seismic type cycling movements, as per ASTM E I Omega Point Laboratories test products intended for curtain wall
1966 test procedure systems in actual cladding applications
Quick and easy installation with the Spray Tech EP2510 Sprayer
saves you time and money
Movement capability has been tested in real cladding system
applications
Bonds extremely well to most materials
Age tested to 30years to recognise test standards
Integrated smoke seal - due to latex characteristics and the
recommended overlapping on installation
Installation Instructions
Safety precautions
Application of firestop spray
Before handiling, refer to the MSDS for safely information. This is 1 Mineral wool packing
available as a download from www.hilti.co.uk/fspray Install the prescribed back filling material type and depth to obtain
Wear suitable gloves and eye protection. desired rating.
Keep out of the reach of children. 2 Application of firestop spray
Apply CP672 required depth in order to obtain the desired rating.
Make sure CP672 contacts all surfaces and overlaps specified
Opening amount beyond all surrounding surfaces.
1 Clean the opening. Surfaces to which CP672 will be applied should Spray Tech EP2510, Benron EZ-Tex Sprayer and Graco Texspray
Compact HP pumps have been successful in applying CP 672
be cleaned of loose debris, dirt, oil, moisture, frost and wax.
Firestop Joint Spray.
Contact Hilti Technical Support for more information.
3 Curing of firestop spray. Allow 3 to 5 days (@ 23C and 3mm
depth) for CP672 to fully cure
4 For maintenance reasons, joint seal could be permanently marked
with an identification plate. In such a case, mark the installation
plate and fasten it in a visible position next to the seal.
Installer information
1 Clean opening 2 Pack in mineral wool 3 Spray on CP 672 4 Allow CP 672 to cure
17
Product Information
CP 611A
Pressure exerting intumescent
sealant
Product description
A graphite based intumescent firestop sealant that helps to
protect combustible and non combustible for up to 4hrs fire rating.
Areas of application
Permanent sealing of single and bunched cables (4 hrs integrity).
Sealing around flammable pipes.
Resealing penetrations formerly sealed with mortar.
Tested with PVC, PP, PE, HDPE and ABS.
Sealing plastic pipes up to 50mm (3 hrs integrity).
Tested regarding NES 711 and 712 and BS 476: Part 20.
Sealing around insulated metal pipes.
Product features
Expands in fire, protecting pipe and cable penetrations
Smoke, gas and water tight
Halogen and solvent free System advantages/customer benefits
Odourless Easy to work with
Wide range of applications
Base materials
Paintable
Concrete, Masonry, Porous concrete, Drywall
Quick sealing of remaining gaps
Can be used in round penetrations up to 200mm Particularly suitable for laying new cables
Can be used in square penetrations up to 300cm2 Can be used for outdoor applications
Expansion pressure up to 7 Bar
Recommendations
Can be used in conjunction with a suitable backing material:
Non flammable mineral wool (min. 100kg/m 3).
Or Hilti CF125-50 fire rated foam.
Storage
Store only in the original packaging in a location protected Ageing Sound Smoke- and Water
from moisture at a temperature of 5C to 30C. resistance Insulation gas- tightness resistance
Observe expiry date on top of cartridge.
310 ml
18
Installation Instructions
CP 611A Dimensions
Pressure exerting intumescent or
max.
sealant 300 cm 2
max.
Technical data 200 mm
min 150 mm
CP 611A intumescent firestop mastic
(at 23C and 50% relative air humidity)
Density: approx. 1.3 g/cm3
Colour: Grey
Application temperature: +5C to +40C max. max.
Skin-forming time: approx. 10 min. 200 mm 300 cm2
Curing rate: 3 mm in 3 days
min. 10 mm
Intumescent phase: from +140C to +180C
Movement acceptance: 10%
Material class as per DIN 4102, T.1: B 2 (Fire reaction)
Shelf-life after production: 12 months (at 20C in a dry place)
Cartridge contents: 310 ml
min. 200 mm
Opening min. 150 mm
I Clean the opening
I Cables and cable supporting structures must be installed in The following dimensions must be observed when applying
compliance with local building and electrical standards. CP 611 A intumescent firestop mastic. (based on BS)
Application of firestop mastic
a) Mineral wool packing
- Pack in non-flammable mineral wool as
backfill around cables. CF 125-50 fire rated polyurethane foam
can also be used.
Leave minimum 40 mm free at each side of opening.
Wall seal Floor seal
b) Application of firestop mastic Max. opening size
- Build up CP 611 A in the remaining opening layer by
Diameter 160 mm 160 mm
layer using the CS 201-P1 manual dispenser. Always Area 300 cm2 300 cm2
make sure the applied thickness is minimum 40 mm. Min. distance from cables to
- Tightly fill gaps and spaces between cables. edge of opening 10 mm 10 mm
c) Smoothing of firestop mastic Min. distance to
- Smooth CP 611 A before the skin forms using water and a next opening 200 mm 200 mm
spatula/possibly a paint brush. The completed seal should be Annular space around:
left undisturbed for 48 hours. Singles cables min. 20 mm min. 20 mm
Safety precautions Bunched cables/inflammables pipes
I Please refer to MSDS data sheet available as a download from the ( 50 mm) min. 25 mm min. 25 mm
Technical Library on the Hilti web site at Compacted depth of non-flammable
www.hilti.co.uk / www.us.hilti.com mineral wool (melting temp. >1000C) 50 mm 50 mm
Application thickness of CP 611 A 40 mm 40 mm
both sides soffit only
Max. cable loading
(as % of opening size) 60 % 60 %
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Clean opening Depending on required Apply CP 611 A Smooth CP 611 A Fasten installation
integrity, pack in plate in place (if required)
mineral wool or
CF 125-50 Pu foam.
19
Product Information
FS-ONE
Pressure exerting intumescent
sealant
Product description
Intumescent (expands when exposed to fire) firestop
sealant that helps protect combustible and non-
combustible penetrations for up to 4 hours fire rating.
Areas of application
Steel (<30), copper (<6), cast iron (<30) and EMT pipes.
Insulated steel and copper pipes.
Cable bundles.
Closed or vented plastic pipes.
HVAC penetrations.
Base Materials
Concrete, masonry, drywall and wood floor assemblies.
Wall and floor assemblies rated up to 4 hours.
Product Features
System advantages / customer benefits
Expanding in fire protection pipes and cable penetrations.
