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ÜNSAL OTO YAN SANAYİ GENERAL PRESENTATION

ÜNSAL OTO YAN SANAYİ GENERAL PRESENTATION Gebze Güzeller Organize San. Bölgesi İnönü Mah. Far abi Cad.

Gebze Güzeller Organize San. Bölgesi İnönü Mah. Farabi Cad. No. 8 41400 GEBZE / KOCAELI / TURKEY Tel. +90 262 751 42 30 Fax. +90 262 751 42 37 info@unsalmetal.com www.unsalmetal.com

Company Profile

Ünsal Oto Yan Sanayi Ltd. has been serving for the automotive industry since 1967 with a high degree of specialization in cold formed, assembled, laser cut and welded metal parts production.

Our company has aimed to rise and develop beyond the automotive industries developments. As a result of our investment to increase our existing capacity and to solidify our place in the market, we have moved our company to its new facility which is located in Gebze Güzeller Organized Industrial Zone on 12.500 m 2 closed and 6.000m 2 open area.

We are much aware of the of the importance of a consistent high level of quality reliability in the production and certified according to ISO/TS 16949:2002 and ISO 14001 :2004, Quality Management and Environment Management Systems respectively.

With reliable and technically proven technologies, we support a dedicated, environmentally conscious production at minimum costs and highest quality. We are committed to fulfill our responsibilities and duties to our clients and get their full satisfaction.

Vision

Our vision is to provide superior service for our customers’ needs and demands through the latest technology, increased efficiency and exceptional quality. We know that, we are always socially responsible to our country and we have to meet the expectations in several aspects as environment, shareholders, customers, our employees together with the competition, performance, quality and technology.

Mission

Our mission is to be a company that fulfills the shareholders, domestic and foreign customer’s satisfaction by commitment to the total quality management principles.

Values

We know that we will earn our customers’ support through our values; quality, honesty, performance, respect to the community, teamwork, sustainable improvement, environment and innovation.

CERTIFICATES

CERTIFICATES

Our Capabilities

Laser Cutting up to 20 mmOur Capabilities X = 3000 mm Y = 1500 mm Z = 150 mm Hydraulic and

X = 3000 mm

Y = 1500 mm

Z = 150 mm

Laser Cutting up to 20 mm X = 3000 mm Y = 1500 mm Z =
Laser Cutting up to 20 mm X = 3000 mm Y = 1500 mm Z =

Hydraulic and Eccentric Press Division up to 750 tonsLaser Cutting up to 20 mm X = 3000 mm Y = 1500 mm Z =

Steel sheets and aluminum materials with the thickness range between 1 to 12 mm , are being formed in various presses by means of press cutting , punching , bending , stretch forming processes.

to 12 mm , are being formed in various presses by means of press cutting ,
to 12 mm , are being formed in various presses by means of press cutting ,
to 12 mm , are being formed in various presses by means of press cutting ,

CNC Press Brake Forming ProcessRoll Forming Process

CNC Press Brake Forming Process Roll Forming Process

Roll Forming ProcessCNC Press Brake Forming Process

CNC Press Brake Forming Process Roll Forming Process
CNC Press Brake Forming Process Roll Forming Process
Full Automatic CNC Circular Sawing

Full Automatic CNC Circular Sawing

Full Automatic CNC Circular Sawing Robot and Manual Welding Manual and Robot Welding operations of different
Full Automatic CNC Circular Sawing Robot and Manual Welding Manual and Robot Welding operations of different
Full Automatic CNC Circular Sawing Robot and Manual Welding Manual and Robot Welding operations of different

Robot and Manual WeldingFull Automatic CNC Circular Sawing Manual and Robot Welding operations of different parts are carried out

Manual and Robot Welding operations of different parts are carried out by the help of fixtures and devices.

Robot Welding operations of different parts are carried out by the help of fixtures and devices.
Robot Welding operations of different parts are carried out by the help of fixtures and devices.

Die Production DivisionManual Welding Manual and Robot Welding operations of different parts are carried out by the help

Robot Welding operations of different parts are carried out by the help of fixtures and devices.
Robot Welding operations of different parts are carried out by the help of fixtures and devices.
Robot Welding operations of different parts are carried out by the help of fixtures and devices.
Robot Welding operations of different parts are carried out by the help of fixtures and devices.
Surface Cleaning Baths / Zinc Phosphating Line

Surface Cleaning Baths / Zinc Phosphating Line

After the surface preparation cleaning, various parts with different sizes and shapes are painted with the modern painting techniques.

with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet
with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet

Powder Coating Linecleaning, various parts with different sizes and shapes are painted with the modern painting techniques. Wet

with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet
with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet
with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet
Wet Painting Line

Wet Painting Line

with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet
with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet
with different sizes and shapes are painted with the modern painting techniques. Powder Coating Line Wet

Base Framework of Isuzu BusesSeat Upholstery Isuzu bus seats are manufactured in our upholstery division

Base Framework of Isuzu Buses Seat Upholstery Isuzu bus seats are manufactured in our upholstery division
Base Framework of Isuzu Buses Seat Upholstery Isuzu bus seats are manufactured in our upholstery division

Seat UpholsteryBase Framework of Isuzu Buses Isuzu bus seats are manufactured in our upholstery division

Isuzu bus seats are manufactured in our upholstery division

Base Framework of Isuzu Buses Seat Upholstery Isuzu bus seats are manufactured in our upholstery division
Base Framework of Isuzu Buses Seat Upholstery Isuzu bus seats are manufactured in our upholstery division
Base Framework of Isuzu Buses Seat Upholstery Isuzu bus seats are manufactured in our upholstery division
3D Coordinate Measuring Machine and Other Testing Instruments

3D Coordinate Measuring Machine and Other Testing Instruments

3D Coordinate Measuring Machine and Other Testing Instruments Salt Spray Test Cabinet We use our salt
3D Coordinate Measuring Machine and Other Testing Instruments Salt Spray Test Cabinet We use our salt
3D Coordinate Measuring Machine and Other Testing Instruments Salt Spray Test Cabinet We use our salt

Salt Spray Test Cabinet3D Coordinate Measuring Machine and Other Testing Instruments We use our salt spray testing device to

and Other Testing Instruments Salt Spray Test Cabinet We use our salt spray testing device to

We use our salt spray testing device to produce a corrosive attack to the coated samples in order to predict its suitability in use as a protective finish.

