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SERVICE MANUAL

CODE: 00ZAL2040CS1E

DIGITAL MULTIFUNCTIONAL
SYSTEM

(AL-2040CS)
AL-2030
MODEL AL-2040CS
CONTENTS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1

Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.

This document has been published to be used


SHARP CORPORATION for after sales service only.
The contents are subject to change without notice.
CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eye’s retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION VARO !
INVISIBLE LASER RADIATION, AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
WHEN OPEN AND INTERLOCKS DEFEATED.
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ
AVOID EXPOSURE TO BEAM. KATSO SÄTEESEEN.

VORSICHT ADVARSEL
UNSICHTBARE LASERSTRAHLUNG,
USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR
WENN ABDECKUNG GEÖFFNET UND
SIKKERHEDSBRYDERE ER UDE AF
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
FUNKTION. UNDGÅ UDSAETTELSE FOR
NICHT DEM STRAHL AUSSETZEN.
STRÅLNING.

LASER WAVE – LENGTH : 770 ~ 795nm VARNING !


Pulse times : 12.88µs ± 12.88ns/7mm OSYNLIG LASERSTRÅLNING NÄR DENNA DEL
Out put power : MAX 0.2mW ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR
FARLIG.
At the production line, the output power Caution
of the scanner unit is adjusted to 0.57 This product contains a low power laser
MILLI-WATT PLUS 20 PCTS and is device. To ensure continued safety do not
maintained constant by the operation of remove any cover or attempt to gain access
the Automatic Power Control (APC). to the inside of the product. Refer all
Even if the APC circuit fails in operation
for some reason, the maximum output servicing to qualified personnel.
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.

VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA


KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN
TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT


SÄTT ÄN I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS
FÖR OSYNLIG LASERSTRÅLNING, SOM
ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

LUOKAN 1 LASERLAITE
The foregoing is applicable only to the 220V KLASS 1 LASER APPARAT
model, 230V model and 240V model.
CONTENTS
[1] GENERAL C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
[2] SPECIFICATIONS A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . . . . . . 8-7
4. GDI Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
6. SPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
[3] CONSUMABLE PARTS
A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
3. Production control number (lot No.) identification . . . . . . . . . . 3-2
D. Pressure plate holder attachment . . . . . . . . . . . . . . . . . . . 8-14
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 8 Power section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
[5] UNPACKING AND INSTALLATION 9. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . . . . . . . 8-17
3. Checking packed components and accessories . . . . . . . . . . . 5-1 C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 D. Set sensor, scan front sensor . . . . . . . . . . . . . . . . . . . . . . 8-18
5. Removing protective packing materials . . . . . . . . . . . . . . . . . . 5-2 E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 10. 2nd cassette section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 A. Paper sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 B. Cassette detection switch . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
10. Connecting the interface cable . . . . . . . . . . . . . . . . . . . . . . . . 5-4 D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
11. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
B. RJ45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 [9] ADJUSTMENTS
12. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[6] COPY PROCESS A. Copy magnification ratio adjustment . . . . . . . . . . . . . . . . . . 9-1
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 B. Image position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 A. Copy density adjustment timing . . . . . . . . . . . . . . . . . . . . . 9-4
[7] OPERATIONAL DESCRIPTIONS B. Note for copy density adjustment . . . . . . . . . . . . . . . . . . . . 9-4
1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 C. Necessary tool for copy density adjustment . . . . . . . . . . . . 9-4
2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 D. Features of copy density adjustment . . . . . . . . . . . . . . . . . 9-4
A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 E. Copy density adjustment procedure . . . . . . . . . . . . . . . . . . 9-4
B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 3. High voltage adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
C. Drive system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 A. Main charger (Grid bias) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 A. Adjusting the paper reverse position in memory
C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 B. Adjusting trailing edge void in duplex copy mode . . . . . . . . 9-6
A. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 5. SPF scan position automatic adjustment . . . . . . . . . . . . . . . . . 9-7
5. Paper feed section and paper transport section . . . . . . . . . . . 7-4 6. SPF mode sub scanning direction magnification ratio
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
A. Paper transport path and general operations . . . . . . . . . . . 7-4
7. Automatic black level correction. . . . . . . . . . . . . . . . . . . . . . . . 9-8
6. Process unit new drum detection mechanism . . . . . . . . . . . . . 7-7
7. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 [10] SIMULATION, TROUBLE CODES
A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 1. Entering the simulation mode. . . . . . . . . . . . . . . . . . . . . . . . . 10-1
B. Document transport path and basic composition . . . . . . . . 7-7 2. List of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
D. SPF open/close detection (book document detection) . . . . 7-8 4. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
[8] DISASSEMBLY AND ASSEMBLY
B. Details of trouble codes. . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [11] USER PROGRAM
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 1. Functions that can be set with user programs . . . . . . . . . . . . 11-1
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Toner save mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 3. User programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 [12] ELECTRICAL SECTION
2. Operation panel section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 1. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 A. Overall block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 2. Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 A. AL-2030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
[1] GENERAL
1. Major functions
Configurations
Item
CPM PPM Color GDI PCL E-
SB/MB 2 Tray SPF R-SPF Duplex Shifter RJ45 FAX
(Letter) (Letter) Scanner printer printer SORT
Model
AL-2030 20CPM 16PPM MB
AL-2040CS 20CPM 16PPM MB
(print only)

Descriptions of items
CPM: Copy speed (Copies Per Minute)
PPM: Print speed (Print Per Minute)
SB/MB: SB = Manual feed single bypass, MB = Manual feed multi-bypass
2 tray: Second cassette unit.
SPF: Original feed unit
R-SPF: Duplex original feed unit
Color scanner: Color scanner function
GDI printer: GDI printer function with USB.
PCL printer: PCL printer function with USB.
E-SORT: Electronic sort function
Duplex: Auto duplex copy/print function
Shifter: Job separator function
FAX: FAX function.
Descriptions of table
: Standard provision
: No function or no option available
Opt: Option

AL-2030
AL-2040CS

AL-2040CS GENERAL 1 - 1
[2] SPECIFICATIONS
1. Basic Specifications
Item
Type Desktop
Copy system Dry, electrostatic
Segment (class) Digital personal copier
Copier dimensions AL-2030 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H))
AL-2040CS 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H))
Weight (Approximately) AL-2030 37.9 lbs. (17.2Kg) TD cartridge not included
AL-2040CS 45.9 lbs. (20.8Kg)

2. Operation specifications
Section, item Details
Paper feed Paper feed AL-2030 1 tray (250 sheet) + multi-bypass (50 sheet)
section system AL-2040CS 2 tray (500 sheet) + multi-bypass (50 sheet)
Inch Tray paper feed Paper size 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape)
system section Paper weight 15 - 21 lbs.
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper Paper size 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2",
feed section 3-1/2" x 5-1/2" (Landscape)
Paper weight 15 - 34.5 lbs.
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper,
OHP, Label, Envelop (Single copy)
Remark User adjustment of paper guide available
AB system Tray paper feed Paper size A4, B5, A5 (Landscape)
section Paper weight 56 - 80g/m2 (15 - 21 lbs.)
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper Paper size A4, B5, A5, B6, A6 (Landscape)
feed section Paper weight 56 - 128g/m2 (15 - 34.5 lbs.)
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper,
OHP, Label, (Single copy)
Remark User adjustment of paper guide available
Paper exit section Exit way Face down
Capacity of output tray 100 sheets
Originals Original set Center Registration (left edge)
Max. original size 8-1/2" x 14" (A4)
Original kinds sheet, book
Original size detection None
Optical Scanning Scanning system 3 CCDs (RGB) sensor scanning by lighting white
section section lamp
CCD sensor Resolution 600 dpi
Lighting lamp Type CCFL
Voltage 560Vrms
Power consumption 2.8W
Output data Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits
(12 bits actual)
Writing Writing system Writing to OPC drum by the semiconductor laser
section Laser unit Resolution 600 dpi

AL-2040CS SPECIFICATIONS 2 - 1
Section, item Details
Image forming Photoconductor Type OPC (30ø)
Life 18k
Charger Charging system Saw-tooth charging with a grid, / (-) scorotron
discharge
Transfer system (+) DC corotron system
Separation system (-) DC corotron system
Developing Developing system Dry, 2-component magnetic brush development
system
Cleaning Cleaning system Counter blade system (Counter to rotation)
Fusing section Fusing system Heat roller system
Upper heat roller Type Teflon roller
Lower heat roller Type Silicon rubber roller
Heater lamp Type Halogen lamp
Voltage 120V
Power consumption 800W
Electrical section Power source Voltage 120V
Frequency Common use for 50 and 60Hz
Power consumption Max. Less than 1000W
Average (during copying) 350Wh/H
Average (stand-by) 80Wh/H
Pre-heat mode 25Wh/H
Auto power shut-off mode 8.8W or less

3. Copy performance
Section, item Details AL-2030 AL-2040CS
Copy magnification Fixed 4 Reduction + 3 Enlargement
magnification (AB system: 50, 70, 86, 100, 141, 200%)
ratios (Inch system: 50, 64, 78, 100, 129, 200%)
Zooming 25 - 400% (376 steps in 1% increments)
magnification 50 - 200% when using SPF
ratios
Manual steps (manual, photo) 5 steps
Copy speed First-copy time *1 8.0 seconds (When user program 24 is set to OFF)
(Approximately) 10.7 seconds (When user program 24 is set to ON)
(paper: 8-1/2" x 11" (A4), exposure mode: AUTO, copy ratio: 100%)
Inch system Copy speed Same size 20 20
8-1/2" x 11" (CPM) Enlargement 20 20
(Landscape) Reduction 20 20
AB system Copy speed Same size 20 20
A4 (Landscape) (CPM) Enlargement 20 20
Reduction 20 20
AB system Copy speed Same size 20 20
B5 (Landscape) (CPM) Enlargement 20 20
Reduction 20 20
Max. continuous copy quantity 99
Void Void area Leading edge 1 - 4mm
Trailing edge 4mm or less
Side edge 0.5mm or more (per side)
void area 4.5mm or less (total of both sides)
Image loss Leading edge same size: 3.0mm or less (OC) / 4mm or less (SPF/Duplex)
Enlarge: 1 - 5mm or less (OC) / 3mm or less (SPF/Duplex)
Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/Duplex)
Warm-up time 0 sec. Immediately the ready lamp is lit.
Power save mode reset time 0 sec. Immediately the ready lamp is lit.
Paper jam recovery time 0 sec.
∗ Jam recovery condition: Recovery time from 60 sec of door open.

*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon
rotating in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from
paper tray).
The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.

AL-2040CS SPECIFICATIONS 2 - 2
4. GDI Printer
Print speed Max. 20ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC
performance)
Duplex Yes (AL-2040CS only)
Memory 8MB (Duplex model: 16MB)
Interface USB 2.0 (Full speed) / (RJ45 (10Base-T) AL-2040CS only)
Network Built-in NIC (AL-2040CS only)
Emulation GDI
Resolution 600dpi *1
Supported OS Win 98 / Me / 2000 / XP / Vista *2
WHQL support Yes *2
*1: Engine Resolution
*2: By running change

5. Scan function
Type Flat Bed Color Scanner
Scanning system Original table/SPF
Light source 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL)
Resolution Optical: 600 x 600dpi
Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi)
Originals Sheet type / Book type
Output data R, G, B 1 or 8 bits/pixel
Scan range OC / SPF: 8.5" (H) x 14.0" (V)
Original position: Left Center
Scan speed OC / SPF: Max. 2.88ms/line
Protocol TWAIN / WIA (Only XP) / STI
Interface USB2.0 (Full speed support)
Scanner utility Button Manager / Sharpdesk / Composer
Scan key/lamp Yes
Duplex scan No
Supported OS Win 98 / Me / 2000 / XP / Vista *1
Void area No (User settable by PC)
WHQL supported Yes *1
*1: By running change

6. SPF
Original capacity 50 sheets (14 to 23.9 lbs.) (56 to 90g/m2) Stacking Height: less than 6.5mm or 1/4"
Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
Original replacement speed Max. 14 sheets (70%)
Original placement Face up
Original weight 14 - 23.9lbs. (56 to 90g/m2)
Mixed feeding (Paper size) No
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as
OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals
with high level frictional coefficient such as photos or catalogs.

AL-2040CS SPECIFICATIONS 2 - 3
[3] CONSUMABLE PARTS
1. Supply system table
Common to all destinations
No. Name Content Life Product name Package
1 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 6K AL-100TD 5
(Toner: Net weight 213g) (Developer: Net weight 190g) (5% document)
2 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 4K AL-110TD 5
(Toner: Net weight 124g) (Developer: Net weight 190g) (5% document)
3 Drum cartridge Drum cartridge 18K AL-100DR 5

2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:

(1) Normal operating condition (4) Supply storage condition


Temperature: 20 - 25°C
Humidity (RH)
Humidity: 65 ± 5%RH
90%

(2) Acceptable operating condition


Humidity (RH)
85%

60%

20%

–5˚C 45˚C
20%

10˚C 30˚C 35˚C

(3) Transport condition


Humidity (RH)
90%

60%

15%

–25˚C 30˚C 40˚C

AL-2040CS CONSUMABLE PARTS 3 - 1


3. Production control number (lot No.) identification
<Developing cartridge>

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.

∗ Destination

Division No.
EX Destination A same pack G
Production control
B same pack H
label attachment position
Option Destination A P
B Q

<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
Production control
End digit of year
label attachment position(*1)
Version No.

<JAPAN production>
*1: The production control label is not attached to the cartridge of
Ver.A 9 1 1 0001 X
a China product.
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.

Division No.
Ex production 1
Option 2
Same pack 3

AL-2040CS CONSUMABLE PARTS 3 - 2


[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance

SPF Original guide


Document
feeder cover
Peep hole Interface
Interface
Exit area Document feeder tray

LAN connector
USB connector (AL-2040CS only)

1
2
7 10
3 8 11
9
4 12
5 13
14

1 Document glass 2 Operation panel 3 Front cover


4 Paper tray 1 5 Paper tray 2 (AL-2040CS only) 6 Multi-bypass tray
7 Side cover 8 Side cover open button 9 Bypass tray paper guides
10 Paper output tray 11 Paper output tray extension 12 Power switch
13 Handle 14 Power cord

2. Internal
TD cartridge Drum cartridge

1 4
5

1 Front cover 2 Side cover 3 Fusing unit release lever


4 Transfer charger 5 Charger cleaner

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1


3. Operation panel
1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18

1 Original to copy key and indicators (AL-2040CS only) 2 Exposure mode selector key and indicators
Two-sided copies from one-sided originals. Use to sequentially select the exposure modes: AUTO,
Turn on Long Edge or Turn on Short Edge MANUAL or PHOTO.
can be selected. Selected mode is shown by a lit indicator.
3 Light and dark keys and indicators 4 Alarm indicators
Use to adjust the MANUAL or PHOTO exposure level. Selected Drum replacement required indicator *1
exposure level is shown by a lit indicator. Use to start and Misfeed indicator
terminate user program setting. TD cartridge replacement required indicator *2
5 SPF indicator 6 SPF misfeed indicator
7 Copy ratio selector key and indicators 8 Copy ratio display (%) key
Use to sequentially select preset reduction/enlargement copy • Use to verify a zoom setting without changing the zoom ratio.
ratios. • Use to check the number of originals that must be returned to
Selected copy ratio is shown by a lit indicator. the document feeder tray if an original misfeed occurs while
using the SPF.
9 Display 10 SCAN key and indicator (AL-2040CS only) *3, *4
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
11 ONLINE key and indicator 12 Start key and indicator
Lights up when the unit is used as a printer and scanner (AL- • Copying is possible when the indicator is on.
2040CS only). *3 • Press to start copying
• Use to set a user program.
13 Power save indicator 14 Tray select key
Lights up when the unit is in a power save mode. Use to select a paper feed station (paper tray 1, paper tray 2
(AL-2040CS only) or multi-bypass tray).
15 Paper feed location indicators 16 ZOOM keys and indicator
Light up to show the selected paper feed station. Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
17 Copy quantity keys 18 Clear key
• Use to select the desired copy quantity (1 to 99). • Press to clear the display, or press during a copy run to
• Use to make user program entries. terminate copying.
• Press and hold down during standby to display the total
number of copies made to date.
*1: Drum cartridge replacement *3: Indicators on the operation panel
The useful life of the drum cartridge is approximately 18,000 The ONLINE indicator and the start ( ) indicator indicate the
copies*. When the internal counter reaches approximately state of the printer or scanner.
17,000 copies, the drum replacement required ( ) indicator SCAN indicator
will light up indicating that replacement of the drum cartridge ONLINE indicator
will be needed soon. For more information on purchasing the Start indicator
drum cartridge, please refer to the Operation Manual. When
Power save indicator
the indicator begins to blink, the unit will stop operating until
the cartridge is replaced. Replace the drum cartridge at this
time.
*: Based on copying onto letter size paper at 5% toned area.
*2: TD cartridge replacement Start indicator
The TD cartridge replacement required ( ) indicator will light On: Indicates the unit is ready for copying or scanning is
up when toner is needed. For more information on purchasing being performed.
the TD cartridge. If copying is continued while the indicator is Blinking: The indicator blinks in the following situations:
lit, copies will gradually become lighter until the unit stops and • When a print job is interrupted.
the indicator begins blinking. • When reserving a copy job.
• When toner is being replenished during a copy or
print job.
Off: The indicator is off in the following situations:
• During copying or scanning.
• The unit is in the auto power shut-off mode.
• When a misfeed or error has occurred.