Smoke, gas and water tight. Protects more than 95% of all typical firestop application.
Halogen and solvent free. Easy to work with and fast cleanup.
Odourless, water based, easy to clean. Can be repenetrated when laying new cables.
High fire rating properties. Can be painted.
Sealing around compushible and non-compushible Meets LEEDTM requirements for indoor
penetration in fire-rated construction. environmental quality credit
British Standard
BS 476
Other tests include : UL 1479 : ASTM E 814 : ASTM E 84 : ASTM E 90-97 : DIN 4120 Part 9
FS-ONE
Pressure exerting intumescent sealant
Ordering Color Packaging Volume Item no.
designation contents
20
Installation Instructions
1. Clean opening 2. Pack mineral 3. Apply FS-ONE 4. Smooth 5. Leave completed 6. Fasten
wool. (if required) FS-ONE seal undisturbed for identification plate
48 hours (if required)
Pipe installation
1. Clean opening 2. Pack mineral 3. Apply FS-ONE 4. Smooth 5. Leave completed 6. Fasten
wool. (if required) FS-ONE seal undisturbed for identification plate
48 hours (if required)
21
Product Information
Areas of application
Sealing small-medium sized openings (wall and floor)
Permanent fire seal for cables and cable trays
Permanent fire seal for non combustible pipes
Permanent fire seal for combustible pipes when used in
conjunction with CP643N, CP644 or CP648
Permanent fire seal where cables, steel, copper cast iron or
plastic pipes pass through the same opening
*Tested BS 476 integrity 2hrs : UL 1479 3hrs
Product features
Up to 6 times expansion
Repenetrable
Cures within 60 seconds System advantages/customer benefits
Base materials One solution for various applications.
Concrete, Masonry, Drywall Easy handling for difficult-to-reach openings.
No additional coating required.
Paintable (common household paints).
Impervious to smoke.
Blast testing available
Meets LEEDTM requirements for indoor
environmental quality credit
Storage
Store only in the original packaging in a location protected
from moisture at a temperature of 5C to 25C.
Observe expiry date on top of cartridge.
Accessories
Mixer CP 620-M 338718
Extension pipe CP 620-Ext 338716
Cleaner CFR 1 55019
22
Installation Instructions
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1 Hold the cartridge 2 Fit the mixer and 3 Release the 4 Insert the cartridge 5 Apply CP 620, 6 Attach the
with the nozzle screw securely. dispenser and pull in the dispenser. building up a seal by installation plate
pointing upwards and back the piston rod. working from the back (if required).
unscrew the cap. Do towards the front.
not point towards
people. The above applications are not exhaustive.
For further details please contact your local Hilti representative
23
Product Information
Applications:
Permanent firestop seals in small and medium-sized openings
(optimum size range: 100 x 100 mm to 300 x 300 mm)
Cable trays, bunched and single cables
British Standard
BS 476
24
Installation Instructions
Color Red
Foil pack volume / foam yield 325 ml / 2.1 liters (freely foamed)
Temperature of pack /
storage and transport temperatures +10C to +35C / +5C to +25C
Curing times Can be shaped after approx. 5 min.
Can be cut after approx. 10 min.
Construction materials class as per DIN 4102 B2
Temperature resistance of the cured foam 30C to +60C
Shelf life 9 months
(at 23C and stored in a dry place)
Metal pipes without insulation, with non-flammable insu- Penetrations in drywall parti- Ideal for openings in the 100 x
lation up to 168 mm and flammable insulation up to 114.3 mm tions, 100 mm and larger 100 mm to 250 x 250 mm
Plastic pipes with Hilti firestop jacket or firestop wrap up No formwork required range
to 110 mm (National approvals must be observed.)
Gap around the pipe can be filled easily without need for
backfilling Safety precautions
Please refer to MSDS data sheet available as a download
from the Technical Library on the Hilti web site at
www.hilti.co.uk / www.us.hilti.com
3-phase
2. Expansion
technology. The firestop foam begins to expand after
This intumescent firestop foam is very easy to apply. about 30sec. and reaches approx. 6
Installation is a 3-phase procedure: times its original volume.
1. Mixing
The two components are combined as 3. Curing
they are dispensed. The foam becomes shapeable after
A specially-designed mixing nozzle approx. 5 min. and can be cut after about
ensures even mixing of both components 10 min. Thanks to the foams flexible
and thus optimum foam quality at all structure, single cables can be retrofitted
times. easily without drilling or cutting.
25
Product Information
Areas of application
Permanent fire seal for cables and cable trays
Permanent fire seal for ductwork
Permanent fire seal for metal pipes
Tested on wall > 100mm and floors > 150mm
Product features
High yield
Stiff (forms not always required)
Contains no asbestos, phenol or halogen constituents
Good adhesion to steel, concrete and masonry
Base materials
Concrete, Porous Concrete, Masonry
Walls with a max. opening of 2000mm x 1000mm
Floors with a max. opening of 600mm x 1000mm System advantages/customer benefits
Paintable
Simple application by trowel
No shrinkage during curing or when exposed to fire
British Standard
BS 476
Recommendations
Mix the mortar in the ratio of 3:1 (mortar to water by volume)
Stir the mortar into the water
Apply the mixed mortar in the penetration manually
The mixed mortar is stiff, but forms are still required for large
Ageing Water
penetrations resistance resistance
Hilti firestop products approved for making provisions for the
installation of cables at a later date: CP651 firestop cushion,
CP657 firestop bricks, CP611A firestop intumescent mastic.
Storage
Observe expiry date on packaging.
CP 636
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CP 636
26
Installation Instructions
max. 2000 mm
(at 23C and 30% relative humidity)
40 mm
Mix ratio: 3 :1 (mortar to water)
min.
Application temperature: ideal between 5 and 45C
Colour: grey
Form removal after 2-4 hours (walls)
(depending on consistency):
Density of hardened mortar: 0.82 g/cm3
Compressive strength
(after 28 days at 23C): 2.9 N/mm2
min. 100 mm
Material class as per DIN 4102, T.1: B1 (fire reaction)
Shelf-life after production: 12 months (at 30C in a dry place)
Clean opening, Mix CP 636 mortar Put mortar into Optional: add CP Fasten installation Re-installation:
moisten surfaces (by adding mortar place 651 or CP 657 for plate in place lay cables and
to water) future cable changes (if required) close remaining
opening
27
Product Information
Areas of application
Permanent fire seal for cables and cable trays
Permanent fire seal for combustible pipes
Permanent fire seal for non combustible pipes
Tested BS 476 Part 20 up to 4 hours in walls and floors
Product features
Quick setting
Low shrinkage
Good adhesion to steel, concrete and masonry
Base materials
Concrete, Porous Concrete, Masonry
Suitable for spans up to 700mm
Suitable for unreinforced spans < 700mm System advantages/customer benefits
High yield.