Machine Park

Item No

Machine Description

Amount

1

Laser Cutting Machine (PRIMA INDUSTRIE Spa-PLATINO) Steel 0 to 20 mm Stainless 0 to 15 mm Aluminum 0 to 8 mm

1

2

Kaltenbach KKS 400 NA Full Automatic Circular Saw

1

3

Vertical CNC Machining Center

1

4

Global DEA 3 Dimensional Coordinate Measuring Mach.

1

5

CNC Bending Press 210 Tonnes L=4 meters

1

6

Steel Sheet Bending Press

1

7

Pipe Bending Machine

3

8

Guillotine Squaring Shear 0 6 mm / L = 2500 mm

1

9

Guillotine Squaring Shear 0 12 mm / L = 2500 mm

1

10

Hydraulic Press 300 ton

1

11

Hydraulic Press 100 ton

2

12

Hydraulic Press 750 ton

1

13

H type Eccentric Press 600

1

14

Eccentric Press 350 ton

1

15

Eccentric Press 300 ton

1

16

Eccentric Press 170 ton

1

17

Eccentric Press 80 ton

2

18

Eccentric Press 100 ton

2

19

Eccentric Press 40 ton

1

20

Eccentric Press 30 ton

1

21

Eccentric Press 20 ton

1

22

Eccentric Press 15 ton

2

23

Grinder

4

24

Helical Grinder

2

25

Sanding Machine

1

26

Automatic Radial Drilling Machine

1

27

Drilling Machine

6

28

Aluminum Cutting Machine

1

29

Screw Cutting / Tapping Machine

1

30

NC Milling Cutter

1

31

Planning Machine

1

32

Revolver

1

33

Lathe

2

34

Band Saw

2

35

Circular Saw

3

36

B. Circular Saw

1

37

Sawing Machine

3

38

Fabric Cutting Machine

1

39

Seat Foam/Sponge Production Machine

1

40

Panasonic Automatic Welding Robot

1

41

Pneumatic Spot Welding Machine

2

42

Mechanical Spot Welding Machine

2

43

MIG Welding Machine 500

2

44

MIG Welding Machine 404

1

45

MIG Welding Machine 400

3

46

MIG Welding Machine 350

7

47

MIG Welding Machine 304

1

48

MIG Welding Machine 250

17

49

MIG Welding Machine 500

1

50

Nibbling

1

51

Powder Coating Line and Surface Preparation Tanks

1

52

Wet Painting Line with Overhead Crane

1

53

Salt Spray Test

1

Typical Products

Typical Products
Typical Products
Typical Products
Typical Products
Typical Products
Typical Products
 Battery Tables  Chassis Support Brackets  Coupling Brackets  Balance Brackets  Transporter
 Battery Tables  Chassis Support Brackets  Coupling Brackets  Balance Brackets  Transporter
 Battery Tables  Chassis Support Brackets  Coupling Brackets  Balance Brackets  Transporter

Battery Tables

Chassis Support Brackets

Coupling Brackets

Balance Brackets

Transporter arms etc.

Gussets

 Seat Frame  Battery Transporter  Motor hoods
 Seat Frame  Battery Transporter  Motor hoods

Seat Frame

Battery Transporter

Motor hoods

 Seat Frame  Battery Transporter  Motor hoods
 Seat Frame  Battery Transporter  Motor hoods
 Bus Framework  Bus Framework Components etc.
 Bus Framework  Bus Framework Components etc.
 Bus Framework  Bus Framework Components etc.

Bus Framework

Bus Framework Components etc.

 Seats and Seat Components etc.
 Seats and Seat Components etc.

Seats and Seat Components etc.

 Seats and Seat Components etc.
 Seats and Seat Components etc.
 Seats and Seat Components etc.
 Seats and Seat Components etc.

Our Main Customers

Our Main Customers
Our Main Customers
Our Main Customers
Our Main Customers
Our Main Customers

CONTACT

Tel.

: + 90 262 751 42 30 / ext. 126

Fax.

: + 90 262 751 42 37

Adress : Ünsal Oto Yan Sanayi

Gebze Guzeller Organize Sanayi Bolgesi

41400 Gebze-Kocaeli / TURKEY

info@unsalmetal.com Adress : Ü nsal Oto Yan Sanayi Gebze Guzeller Organize Sanayi Bolgesi 41400 Gebze-Kocaeli /
info@unsalmetal.com Adress : Ü nsal Oto Yan Sanayi Gebze Guzeller Organize Sanayi Bolgesi 41400 Gebze-Kocaeli /
Gebze Güzeller Organize San. Bölgesi İnönü Mah. Farabi Cad. No. 8 41400 GEBZE / KOCAELI
Gebze Güzeller Organize San. Bölgesi İnönü Mah. Farabi Cad. No. 8 41400 GEBZE / KOCAELI

Gebze Güzeller Organize San. Bölgesi

İnönü Mah. Farabi Cad. No. 8

41400 GEBZE / KOCAELI / TURKEY

Tel. +90 262 751 42 30 Fax. +90 262 751 42 37 info@unsalmetal.com www.unsalmetal.com