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2


ONLINE indicator
The ONLINE key is pressed and on line and off line are
changed.
On: Indicates the unit is ready for printing or scanning is
being performed. (On line)
Blinking: Printing or data is being received from a computer.
Off: Copying is being performed. (Off line)
Power save indicator
On: Indicates the unit is in a power save mode.
Blinking: Indicates that the unit is initializing (when the side
cover is opened and closed or the power turned off
and on).
SCAN indicator (AL-2040CS only)
On: The SCAN ( ) key has been pressed and the unit
is in scanner mode.
Blinking: A scan job is being executed from the computer, or
scan data is stored in the unit’s memory.
Off: The unit is in the copy mode.
*4: Using the SCAN key to begin scanning
Note:
• Scanning is not possible during a copy job.
• If the SCAN ( ) key is pressed during a print job, the scan
job will be stored.
• When scanning an original that has been placed in the SPF,
only one original can be placed unless you are using Sharp-
desk.
1) Press the SCAN ( ) key.
The unit enters scan mode.

2) Place the original you wish to scan on the document glass/


SPF.
3) Press the right copy quantity key to display the number of
the application that you wish to use for scanning.
The application numbers are initially as follows.

Application
Application launched
number
SC1 Sharpdesk (Full color) (if installed)
SC2 Sharpdesk (Monochrome) (if installed)
SC3 E-mail (your standard e-mail program in
the Windows OS you are using)
SC4 Fax (if a fax program is installed)
SC5 OCR (if an OCR program is installed)
SC6 Microsoft Word (if installed)

4) Press the start ( ) key.


Scanning will start and the scanned data will be transferred
to the application.

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3


4. Motors and solenoids

9
2

6
10

No. Part name Control signal Function / Operation


1 Main motor MM Drives the copier.
2 Scanner motor MRMT Drives the optical mirror base (scanner unit).
3 Toner motor TM Supplies toner.
4 Cooling fan motor VFM Cools the optical, fusing section.
5 Resist roller solenoid RRS Resist roller rotation control solenoid
6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1
7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid
8 SPF motor SPFM Drives the single pass feeder
9 Duplex motor DMT Devices the duplex paper transport section
10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4


5. Sensors and switches

1 2
8

10
5

7 11
6

No. Name Signal Type Function Output


1 Scanner unit home position MHPS Transmission sensor Scanner unit home position detection "H" at home position
sensor
2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass
3 PPD2 sensor PPD2 Transmission sensor Paper transport detection 2 "L" at paper pass
4 Cassette detection switch CED1 Micro-switch Cassette installation detection "H" at cassette insertion
5 PPD1 sensor PPD1 Transmission sensor Paper transport detection 1 "L" at paper pass
6 Door switch DSW Micro-switch Door open/close detection 1 or 0V of 24V at door open
(safety switch for 24V)
7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at
insertion of new drum
8 SPF sensor SPID/ Transmission sensor Paper entry detection "L" at paper pass
SD SW Cover open/close detection
9 SPPD sensor SPPD Transmission sensor Paper transport detection "L" at paper pass
10 2nd cassette DSW Micro-switch 2nd cassette door open detection 1 or 0V of 5V at door open
11 PPD3 sensor PPD3 Transmission sensor Paper transport detection 3 "L" at paper pass

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5


6. PWB unit
9

5 2

10

4
3
7

No. Name Function


1 Exposure lamp invertor PWB Exposure lamp (CCFL) control
2 Main PWB (MCU) Copier control
3 Operation PWB Operation input/display
4 High voltage PWB High voltage control
5 CCD sensor PWB For image scanning
6 LSU motor PWB For polygon motor drive
7 TCS PWB For toner sensor control
8 LSU PWB For laser control
9 NIC PWB Network print control (AL-2040CS only)
10 Power PWB AC power input, DC voltage control

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6


7. Cross sectional view

3 5 18 15 16

2 4
17

9
10

11

14 13 12

No. Part name Function and operation


1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit(CCD).
2 Exposure lamp Exposure lamp (CCFL) Illuminates original
3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum.
4 Paper exit roller Roller for paper exit
5 Main charger Provides negative charges evenly to the drum surface.
6 Heat roller Fuses toner on the paper. (Teflon roller)
7 Pressure roller Fuses toner on the paper. (Silicon rubber roller)
8 Drum Forms images.
9 Transfer unit Transfers images onto the drum.
10 Pickup roller Picks up the manual feed paper. (In multi feed only)
11 Manual paper feed tray Tray for manual feed paper
12 Manual paper feed roller Transport the paper from the manual paper feed port.
13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper.
14 Paper feed roller Picks up a sheet of paper from the cassette.
15 Pickup roller Picks up documents.
16 Separation roller Separates documents to feed properly.
17 PS roller Feeds documents to the scanning section.
18 Paper exit roller Discharges documents.

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7


[5] UNPACKING AND INSTALLATION
1. Copier installation 2. Cautions on handling
Improper installation may damage the copier. Please note the fol- Be careful in handling the copier as follows to maintain the perfor-
lowing during initial installation and whenever the copier is moved. mance of this copier.
Caution: If the copier is moved from a cool place to a warm place, Do not drop the copier, subject it to shock or strike it against any
condensation may form inside the copier. Operation in object.
this condition will cause poor copy quality and malfunc-
tions.
Leave the copier at room temperature for at least 2 hours
before use.
Do not install your copier in areas that are:
• damp, humid, or very dusty

Do not expose the drum cartridge to direct sunlight.


Doing so will damage the surface (green portion) of the drum car-
• exposed to direct sunlight tridge, causing poor print quality.

• poorly ventilated
Store spare supplies such as drum cartridges and TD cartridges in
a dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor
print quality.

3. Checking packed components and


• subject to extreme temperature or humidity changes, e.g., near
accessories
an air conditioner or heater. Open the carton and check if the following components and acces-
sories are included.

Operation manual

The copier should be installed near an accessible power outlet for


easy connection.
Be sure to connect the power cord only to a power outlet that
meets the specified voltage and current requirements. Software CD-ROM

Also make certain the outlet is properly grounded.


Be sure to allow the required space around the machine for servic-
Drum cartridge
ing and proper ventilation.
(installed in unit)
8" (20cm) 8" (20cm)

4" 4"
(10cm) (10cm) TD cartridge

AL-2040CS UNPACKING AND INSTALLATION 5 - 1


4. Unpacking 2) Remove the CAUTION tape from the front cover and remove
the two protective pins from the fusing unit by pulling the
Be sure to hold the handles on both sides of the unit to unpack the strings upward one at a time.
unit and carry it to the installation location.

Protective pins

CAUTION tape

3) Push gently on both sides of the front cover to open the cover.

5. Removing protective packing


materials
1) Remove all pieces of tape shown in the illustration below.
Then open the SPF and remove protective materials. After
that, take out the bag containing the TD cartridge.

4) Remove the TD cartridge from the bag. Remove the protective


paper. Hold the cartridge on both sides and shake it horizon-
tally four or five times. Hold the tab of the protective cover and
pull the tab to your side to remove the cover.
AL-2040CS
4 or 5 times

AL-2030

5) Gently insert the TD cartridge until it locks in place while push-


ing the lock release button.
2) Release the scan head locking switch.
The scan head locking switch is under the document glass. Lock release button
If the switch is locked ( ), the unit will not operate. Unlock the
switch ( ) as shown below.

Grasp here and turn in


the direction of the arrow.

(A) 6) Close the front cover and then the side cover by pressing the
Lock Unlock round projections near the side cover open button.
Caution: When closing the covers, be sure to close the front cover
To lock the scan head locking switch, hold up the catch in illus- securely and then close the side cover. If the covers are
tration (A) and turn the center knob counter-clockwise 90 closed in the wrong order, the covers may be damaged.
degrees until you hear a click.

6. Installing the TD cartridge


1) Open the multi-bypass tray, and then open the side cover.

AL-2040CS UNPACKING AND INSTALLATION 5 - 2


7. Loading paper 8. Power to copier
1) Raise the handle of the paper tray and pull the paper tray out Ensure that the power switch of the unit is in the OFF position.
until it stops. Plug the other end of the power cord into the nearest outlet. Turn
the power switch on the left side of the unit to the "ON" position.
The start ( ) indicator will light up and other indicators which
show the initial settings of the operation panel will also light up to
indicate the ready condition.

9. Software
The CD-ROM that accompanies the machine contains the follow-
2) Remove the pressure plate lock. Rotate the pressure plate
ing software:
lock in the direction of the arrow to remove it while pressing
down the pressure plate of the paper tray. Printer driver (AL-2030)
The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the printing over a network connection is not pos-
sible.
3) Store the pressure plate lock which has been removed in step MFP driver (AL-2040CS)
2). To store the pressure plate lock, rotate the lock to fix it on Printer driver
the relevant location. The printer driver enables you to use the printer function of the
Pressure plate lock machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the Print Status Window does not operate when
the machine is used as a network printer.
Scanner driver*
4) Adjust the paper guides on the paper tray to the copy paper The scanner driver allows you to use the scanning function of the
width and length. Squeeze the lever of paper guide (A) and machine with TWAIN-compliant and WIA-compliant applications.
slide the guide to match with the width of the paper. Move
paper guide (B) to the appropriate slot as marked on the tray. Sharpdesk* (AL-2040CS)
Sharpdesk is an integrated software environment that makes it
easy to manage documents and image files, and launch applica-
tions.
Button Manager* (AL-2040CS)
Button Manager allows you to use the scanner menus on the
machine to scan a document.
*: The scanning feature can only be used with computers that are
Paper guide (B)
Paper guide (A) connected to the machine by a USB cable. If you are connected
to the machine by a LAN connection, only the printer function
can be used.
5) Fan the paper and insert it into the tray. Make sure the edges
go under the corner hooks. Before installation
Note: Do not load paper above the maximum height line ( ).
Exceeding the line will cause a paper misfeed. Hardware and software requirements
Check the following hardware and software requirements in order
to install the software.
Computer IBM PC/AT or compatible computer equipped
type with a USB 2.0/1.1*1 or 10Base-T LAN interface
Operating Windows 98, Windows Me, Windows 2000
system*2 *3 Professional*4, Windows XP Professional*4,
Windows XP Home Edition*4
Display 800 x 600 dots (SVGA) display with 256 colors
(or better)
6) Gently push the paper tray back into the unit. Hard disk 150 MB or more
free space
Other An environment on which any of the operating
hardware systems listed above can fully operate
requirements

AL-2040CS UNPACKING AND INSTALLATION 5 - 3


*1: Compatible with Windows 98, Windows Me, Windows 2000 1) Insert the LAN cable into the LAN connector on the machine.
Professional, Windows XP Professional or Windows XP Home Use a network cable that is shielded.
Edition preinstalled model standardly equipped with a USB
port.
*2: Printing is not available in MS-DOS mode.
*3: The machine does not support printing from a Macintosh envi-
ronment.
*4: Administrator's rights are required to install the software using
the installer.
Installation environment and usable software
2) Turn on the machine.
The following table shows the drivers and software that can be
installed for each version of Windows and interface connection 3) Set up according to the Operation Manual.
method.
Operating Printer Scanner Button 11. Interface
Cable Sharpdesk
system driver driver Manager
A. USB
USB Windows 98/ Available*1 Available
Me/2000/XP Connector
LAN Windows 98/ Not Available*2 4-pin ACON UBR23-4K2200
Me/2000/XP Type-B connector
*1: The printer driver that is installed will vary depending on the Cable
type of connection between the machine and your computer. Shielded twisted pair cable
*2: Although it is possible to install Button Manager and Sharp- (2 m (6 feet) Max.: high-speed transmission equivalent)
desk on Windows 98/Me/2000/XP, neither Button Manager nor
the scanner function of Sharpdesk can actually be used. Pin configuration
Install the software according to the Operation Manual. The pin numbers and signal names are listed in the following table.
Pin No. Signal name
10. Connecting the interface cable 1 +5V
2 -DATA
Connecting a USB cable
3 +DATA
Follow the procedure below to connect the machine to your com-
4 GND
puter.
A USB cable for connecting the machine to your computer is not 2 1
included with the machine. Please purchase the appropriate cable
for your computer.
Caution:
• USB is available with a PC/AT compatible computer that was
originally equipped with USB and had Windows 98, Windows
Me, Windows 2000 Professional, Windows XP Professional or
Windows XP Home Edition preinstalled.
• Do not connect the USB cable before installing the printer driver.
The USB cable should be connected during installation of the
printer driver.
1) Insert the cable into the USB connector on the machine.
3 4

B. RJ45
RJ-45 connector pin arrangement
1 8

2) Insert the other end of the cable into your computer’s USB
port.
Pin No. Signal name LAN adapter RJ-45 connector
Using the machine as a network printer (AL-2040CS
only) 1 TD+ Send output +
2 TD– Send output -
Note:
3 RD+ Receive input +
• Interface cables for connecting the machine to your computer
are not included with the machine. Please purchase the appro- 6 RD– Receive input -
priate cable for your computer. 4, 5, 7, 8 Not used. Not used.
• If you intend to use the machine as a scanner, it must be con-
nected to your computer with a USB interface cable. The scan-
ner function cannot be used if the machine is connected with a
LAN cable.

AL-2040CS UNPACKING AND INSTALLATION 5 - 4


12. Moving
Moving instructions
When moving the unit, follow the procedure below.
Note: When moving this unit, be sure to remove the TD cartridge
in advance.
1) Turn the power switch off and remove the power cord from the
outlet.
2) Open the side cover and front cover, in that order. Remove the
TD cartridge and close the front cover and side cover, in that
order.
To open and close the side cover and front cover, and to
remove the TD cartridge.
3) Raise the handle of the paper tray and pull the paper tray out
until it stops.
4) Push the center of the pressure plate down until it locks in
place and lock the plate using the pressure plate lock which
has been stored in the front of the paper tray.
5) Push the paper tray back into the unit.
6) Lock the scan head locking switch.
Note: When shipping the unit, the scan head locking switch must
be locked to prevent shipping damage.
7) Close the multi-bypass tray and the paper output tray exten-
sion, and attach the packing materials and tape which were
removed during installation of the unit.
8) Pack the unit into the carton.

AL-2040CS UNPACKING AND INSTALLATION 5 - 5


[6] COPY PROCESS
An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)
OPC layer
(20 microns thick)
Pigment layer (0.2
to 0.3 microns thick)
Aluminum drum

1. Functional diagram
Main charger

Laser beam Cleaning blade

MG roller Drum

Transfer unit

Resist roller

(Basic operation cycle)

Semiconductor laser

Focus correction lens

Main high voltage unit


Exposure

Saw tooth Charge

Toner

Drum Developing
Developer
Cleaning
Cleaning blade

Waste toner box PS roller

To face Synchronization
Paper release Fusing Separation Transfer with drum
Manual feed
down tray

Heat roller Electrode Transfer charger Cassette


paper feed

Heater lamp Transfer high


voltage unit
Print process

Paper transport route

AL-2040CS COPY PROCESS 6 - 1


2. Outline of print process Step-2: Exposure (laser beam, lens)
A Laser beam is generated from the semiconductor laser and con-
This printer is a non-impact printer that uses a semiconductor trolled by the print pattern signal. The laser writes onto the OPC
laser and electrostatic print process. This printer uses an OPC drum surface through the polygon mirrors and lens. The resis-
(Organic Photo Conductor) for its photoconductive material. tance of the OPC layer decreases for an area exposed by the laser
First, voltage from the main corona unit charges the drum surface beam (corresponding to the print pattern signal). The beam neu-
and a latent image is formed on the drum surface using a laser tralizes the negative charge. An electrostatic latent image is
beam. This latent image forms a visible image on the drum surface formed on the drum surface.
when toner is applied. The toner image is then transferred onto the
print paper by the transfer corona and fused on the print paper in Semiconductor laser
the fusing section with a combination of heat and pressure.