Rapid cure.
Good substrate adhesion.
Water resistant.
British Standard
BS 476
Other tests include : ASTM E 814 : ASTM E 84 : UL 1479
Storage
Observe expiry date on packaging.
Ageing Water
resistance resistance
CP 636
Brands
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CP 637
28
Installation Instructions
6
63
CP
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Clean opening, Mix CP 637 mortar Put mortar into Fasten installation Re-installation:
moisten surfaces (by adding mortar place plate in place lay cables and
to water) (if required) close remaining
opening
29
Product Information
CP 636
Brands
Storage
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CP 638
30
Installation Instructions
Clean opening, Mix CP 638 Put mortar into Fasten installation Re-installation:
moisten surfaces mortar (by adding place plate in place lay cables and
mortar to water) (if required) close remaining
opening
31
Product Information
Product description
A ready to use firestop collar made of a galvanised steel
housing and intumescent inserts for firestopping combustible
pipes. Tested to BS476 Part 20.
Areas of application
PVC pipes
HDPE pipes
PP pipes
ABS pipes
Product features
Adjustable mounting tabs
Ready to use no tools required for installation
Simple and rapid installation by hand
Base materials
Concrete, Drywall, Masonry, Porous Concrete
Walls and floors from 150mm thick
System advantages/customer benefits
Quick and easy closure without use of a tool
Optionally positioned tabs for simple fastening
Foam inlay: Smooth fixing to pipe/easier installation
British Standard
BS 476 Ageing
resistance
Other tests include : ASTM E 814 : ASTM E 84 : UL 1479
Recommendations for use The following dimensions must be observed when fitting the
Fit the jacket around the pipe, lock the closure with firm CP 643N firestop collar:
pressure until it latches.
Fit the fastening hooks on the firestop jacket to suit the Wall Floor
Material cellular concrete cellular concrete
available space. masonry
Secure the firestop jacket using approved Hilti approved solid concrete
anchors. (See examples in page 66) Min. thickness of building
component for pipes 150 mm * 150 mm
Min. pipe diameter 32 mm 32 mm
Max. pipe diameter 170 mm 170 mm
CP 643 Intumescent firestop collar CP 643N two mounted, one one mounted on
Description Ordering Item no. on each side underside
Designation
* Can be installed in 50 mm thick CP670 coated board system.
Intumescent firestop collar CP 643N-50/1.5" 304325
Contact Customer Services for details.
Intumescent firestop collar CP 643N-63/2" 304326
Intumescent firestop collar CP 643N-75/2.5" 304327 Dimensions
Intumescent firestop collar CP 643N-90/3" 304328 Wall Floor
Intumescent firestop collar CP 643N-110/4" 304329
Intumescent firestop collar CP 643N-125/5" 304330
Intumescent firestop collar CP 643N-160/6" 304331
All the above include fastening hooks
Surface mounted
Surface mounted
CP 643
32
Installation Instructions
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Close remaining Clean plastic pipe Seal against smoke Attach fastening Close collar
gap to ensure and gases hooks
smoke and
gas tight seal
The above applications are not exhaustive.
For further details please contact your local Hilti representative
33
Product Information
Areas of application
PVC, PVCC, PVC HI pipes
.
HDPE pipes m
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PP pipes
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Product features
Low profile for tight installations
Ready to use no preparatory work required
No minimum gap required between collars System advantages/customer benefits
Tested in high and low wall thickness pipes Quick and easy closure without use of a tool
Simple and rapid installation by hand Optionally positioned tabs for simple fastening
Base materials
Concrete, Masonry, Drywall, Porous Concrete,
Wood floor assemblies
British Standard
BS 476 Ageing
resistance
Other tests include : ASTM E 814 : UL 1479 : DIN 4102 Part 11
Recommendations for use The following dimensions must be observed when fitting the
Fit the jacket around the pipe, lock the closure with firm CP 644 firestop collar:
pressure until it latches. Wall Floor
Fit the fastening hooks on the firestop jacket to suit the Material cellular concrete cellular concrete
available space. masonry
Secure the firestop jacket using approved Hilti approved solid concrete
anchors. (See examples in page 66) Min. thickness of building
component for pipes 150 mm* 150 mm
Min. pipe diameter 32 mm 32 mm
Max. pipe diameter 170 mm 170 mm
CP 644 two mounted, one one mounted on
CP 644 intumescent firestop collar on each side underside
Description Ordering Item no.
Designation
* Can be installed in 50 mm thick CP670 coated board system.
Firestop collar CP 644-50 / 1.5" 304332 Contact Customer Services for details.
Firestop collar CP 644-63/ 2" 304333
Firestop collar CP 644-75/2.5" 304334 Dimensions
Firestop collar CP 644-90/3" 304335 Wall Floor
Firestop collar CP 644-110/4" 304336
Firestop collar CP 644-125/ 5" 304337
Firestop collar CP 644-160/ 6" 304338
Firestop collar CP 644-180 / 7" 304339
Firestop collar CP 644-200 / 8" 304340
Firestop collar CP 644-225 / 9" 304342 Flush mounted Flush mounted
Firestop collar CP 644-250 / 10" 304343
All the above include fastening hooks
Fastening hook CP 643N/ 644 1 6" 304345
Fastening hook CP 644 710" 304346
Surface mounted
Surface mounted
CP 644
34
Installation Instructions
d
a n
r
Close remaining Clean plastic pipe Seal against smoke Attach fastening Close collar
gap to ensure and gases hooks
smoke and
gas tight seal
35
Product Information
36
Installation Instructions
37
Product Information
Areas of application
Sealing flammable plastic pipes from 50-160mm with high
and low wall thickness
Pipes include: UPVC
ABS pipes
PP pipes
PE pipes
Product features
Special elastic material for good pliability System advantages/customer benefits
Halogen and plasticizer free Very fast installation
Water resistant No tools /drilling required
Minimum thickness for smallest annular space required Ready to use (precut)
High performance fire expansion rate (40 : 1) Extremely thin wrap thickness
Simply insert wrap strip into annular space
Base materials Minimum space required - ideal for limited penetration
Concrete, Masonry, Porous concrete, Drywall accessibility (ideal for bent pipes etc.)
Easy to fasten with integrated adhesive closing tape
British Standard FM
BS 476
APPROVED
For Penetrat on F re Stops
Consu t the Factory Mutual Research Corporation Approval Gu de
Ageing
resistance
Other tests include : UL 1479, ASTME 814, ASTM E84
38
Installation Instructions
Wall Floor
CP648-S sizes Cellular concrete, Cellular concrete,
For pipe Product dimensions Recommended drill
diameter hole X Pipe diameter Drywall concrete, masonry concrete, masonry
Length Thickness Width 50 110 mm 100 100 150
(mm) (mm) (mm) (mm) (mm) 125 160 mm 100/150* 150
CP 648-S 50/ 1.5" 50 169 4.5 45 67* CP 648-S One Wrap per side One Wrap on underside
CP 648-S 63/ 2" 63 210 4.5 45 77*
*Exact dimensions depending on national approvals
CP 648-S 75/ 2.5" 75 249 4.5 45 92*
CP 648-S 90/ 3" 90 311 9 45 112*
CP 648-S 110/ 4" 110 370 9 45 132*
3.Seal against smoke and gas
CP 648-S 125/ 5" 125 421 9 45 152*
Seal the remaining gap with Firestop sealant (e.g.
CP 648-S 160/ 6" 160 543 13.5 45 202* CP 606).
*or bigger
Larger annular spaces should be sealed with mortar
(e.g. CP 636, CP 620).
Penetration In drywall sealing of the remaining gap also possible
Drill through the wall/floor using Hilti diamond drilling with gypsum.
equipment and a core bit of suitable size
Install the plastic pipe Notice about approvals
Installation CP 648-S is internationally tested and approved.
1. Clean the plastic pipe When making a pipe seal using Hilti CP 648-S,
Expansion of the intumescent material during a fire closes national approvals must be observed in principle.
the plastic pipe. Very dirty pipes with, for example, Please refer to these for restrictions regarding
remains of mortar, may lead to a delay in this closing opening size, type and wall / floor thickness,
action. Badly soiled plastic pipes should, therefore, be maximum pipe diameter etc.
cleaned in the area where the CP 648-S is to be installed. For maintenance reasons, a penetration seal can be
2.Install Wrap marked permanently using an installation plate.
First check the annular space. Use the CP 648-S strip
corresponding to the diameter of the pipe to be installed.
Safety precautions
Please refer to MSDS data sheet available as a download
Wrap the CP 648-S around the pipe and fasten it tightly from the Technical Library on the Hilti web site at
using the integrated adhesive strip. www.hilti.co.uk / www.us.hilti.com
Push the CP 648-S wrap strip into the annular space until
it is flush to the wall surface.
39
Product Information
British Standard
BS 476 Ageing
resistance
Other tests include : ASTM E 814, ASTM E 84, UL 1479
Storage
n Store only in the original packaging in a location protected
from moisture at a temperature of 5C to 25C.
40
Installation Instructions
1. Clean the plastic 2. Cut CP 648-E to the 3. Wrap the CP 648-E 4. Close remaining gap to
pipe. correct length (see around the pipe, fas- ensure smoke and
measurement table ten it with adhesive gas tight seal. Fasten
on product tape and push it installation plate if
packaging for help). into the annular required.
space.
The above applications are not exhaustive.
For further details please contact your local Hilti representative
41
Product Information
CP 656 / CP658
Intumescent firestop plug
Product description
A ready to use intumescent flexible plug composed of a two
component polyurethane foam. Suitable for sealing circular
penetrations and providing fire ratings tested up to 3 hours.
Areas of application P 6
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British Standard
BS 476 Ageing
resistance
42
Installation Instructions
min 150 mm
Density: approx. 0.25 g/cm3
Application temperature: -5C to +40C
Colour: red
Temperature resistance: -60C to +60C
Expansion temperature: +300C
Expansion ratio (at 300C): 1: 5
Material class as per DIN 4102, T.1: B2
max. 200 mm
CP 611A firestop filler
(at 23C and 50% relative air humidity)
Density: approx. 1.3 g/cm3
Colour: Grey
Application temperature: +5C to +40C
Temperature resistance: -40C to +140C min. 50 mm
Skin-forming time: approx. 10 min. min. 230 mm
Curing rate: 3 mm in 3 days
Intumescent phase: from +140C to +180C
The following dimensions must be observed when making the
Movement acceptance: 10%
seal:
Material class as per DIN 4102, T.1: B 2 (Fire reaction) Floor Wall
Shelf-life after production: 12 months (at 20C in a dry Min. thickness of building
place) component 230 mm* 150 mm
Cartridge contents: 310 ml Max. opening size 200 mm 200 mm
Min. distance between cables/
Dimensions of firestop plugs cable run and opening surface 0 mm 0 mm
Min. distance to next opening 50 mm 50 mm
Firestop plug Diameters of Hilti diamond bits
Max. cable loading
max. hole dia. min. hole dia.
(as % of opening size) 60 % 60 %
CP 656-62 62 mm 42 mm *150 mm wall thickness + 2 fibre silicate boards 40 mm on each face.
CP 656-77 77 mm 67 mm
CP 656-107 107 mm 92 mm b) If cables are laid (permanent firestop), cut CP 656
CP 656-132 132 mm 112 mm firestop plugs to suit the cable circumference using a
CP 656-158 158 mm 152 mm knife. Insert plugs from both sides and compress them.
CP 656-202 200 mm 192 mm Fill cable spaces and gaps with CP 611A/FS-One
firestop mastic corresponding to the thickness of the CP
Opening 656 firestop plug.
Drill the hole with Hilti diamond drilling equipment and a Notes
suitable core bit. CP 611A/FS-One can be smoothed using a paint brush
Clean the opening. and water before a skin forms.
Cables and cable supporting structures must be installed It is not necessary for the firestop plug to be bonded to
in compliance with local building and electrical standards. the side of the hole.