Step-1: Charge
Step-2: Exposure
∗ Latent image is formed on the drum.
Step-3: Developing
Latent image formed on the drum is then changed into
visible image with toner. Exposure
Step-4: Transfer (semiconductor laser)
The visible image (toner image) on the drum is transferred
onto the print paper. OPC layer
Pigment
Step-5: Cleaning layer
Residual toner on the drum surface is removed and col- Aluminum
lected by the cleaning blade. drum
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam. Drum surface charge
after the exposure
OPC layer
3. Actual print process Pigment
layer
Step-1: DC charge Aluminum
A uniform negative charge is applied over the OPC drum surface layer
Non-image area Image area
by the main charging unit. Stable potential is maintained by means
of the Scorotron charger.
Positive charges are generated in the aluminum layer.

About
DC5.5KV

( 580V/ 400V)

AL-2040CS COPY PROCESS 6 - 2


Step-3: Developing (DC bias) Step-4: Transfer
A bias potential is applied to the MG roller in the two component The visible image on the drum surface is transferred onto the print
magnetic brush developing method, and the toner is charged neg- paper by applying a positive charge from the transfer corona to the
ative through friction with the carrier. backside of the print paper.
Non-image area of the drum surface charged with negative poten-
tial repel the toner, whereas the laser exposed portions where no
negative charges exist, attract the toner. As a result, a visible
image appears on the drum surface.

:Carrier (Magnetized particle)


:Toner (Charge negative by friction)
(N) (S) Permanent magnet
(provided in three locations)

About DC 5.2kV

MG roller
DC
400V 8V
Step-5: Separation
Since the print paper is charged positively by the transfer corona, it
is discharged by the separation corona. The separation corona is
connected to ground.

Step-6: Cleaning
Toner remaining on the drum is removed and collected by the
cleaning blade. It is transported to the waste toner collecting sec-
tion in the cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the develop-


ing bias.

AL-2040CS COPY PROCESS 6 - 3


Step-7: Optical discharge (Semiconductor laser) Start
Before the drum rotation is stopped, the semiconductor laser is 1) Because the grid potential is at a low level, the drum potential
radiated onto the drum to reduce the electrical resistance in the is at about -400V. (Carrier may not be attracted though the car-
OPC layer and eliminate residual charge, providing a uniform state rier is pulled towards the drum by the electrostatic force of -
to the drum surface for the next page to be printed. 400V.
When the electrical resistance is reduced, positive charges on the 2) Developing bias (-400V) is applied when the photoconductor
aluminum layer are moved and neutralized with negative charges potential is switched from LOW to HIGH.
on the OPC layer. 3) Once developing bias (-400V) is applied and the photo con-
ductor potential rises to HIGH, toner will not be attracted to the
Semiconductor laser
drum.

Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence
Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly
abates and the carrier makes deposits on the drum because of
Charge by the Scorotron charger strong static power. To prevent this, the machine incorporates a
function to retain the developing bias for a certain period and
Function
decrease the voltage gradually against possible power loss.
The Scorotron charger functions to maintain uniform surface
Basic function
potential on the drum at all times, It control the surface potential
regardless of the charge characteristics of the photoconductor. Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should
Basic function stop before completing the normal print cycle. The developing bias
A screen grid is placed between the saw tooth and the photocon- can be added before resuming the operation after an abnormal
ductor. A stable voltage is added to the screen grid to maintain the interruption. Therefore, carrier will not make a deposit on the drum
corona current on the photoconductor. surface.
As the photoconductor is charged by the saw tooth from the main
corona unit, the surface potential increases. This increases the
current flowing through the screen grid. When the photoconductor
potential nears the grid potential, the current turns to flow to the
grid so that the photoconductor potential can be maintained at a
stable level.

Process controlling
Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) devel-
oping method. Therefore, if the developing bias is added before
the drum is charged, toner is attracted onto the drum. If the devel-
oping bias is not added when the drum is charged, the carrier is
attracted to the drum because of the strong electrostatic force of
the drum.
To avoid this, the process is controlled by adjusting the drum
potential and the grid potential of the Scorotron charger.
Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transi-
tion at the developer unit.

START STOP
0
Print potential

Toner attract
potential Developing bias
2)

3)

1) Low

Drum potential
4) High
Time

AL-2040CS COPY PROCESS 6 - 4


[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation
The outline of operation is described referring to the basic configuration.
(Basic configuration)

Scanner section

Operation
CCD
section

Network
NIC PWB (print only) PC

MCU (Main control/image process section)

USB PC

LSU (Laser unit)


Laser diode, Polygon mirror lens

Laser beam
Paper exit
Fusing section
Process section
Printer section

Paper transport section

Cassette paper Manual paper


feed section feed section

(Outline of copy operation) Printing


Setting conditions 7) Electrostatic latent images are formed on the OPC drum
1) Set copy conditions such as the copy quantity and the copy according to the laser beams, and the latent images are devel-
density with the operation section, and press the COPY but- oped to be visible images (toner images).
ton. The information on copy conditions is sent to the MCU. 8) Meanwhile the paper is fed to the image transfer section in
Image scanning synchronization with the image lead edge.
2) When the COPY button is pressed, the scanner section starts 9) After the transfer of toner images onto the paper, the toner
scanning of images. images are fused to the paper by the fusing section. The cop-
The light from the copy lamp is reflected by the document and ied paper is discharged onto the exit tray.
passed through the lens to the CCD. (Outline of printer operation)
Photo signal/Electric signal conversion The print data sent from the PC are passed through the NIC PWB
3) The image is converted into electrical signals by the CCD cir- (in case of network connection) and the MCU to the LSU. The pro-
cuit and passed to the MCU. cedures after that are the same as above 5) and later.
Image process (Outline of scanner operation)
4) The document image signal sent from the CCD circuit is pro- The scan data are passed through the MCU to the PC according
cessed under the revised conditions and sent to the LSU to the conditions requested by the operations with the operation
(laser unit) as print data. panel.
Electric signal/Photo signal (laser beam) conversion
5) The LSU emits laser beams according to the print data.
(Electrical signals are converted into photo signals.)
6) The laser beams are radiated through the polygon mirror and
various lenses to the OPC drum.

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 1


2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images. Spectral sensitivity characteristics (Standard characteristics)

It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiv-
ing elements (color CCD). The drive unit performs scanning in the
sub scanning direction by moving the optical unit.

Relative sensitivity
B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on
the document table. The reflected light from the document is
reflected 4 times by No. 1 - No. 3 mirrors and passed through the
reduction lens to form images on the light-receiving surface of 3-
line CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each
color section are overlapped to complete color scanning. (When Wavelength [nm]
PC scanning)
The resolution is 600dpi. (Spectrum characteristics of the color CCD)
When copying, only the green component is used to print with the
printer. 1 9 8 10 8 9
The color component for printing can be switched to red or blue by
the service simulation.
100
100.0

75
Sensitivity

6
50.2
50
45.4

25

380 480 580 680 780


7
Wavelength [nm]

(Spectrum characteristics of the lamp) 3 5 4 2

(Optical unit)
1 Table glass 2 Optical unit 3 Lens
4 Mirror 1 5 Mirror 2 6 Mirror 3
7 CCD PWB 8 Lamp 9 Reflector
10 Original

C. Drive system
The drive system is composed of the scanner motor, the pulley
gear, the idle pulley, the idle gear, the belt 473, the belt 190, and
the shaft.
The motor rotation is converted into reciprocated movements of
the belt 473 through the idle gear, the pulley gear, the belt 190,
and the idle pulley to drive the optical unit.

7 9 1

3 4 6 2 8 5 3

1 Scanner motor 2 Pulley gear 3 Idle pulley


4 Belt 473 5 Belt 190 6 Optical unit
7 Shaft 8 Idle gear 9 Table glass

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 2


3. Laser unit B. Laser beam path
The image data sent from the MCU (image process circuit) is sent
to the LSU (laser unit), where it is converted into laser beams.

A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images
are formed on the OPC drum by the polygon mirror and fθ lens,
etc.
The laser beams are passed through the collimator lens, the cylin-
drical lens, the polygon mirror, the fθ lens, and the mirror to form
images on the OPC drum in the main scanning direction. The laser
emitting PWB is provided with the APC (auto power control) in
order to eliminate fluctuations in the laser power. The BD PWB
works for measurement of the laser writing start point.
4 3 2 1
6

C. Composition
5
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 80um in the
sub scanning direction
Image surface power: 0.18 ± 0.01mW (Laser wavelength 770 -
795nm)
6 3 Polygon motor section: Brushless motor 20.787rpm
No. of mirror surfaces: 5 surfaces
No Component Function
1 Semiconductor laser Generates laser beams. 4. Fuser section
2 Collimator lens Converges laser beams in parallel.
3 Cylinder lens Takes the focus.
4 Polygon mirror, Reflects laser beams at a constant
polygon motor rpm.
5 BD (Lens, PWB) Detects start timing of laser
scanning.
6 fθ lens Converges laser beams at a spot on
the drum.
Makes the laser scanning speeds at
both ends of the drum same as each
other. (Refer to the figure below.)
Makes the laser scanning speeds at both ends of the drum same
as each other.

a≠b≠c d=e=f
a b c d e f

f θ LENS

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 3


A. General description 2) The surface temperature of the upper heat roller is set to 160 -
General block diagram (cross section) 200°C. The surface temperature during the power save mode
is set to 100°C.
Thermal fuse Separator pawl 3) The self-check function comes active when one of the follow-
ing malfunctions occurs, and an "H" is displayed on the multi-
PPD2 copy window.
a. When the heat roller surface temperature rises above 240°C.
b. When the heat roller surface temperature drops below 100°C
during the copy cycle.
Separator pawl c. Open thermistor
d. Open thermal fuse
e. When the heat roller temperature does not reach 190°C within
27 second after supplying the power.
Thermistor
Pressure roller (4) Fusing resistor
This model is provided with a fusing resistor in the fusing section
Heat roller to improve transfer efficiency.
Since the upper heat roller is conductive, when using copy paper
Paper guide that contains moisture and the distance between the transfer unit
and the fusing unit is short, the transfer current may find a path to
Top view ground via the copy paper, the upper heat roller and the discharg-
ing brush.
Thermal fuse
Thermistor
Heat roller Heater lamp 5. Paper feed section and paper
transport section
A. Paper transport path and general operations
4 3 5 2

1
Separator pawl
6
(1) Heat roller 7
8
A Teflon roller is used for the heat roller and a silicone rubber roller
is used for the lower heat roller for better toner fusing performance 9
and paper separation. 10

(2) Separator pawl


Three separator pawls are used on the upper heat roller. The sep- 14 13 12 11
arator pawls are Teflon coated to reduce friction with the roller and
prevent a smear on the paper caused by the separator pawl. 1 Scanner unit 8 Drum
(3) Thermal control 2 Copy lamp 9 Transfer unit
1) The heater lamp, thermistor, main PWB, DC power supply 3 LSU (Laser unit) 10 Pickup roller
PWB, and triac within the power supply unit are used to control 4 Paper exit roller 11 Manual paper feed tray
the temperature in the fuser unit. 5 Main charger 12 Manual paper feed roller
To prevent against abnormally high temperature in the fuser 6 Heat roller 13 PS roller unit
unit, a thermal breaker and thermal fuse are used for safety
7 Pressure roller 14 Paper feed roller
purposes.
Paper feed is made in two ways; the tray paper feed and the man-
ual paper feed. The tray is of universal-type, and has the capacity
of 250 sheets.
Heated by the heater
The front loading system allows you to install or remove the tray
lamp. (950W)
from the front cabinet.
The general descriptions on the tray paper feed and the manual
Safety device paper feed operation are given below.
(thermal breaker, thermal The surface temperature
fuse) of the upper heat roller is
sensed by the thermistor.

Level of the thermistor is


controlled by the main PWB.
Triac (in the
power supply unit)

With the signal from the


main PWB, the triac is
controlled on and off.
(power supply PWB)

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 4


(1) Cassette paper feed operation 5) At this time, the paper is fed passed the paper entry detection
1) The figure below shows the positions of the pick-up roller, the switch (PPD1), and detected by it. After about 0.15 sec from
paper feed clutch sleeve, and the paper feed latch in the initial detection of paper by PPD1, the tray paper feed solenoid
state without pressing the COPY button after lighting the ready (PFS) turns on so that the clutch sleeve projection comes into
lamp. contact with the paper feed latch to stop the pick-up roller.
The paper feed latch is in contact with the projection of the Then the pick-up roller rotates for about 0.15 sec so that the
clutch sleeve. lead edge of the paper is evenly pressed on the resist roller,
preventing against skew feeding.

2) When the COPY button is pressed, the main drive motor starts
rotating to drive each drive gear.
PFS
The pick-up drive gear also is driven at that time. Since, how- RRS
ever, the paper feed latch is in contact with the projection of
the clutch sleeve, rotation of the drive gear is not transmitted to ON
the pick-up roller, which does not rotate therefore. OFF

PFS
RRS
6) To release the resist roller, the tray paper feed solenoid and
OFF the resist solenoid are turned on by the paper start signal to
OFF disengage the resist start latch from the clutch sleeve, trans-
mitting rotation of the resist drive gear to the resist roller shaft.
Thus the paper is transported by the resist roller.
7) After the resist roller starts rotating, the paper is passed
through the pre-transfer guide to the transfer section. Images
3) After about 0.1 sec from when the main motor start rotating, are transferred on the paper, which is separated from the OPC
the tray paper feed solenoid (PFS) turns on for a moment. drum by the drum curve and the separation section.
This disengages the paper feed latch from the projection of the
clutch sleeve, transmitting rotation of the pick-up drive gear to
the paper feed roller shaft, rotating the pick-up roller to feed
the paper.

PFS
RRS
OFF
ON
PFS
RRS
OFF
OFF 8) The paper separated from the drum is passed through the fus-
ing paper guide, the heat roller (fusing section), POD (paper
out detector) to the copy tray.

4) After more than half rotation of the pick-up roller, the paper
feed latch is brought in contact with a notch on the clutch
sleeve, stopping rotation of the pick-up roller.

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 5


(2) Manual multi paper feed operation 3) When pawl C of the manual paper feed clutch sleeve is
1) Before paper feed operation, the manual paper feed solenoid engaged with the manual feed latch, the manual feed stopper
(MPFS) is turned OFF as shown in the figure below. falls and the manual take-up roller rises. At that time, the man-
ual paper feed roller is rotating.

A
C A
C

OFF ON
MPFS MPFS
2) When the PRINT button is pressed, the manual paper feed
4) The lead edge of the transported paper is pressed on the
solenoid (MPFS) turns on to disengage the manual paper feed
resist roller by the transport roller. Then the paper is stopped
latch.
temporarily to allow synchronization with the lead edge of the
A from the manual paper feed clutch sleeve A, rotating the
image on the OPC drum.
manual paper feed roller and the manual take-up roller. At the
From this point, the operation is the same as the paper feed
same time, the manual paper feed stopper opens and the
operation from the tray. (Refer to 7-5 - 8.)
manual take-up roller is pressed to the surface of the paper to
start paper feeding. 5) The solenoid turns off to close the gate and return to the initial
state.

A A
C

ON
MPFS OFF
MPFS

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 6


(3) Conditions of occurrence of paper misfeed 2) When the detection gear 38T turns one rotation, there is no
gear any more and it stops.
a. When the power is turned on:
The latch section of the 38T gear is latched and fixed with the
PPD or POD is ON when the power is turned on.
projection of the process cover.
b. Copy operation
a PPD1 jam PPD1 does not turn off within 4 sec after Gear notch
turning on the resist roller.
b PPD2 jam PPD2 is off immediately after turning on the
resist roller.
PPD2 does not turn off within 1.2 sec after
turning off the resist roller.
c POD jam POD does not turn on within 2.9 sec after
turning on the resist roller.
POD does not turn off within 1.5 sec - 2.7 sec
after turning off PPD2.

6. Process unit new drum detection


mechanism
1) When the power is turned on, the detection gear 38T is rotated Gear pawl
in the arrow direction by the detection gear 20T to push the
micro-switch (process detection switch) installed to the Projection
machine sensor cover, making a judgement as a new drum.
Gear notch

Gear 20T

Gear 38T

Projection

Gear pawl

Process detection switch 7. SPF section


A. Outline
The SPF (Single Path Feeder) is installed to the AL-2030/2040CS
as a standard provision, and it automatically copies up to 50
sheets of documents of a same size. (Only one set of copies)

B. Document transport path and basic


composition
11
9 1 3 4
5

10 2 6 7

1 Pickup roller 2 Sheet of document for


paper feed
3 Set detection ACT 4 Document feed roller
5 Separation sheet 6 Paper entry sensor
7 PS roller D 8 Transport follower roller
9 Paper exit roller 10 Paper exit follower roller
11 Document tray

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 7


C. Operational descriptions
Document set

SPID ON Document set sensor

Document feed unit lamp ON

PSW ON Copy start

The scanner is shifted


MRMT rotation to the exposure position.
(Copier side) (SPF side)

MM rotation Main motor rotation SPFM rotation SPF motor rotation

CPFS ON Paper feed

PPD ON

RRC ON Synchronization SPPD ON Document transport sensor

Paper transport Document transport


(Transfer) (Exposure)

(Fusing) (Document exit)

POD ON

(Paper exit)
In the zooming mode, the magnification ratio in the sub
scanning direction (paper transport direction) is adjusted
by changing the document transport speed.