Fitting firestop plugs c) Re-installing cables
a) If cables are not laid (temporary firestop), insert If single cables are subsequently installed, a hole can be
CP 656 firestop plugs from both sides and compress drilled through the plug and a cable passed through.
them. Fill gaps and spaces of irregular hole surfaces with
CP 611A/FS-One firestop filler.
Installation instructions for CP 656
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Core drill and Without cables, fit With cables, cut Fit plug and Fasten installation
clean hole plugs into hole plugs to fit around fill gaps with CP plate in place
cables 611A/FS-One (If required)
43
Product Information
Product features
Free from dust and fibre
Halogen and solvent free
Operational immediately after installation
Can be painted
System advantages / Customer benefits:
Base materials Excellent for repenetration with new cables
Concrete, Porous concrete, Masonry, Drywall Economical in use owing to short installation time
(Maximum/minimum dimensions apply) No special tools required
Functional after installation
Dust and fibre free
Smoke and gas tight
British Standard
BS 476
Other tests include : ASTM E 814 : ASTM E 84 : UL 1479
CP 657 Fire-Block
CP 611A Cartridge 310 ml
44
Installation Instructions
Dimensions:
CP 657 Intumescent firestop brick
2
Technical data CP 657 Fire-Block
Density Approx. 0.27 g/cm3 2
Colour Red
Dimensions (L x W x H) 200 x 130 x 50 mm 1
Expansion ratio (at 600C) 3 to 4 time the initial volume
4
Application temperature + 5C to + 40C 5
Temperature resistance - 15C to + 60C 3
Smoke and flame index Flame spread index = 0
2
(UL 723 ASTM E 84) Smoke development index = 25 4
Opening: 5 3
Clean the opening.
Cables and cable supporting structure must be installed 2
in compliance with local building and electrical 1
standards.
Clean the opening a) Build up blocks b) Cut blocks to size Build up blocks to fill Fill gaps Fasten installation
if cables are in place the opening plate in place (if
required)
45
Firestop cushions
Advantages
Very economical in use thanks to improved cushion dimensions
Suitable for openings of all sizes up to 1200x1500 mm in walls
and 1000x700 mm (700x mm) in floors
Fully functional immediately after installation
Quick, easy installation and removal, thus especially recom-
mended for use where cable installations undergo frequent
modification
Re-usable, cost-saving solution
Also suitable for use in drywall partitions
Tear-resistant and dust-free for trouble-free, easy installation
even in sensitive environments
Hilti CP 651N has not only been tested with current cable
arrangements in accordance with EN 1366-3 but also with ex-
pected future
EN cable configurations comprising a much larger variety of
cables.
Storage
Store only in the original packaging
46
Firestop cushions
The following dimensions must be observed when installing firestop cushions: Dimensions
Wall Floor
Min. building component thickness 100 mm 150 mm
m
m
00
Max. opening size Width 1200 mm 700 mm
10
Heigth/length 1500 mm unlimited
max. 700 mm
Min. distance of cable run from opening 40 mm 40 mm
min. 150 mm
Min. distance between cable trays Horizontal 0 mm 0 mm
Vertical 80 mm 80 mm
Min. distance between openings 200 mm 200 mm max.
1200 mm
min.
40 mm
Max. cable loading (as % of opening size) 60 % 60 %
40 mm
max. 1500 mm
min.
80 mm
min.
40 mm
min.
Technical Data CP651N
min.
Color White 40 mm
Density Approx.0.35 g/cm2 min. 200 mm
Intumescent reaction temerature Expansion at approx. 180C min. 100 mm
Dimensions / weight*
CP 651 N-S (small) 300x40x30 mm / 110g
CP 651 N-M (medium) 300x80x30 mm / 210g
CP 651 N-L (large) 300x170x30 mm / 500g
Material class as per EN 13823 (SBI) Bs1
Temperature resistance -40C to + 120C
*at 23C and 50% relative humidity
Note
Insert the first layer of CP 651N
underneath the cables if possible
Installation instructions for CP 651 Overlap (> 20 mm)
Shift next layer 1/2 width of cushion
(stretcher bond)
Openings in floors should have wire
mesh (wire > 5 mm dia./mesh
50 x 50 mm) secured on the underside
with Hilti anchors e. g. HEH, DBZ etc.
The CP 651N firestop cushions must
be laid on the wire mesh, overlapping
by ca. 1/2 width of cushion resulting in
an overall installation depth of 150mm
Clean the opening. Cushion arrange- Cushion arrange- For floor openings Seal off the opening with CP 651N
Cables and cable ment without ment with cables fasten wire mesh tightly
supporting struc- cables running running through in place when If cable penetration must carry
tures must be through wall parti- wall partition closing the permanent identification mark in the
installed and tion; opening form of an installation plate. Enter the
fastened in compli- for drywall framing appropriate details on the installation
ance with of opening plate and mount it in a visible position
standards required (gypsum beside the cable penetration
panels) Floor seals must be protected from
loading and theft using wire mesh
Do not use damaged cushions
Aus-
fhrungsschild
Inspection
Check that the cushions have been
installed in compliance with
regulations
Storage
Store only in the original packaging
47
Product Information
48
Installation Instructions
Clean the opening Coat mineral wool Coat cut edges Fit mineral wool Fill gaps with CP Fasten installation
panel with CP 670 with CP 606 panel 606 (if required)
49
Product Information
CP 678
Firestop cable coating
Product description
Hilti CP 678 is a ready to use, water based, intumescent
cable coating, which can be applied by brush or airless spray
to prevent the propagation of fires along internal electrical
cables. Cables coated with CP 678 will exhibit increased
protection in the event of a fire. Also suitable for
protecting against spread of flame on timber panels.
Main applications
Power plants.
Telecommunication complexes.
Industrial plants.
Petrochemical plants.
Paper mills. System advantages / customer benefits
Factories and production facilities.
Simple application using a paint brush or airless spray
gun.
Product features
High yield, economical.
Water soluble, odourless and solvent free. Single application to meet IEC 332 Part 3 Standard for
Rapid drying. reduced spread of flame.
Remains flexible when dry. No derating effect on cables.
Intumescent. Protects functionality of cables.
Free of fibres, or as asbestos.