PSW

MRMT

SPF M

CL

SPPD
260ms 182ms
SCANST

MAIN M

CPFS1

RRS

PPD1

PPD2

POD

SPF JAM generation condition D. SPF open/close detection (book document


1) When SPPD is ON (document remaining) in initializing detection)
2) When SPPD is not turned ON within about 1.5 sec (at 100% SPF open/close detection (book document) detection is performed
copy) after starting the document feed operation. by detecting the interval between the reference lines on the white
3) When SPPD is not turned OFF within about 4.7 sec (at 100% Mylar attached to the paper exit guide (document scanning sec-
copy) after turning on SPPD. tion) by the scanner (CCD) and detecting the varied quantity.
4) When the OC cover is opened during document transport
B
(during SPF motor rotation) (The SPF motor is stopped during (Floating)
document transport, but the OC cover open error occurs A
(White Mylar)
instead of the SPF JAM.)
Reference line Reference line

(CCD)
B A - B = Varied quantity of pixels
A (pixel)

AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 8


[8] DISASSEMBLY AND ASSEMBLY 2) Push up the lock pawls (2 positions) of the side cover, and
remove the transfer charger.

Before disassembly, be sure to disconnect the power cord Lock pawl rear
for safety.
1. Do not disconnect or connect the connector and the
harness while the machine is powered. Especially be
careful not to disconnect or connect the harness 1)
between the MCU PWB and the LSU (MCU PWB: CN42)
during the machine is powered. (If it is disconnected or
connected during the machine is powered, the IC inside
the LSU will be destroyed.)
2. To disconnect the harness after turning on the power, be
sure to turn off the power and wait for at least 10 sec
before disconnection. (Note that a voltage still remains
immediately after turning off the power.)

The disassembly and assembly procedures are described for the


following sections:
1. High voltage section
2. Operation panel section
3. Optical section
4. Fusing section
5. Tray paper feed/transport section
6. Manual paper feed section 2)
7. Rear frame section
8. Power section
9. SPF section
10. 2nd cassette section Transfer
charger 1)

1. High voltage section


A. List
No. Part name Ref.
1 Transfer charger unit
2 Charger wire

B. Disassembly procedure Lock pawl front


1) Press the side cover open/close button and open the side
cover. C. Assembly procedure
For assembly, reverse the disassembly procedure.

D. Charger wire cleaning


1) Remove the charger cleaner from the manual paper feed unit.

1)

2)

1)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 1


2) Set the charger cleaner to the transfer unit, and move it recip- 2. Operation panel section
rocally a few times in the direction of the arrow shown in the
figure below. A. List
No. Part name Ref.
1 Operation panel unit
4)
3) 2 Operation PWB

B. Disassembly procedure
1) Open the side door, and Open the front cover.
2)

1) 1)

E. Charger wire replacement 2)


1) Remove the TC cover and remove the screw.
2) Remove the spring and remove the charger wire. 2) Remove the screws (4 pcs.), the harness, and the operation
3) Install a new charger wire by reversing the procedures (1) and panel unit.
(2).
1)
At that time, be careful of the following items.
• The rest of the charger wire must be within 1.5mm. Refer to
Fig.1
• The spring hook section (charger wire winding section) must be
in the range of the projection section. 1)
• Be careful not to twist the charger wire.

3)

1) 2)

1)

Charger wire
1)
1)

2)

1mm
Protrusion

1.5mm

Fig.1
AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 2
3) Remove four screws, and remove the operation cabinet. 2) Remove two screws, and remove the earth wire.
4) Remove four screws, and remove the operation PWB. 3) Disconnect the connector.
4) Remove the SPF unit.

2)
1)

1)
1)

3) 3)

3)
1)
3)
3) 3)

4)
3)
3)

2)
3)

1) 1)

5) Remove five screws. Remove the operation unit, and discon-


nect the connector.
C. Assembly procedure
6) Remove the right cabinet.
For assembly, reverse the disassembly procedure
7) Remove the left cabinet.
8) Remove the screw, and remove the rear cover.
3. Optical section 9) Remove the table glass.
A. List
NO. Part name Ref.
1 Copy lamp unit 6)
1)
2 Copy lamp
7)
3 Lens unit
1)
5)
B. Disassembly procedure 8)
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover. 1)

1)
3) 4)

2)

2) 1)

1)

2) 1)

1)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 3


10) Move the carriage to the position indicated on the figure. C. Assembly procedure
11) Loosen the screw which is fixing the tension plate. CCD core
12) Move the tension plate in the arrow direction to release the 1) Pass the core through the CCD-MCU harness.
tension, and remove the belt.
2) Insert the CCD-MCU harness into the CCD PWB connector of
the carriage unit.
3) 3) Move the core which was passed through the CCD-MCU har-
ness near the CCD PWB connector as shown in the figure
below, and fix it with a filament tape (19mm wide, 40mm long).
For the attachment reference, refer to the figure below. Clean
and remove oil from the attachment section.
2) 4) 4) Attach the CCD-MCU harness to the duplex tape on the back
of the carriage unit.
5) Attach the PWB holder to the position specified in the figure
below.
1) 6) Pass the core through the FFC and the PWB holder, and fix
the core.

Note: Attach the FFC to the base


plate securely with duplex tape to
prevent against coming loose.

13) Remove the screw, and remove the rod stopper.


14) Remove the rod.

3)

2)
1)

Note: Attach the FFC


to fit with the marking line. Marking line
15) Lift the rear side of the carriage, remove the belt and the con-
nector, and remove the carriage.

4) 1)

2)

3)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 4


4. Fusing section 4) Remove the screw and remove the U-turn guide.

A. List
No. Part name Ref. 1)
1 Thermistor
2 PPD2 sensor
3 Heater lamp
4 Pressure roller 2)
5 Heat roller

B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet.
2) Open the side cover, remove two screws, and remove the fus-
ing unit.

Pressure roller section disassembly


5) Remove the three screws, remove the fusing cover lower on
the right side, and open the heat roller section.

2)
3) 4)

6)
1)

5) 1)

6)
3) 5)
2)
6) Remove the screw and remove the PPD2 sensor.

1)
2)

3) Cut the binding band, remove the screw, and remove the ther-
mistor. 2)
PPD2 sensor
1)

2)

Thermistor 3)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 5


7) Remove the plate spring on the right and remove the heater 10) Remove the spring, and remove the lower separation pawls (4
lamp. pcs.).

2)

2)

2)

2)

1)

1)
2)

11) Remove the pressure release levers on the right and the left
sides.

Heater lamp 1)

8) Remove the spring, and remove the upper separation pawls (3


pcs.).

3)
1)

2)
12) Remove the pressure roller, the pressure bearing, and the
spring.
Note: Apply grease to the sections specified with an asterisk (*).

Pressure roller

1)
3)
2)
1)

1)
9) Remove the E-ring and remove the reverse gate.
2)

3) 3)

1)

2)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 6


Heat roller disassembly
(Continued from procedure (4).)
5) Remove screws, remove the fusing cover, and open the heat 1)
roller section.

3)

2) 1)

3) 2)
2)

6) Remove the C-ring and the fusing bearing, and remove the
heat roller.
3)
1)
2) 3) Heat roller

C. Assembly procedure
For assembly, reverse the disassembly procedure.

5. Tray paper feed/transport section


A. List
No. Part name Ref.
1 PPD1 sensor PWB
2 LSU unit
7) Remove the parts from the heat roller. 3 Intermediate frame unit
Note: Apply grease to the sections specified with ∗. 4 Paper feed roller

B. Disassembly procedure
1) Remove two screws, and remove the hinge guide R.
2) Disconnect the connector. (2 positions)
3) Remove five screws, and remove the scanner unit.
4) Remove the fan duct.

2)
3) 2)
2 3) 2) 2)
1) 2)

8) Remove two screws and remove the thermo unit.


Note: The set temperature of the thermostat differs from that of the 2)
current model.
Temperature
Current model 210°C
AL-2030/2040CS 230°C

1)

2)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 7


5) Remove each connector and four screws, and remove the 7) Remove two screws and remove the toner motor.
MCU PWB.

3)

2)
2)

1)
2)

1)
1) 1)
1)

1)
1)
2) 8) Remove two springs and open the intermediate frame unit.

6) Remove the PWB insulation mylar and remove the paper


transport detection sensor (PPD2).

1)
1)

2)

2)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 8


9) Remove the pulleys on the both sides and remove the paper 11) Release the belt pulley lock and remove the belt pulley bear-
exit roller. ing.
3) 2)

3)
1)

4)

2)
1)

12) Remove the paper exit roller.

10) Pull out the paper exit roller knob and remove the belt.

2)

13) Remove the harness guide.


1)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 9


14) Remove five screws and remove the main drive plate and the 16) Remove four screws, and remove the paper guide unit.
belt.
1)
2) 1)
1)

2)
1)

3)
1)

17) Remove four screws, and remove the LSU unit.

1)

1) 1)

CAUTION:Attach the gears securely 2)

15) Remove the parts as shown below, and remove the pressure
release solenoid and the paper feed solenoid.

3)

[Note for assembling the LSU]


When installing the LSU, turn the LSU clockwise and fix with
screws in order to provide an attachment backlash in the
proper direction.
4) Observe the following sequence of fixing screws.
2)

1)

1)
4)

2) 3)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 10


18) Remove each pawl, and remove the paper exit tray. 21) Remove the screw and the E-ring, and remove the PS semi-
circular earth plate and the PS roller unit.
2) 22) Remove the E-ring and remove the spring clutch from the PS
roller unit.

5)

4)

PS roller unit

4)

3) PS semi-circular
semi-circuler
earth plate 1)
1)
2)

19) Remove two screws and remove the fusing connector.


20) Remove five screws and the connector, and lift the intermedi-
ate frame unit to remove.
3)
3)

4) 23) Remove three screws and remove the TC front paper guide.

1)

2)

2)

2)

1)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 11


24) Remove the screw and the connector, and remove the PPD1 6. Manual paper feed section
sensor PWB.
A. List
No. Part name Ref.
1) 1 Manual transport roller
2 Cassette detection switch
3 PPD1 sensor PWB
4 Side door detection unit

B. Disassembly procedure
2) Multi unit
1) Remove the screw and remove the multi upper cover.

1)

25) Remove two E-rings and remove the paper feed roller.
26) Remove three E-rings and remove the clutch unit.

Back
5)
2)

Clutch unit
4)

Paper feed
roller

4)

3)

Front

1)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 12


2) Remove the screw and remove the side door detection unit. 4) Remove two screws and remove the multi feed bracket unit
from the multi paper feed upper frame.

2)

2)

1)
1) 1)
Back Wire treatment

2)

3) Remove three screws and remove the multi paper feed upper
frame.

1)

5) Remove three E-rings and remove the manual paper feed


roller B9.
1)

1)
1)

1)
2)

2)
3)

L O CK
T O

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 13


6) Remove the pick-up roller. D. Pressure plate holder attachment
1) Attach the pressure plate holder so that the resin section is not
covered with the seal M1-N.

Seal M1-N

1)
Pressure plate
holder

Attachment
reference

2)

7) Cut the binding band and remove the multi paper feed sole-
noid.

1)
Attachment
reference

7. Rear frame section


A. List
No. Part name Ref.
1 Scanner motor
3) 2) 2 Main motor
Multi paper feed
solenoid 3 Exhaust fan motor
4 NIC PWB
5 Main PWB

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

C. Assembly procedure 2)
For assembly, reverse the disassembly procedure.

2) 1)

1)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 14


2) Disconnect the connector. 6) Disconnect the connector.
3) Remove two screws, and remove the scanner motor. 7) Remove the two screws, and remove the NIC PWB.

1)
3)

2)
3)

1)
2)
2)

8) Disconnect the connector.


9) Remove the three screws, and remove the NIC PWB unit.

4) Remove two screws and one harness, and remove the main
motor.
2)

3)

3)
1)
2)
3)

10) Disconnect the connectors.


1) 11) Remove the five screws, and remove the MCU PWB.

2)

5) Remove two screws and one connector, and remove the 1)


exhaust fan motor.
1)

2)

3)
1)

2)
3) 1)
1) 2)
1)
1)
2)

2) C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 15


8 Power section A. SPF motor
1) Remove the screw.
A. List
2) Disengage the pawl (3 positions).
No. Part name Ref. 3) Remove the rear cabinet.
1 Power PWB
3)
B. Disassembly procedure
1) Disconnect each connector.
2) Remove the screw, and remove the earth line.
3) Remove two screws, and remove the power PWB unit.

4) 2)
1) 2)
1) 1) 1)

2) 1)
1)
3)
1) Remove the screw, and remove the harness.
2) Remove three screws.
3) Disengage the pawl (4 positions).
5)
4) 4) Remove the transport unit.

C. Assembly procedure
For assembly, reverse the disassembly procedure.
4)
9. SPF section
No. Part name Ref.
A SPF motor
B Pick-up roller, paper feed roller
C Paper exit roller
D Set sensor, scan front sensor
E Transport roller 3)

(1) Rear cabinet disassembly


1) Remove four screws.
3)
2) Remove the rear cabinet.
(2) Remove the SPF.
1)
1) Remove two screws, and remove the earth wire.
2) Disconnect the connector.
3) Remove the SPF unit.

2)
2)

1) Remove two screws, and remove the earth wire.


2) Remove the SPF motor unit.
3) Disconnect the connector.

1)
1)

2)
2)
3)

1)
1) 1) 3)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 16


1) Remove two screws. 1) Remove the shaft.
2) Remove the SPF motor. 2) Remove the paper feed roller.
3) Remove the bearing and the spring.
1)

1)
2)

2)
B. Pick-up roller, paper feed roller 3)
1) Remove two gears.
1) Remove the pick-up roller.
2) Remove the gear.

1)

1)

2)

1)

1) Open the upper door. C. Paper exit roller


2) Remove two E-rings, and remove the spring, the arm, and the 1) Remove four gears.
bearing. 2) Remove two screws.
3) Remove the pick-up roller unit. 3) Remove the frame.
2)
1) 2)

3) 2)
2)

2) 2)
3)

1)

1)

1) Remove the E-ring.


2) Remove the bearing.
3) Remove the paper guide unit.
4) Remove the paper exit roller.

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 17


10. 2nd cassette section
4) No. Part name Ref.
1) A Paper sensor
2) B Cassette detection SW
C Paper feed solenoid
D Transport roller
3) E Paper feed clutch
F 2nd paper feed roller

Paper feed unit removal


1)

2)

D. Set sensor, scan front sensor


1) Remove the set sensor.
2) 1)
2) Remove the scan front sensor.
3) Disconnect the connectors.
∗ When assembling, attach the blue harness to the marking B 1)
side of the sensor, and attach the orange harness to the oppo-
site side sensor. 1) Remove the screw.
2) Remove the rear cover.
1) ∗ When installing, engage the pawl and install the unit.

B 2)

3)
3)

2 1
E. Transport roller A
1) Remove the actuator.
2) Remove the transport roller.
3) Remove the gear and the bearing.

3)
2)

1)

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 18


1) Open the right cabinet. B. Cassette detection switch
2) Remove three screws. 1) Remove the pawl.
3) Remove one connector from MCU. 2) Remove the cassette detection switch.
4) While tilting down the 2nd connection arm A, pull and remove 3) Remove the harness.
the paper feed unit toward you.

C
D

3
2
4
3
2
B

C. Paper feed solenoid


1) Remove the screw.
A
1 2) Remove the connector.
3) Remove the paper feed solenoid.
2 2
3
∗ When installing, securely insert two bosses C on the machine
side and two bosses D on the paper feed unit side. Be sure to
secure the ground wire B.
∗ Insert the 2nd page feed.

A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.
3) Remove the harness.

2
1
3

D. Transport roller
1) Remove two E-rings.
2) Remove the transport roller.

1 1

A
B 3

∗ Install so that the earth spring A is brought into contact over


bearing B.

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 19


E. Paper feed clutch
1) Remove the E-ring.
2) Remove the paper feed clutch.
3) Remove the parts.

A
2

∗ When installing, fit the cut surface A.

F. 2nd paper feed roller


1) Remove the E-ring and the parts.
2) Remove the 2nd paper feed roller.

C 1
D

∗ When installing, hang the 2nd connection arm on the 2nd con-
nection arm Spring B. Be sure to install so that the earth spring
C is in contact under the bearing D.

AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 20


[9] ADJUSTMENTS 5) Calculate the main scanning direction magnification ratio.
Main scanning direction magnification ratio
Copy image dimensions
1. Optical section =
Original dimension
X 100 (%)

A. Copy magnification ratio adjustment (When a 100mm scale is used as the original.)
Original (Scale)
The copy magnification ratio must be adjusted in the main scan- HARDENED
STAINLESS
ning direction and in the sub scanning direction. To adjust, use mm
1/2mm 10 20 100 110 120
JAPAN
130 140 150
SIM 48-1. Shizuoka

(1) Outline
HARDENED
The main scanning (front/rear) direction magnification ratio adjust- Paper feed JAPAN
STAINLESS
mm
ment is made automatically or manually. direction 1/2mm 10 20 100 110 120 130 140 150
Shizuoka

Automatic adjustment: The width of the reference line marked on


Reference Comparison point Copy
the shading correction plate is scanned to perform the main scan-
ning (front/rear) direction magnification ratio adjustment automati- 110
cally.
Manual adjustment: The adjustment is made by manual key opera-
tions. (In either of the automatic and manual adjustments, the
zoom data register set value is changed for adjustment.) 6) Check that the copy magnification ratio is within the specified
range. If it is not within the specified range, perform the follow-
The magnification ratio in the sub scanning direction is adjusted by
ing procedures.
changing the carriage (scanner) scanning speed.
7) Execute SIM 48-1 to select the main scanning direction copy
(2) Main scanning direction magnification ratio magnification ratio adjustment mode.
adjustment To select the adjustment mode, use the copy mode select key.
a. Cases when the adjustment is required
1) When the main PWB is replaced. In the case of the automatic adjustment, when the START switch is
2) When the EEPROM in the main PWB is replaced. pressed, the mirror base unit moves to the white plate for shading
to scan the width of the reference line, calculating the correction
3) When "U2" trouble occurs.
value and displaying and storing this value.
4) When repairing or replacing the optical section.
After execution of the automatic adjustment, go out from the simu-
b. Necessary tools lation mode and make a copy to check the magnification ratio.
• Screwdriver (+) If the magnification ratio is not in the specified range (100 ± 1.0%),
• Scale manually adjust as follows.
c. Adjustment procedure Adjustment mode Lighting lamp Default
1) Set the scale vertically on the document table. (Use a long Main scanning direction TEXT lamp ON 50
scale for precise adjustment.) magnification ratio adjustment
Sub scanning direction PHOTO lamp ON 50
magnification ratio adjustment
8) Enter the new set value of main scanning direction copy mag-
nification ratio with the copy quantity set key, and press the
START button.
9) Change the set value and repeat the adjustment until the ratio
is within the specified range.
When the set value is changed by 1, the magnification ratio is
changed by 0.1%.
(3) Sub scanning direction copy magnification ratio
a. Cases when the adjustment is required
1) When the scanner unit drive section is disassembled or the
part is replaced.
2) When the main PWB is replaced.
3) When the EEPROM in the main PWB is replaced.
4) When "U2" trouble occurs.
b. Necessary tools
• Scale
2) Set the copy magnification ratio to 100%.
3) Make a copy on A4 or 81/2" x 11" paper.
4) Measure the length of the copied scale image.

AL-2040CS ADJUSTMENTS 9 - 1
c. Adjustment procedure B. Image position adjustment
1) Set the scale on the document table as shown below. (Use a There are following five kinds of image position adjustments,
long scale for precise adjustment.) which are made by laser control except for the image scan start
position adjustment. For the adjustments, SIM 50-01, 50-06, 50-
10, 50-18 and SIM 50-19 are used.
No. Adjustment item Simulation
1 Print start position (Main cassette) 50 - 01
2 Print start position (2nd cassette) 50 - 01
3 Print start position (Manual feed) 50 - 01
4 Image lead edge void amount 50 - 01
5 Image scan start position 50 - 01
6 Image rear edge void amount 50 - 01
7 SPF image scan start position 50 - 06
8 SPF rear edge void amount 50 - 06
9 Center offset 50 - 10
10 Memory reverse position adjustment in 50 - 18
duplex copy
11 Duplex copy rear edge void adjustment 50 - 19
12 Duplex back print start position 50 - 19
To select the adjustment mode with SIM 50-01, use the copy mode
select key.
2) Set the copy magnification ratio to 100%. The relationship between the adjustment modes and the lighting
3) Make a copy on A4 or 81/2" x 11" paper. lamps are as shown in the table below.
4) Measure the length of the copied scale image. Adjustment mode Lamp ON
5) Calculate the sub scanning direction copy magnification ratio Print start position (Main cassette AE, main cassette lamp
using the formula below. paper feed)
Copy image dimensions Print start position (2nd cassette AE, 2nd cassette lamp
= X 100 (%)
Original dimension paper feed)
Print start position (Manual paper AE, manual feed lamp
110 feed)
Image lead edge void quantity TEXT lamp
Image scan start position PHOTO lamp
Image rear edge void quantity AE, TEXT, PHOTO lamp
Original (Scale) : Supported for the installing model and skipped for non-install-
HARDDENCD

mm
JAPAN
STAINLESS
ing mode.
1/2mm 10 20 100 110 120 130 140 150
Shizuoka
To select the adjustment mode with SIM 50-10, use the copy mode
select key.
Paper feed
The relationship between the adjustment modes and the lighting
HARDDENCD

JAPAN
STAINLESS direction lamps are as shown in the table below.
mm
1/2mm 10 20 100 110 120 130 140 150
Shizuoka

Reference Comparison point Copy Machine with the multi manual paper feed unit
Adjustment mode Lamp ON
6) Check that the actual copy magnification ratio is within the
specified range. (100 ± 1.0%). Print center offset (Main cassette AE, main cassette lamp
If it is not within the specified range, perform the following pro- paper feed)
cedures. Print center offset (2nd cassette) AE, 2nd cassette lamp
7) Execute SIM 48-1 to select the sub scanning direction copy Print center offset (Manual paper AE, manual paper feed
magnification ratio adjustment mode. feed) lamp
To select the adjustment mode, use the copy mode select key. Second side center offset TEXT lamp
(PHOTO lamp ON) : Supported for the installing model and skipped for non-install-
8) Enter the new set value of sub scanning direction copy magni- ing mode.
fication ratio with the copy quantity set key, and press the
START button.

Repeat procedures 1) - 8) until the sub scanning direction actual


copy magnification ratio in 100% copying is within the specified
range.
When the set value is changed by 1, the magnification ration is
changed by 0.1%.

AL-2040CS ADJUSTMENTS 9 - 2
(1) Lead edge adjustment (2) Image rear edge void amount adjustment
1) Set a scale to the center of the paper lead edge guide as 1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper
shown below, and cover it with B4 or 8 1/2" x 14" paper. size as shown in the figure below, and cover it with B4 or 8 1/2"
x 14" paper.

B4 or 8 1/2″ × 14″ paper

A4 size rear edge

2) Execute SIM 50-01 to select the image rear edge void amount
adjustment mode.
The set adjustment value is displayed on the copy quantity dis-
play.
2) Execute SIM 50-01 3) Make a copy and measure the void amount of image rear
3) Set the print start position (AE lamp ON) (A), the lead edge edge.
void amount (TEXT lamp ON) (B), and the scan start position
(PHOTO lamp ON) (C) to 0, and make a copy of a scale at Void amount (Standard value: 2 - 3mm)
100%.
4) Measure the image loss amount (R mm) of the scale image.
Set C = 10 X R (mm). (Example: Set the value of C to 30.)
When the value of C is increased by 10, the image loss is
decreased by 1mm. (Default: 50) Scale image
5) Measure the distance (H mm) between the paper lead edge
and the image print start position.
Set A = 10 X H (mm). (Example: Set the value of A to 50.) Paper rear edge
When the value of A is increased by 10, the image lead edge
is shifted to the paper lead edge by 1mm. (Default: 50)
6) Set the lead edge void amount to B = 50 (2.5mm).
When the value of B is increased by 10, the void amount is 4) If the measurement value is out of the specified range, change
increased by about 1mm. For 25 or less, however, the void the set value and repeat the adjustment procedure.
amount becomes zero. (Default: 50) The default value is 50.
Note: The rear edge void cannot be checked with the first sheet
(Example)
after entering the simulation mode, the first sheet after turn-
Distance between paper lead
ing off/on the power, or the first sheet after inserting the
edge and image: H = 5mm
cassette. Use the second or later sheet to check the rear
edge void.
Image loss: (3) Center offset adjustment
R = 3mm 1) Set the self-made test chart for the center position adjustment
so that its center line is aligned with the center mark of the
document guide.
5mm • Test chart for the center position adjustment.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper
transport direction.
Document guide
10mm

Center

Copy paper
(A4 or 8 1/2″ × 11″)

2) Execute SIM 50-10 to select the print center offset (cassette


paper feed) adjustment mode.
The set adjustment value is displayed on the copy quantity dis-
play.

AL-2040CS ADJUSTMENTS 9 - 3
3) Make a copy and check that the copied center line is properly Test chart comparison table
positioned.
UKOG-
The standard value is 0 ± 2mm from the paper center.
0162FCZZ
1 2 3 4 5 6 7 8 9 10 W
2.0mm or less DENSITY
(Copy A)
Copy image No.
UKOG-
Copy paper 0089CSZZ
Shift folding line 0.1 0.2 0.3 0.5 1.9 0
DENSITY
No.
KODAK
2.0mm or less
(Copy B) GRAY 1 2 3 4 19 A
Copy image
SCALE
Copy paper
Shift folding line D. Features of copy density adjustment
For the copy density adjustment, the image data shift function pro-
(Paper feed direction) vided in the image process LSI is used.

4) If the measured value is out of the specified range, change the List of the adjustment modes
set value and repeat the adjustment procedure. Auto Mode Brightness 1 step only
When the set value is increased by 1, the copy image is
Manual Mode Brightness 5 steps. Adjustment of only the
shifted by 0.1mm toward the rear frame.
center brightness is made.
• For the manual paper feed, change the manual paper feed
Photo Mode Brightness 5 steps. Adjustment of only the
adjustment mode and perform the similar procedures.
center brightness is made.
• Since the document center offset is automatically adjusted by Manual T/S mode Brightness 5 steps. Adjustment of only the
the CCD which scan the reference lines (F/R) on the back of center brightness is made.
document guide, there is no need to adjust manually.
T/S Auto mode Brightness 1 step only

2. Copy density adjustment E. Copy density adjustment procedure


A. Copy density adjustment timing Use SIM 46-1 to set the copy density for each copy mode.
The copy density adjustment must be performed in the following For selection of modes, use the copy mode select key.
cases: (1) Test chart (UKOG-0162FCZZ) setting
• When maintenance is performed. 1) Place the test chart so that its edge is aligned with the A4 (Let-
• When the developing bias/grid bias voltage is adjusted. ter) reference line on the document table. Then place a A4
• When the optical section is cleaned. (14" x 8 1/2") white paper on the test chart and close the docu-
ment cover.
• When a part in the optical section is replaced.
• When the optical section is disassembled.
• When the OPC drum is replaced.
• When the main control PWB is replaced.
• When the EEPROM on the main control PWB is replaced.
• When the memory trouble (U2) occurs.

B. Note for copy density adjustment White paper


1) Arrangement before execution of the copy density adjustment
• Clean the optical section.
• Clean or replace the charger wire.
• Check that the voltage at the high voltage section and the devel-
oping bias voltage are in the specified range.
Test chart
C. Necessary tool for copy density adjustment
• One of the following test charts:
UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE
• B4 (14" x 8 1/2") white paper
• The user program AE setting should be "3."
1 2 3 4 5 6 7 8 9 10 W

AL-2040CS ADJUSTMENTS 9 - 4
(2) Perform the adjustment in each mode. 3. High voltage adjustment
1) Execute SIM 46-1.
2) Select the mode to be adjusted with the exposure mode select
A. Main charger (Grid bias)
key. Set the exposure level to 3 for all adjustment. (Except for Note:
the auto mode.) • Use a digital multi meter with internal resistance of 10MΩ or
more measurement.
(1) (2)
• After adjusting the grid LOW output, adjust the HIGH output. Do
not reverse the sequence.

(1) Mode select key/display lamp Procedures


(2) Exposure level select key/ 1) Set the digital multi meter range to DC700V.
display lamp 2) Set the positive side of the test rod to the connector CN11-3
(GRID) of high voltage section of the power PWB and set the
negative side to the frame ground (power frame).
3) Execute SIM 8-2. (The main charger output is supplied for 30
Adjustment Exposure mode Sharp gray chart
sec in the grid voltage HIGH output mode.)
mode display lamp adjustment level
4) Adjust the control volume (VRG1) so that the output voltage is
Auto mode Auto lamp ON "3" is slightly copied.
580 ±12V.
Manual mode Manual lamp ON "3" is slightly copied.
Photo mode Photo lamp ON "3" is slightly copied.
Manual T/S Manual lamp/Photo lamp "3" is slightly copied.
mode ON
Auto T/S mode Auto lamp/Photo lamp ON "3" is slightly copied.
3) Make a copy.
Check the adjustment level (shown in the above table) of the
exposure test chart (Sharp Gray Scale).
Sharp Gray Scale adjustment level
VRG1
Non toner 1 2 3 4 5 6 7 8 9 10 W
save
mode
Slightly copied.
Not copied.

Toner 1 2 3 4 5 6 7 8 9 10 W B. DV bias check


save
mode Note: • A digital multi meter with internal resistance of 1GΩ must
be use for correct check.
Slightly copied.
• The adjustment volume is locked, and no adjustment can
Not copied.
be made.
(When too bright): Decrease the value displayed on the copy Procedures
quantity display. 1) Set the digital multi meter range to DC500V.
(When too dark): Increase the value displayed on the copy quan- 2) Set the positive side of the test rod to the connector CN-10-1
tity display. (DV BIAS) and set the negative side to the frame ground
∗ The value can be set in the range of 1 - 99. (power frame).
3) Execute SIM 8-1 to output the developing bias for 30sec, and
check that the output is –400 ± 8V.

VRDV

AL-2040CS ADJUSTMENTS 9 - 5
4. Duplex adjustment
A. Adjusting the paper reverse position in
memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a
document set) in the S-D mode copying.
That is, it covers the adjustment of the second surface printing
mode (image loss at the front edge of an image) in which image
data is once stored in memory.
The image data is read, starting from its front end in the document
delivery direction (Reference direction of document setting in the
OC mode)and stored in memory. 2nd printing surface where scale is printed (lower side)
This stored image data is printed starting at the printing start posi-
tion, in the order of last-stored data to the first-stored data. B. Adjusting trailing edge void in duplex copy
In other words, the front edge image loss of the image can be mode
adjusted by changing the document read end position.
This is the adjustment of the first surface printing mode (rear end
(Adjustment procedure) void) in duplex copying.
1) Preparing test chart (Draw a scale at the rear end of one side In a duplex copying operation, the paper is delivered starting from
of a sheet of A4 white paper or letter paper) the rear end of the first printing surface. It is therefore necessary to
make a void area at the rear end on the first printing surface to
prevent paper jam at the fusing part.
There are two adjustment modes:
1) Paper trailing edge void quantity 50-19 (TEXT)
This adjustment is made when the cassette paper size is rec-
ognized. The trailing edge void quantity can be adjusted by
5 10 changing the trailing edge image laser OFF timing.
2) Print start position (Duplex back surface) (SPF) 50-19 (PHOTO)
The size (length) of a document read from the SPF is
detected, the image at the trailing edge of the first printing sur-
face is cut to make a void area. (The adjustment of void quan-
tity at the time when the cassette paper size is not
2) Set the test chart so that the scale is positioned as shown
recognized.)
below, in the S-D mode.

Scale (S-D mode) The paper void quantity should be first adjusted before the image
cut trailing edge void quantity (SPF) is adjusted.

(Adjustment procedure)
(1) Paper trailing edge void quantity
1) Preparing test chart (Draw a scale at the rear end of one side
3) Execute SIM 50-18 to make a copy and check the front edge of a sheet of A/4 white paper or letter paper)
image loss at the area where the scale is printed. 2) Set the test chart on the document glass as shown below.
Adjust the setting so that the front edge image loss is less than
4.0 mm in the SPF mode. Document guide The trailing edge has a scale
An increase of 1 in setting represents an increase of 0.1 mm in
image loss.