No derating effect on cables. Technical data
Compatible with the sheathing of electrical cables. CP 678 cable coating
(at 23C and 50% relative air humidity)
Density: approx. 1.3 g/cm3
Colour: white
Consistency: CP 678: can be applied
by paint brush or sprayed
Application temperature: +5C to 40C
pH value: 7-8 (chemically neutral)
Application of 2nd layer, CP 678C: after about 2 - 4 hours
Shelf-life after production: CP 678: 18 months
IEC 331, IEC 332-3A, ASTM E84 Material class as per DIN 4102 T.1,
CP 678 C: B2 (Fire reaction)
50
Installation Instructions
Opening Do not
n Clean the cables. The cables and cable supporting n Paint over the coating.
structures must be dry and free from dust, grease or oil n Use outside or in damp rooms.
and installed in compliance with local building and n Apply to uninsulated cables.
electrical standards.
n Prepare the cable coating. Thoroughly mix the CP 678 Safety precautions
coating. Any separated water in the container must also
be mixed in. Do not add water. n Keep out of the reach of children.
n Apply CP 678 cable coating to all areas of the cables and n Observe the safety data sheet.
cable run over the required length. This can be done n Wear suitable gloves and eye protection.
using a paint brush, roller or airless spray gun with the
recommended 0.029 nozzle and 40 spray angle. Storage
n Each application will achieve a dry film thickness of n Store only in the original packaging in a location
approx. 0.5 mm. To meet IEC 332 requirements, the dry protected from moisture.
film thickness must be at least 0.5 mm. For Factory n Observe expiry date on bucket.
Mutual requirements the dry film thickness must reach n Store at temperatures between 5C and 37C.
1.6 mm.
Coverage
n On a flat surface coverage will be approximately 650 gm
per m2 (at 0.5 mm DFT) .
n On cable bundles and cable trays allow 1 to 1.5 kg per m2
(at 0.5 mm DFT) depending on volume of cables, method
of application and wastage (ie. over spray).
For large cable bundles to reduce the Vertical cable runs can cause rapid Use along cable trays where fire may
fire load spread of fire spread
Product Information
Fields of applications
CP 679A is a universal fire retardant coating used on cables
laid horizontally or vertically. It can be used both for indoor or
outdoor applications.
Offshore exploration, production & refining
Oil & Gas
Power Plants System advantages / customer benefits
Simple application using a paint brush, or airless spray gun.
Product Features Resistant to oil and petrol spills.
Viscoelastic, remains elastic even in thick coats. Water resistant.
Impermeable to water. Very flexible when dry.
Resistant to oil and petrol spills. Ready-to-use.
Weatherproof, virtually odourless and Environmental ABS/DNV certified.
friendly.
Technical data
CP 679A cable coating
(The drying times specified are based on room temperatures
ie +20C and humidity of 65%)
Density: approx. 1.3 g/cm3
Colour: white
Consistency: Can be applied by paint brush or
sprayed
Coverage rate: 1 mm dry=1.7 kg/m2 on bunched
cables
Application temperature: +5C + 45C
Dust dry: 3 hours*
Touch dry: 6 hours*
IEC 331, IEC 332-3A Full cure: 24 hours*
Application of 2nd layer: after 24h. (20/65% humidity)
Shelf-life after production: 12 months,
* Lower temperatures and higher humidity delay drying.
52
Installation Instructions
Coverage
On bunched cables the coverage rate of CP 679A will be
approximately 1.7 kg per m2 (at 1.0 mm DFT).
53
Product Information
Areas of application
Insulating and sealing doors and windows in fire rated
building elements.
Backfilling around service penetrations prior to being
used as backing material for CP 601S, CP 606 and
CP 611A Passive Fire Resistance sealants and mastics.
Tested in accordance with the criteria laid down in
BS476 Part 20.
Product features
Excellent adhesion
Moisture cured
System advantages/customer benefits
Ozone friendly propellant Simple and ready-to-use 1 component polyurethane foam
system
Base materials Gun applied meaning minimal wastage
Concrete, Masonry, Timber, Brickwork Ozone friendly propellant that meets the 1987 Montreal
(Walls and floors > 100mm) Agreement
Moisture cured
Economical due to high foam yield and ability to regulate
dispenser
Insulating, filling and adhesive properties
British Standard
BS 476
Smoke- and Sound
Other tests include : DIN 52210 gas- tightness Insulation
Curing characteristics
Note Hardening characteristics are temperature and
humidity dependant. Storage
non-tacky: 10-20 minutes Store in original packaging in a location protected from
ready-to-cut pack: 20-40 minutes frost, moisture, sunlight and at a temperature of 5OC to
ready to firestop: approx 30 minutes 25OC.
Do not allow canister to exceed 50OC.
Recommendations Observe expiry date on bottom of cans.
Joint sides are to be sound, free from dust, oil or grease.
Base materials must be moistened with water to aid
adhesion and curing.
Deep cavities to be filled in successive layers. Ensure
top surface of the preceding layer is sufficiently non-
tacky before applying the next layer. Spray individual
layers with water.
Remove spillage with CF-R1 cleaner before foam cures.
Once cured remove mechanically.
Base material and ambient temperature to be 5OC
minimum.
54
Installation Instructions
Read and follow all instructions/warnings on can label. The surface of the base material must be free of dust
and grease.
The base material must be wet to enable optimal foam
output volume and to prevent subsequent swelling. To fill deep cavities apply foam in successive layers.
Ensure the top surface of the preceding layer is
Shake can of CF 125-50 foam thoroughly before use sufficiently non-tacky before applying the next layer.
(minimum of 20 seconds). When applying foam in layers, spray the individual layers
with water.
Remove the protective cap from the can.
The foam will not blend to teflon, silicone or form work
The CF 125-50 Foam container can now be screwed release agent.
onto the CF DS1 dispenser.
Overlaying with Fire Resistant Sealants/Mastics
The foam can now be used adjusting the flow rate by
means of the flow adjustment screw at the rear of the After 20-40 minutes, once a skin has formed, gently
dispenser. push back foam to required depth.
Alternatively, wait until full cure and rake out or cut back
foam to required depth.