Front edge of paper

The front edge of the


scale on test chart Void area

5 10
less than 4 mm
Table glass

3) Using the user simulation [18], set the paper size of the first
cassette.
• Letter paper: 4
• A4 paper: 3

AL-2040CS ADJUSTMENTS 9 - 6
4) Execute SIM 50-19 to turn on the TEXT lamp and make the The density select key is used to select the mode.
printing mode in OC-D mode. Mode Default LED
Make a copy of the test chart to check the void area of the
SPF scan position auto 50 AE mode lamp
scale on the image.
adjustment
Void position to be check SPF scan position manual 50 TEXT mode lamp
adjustment

Operation
Paper
The operation is similar to SIM 46-01. (In MANUAL)

The trailing edge void on the first printing surface


is shown above.

Adjust the setting so that the void area is 4 - 5 mm. An increase in


1 of setting represents 0.1 mm in void area.

(2) Print start position (Duplex back surface)


1) Set the test chart so that the scale is positioned as shown
below.

6cm or more is required.

6. SPF mode sub scanning direction


Scale (S-D mode)
magnification ratio adjustment
2) Execute SIM 50-19 to turn on the PHOTO lamp (on the opera- Note: Before performing this adjustment, be sure to check that the
tion panel) and make the printing mode in the S-D mode. OC mode adjustment in copying has been completed.
3) Remove and reinsert the cassette. 1) Put a scale on the original table as shown below, and make a
Note: Make sure to carry out this step before making a copy dur- normal copy (100%) on the front and the back surfaces to
ing this adjustment. make a test chart.
4) Make a copy and check the void area of the scale on the
image.
Adjust the setting so that the void area is 2 - 4 mm. An
increase of 1 in setting represents an increase of 0.1 mm in
void area.
Void position to be checked

5. SPF scan position automatic


adjustment
Fold two sheets of A4 paper (white chart) into two, and place them
Note: Since the printed copy is used as a test chart, put the scale
so that they cover the SPF scan glass and the OC glass together,
in paralled with the edge lines.
and close the OC cover.
2) Set the test chart on the SPF and make a copy in the normal
When SIM 53-08 is executed, the current adjustment value is dis-
ratio (100%).
played as the initial display.
3) Compare the scale image and the actual image.
∗ Default is 50. Adjustment range is 1 – 99. Adjustment unit 1 =
If necessary, perform the following adjustment procedures.
about 0.127mm
4) Execute SIM 48-05.
In the case of AUTO, when START key is pressed, the mirror unit
scans from the home position to the SPF scan position with the 5) The current sub scanning direction magnification ratio correc-
current adjustment value displayed. Then the SPF glass cover tion value is displayed in two digits on the display section.
edge position is determined from the difference in the CCD output 6) Enter the set value and press the START key.
levels of the SPF glass cover edge and the OC side document Mode Display item Default LED
glass. Sub scan magnification SIDE1 50 AE mode
If the adjustment is completed normally, the adjusted value is ratio adjustment on the lamp
displayed on the 7seg/LCD. If it is terminated abnormally, the surface of SPF document
following lamp is turned ON.
∗ When there is no document in SPF, copy is inhibited.
"JAM lamp": When the operation is canceled by pressing C key
during execution, the mirror is returned and "- -" is displayed.

AL-2040CS ADJUSTMENTS 9 - 7
<Adjustment specification>
Spec Setting
Adjustment mode SIM Set value
value range
Sub scanning At normal: 48-5 Add 1: 1 – 99
direction ±1.0% 0.1% increase
magnification Reduce 1:
ratio (SPF mode) 0.1% decrease

7. Automatic black level correction


a. Cases when the adjustment is required
1) When the main PWB is replaced.
2) When the EEPROM in the main PWB is replaced.
3) When "U2" trouble occurs.
4) When repairing or replacing the optical section.
b. Adjustment procedure
Used to acquire the black level target value used for the black level
adjustment of white balance.
When SIM 63-02 is executed, the current correction value is dis-
played in 3 digits of 12bit hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the
correction document so that the density 10 (black side) comes on
the left side and that the chart is upside down at the center of the
plate left center.

10

Chart back surface

When START key is pressed, the mirror base unit scans the chart
and calculates the correction value.
After completion of correction, the corrected value is displayed on
the display section.
∗ Default: 0
∗ If the value is set to the default, operation is made with 0x60.

AL-2040CS ADJUSTMENTS 9 - 8
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows:
Clear → Density select → Clear→ Density select
To cancel the simulation mode, press the clear key.
Flow chart of entering the simulation mode

Start
Is there a sub YES
Press the COPY key.
code ?

NO
Press the clear key.
The COPY QUANTITY
display blinks to indicate
Press the COPY "00" and the machine
key. enters the ready
state for sub code input. Within 1sec

Press the exposure


Enter the sub code with
the COPY QUANTITY key.
mode selector key.
10th digit
1st digit:
Within 1sec
Count up of values:
COPY QUANTITY key
Count down of values:
Zoom key + COPY Press the clear key.
QUANTITY key

Within 1sec
Press the COPY key.
The current set adjustment
value and the counter
Press the exposure
value are displayed on the Is it the mode selector key.
COPY QUANTITY simulation for
displayed Sensor check, operation
etc. are displayed by the check?
alarm lamps, etc.
All displays on the
YES operation panel go off,
The COPY QUANTITY
and the machine enters
display blinks to indicate
To change the current set the previously set sub he ready state for entering
Perform the operation he main code.
values, enter with the COPY enters the ready 7 state for
QUANTITY key.
according to the
sub code input.
simulation number.
code, and the machine
10th digit: Enter the main code with
the COPY QUANTITY key.
1st digit:
10th digit:
Count up of values:
COPY QUANTITY key Is another YES Is the YES 1st digit:
Count down of values: simulation to be main code the Press the clear key.
Zoom key + COPY performed ? Count up of values:
QUANTITY key
same ? COPY QUANTITY key
Count down of values:
NO NO Zoom key + COPY
QUANTITY key

Is the
The entered value sub code NO Enter the new main
is displayed on the Press the clear key. code.
displayed ?
COPY QUANTITY
display.
YES The main code is
displayed on the
All displays on the COPY QUANTITY
The main code is
operation panel go off, display.
displayed on the
Press the COPY and the machine enters Press the clear key. COPY QUANTITY
the ready state for
key. entering the main code. display.

1
The entered value Press the clear key.
is registered.

End

AL-2040CS SIMULATION, TROUBLE CODES 10 - 1


2. List of simulations Sim Kind of Sub
Operation
No. main code code
Sim Kind of Sub 26 Various setup 30 CE mark support control ON/OFF
Operation 38 Cancel of stop at drum life over
No. main code code
01 Optical system 01 Mirror scan operation 39 Memory capacity check
02 Mirror home position sensor (MHPS) 40 Polygon motor OFF time setup
status display (Time required for turning OFF after
06 Aging of mirror scanning completion of printing)
02 SPF Individual 01 Single Paper Feeder (SPF) aging 42 Transfer ON timing control setup
load operation operation 43 Side void setup
02 SPF sensor status display 62 Energy-save mode copy lamp setup
03 Motor ON 30 Sensor 01 Paper sensor status display
06 Resist clutch ON (SPF) operation check
08 SPF paper feed solenoid operation (Standard
check provision)
05 Lamp ON 01 Operation panel display check 41 06 OC cover float detection level
check 02 Fusing lamp, cooling fan operation adjustment
check 07 OC cover float detection margin
03 Copy lamp ON setting
06 Machine 01 Paper feed solenoid ON 43 Fusing 01 Fusing temperature setting (Normal
individual load 02 Resist solenoid ON temperature copy)
operation setup 04 Fusing temperature setting in multi
07 Aging 01 Warm-up display and aging with jam copy
06 Intermittent aging 05 Fusing temperature setup in duplex
08 Shift to copy with the warm-up display. copy
08 High voltage 01 Developing bias 09 Fusing control setting for postcard-size
output check 02 Main charger (Grid high) paper
03 Grid voltage (Low) 11 Fusing temperature setting for
06 Transfer charger postcard-size paper
09 01 Duplex motor normal rotation 14 Fusing start temperature setting
operation check <Duplex model only> 15 Postcard size paper fusing control
02 Duplex motor reverse operation check cycle sync setting
<Duplex model only> 46 Exposure 01 Copy density adjustment (300dpi)
04 Duplex motor rotation speed adjustment 02 Copy density adjustment (600dpi)
adjustment <Duplex model only> 18 Image contrast adjustment (300dpi)
10 Toner motor 00 Toner motor aging 19 Exposure mode setup
operation check 20 SPF exposure correction
14 Trouble reset 00 Cancel of troubles other than U2 29 Image contrast adjustment (600dpi)
16 U2 trouble 00 Cancel of U2 trouble 30 AE limit adjustment
reset 31 Image sharpness adjustment
22 Counter display 04 JAM total counter display 32 Copier color reproduction setup
05 Total counter display 48 Magnification 01 Front/rear (main scanning) direction
08 SPF counter display ratio correction and scan (sub scanning) direction
12 Drum counter display magnification ratio adjustment
14 ROM version display 05 The current SPF mode sub scan
16 Duplex counter display direction magnification ratio is
<Duplex model only> displayed on the LCD/7seg.
17 Copy counter display 49 01 Flash ROM program writing mode
18 Printer counter display 50 Lead edge 01 Lead edge image position
19 Scanner mode counter display adjustment 06 Copy lead edge position adjustment
(AL-2040CS only) (SPF)
21 Scanner counter display 10 Center offset adjustment
22 SPF JAM counter display 12 Document off-center adjustment
24 Counter clear 01 JAM total counter clear 18 Memory reverse position adjustment in
04 SPF counter clear duplex copy
05 Duplex counter clear 19 Duplex copy rear edge void
<Duplex model only> adjustment
07 Drum counter clear 51 Timing 02 Resist quantity adjustment
08 Copy counter clear adjustment
09 Printer counter clear 53 08 SPF scan position automatic
13 Scanner counter clear adjustment
14 SPF JAM total counter clear 61 Laser system 03 Polygon motor check (HSYNC output
15 Scanner mode counter clear operation check)
(AL-2040CS only) 63 Shading 01 Shading check
25 Main motor ON 01 Main motor operation check (Cooling 02 Black level automatic correction
fan motor rotation check) 12 Light quantity stabilization wait time
10 Polygon motor ON setting
26 Various setup 02 SPF setup 13 Light quantity stabilization band
03 Second cassette setup setting
04 Machine duplex setup 64 Self print 01 Self print
06 Destination setup 67 50 USB receive speed adjustment
07 Machine conditions check (USB1.1)
20 Rear edge void setup

AL-2040CS SIMULATION, TROUBLE CODES 10 - 2


3. Contents of simulations
Input method: Clear key → Exposure Select key → Clear key → Exposure Select key
Main Sub
Content
code code
01 01 Mirror scan operation
(Operation/Procedure)
1. When this simulation is executed, the mirror home position is detected.
Sensor name Display lamp
Mirror home position sensor OPC drum cartridge replacement lamp
2. When the START key is pressed, scanning is executed at the speed corresponding to the currently set copy magnification
ratio.
The copy magnification ratio can be arbitrarily set with the magnification ratio select key/zoom key.
02 Mirror home position sensor (MHPS) status display
The mirror home position sensor is monitored, and the sensor status is displayed as follows: (The lamp is lighted while the
sensor is ON.)
[Photoconductor drum cartridge replacement lamp]
06 Aging of mirror scanning
When the PRINT switch is pressed, the mirror base performs full scan at the speed of the set magnification ratio. After 3 sec,
the mirror case performs full scan again. These procedures are repeated until the clear key is pressed. (When the PRINT
switch is pressed once, the ready lamp keeps OFF.)
The status of the mirror home position sensor is displayed with the photoconductor cartridge lamp. (The lamp is ON when the
mirror is at the home position.)
During aging, the copy lamp keeps ON.
02 01 Single Paper Feeder (SPF) aging operation
When START key is pressed, the set magnification ratio is obtained. For the SPF, the single surface document transport
operation is performed. For the R-SPF, the duplex document transport operation is performed.
Since, however, there is no required operating condition, the operation is not stopped even when a JAM occurs.
The magnification ratio change and the operation status display are Similar to SIM 1-01.
02 SPF sensor status display
ON/OFF of the sensors in the SPF can be checked with the following lamps.
Display Sensor
Developer cartridge replacement lamp Document set detection (SPID)
Jam lamp SPF document transport detection (SPPD)
03 Motor ON
(Operation/Procedure)
When the start key is pressed, the SPF motor rotates for 10 sec at the speed corresponding to the currently set magnification
ratio.
06 Resist clutch ON (SPF)
(Operation/Procedure)
When the start key is pressed, the RSPF resist clutch (SRRC) repeats ON (500 ms) and OFF (500 ms) 20 times.
08 SPF paper feed solenoid operation check
The SPF paper feed solenoid (SPUS) is turned ON for 500msec and OFF for 500msec. This procedure is repeated 20 times.
05 01 Operation panel display check
• When the PRINT switch is pressed, all LEDs (including 7-segment LEDs) on the operation panel are lighted. (LED check
mode)
• When 1Up key is pressed, the LEDs on the operation panel are lighted individually from the top left to the bottom right in
sequence. After completion of all individual lighting, all LEDs are lighted simultaneously. (The 7-segment LED lights the
three-digit sections at the same time.)
Individual lighting frequency ON: 300ms, OFF: 20ms
• When the CLEAR key is pressed, this simulation is terminated.
• When the PRINT switch is pressed in the LED check mode, the machine enters the Key input check mode.
“Key input check mode”
When the machine enters the Key input check mode, the value display section indicates “– – –.” Every time any key on the
operation panel is pressed, the entered value is added and displayed on the value display section. However, the keys that
were pressed once are not counted again.
• When the PRINT switch is pressed, the entered value is added and displayed for 3 sec and all the LEDs are lighted. (LED
lighting check mode)
(Note for Key input check mode)
• Press the PRINT switch at the end. (If it is pressed in the middle of the process, the entered value up to that moment is
displayed for 3 sec and the machine enters the LED lighting check mode. (ALL the LEDs are lighted.))
• Multiple key inputs are ignored.
02 Fusing lamp, cooling fan operation check
When the PRINT switch is pressed, the fusing lamp repeats operations of 500ms-ON and 500ms-OFF 5 times. During that
time, the cooling fan motor rotates.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 3


Main Sub
Content
code code
05 03 Copy lamp ON
(Operation/Procedure)
When the START key is pressed, the copy lamp is lighted for 5 sec.
06 01 Paper feed solenoid ON
(Operation/Procedure)
When the START key is pressed, the paper feed solenoid selected by the tray select key repeats ON (500ms) and OFF
(500ms) 20 times.
02 Resist solenoid ON
(Operation/Procedure)
When the START key is pressed, the resist solenoid (RRS) repeats ON (500ms) and OFF (500ms) 20 times.
07 01 Warm-up display and aging with jam
(Operation/Procedure)
1. When the simulation is executed, warming up is started.
2. Warm-up time is counted and displayed every second on the copy quantity display.
3. After completion of warm-up, the time count is stopped and the ready lamp is lighted.
4. Press the clear key to clear the warm-up time display, set the copy quantity, and press the START key, and the machine will
copy the set quantity repeatedly.
This simulation is canceled by turning off the power or executing any simulation which performs hardware reset.
06 Intermittent aging
(Operation/Procedure)
1. When the simulation is executed, warming up is started.
2. After completion of warm-up, the ready lamp is lighted.
3. Set the copy quantity and press the START key, and the machine will copy the set quantity repeatedly.
4. After 3 sec of the interval time from completion of copying the set quantity, the machine will resume copying.
5. The above operation 4 is repeated.
This simulation is canceled by turning off the power or executing any simulation which performs hardware reset.
08 Shift to copy with the warm-up display.
When the simulation code is entered, warming-up is started. The warming-up time is counted from 0 in the increment of 1 sec.
The operation during count-up process is as stated below.
When C key is pressed, the operation is terminated. (The 7-seg display indicates the sub code.)
Warming-up operation is continued.
After completion of warming-up, counting is terminated. (This is similar to SIM 07-01 without the aging function.
08 01 Developing bias
(Operation/Procedure)
When the START key is pressed, the developing bias is outputted for 30 sec.
02 Main charger (Grid high)
(Operation/Procedure)
When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode.
03 Grid voltage (Low)
(Operation/Procedure)
When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode.
06 Transfer charger
(Operation/Procedure)
When the START key is pressed, the transfer charger output is supplied for 30 sec.
09 01 Duplex motor normal rotation operation check <Duplex model only>
The duplex motor is rotated in the normal direction (paper exit direction) for 30 sec.
After completion of the process, the display returns to the sub code input standby state.
02 Duplex motor reverse operation check <Duplex model only>
The duplex motor is driven in the reverse direction for 30 sec.
After completion of the process, the display returns to the sub code input standby state.
04 Duplex motor rotation speed adjustment <Duplex model only>
When this simulation is executed, the current set value is displayed.
Enter the adjustment value with UP/UP key, and press START key to save the entered value. The display returns to the sub
code input standby mode. When the set value is increased, the speed is increased, When the set value is decreased, the
speed is decreased.
Setup range: 1 – 13
Default: 6
10 00 Toner motor aging
(Operation/Procedure)
When the START key is pressed, the toner motor output is supplied for 30 sec.
14 00 Cancel of troubles other than U2
(Operation/Procedure)
After canceling the trouble, the simulation is also automatically canceled.
16 00 Cancel of U2 trouble
(Operation/Procedure)
1. When the START key is pressed, the EEPROM total counter check sum is rewritten and the trouble is canceled.
2. After canceling the trouble, the simulation is also automatically canceled.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 4


Main Sub
Content
code code
22 04 JAM total counter display
The display method is the same as the total count value display.
<Display example: 12345>
012 → Blank → 345 → Blank → 012
0.7s 0.3s 0.7s 1.0s 0.7s
05 Total counter display
The total count value is displayed in 3 digits X 2 times repeatedly.
08 SPF counter display
The display method is the same as the total count value display.
12 Drum counter display
The display method is the same as the total count value display.
14 ROM version display
The main code and the sub code of the ROM version is displayed on the value display section in 2 digits alternately.
The display method is the same as the total count value display.
16 Duplex counter display <Duplex model only>
The display method is the same as the total count value display.
17 Copy counter display
The display method is the same as the total count value display.
18 Printer counter display
The display method is the same as the total count value display.
19 Scanner mode counter display (AL-2040CS only)
The display method is the same as the total count value display.
21 Scanner counter display
The display method is the same as the total count value display.
22 SPF JAM counter display
The display method is the same as the total count value display.
24 01 JAM total counter clear
When the PRINT switch is pressed, the JAM total count value is reset to 0.
04 SPF counter clear
When the PRINT switch is pressed, the SPF count value is reset to 0.
05 Duplex counter clear <Duplex model only>
When START key is pressed, the duplex count value is set to 0.
07 Drum counter clear
When the PRINT switch is pressed, the drum count value is reset to 0.
08 Copy counter clear
When the PRINT switch is pressed, the copy count value is reset to 0.
09 Printer counter clear
When the PRINT switch is pressed, the printer count value is reset to 0.
13 Scanner counter clear
When the PRINT switch is pressed, the scanner count value is reset to 0.
14 SPF JAM total counter clear
When the PRINT switch is pressed, the SPF JAM total count value is reset to 0.
15 Scanner mode counter clear (AL-2040CS only)
When the PRINT switch is pressed, the scanner mode counter is reset to 0.
25 01 Main motor operation check (Cooling fan motor rotation check)
When the PRINT switch is pressed, the main motor (as well as the duplex motor in the duplex model) is operated for 30 sec. If
the developing unit is installed at that time, the developing bias, the main charger, and the grid are outputted together in order
to avoid toner consumption. Since, in this case, laser discharge is required when stopping the motor, the polygon motor is
rotated at the same time. If the developing unit is not installed, the above high voltage is not outputted and only the motor is
rotated.
: Do not execute this simulation by forcibly turning ON the door ON/OFF switch.
10 Polygon motor ON
(Operation/Procedure)
When the START key is pressed, the polygon motor is operated for 30 sec.
26 02 SPF setup
When this simulation is executed, the current setup of the SPF code number is displayed. Enter the code number
corresponding to the SPF and press the PRINT switch to enable the setup.
Code number SPF
0 SPF not installed
1 SPF installed
2 RSPF installed

AL-2040CS SIMULATION, TROUBLE CODES 10 - 5


Main Sub
Content
code code
26 03 Second cassette setup
(Operation/Procedure)
1. When this simulation is executed, the currently set code number of the second cassette is displayed.
2. Enter the code number and press the start key. The setting is changed.
Code number Second cassette
0 Without second cassette
1 With second cassette

04 Machine duplex setup


(Operation/Procedure)
1. When this simulation is executed, the currently set duplex code number is displayed.
2. Enter the code number corresponding to the duplex and press the ENTER key, and the setup will be changed.
Code number Duplex
0 Without Duplex
1 With Duplex

06 Destination setup
When this simulation is executed, the current setup of the destination code number is displayed. Enter the code number
corresponding to the destination and press the PRINT switch to enable the setup.
Code number Destination
0 Inch series
1 AB series

07 Machine conditions check


When this simulation is executed, the current machine setup is displayed.
CPM Copy quantity display
20 cpm 20

20 Rear edge void setup


When this simulation is executed, the current setup of the rear edge void code number is displayed. Enter the code number
corresponding to the rear edge void and press the PRINT switch to enable the setup.
Code number Rear edge void setup
0 Rear edge void not provided
1 Rear edge void provided * Default

30 CE mark support control ON/OFF


When this simulation is executed, the current setup of the CE mark support code number is displayed. Enter the code number
corresponding to the CE mark support setup and press the PRINT switch to enable the setup.
Code number CE mark support setup
0 CE mark support control OFF * Default (100V series)
1 CE mark support control ON
The default for CE-support 200V series is “1.”
38 Cancel of stop at drum life over
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the
PRINT switch to enable the setup.
Code number Setup
0 Stop at drum life over * Default (AL model)
1 Cancel of stop at drum life over

39 Memory capacity check


When this simulation is executed, the current memory capacity is displayed.
Code number Setup
8 8 Mbyte
16 16 Mbyte

40 Polygon motor OFF time setup (Time required for turning OFF after completion of printing)
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the
PRINT switch to enable the setup.
Code number Setup
0 0 sec
1 30 sec * Default
2 60 sec
3 90 sec

AL-2040CS SIMULATION, TROUBLE CODES 10 - 6


Main Sub
Content
code code
26 42 Transfer ON timing control setup
(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed. (For any number different from the
following ones, the default time is automatically set.)
Code number Setting Code number Setting
0 Default (236 msec) 11 Default (236 msec)
1 –20 msec 12 +2 msec
2 –18 msec 13 +4 msec
3 –16 msec 14 +6 msec
4 –14 msec 15 +8 msec
5 –12 msec 16 +10 msec
6 –10 msec 17 +12 msec
7 –8 msec 18 +14 msec
8 –6 msec 19 +16 msec
9 –4 msec 20 +18 msec
10 –2 msec 21 +20 msec

43 Side void setup


(Operation/Procedure)
1. When this simulation is executed, the currently set code number of the side void amount is displayed.
2. Enter the code number and press the start key. The setting is changed.
Code number Setting
0 0 mm
1 0.5 mm
2 1.0 mm
3 1.5 mm
4 2.0 mm * Default
5 2.5 mm
6 3.0 mm
7 3.5 mm
8 4.0 mm
9 4.5 mm
10 5.0 mm

62 Energy-save mode copy lamp setup


Used to set half-ON (50%)/OFF of the copy lamp in the pre-heat mode.
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the
PRINT switch to enable the setup.
Code number Setup
0 Copy lamp OFF
1 Copy lamp half-ON (50%) * Default

30 01 Paper sensor status display


Indicates the paper sensor status using the lamps on the operation panel.
Sensor name Display lamp
Before-resist paper sensor (PPD1) Developer cartridge replacement lamp
Fusing section paper sensor (PPD2) JAM lamp
Paper exit sensor (POD) Photoconductor cartridge replacement lamp
2nd CS paper sensor (PPD3) 2nd cassette lamp
New drum cartridge sensor (PUIS) Zoom lamp

41 06 OC cover float detection level adjustment


When this simulation is executed, the current set value is displayed.
When ENTER/START key is pressed, the mirror base unit moves to the SPF scanning position and the OC cover float
detection level (number of pixels between black lines) is acquired and displayed.
The value (0000) is displayed on the 7seg in 2 digits for each.
When the mirror base unit returns to the home position, the acquired value is displayed.
If the value is not acquired, an error is displayed as shown below. (Default: 0)
The status display is as shown below.
The JAM lamp is lighted. (The 7seg display remains to the original value.)
Note that the OC cover must be closed when executing this simulation.
∗ When the value is 0, float detection is not performed in a normal job.
When C key is pressed, the display returns to the sub code input standby state.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 7


Main Sub
Content
code code
41 07 OC cover float detection margin setting
For the number of pixels between black markers on the SPF scanning position saved in SIM 41-06 (OC cover float detection
level adjustment), if the number of pixels between the markers when processing float detection is less than the number of
pixels set with this simulation, it is judged as the float error.
In addition, if the set value of this simulation is 0, no float error occurs.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value with UP/UP key, and press START key to save the entered value. The display returns to the sub
code input standby mode.
Set range: 0 – 99
Default: 30 (30 pixels)
43 01 Fusing temperature setting (Normal copy)
Used to set the fusing temperature of 3rd or later sheet. (For 1st and 2dns sheets, SIM 43-14 is used.)
When this simulation is executed, the currently set code number is displayed.
Enter the code number with UP/UP key and press START key. The entered value is saved and the display returns to the sub
code input standby state.
The density select key is used to select the mode. The set value of the selected mode is displayed on the 7seg.
Code number Set temperature (°C)
0 170
1 175
2 180
3 185
4 190
5 195 (* Default)
6 200
7 205
8 210

Mode Lamp ON
Main cassette paper feed & 2nd cassette paper feed AE mode lamp
Manual paper feed TEXT mode lamp
∗ The cassette feed and the manual feed are controlled similarly.
04 Fusing temperature setting in multi copy
From the 20th sheet and later, the fusing temperature is changed over from the level set with SIM 43-1 to the level set with this
simulation.
When this simulation is executed, the currently set code number is displayed.
Enter the code number with UP/UP key and press START key. The entered value is saved and the display returns to the sub
code input standby state.
The density select key is used to select the mode. The set value of the selected mode is displayed on the 7seg.
Code number Set temperature (°C)
0 165
1 170
2 175
3 180
4 185
5 190

Mode Lamp ON Default


Main cassette paper feed & 2nd cassette paper feed AE mode lamp 3
Manual paper feed TEXT mode lamp 3
Target temperature setting for small-size paper (A5/B5/INV) PHOTO mode lamp 1
∗ The cassette feed and the manual feed are controlled similarly.
05 Fusing temperature setup in duplex copy
In duplex copy, this setup value is added to the fusing temperature of single copy. When this simulation is executed, the
current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup.
Code number Temperature shift (°C)
0 ±0°C * Default
1 –8°C
2 –6°C
3 –4°C
4 –2°C
5 ±0°C
6 +2°C
7 +4°C
8 +6°C
9 +8°C

AL-2040CS SIMULATION, TROUBLE CODES 10 - 8


Main Sub
Content
code code
43 09 Fusing control setting for postcard-size paper
When this simulation is executed, the currently set code number is displayed.
Enter the code number and press START key to save the setting.
Code number Temperature shift (°C)
0 Cancel * Default
1 Setting

11 Fusing temperature setting for postcard-size paper


When this simulation is executed, the current set value is displayed.
Press UP/UP key to select the setting, and press START key to write into the EPROM. The display returns to the sub code
input standby mode.
Code number Temperature shift (°C)
0 160
1 165
2 170
3 175
4 180
5 185
6 190
7 195 * Default
8 200
14 Fusing start temperature setting
The fusing temperature when starting printing (first – second sheet) is set.
When this simulation is executed, the currently set code number is displayed.
When the code number is entered with UP/UP key and the START key is pressed, setting is changed over.
Code number Set temperature (°C)
0 160
1 165
2 170
3 175
4 180
5 185
6 190
7 195 (* Default)
8 200

Mode Lamp ON
Main cassette paper feed & 2nd cassette paper feed AE mode lamp
Manual paper feed TEXT mode lamp
∗ The cassette feed and the manual feed are controlled similarly.
15 Postcard size paper fusing control cycle sync setting
When this simulation is executed, the currently set code number is displayed.
Change the setting with UP/UP key, and press START key to write the setting to the EEPROM. (Setting range: 0 – 20, default:
0)
∗ When set to "0," the setting is canceled and the fusing temperature control and the paper pass timing are not synchronized.
The conventional control (control same as the other paper) is performed.
∗ When set to "1" – "20," the postcard pass is synchronized with the fusing temperature control cycle, providing stable fusing
performance. However, CPM is reduced.
Code number Sync setting Fusing heater lamp OFF timing temperature
0 Cancel – (* Default)
1 Setting +0.5°C
: :
6 +3.0°C
: :
20 +10.0°C
∗ When set to "1" – "20," if "Set value x 0.5°C + Temperature control level," the fusing heater lamp is turned OFF.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 9


Main Sub
Content
code code
46 01 Copy density adjustment (300dpi)
Used to set the copy density in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup is displayed in two
digits (default: 50).
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup.
The greater the setup value is, the darker the copy is. The smaller the setup value is, the brighter the copy is. Only EXP.3 copy
is made in this simulation. When set to a darker level, Exp.1 and Exp.5 copies also become darker. When set to a brighter
level, Exp.1 and Exp.5 copies also become brighter. Press the CLEAR key to save the setup and exit from the simulation
mode.
Use the copy mode select key to select a copy mode. The setup value of the selected copy mode is displayed on the copy
quantity display. (adjustment range: 1 – 99)
Copy mode Display lamp
AE mode (300dpi) AE mode lamp
TEXT mode (300dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (300dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (300dpi) AE mode lamp & PHOTO mode lamp

02 Copy density adjustment (600dpi)


Used to set the copy density in each mode.
(Operation/Procedure)
When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two
digits. (Default: 50)
Use the copy quantity key to change the setup value, and press the PRINT switch to make a copy with the new setup.
The greater the setup value is, the darker the copy is, and vise versa. Only EXP.3 copy is made. If it is set to a darker density,
EXP.1 and EXP.5 copies also become darker. If it is set to a brighter density, they also become brighter.
When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated.
Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the
copy quantity display. (Setup range: 1 – 99)
Copy mode Display lamp
AE mode (600dpi) AE mode lamp
TEXT mode (600dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (600dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (600dpi) AE mode lamp & PHOTO mode lamp

18 Image contrast adjustment (300dpi)


Used to set the image contrast in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed in
two digits. (Default: 50)
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup.
The greater the setup value is, the higher the contrast is. The smaller the setup value is, the lower the contrast is. Though only
EXP.3 copy is made in this simulation, the contrast levels in EXP.1 and EXP.5 are also changed. Press the CLEAR key to save
the setup and exit from the simulation mode.
Use the copy mode select key to select a copy mode. The setup value of the selected copy mode is displayed on the copy
quantity display.
(adjustment range: 1 – 99)
Copy mode Display lamp
AE mode (300dpi) AE mode lamp
TEXT mode (300dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (300dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (300dpi) AE mode lamp & PHOTO mode lamp

AL-2040CS SIMULATION, TROUBLE CODES 10 - 10


Main Sub
Content
code code
46 19 Exposure mode setup
<γ table setup or AE operation mode setup>
When this simulation is executed, the current setup of the gamma table code number is displayed. Enter the code number
corresponding to desired gamma table, and press the PRINT switch or the copy mode select key to enable the setup.
Code number γ table
1 Image quality priority mode
2 Toner consumption priority mode * Default
When the copy mode select key is pressed during setup of the gamma table, the mode is switched to the AE operation setup
mode and the current setup of the AE operation mode code number is displayed. (Default: 0) Enter the code number
corresponding to your desired AE operation mode, and press the PRINT switch or the copy mode select key to switch the
setup. (When the copy mode select key is pressed, the mode is returned to the gamma table setup mode.)
Code number AE operation mode
0 Fixed process * Default
1 Real time process
<PHOTO image process setting>
When the copy mode select key is pressed in the AE operation mode setting, the mode is changed to the PHOTO image
process setting and the currently set code number of the PHOTO image process setting is displayed. (Default: 0)
When the code number corresponding to the desired Photo image process setting is entered and the copy mode select key is
pressed, the mode is changed over.
Mode Code number Setting content Display lamp
γ 1 Image priority mode OFF
2 Toner consumption priority mode * Default
AE 0 Lead edge stop * Default AE ON
1 Real time process
PHOTO 1 Error diffusion process * Default PHOTO ON
2 Dither process
20 SPF exposure correction
Used to adjust the exposure correction quantity in the SPF mode by adjusting the differential of Vref voltage for the OC mode.
(Operating procedure)
When this simulation is executed, the current setup is displayed. Enter the adjustment value with the 10-key and press the
PRINT key to enable the setup and make a copy.
When the CLEAR key is pressed, the entered value is saved and the simulation mode is terminated.
∗ The greater the value is the darker the exposure is.
The smaller the value is, the brighter the exposure is.
Mode Display lamp
SPF TEXT mode lamp