Safety precautions
Please refer to MSDS data sheet available as a download
from the Technical Library on the Hilti web site at
www.hilti.co.uk / www.us.hilti.com
55
Consumption Guide
56
Consumption Guide
Opening (m2) cable load 0% cable load 10% cable load 30% Cable load 60%
0.01 0 1 4 - - - - - - - - -
0.02 3 2 3 3 2 2 - - - - - -
0.04 6 2 1 5 2 1 5 2 1 - - -
0.05 8 2 2 8 2 1 7 4 1 - - -
0.1 16 4 2 18 3 2 15 3 2 12 4 2
0.2 32 7 3 31 6 3 23 6 3 20 5 3
0.4 65 15 6 63 13 6 51 14 5 36 9 4
0.5 80 19 8 76 16 7 64 13 5 40 11 4
0.6 96 23 9 90 20 8 74 16 7 52 12 6
0.8 128 29 11 118 26 10 92 20 8 66 13 6
1.0 160 36 13 148 32 12 119 25 10 78 18 8
1.2 182 47 15 169 39 13 136 31 11 86 24 9
1.4 215 54 16 201 48 15 164 38 12 109 31 10
1.6 257 61 18 232 55 16 189 43 12 120 36 10
1.8 298 68 21 278 61 19 218 48 15 136 41 12
Cushion CP651N-L CP 651N-M CP 651N-S CP 651N-L CP 651N-M CP 651N-S CP 651N-L CP 651N-M CP 651N-S CP 651N-L CP 651N-M CP 651N-S
Degree of Load
0% 10% 30% 60%
Opening Size (m2) L x w (mm)
CP 670 (kg) CP 670 (kg) CP 670 (kg) CP 670 (kg)
0.1 100x1000 0.30 0.28 0.22 0.12
0.5 500x1000 1.50 1.34 1.04 0.60
0.8 800x1000 2.40 2.18 1.68 0.98
1.0 1000x1000 3.00 2.70 2.10 1.20
1.5 1000x1500 4.48 4.00 3.20 1.80
2.0 1000x2000 6.00 5.00 4.20 2.40
2.4 1200x2000 7.20 6.40 5.00 2.90
Please not that cable / cable tray coating is not included in these consumption values.
Note
Required kg of CP 670 Fire Safety Coating based on a dry film thickness of 0.7 mm considering coating on either side.
Required kg of CP 606 filler depending on number of cut edges, opening size, cable arrangement and number of cable trays.
All consumption values are orientation values without consideration of cable coating and left gaps and voids.
57
Firestop code overview
Building Regulations (England and Wales): Approved Document B Fire Safety (2000 edition)
The requirements from Part B of Schedule 1 to the Building These requirements are met if the building is divided into
Regulations 1991: compartments and all openings are suitably protected so
that the overall integrity and insulation properties of the
3. To inhibit the spread of fire within the building, it shall be original fire resisting element are maintained. Compartment
sub-divided with fire-resisting construction to an extent walls and floors are examples of such elements. The integrity
appropriate to the size and intended use of the building. of these elements in fire is a measure of their fire resistance.
Insulation may also be considered as part of their fire
Limits on application: resistance.
Requirement 3 does not apply to material alterations to any
prison provided under section 33 of the Prisons Act 1952.
58
Firestop code overview
9.6 For compartmentation to be effective, there should be The walls and floors that are there to stop the fire spreading
continuity at the junctions of the fire resisting elements from one part of the building to another must not contain any
enclosing a compartment, and any openings from one gaps, openings or spaces.
compartment to another should not present a weakness.
Any services that penetrate a fire resisting element need to
be suitably firestopped to eliminate any weakness in that fire
resisting element.
ADB Section 9 Compartmentation Protected shafts
9.7 Spaces that connect compartments, such as stairways Firestopping of any Services has to be carried out to
and service shafts, need to be protected to resist fire spread maintain the compartment function of the floor and walls
between the compartments, and they are termed protected forming the protected shaft.
shafts. Any walls or floors bounding a protected shaft, are
considered to be compartment walls or floors for the
purpose of this Approved Document.
9.27 Where a compartment wall or compartment floor Floor and wall joints should be firestopped.
meets another wall, or an external wall, the junction
should maintain the fire resistance of the compartmentation.
9.28 A compartment wall should be taken up to meet the Header joints should be firestopped.
underside of the roof covering or deck, with firestopping
where necessary at the wall/roof junction to maintain the
continuity of fire resistance.
ADB Section 11 Protection of Openings and fire
stopping Introduction
11.2 If a fire separating element is to be effective, then every The firestopping must not impair the fire resistance (Integrity
joint or imperfection of fit, or opening to allow services to and Insulation properties) of the compartmentation i.e. a
pass through the element, should be adequately protected steel plate would provide integrity but would have no
by sealing or firestopping so that the fire resistance of the insulation and would therefore not be a suitable firestopping
element is not impaired. material.
11.6 Provide a proprietary sealing system, which has been Firestopping products shall have an engineering design
shown by test to maintain the fire resistance of the wall, floor assessment to show that they meet this requirement or be
or cavity barrier. subjected to representative fire test results.
59
Firestop code overview
11.7 Where a proprietary sealing system is not used, Pipe size and construction are to be taken into account
firestopping may be used around the pipe, keeping the opening when firestopping around pipes.
as small as possible. The nominal internal diameter of the pipe
should not be more than the relevant dimension given in
Table 15.
Alternative C: sleeving
11.12 In addition to any other provisions in this document The firestopping should be able to accommodate any
for firestopping: thermal or otherwise induced joint movement.
Joints between fire separating elements should be
firestopped, and
All openings for pipes, ducts, conduits or cables to
pass through any part of a fire separating element
should be;
- Kept as few in number as possible, and
- Kept as small as practicable, and
- Firestopped (which in the case of a pipe or a duct,
should allow thermal movement).
Re-inforcement firestopping
11.13 To prevent displacement, materials used for The firestopping needs to be supported if it is flexible or if a
firestopping should be reinforced with (or supported by) ridged firestopping gap is greater than 100mm, unless they
materials of limited combustibility in the following have been shown by engineering design assessment that
circumstances: they meet this requirement or have been the subject of
In all cases where the unsupported span is greater than representative fire test results.
100 mm, and
In any other case where non-rigid materials are used
(unless they have been shown to be satisfactory by test).
11.14 Proprietary firestopping and sealing systems The firestopping must be shown by engineering design
(including those designed for service penetrations), which assessment or directly relevant test evidence that it does
have been shown by test to maintain the fire resistance of maintain the fire resistance of the compartment wall or floor.
the wall or other element are available and may be used.
Other firestopping materials include:
Cement mortar
Gypsum based plaster
Cement or gypsum based vermiculite/perlite mixes
Glass fibre, crushed rock, blast furnace slag or ceramic
based products (with or without resin binders), and
Intumescent mastics
These may be used in situations appropriate to the particular
material.
Not all of them will be suitable in every situation.
60
Firestop code overview
Code sections
705.7.6 The void created at the intersection of a fire Joints between rated assemblies and exterior curtain
resistant floor or a floor/ceiling assembly and an exterior walls shall be firestopped.
curtain wall shall be sealed using an approved material or Joints between two fire-rated assemblies must be
firestopped to a fire-rating (F) of not less than that of the
assembly of materials designed and tested for this purpose.
rated assembly.
The material shall remain in place, sealing the opening for a
time period at least equal to the required fire resistance
rating of the floor deck.
61
Firestop code overview
704.2.1.3 General. All other partitions required to have a fire All vertical fire-rated assemblies (except shaft
resistance rating shall extend from the top of the floor below to assemblies) shall extend from the floor to the ceiling
the ceiling above and shall be securely attached thereto. Where above providing the ceiling is fire rated.
said ceiling is not a part of an assembly having a fire resistance If the ceiling is non fire-rated, the fire-rated vertical
rating at least equal to that required for the partition, the assembly shall be continuous to the floor or roof
partition shall be constructed tight against the floor or roof deck assembly above.
above.
Protection of openings (Sec. 705)
Section (fire rated walls) Hilti interpretation
705.5.1.2 Penetration Firestop System. Penetrations shall be Wall penetrations shall be protected by a system that has
protected by an approved penetration firestop system installed as been tested in accordance with ASTM E 814.
tested in accordance with ASTM E 814, with a minimum positive The tested system shall have a fire-rating (F) of not less
pressure differential of 0.01 inch of water and shall have an F rating of than that of the wall being penetrated.
not less than the required rating of the wall penetrated.
A-6-2.2.2 To ensure that a fire barrier is continuous, it is All joints created by one fire barrier adjoining another
necessary to seal completely all openings where the fire shall be firestopped.
barrier abuts other fire barriers, exterior walls, the floor
below, and the floor ceiling above.
62
Firestop code overview
6-2.4.2* Openings through floors, such as stairways, hoistways for All shaft assemblies shall be constructed of fire-rated
elevators, dumbwaiters, inclined and vertical conveyors; shaftways materials.
used for light, ventilation, or building services; or expansion joints and Such shaft assemblies shall be continuous from floor to
seismic joints used to allow structural movements, shall be enclosed floor or floor to roof.
with fire barrier walls. Such enclosures shall be continuous from floor Penetrations in the shaft wall should be firestopped with a
to floor or floor to roof. Openings shall be protected as appropriate fire-rated material equal to that of the shaft itself.
for the fire resistance rating of the fire barrier.
A-6-2.4.2 Exception No. 5 One method of determining the fire UL 2079, Test for Fire Resistance of Building Joint
resistance rating of expansion and seismic joints is by testing in Systems, is one method used to test joint systems.
accordance with UL 2079, Test for Fire Resistance of Building Joint
Systems.
6-3.2* Smoke barriers shall be continuous from an outside wall to an Smoke barriers shall be continuous from wall to wall or
outside wall, from a floor to a floor, from a smoke barrier to a smoke floor to floor or floor to ceiling.
barrier, or a combination thereof; this includes continuity through all Smoke barriers should be continuous through all
concealed spaces such as those found above the ceiling, including concealed spaces.
interstitial spaces.
A-6-3.2 To ensure that a smoke barrier is continuous, it is necessary Joints between two smoke barriers and between a smoke
to seal completely all openings where the smoke barrier abuts other barrier and a fire-rated assembly shall be firestopped.
smoke barriers, fire barriers, exterior walls, the floor below, and the
ceiling above.
63
Firestop code overview
713.2 Continuity All floor/ceiling and roof/ceiling assemblies shall be All horizontal fire-rated assemblies shall be continuous
continuous without openings or penetrations except as permitted by from the rated assembly to the exterior curtain wall.
this section. Floor assemblies which are required to be fire resistance The joint between a fire-rated floor assembly and an
rated shall extend to and be tight against exterior walls, or other exterior wall shall be firestopped.
provisions shall be made for maintaining the fire resistance rating of
the assembly at such locations.
64
Firestop code overview
714.1.4 Annular space protection The annular space between the The annular space shall be filled with an appropriate material
penetrating item and the fire resistance rated assembly being that will prevent flame and hot gasses from passing from one
penetrated shall be protected with a material capable of preventing side of the assembly to the other.
the passage of flame and hot gases.
714.2.3 Through-penetration firestop system Where cables, cable Penetrants shall be firestopped.
trays, conduits, tubes or pipes penetrate a floor assembly, such The firestop system shall be tested in accordance with
penetrations shall be protected by an approved through-penetration ASTM E 814.
firestop system. The firestop system shall have a fire-rating (F) and a temperature
Through-penetration firestop systems shall be tested in accordance rating (T) of not less than 1 hour or that of the fire-rated
with ASTM E 814 listed in Chapter 35 with a minimum positive assembly, whichever is greater.
pressure differential of 0.01 inch of water column. Through-
penetration firestop systems shall have an F rating and a T rating of
not less than 1 hour but not less than the required rating of the
assembly penetrated.
712.3 Fire test criteria Fire resistant joint systems shall be tested in
accordance with the requirements of UL 2079. Joint systems shall be tested in accordance to UL 2079.
65
Anchors resistant to fire
IV
M12 14.00 7.00 4.00 3.00
M16 26.00 13.00 7.50 6.00
Hilti HIT-HY 150 + HAS M8 2.70 1.10 0.50 0.40 3027 / 0274 - 6
M10 3.60 1.90 1.00 0.60
M12 6.00 3.50 2.00 1.20
M16 7.00 5.00 3.20 2.00
M20 12.50 10.00 7.00 5.00
M24 16.00 12.50 10.00 8.00
Hilti HIT-HY 150 + HAS-R M8 2.70 1.30 0.50 0.40 3027 / 0274 - 6
M10 3.60 1.90 1.00 0.60
M12 6.00 4.60 3.20 2.00
M16 7.00 5.00 3.20 2.00
M20 12.50 10.00 8.00 6.50
M24 16.00 12.50 10.00 8.50
66
firestop specification
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