29 Image contrast adjustment (600dpi)


Used to set the contrast in each mode.
(Operation/Procedure)
When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two
digits. (Default: 50)
Use the copy quantity keys to change the setup value, and press the PRINT switch to make a copy with the new setup.
The greater the setup value is, the greater the contrast is, and vise versa. Only EXP.3 copy is made, however, EXP.1 contrast
and EXP.5 contrast are also changed accordingly.
When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated.
Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the
copy quantity display.
(Setup range: 1 – 99)
Copy mode Display lamp
AE mode (600dpi) AE mode lamp
TEXT mode (600dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (600dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (600dpi) AE mode lamp & PHOTO mode lamp

AL-2040CS SIMULATION, TROUBLE CODES 10 - 11


Main Sub
Content
code code
46 30 AE limit adjustment
AE and the limit value of AE (toner save) are set.
Setting is changed. When START key is pressed, the set content is written into the EEPROM and the display returns to the
sub code input standby mode.
When UP key is pressed, the setting is changed over. (Set range: 0 – 31, Default: 0)
Each mode can be selected by pressing the density select key.
For UP keys, only 1UP key is valid. (10UP key is invalid.)
Mode Display lamp
AE limit value AE mode lamp
AE (toner save) limit value TEXT mode lamp
<Remark>
When SIM 26-06 is changed or SIM 46-19 automatic exposure mode is changed, this setting is also changed to the default
value.
31 Image sharpness adjustment
Used to adjust the clear/shading-off of an image in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed.
(Default: 1)
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup.
When the clear key is pressed, the entered setup value is saved and the simulation is terminated.
Setup value Image quality
0 Shading off
1 Standard * Default
2 Clear
Any desired copy mode can be selected with the copy mode select key. The code number of the selected copy mode is
displayed on the copy quantity display.
Copy mode Display lamp
AE mode AE mode lamp
TEXT mode TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) AE mode lamp & PHOTO mode lamp

32 Copier color reproduction setup


Used to set color reproduction for each mode. Colors which are easily copied or which are not easily copied are selected.
Setup value Easy-to-copy colors Difficult-to-copy colors
0 Purple/Blue/Red Yellow/Green/Light blue
1 Light blue/Green/Blue Purple/Red/Yellow
2 Yellow/Red/Green Blue/Light blue/Purple
∗ This setup does not affect black-and-white copies.
(Operating procedure)
When this simulation is executed, the current setup of the code number for each copy mode is displayed. (Default: 0)
Change the setup value with the copy quantity keys and press the Print switch. A copy will be made according to the setup. At
that time, the color component used for copying is changed.
When the clear key is pressed, the entered code number is saved and the simulation mode is terminated.
Any desired copy mode can be selected with the copy mode select key. The selected copy mode is displayed on the copy
quantity display.
Code number Component of use
0 Green * Default
1 Red
2 Blue

Copy mode Display lamp


AE mode (including TS) AE mode lamp
TEXT mode (including TS) TEXT mode lamp
PHOTO mode PHOTO mode lamp

AL-2040CS SIMULATION, TROUBLE CODES 10 - 12


Main Sub
Content
code code
48 01 Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment
The magnification ratios in the main scanning direction (front/rear) and in the sub scanning direction are adjusted.
Enter the adjustment value with 10-key, and press START key to save the entered value, and make a copy. (When the set
value is increased by 1, the magnification ratio is increased by 0.1%.)
The adjustment mode can be selected with the density select key. (Adjustment range: 1 – 99, Default: 50)
Mode Display lamp Default
Main scanning direction magnification ratio TEXT mode lamp 50
OC mode sub scanning direction magnification ratio PHOTO mode lamp 50
05 The current SPF mode sub scan direction magnification ratio is displayed on the LCD/7seg.
When START key is pressed, the entered data are obtained and saved into the EEPROM, and a copy is made. (When the set
value is changed by 1, the ratio is increased by 0.1%.) (Set range: 1 – 99, Default: 50)
Each mode can be selected by pressing the density select key.
Mode Display lamp Lamp ON Default
Sub scanning direction magnification ratio COPY mode lamp AE mode lamp 50
adjustment on the SPF document front surface.
∗ When there is no document in the SPF, copy is inhibited.
49 01 Flash ROM program writing mode
(Operating procedure)
When this simulation is executed, “d” is displayed on the display and the machine enters the Flash ROM program writing
mode.
Use the writing tool to write the program from PC. During writing, the display indicates as shown below. After completion of
downloading, turn OFF/ON the power to reset.
Status Display Pre-heat lamp Ready lamp
Download data reception “d” ON ON OFF
Data erase start “d” ON OFF ON
Data writing (Boot section) “d” ON Blink OFF
Data writing (program section) “d” ON Blink Blink
Sum check “d” ON ON ON
Download complete “0FF” ON OFF OFF
Error state “E *” ON OFF OFF
∗ “*” in an error display indicates the error position.
1 Data reception error
2 Loader function transfer
3 FLASH ROM delete
4 FLASH ROM writing (Boot section)
5 FLASH ROM writing (Program section)
6 Sum check (Loader section)
7 Sum check (Boot section)
8 Sum check (Program section)

AL-2040CS SIMULATION, TROUBLE CODES 10 - 13


Main Sub
Content
code code
50 01 Lead edge image position
Used to adjust the copy image position and the lead edge void quantity on the copy paper. The adjustment is made by
adjusting the image scan start position and the print start position (resist roller ON timing) at 100%.
(Operating procedure)
When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits.
(Center value: 50) Press the copy mode select key to select your desired copy mode, and the display will change. Enter the
adjustment value with the 10-key and press the PRINT switch, and the setup value will be saved and a copy will be made.
Press the clear key to save the setup value and exit from the simulation mode. When the adjustment is made for the main
cassette feed, all the adjustment values at all the paper feed ports become the same. (Increasing the setup value by 1
corresponds to about 0.1mm shift.)
Adjustment mode Lamp ON
Print start position (Main cassette paper feed) AE, main cassette lamp
Print start position (2nd cassette paper feed) AE, 2nd cassette lamp
Print start position (Manual paper feed) AE, manual feed lamp
Image lead edge void quantity TEXT, main cassette lamp
Image scan start position PHOTO, main cassette lamp
Image rear edge void quantity AE, TEXT, PHOTO, main cassette lamp
: Supported if the model is installed and skipped if it is not installed.
(Adjustment procedure)
AE ON TEXT ON PHOTO ON
↓ ↓ ↓
1. Set the print start position (A), the lead edge void quantity (B) and the scan start position (C) to 1 (Set range: 1 – 99), and
make a copy at 100%.
2. Measure the image loss quantity (R mm) of the scale.
(Example)
Set C = 10 × R (mm) (Example: Set 40.) Distance from the paper lead edge
When the value C is increased by 10, the image loss is decreased by 1mm. to the image lead edge: H = 5mm
(Default: 50) Image loss:
3. Measure the distance (H mm) from the paper lead edge to the image print R = 4mm
start position.
Set A = 10 × H (mm) (Example: set 50) 5mm
When the value A is increased by 1mm, the image lead edge is shifted to
the paper lead edge by 1mm. (Default: 50)
4. Set the lead edge void quantity to B = 50 (2.5mm). (Default: 50) 10mm
When the value B is increased by 10, the void is increased by about 1mm.
(When set to 25 or less, the void becomes zero.)
• The SPF adjustment is performed by adjusting the SPF image scan start position.
06 Copy lead edge position adjustment (SPF)
The SPF copy lead edge adjustment is performed.
When the document scan position adjustment value is increased by 1, the scan start timing is advanced by 0.1mm.
As the print result, it is shifted in the direction opposite to the scan start position.
Each mode can be selected by pressing the density select key.
Mode Lamp ON Default
Front surface document scan position adjustment AE mode lamp 50
Rear edge void adjustment (SPF) PHOTO mode lamp
∗ When there is no document in the SPF, copy is inhibited.
10 Center offset adjustment
Used to adjust the copy image position on the copy paper and the center offset position when scanning a document.
(Operating procedure)
When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press
the PRINT switch, and the entered value will be saved and a copy will be made. When the clear key is pressed, the entered
value will be saved and the simulation will be terminated. (When the setup value is increased by 1, shift is increased by
0.1mm.)
Adjustment mode Lamp ON
Print center offset (Main cassette paper feed) AE, main cassette lamp
Print center offset (2nd cassette paper feed) AE, 2nd cassette lamp
Print center offset (Manual paper feed) AE, manual paper feed lamp
Second side center offset (Main cassette paper feed) TEXT, main cassette lamp
: Supported only for installing models, and skipped for not-installing models.
∗ When the setup value is too great, outside of the shading area may be read, and black streaks may be produced on the
edges.
When the adjustment value is increased, the image is shifted to the left.
When the adjustment value is decreased, the image is shifted to the right.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 14


Main Sub
Content
code code
50 12 Document off-center adjustment
The document scan off-center adjustment is performed.
The adjustment mode is changed over with the copy mode select key. (Adjustment range: 1 – 99, Default: 50)
When the adjustment value is increased, the print result is shifted to the left.
Mode Lamp ON Default
Platen document scanning AE mode lamp 50
SPF document front surface scanning TEXT mode lamp
18 Memory reverse position adjustment in duplex copy
When this simulation is executed, the current setup value of correction is displayed. Enter the correction value with the 10-key
and press the PRINT switch, and the entered value will be saved.
Front surface printing in the S-D mode and printing on even pages in the D-S mode are reverse memory copy operations from
the document rear edge section.
When, therefore, the output image print position adjustment is required, adjust as follows:
In the reverse memory copy operation, if the document scan direction is in the direction of the arrow in the figure, the scan rear
edge section of the image is printed first.
When, therefore, the print lead edge is shifted, set the reference chart so that the reference position is in the rear edge
section, and use this simulation to adjust so that the print image lead edge comes to the lead edge.
Since printing is performed by processing the scanned image from the scan end position to the scan lead edge, the print lead
edge position adjustment is performed by changing the end data position stored in memory with the simulation setup value.
Document transport direction Paper transport direction
Scan lead edge Print lead edge
Lead edge void (1)
Print start position

Scan end position


(Default: Scan cut by void (1)) Rear edge void
Scan rear edge Print rear edge
Scan direction
19 Duplex copy rear edge void adjustment
Used to adjust the rear edge void quantity in duplex copy.
(Operating procedure)
When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits.
(Center value: 50 However, setup 50 = setup 0) When the correction value is set to 0, the correction value is written as 50.
Press the copy mode select key to select your desired copy mode, and the display will change. Enter the adjustment value
with the 10-key and press the PRINT switch, and the setup value will be saved and a copy will be made. (The paper
information is cleared for every copying.) Press the clear key to save the setup value and exit from the simulation mode.
(Increasing the setup value by 1 increases the void quantity by about 0.1mm.)
Adjustment mode Lamp ON
Paper rear edge void quantity TEXT lamp
Print start position (Duplex back) PHOTO lamp
51 02 Resist quantity adjustment
Used to adjust the contact pressure of paper against the machine resist roller and the RSPF resist roller.
(Operating procedure)
When this simulation is executed, the current setup value is displayed.
Enter the adjustment value with the 10-key and press the PRINT switch, the entered set value will be saved and a copy will be
made. When the clear key is pressed, the entered value will be saved and the machine will exit from the simulation mode.
Adjustment mode Lamp ON
Main cassette paper feed AE, main cassette lamp
2nd cassette paper feed AE, 2nd cassette lamp
Manual paper feed AE, manual paper feed lamp
duplex back TEXT, PHOTO, main cassette lamp
: Supported only for installing models, and skipped for not-installing models.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 15


Main Sub
Content
code code
53 08 SPF scan position automatic adjustment
Place three sheets of white paper so that they cover the SPF scan glass and the OC glass, and execute the simulation with
the OC cover open, the mirror unit scans from the home position to the SPF scan position to identify the SPF glass cover edge
position by the difference in the CCD output levels of the SPF glass cover edge and the OC side document glass.
Default is 50. Adjustment range is 0 – 99. Adjustment increment: 1 = about 0.127mm
In the case of AUTO, when START key is pressed, the mirror unit scans from the home position to the SPF scan position with
the current adjustment value displayed. Then the SPF glass cover edge position is determined from the difference in the CCD
output levels of the SPF glass cover edge and the OC side document glass.
If the adjustment is completed normally, the adjusted value is displayed on the 7seg/LCD. If it is terminated abnormally, the
following lamp is turned ON.
"JAM lamp": When the operation is canceled by pressing C key during execution, the mirror is returned and "- -" is displayed.
The density select key is used to select the mode.
Mode Lamp ON Default
SPF scan position auto adjustment AE mode lamp 50
SPF scan position manual adjustment TEXT mode lamp
61 03 Polygon motor check (HSYNC output check)
(Operation/Procedure)
When the START key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec.
At that time, the Zoom lamp is lit for 100msec for every 3 times that the HSYNC is detected.
63 01 Shading check
Used to display the detection level of the white board for shading.
(Operating procedure)
When the PRINT switch is pressed, the mirror base unit moves to the white board for shading to light the copy lamp. Under
this state, the level of one pixel at the CCD center which is not corrected for 10sec in 1 sec, and the result is displayed on the
value display section.
02 Black level automatic correction
The black level target value for using in the black level adjustment of the white balance is obtained.
When this simulation is executed, the current correction value is displayed in 12bit hexadecimal number in 3 digits.
Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document face-down at the center of the left edge of
the platen so that the density 10 side (black side) is on the left side of the OC.

10 1

Chart back surface

When START key is pressed, the mirror base unit scans the chart to calculate the correction value.
After completion of correction, the revised correction value is displayed on the LCD/7seg.
Default: 0
12 Light quantity stabilization wait time setting
In the light quantity stabilization process on white balance, the wait time before entering the light quantity level stabilization
process is set. (Note: The light quantity level of the previous light quantity stabilization is used as the target. When the light
quantity level reaches the level during the wait time, the wait time set with this simulation is ignored and the stabilization
process is started.
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with UP/UP key, and press START key to save the entered value.
Set range: 0 – 99 (Corresponding to the light quantity stabilization wait time 0 – 99 sec)
Default: 15 (15 sec)
13 Light quantity stabilization band setting
When the difference between the minimum value and the maximum value of the light quantity levels sampled for 3.2 sec in
100msec cycle in the light quantity stabilization process on white balance is smaller than the set value of this simulation, it is
judged that the light quantity is stabilized. (Note: The magnification ratio of the AFE gain setting is automatically reflected on
the stabilization band.)
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with UP/UP key, and press START key to save the entered value.
Set range: 1 – 99 (Light quantity stabilization band: Corresponds to 1 – 99 of 4,095 gradations)
Default: 16

AL-2040CS SIMULATION, TROUBLE CODES 10 - 16


Main Sub
Content
code code
64 01 Self print
Print of one page is made regardless of the status of the optical system.
(Operating procedure)
When this simulation is executed, warm-up is performed and the ready lamp is lighted. Enter the code number with the 10-key,
and select the cassette with the cassette select key and press the PRINT switch, and paper feed operation will be made from
the selected cassette and printing of the selected pattern will be made. Printing is in 1by2 mode, or grid pattern.
Code number Pattern
0 1by2
1 Grid pattern
2 White paper
3 Black background

67 50 USB receive speed adjustment (USB1.1)


Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port on the machine).
→ When print images from USB2.0 (Full speed) port are disturbed, change the setting and try again.
When this simulation is executed, the currently set code number is displayed.
Enter the code number corresponding to the adjustment value, and press START key to change the setting.
Code number Setting Speed
1 FAST ↑ Fast
2 NORMAL1
3 NORMAL2
4 SLOW ↓ Slow

4. Trouble codes
A. Trouble codes list B. Details of trouble codes
Main Sub Main Sub
Details of trouble Details of trouble
code code code code
E7 01 Duplex model memory setup error, memory not- E7 01 Content Duplex model memory setup error, memory
detected error not-detected error
02 LSU trouble Detail The memory is not set properly or the
10 Shading trouble (Black correction) memory capacity is not set to the duplex
11 Shading trouble (White correction) setup (6M).
16 Abnormal laser output Check Set SIM 26-39 code number to 2.
and
F5 02 Copy lamp lighting abnormality
remedy
H2 00 Thermistor open
02 Content LSU trouble
H3 00 Heat roller high temperature detection
Detail The BD signal from the LSU cannot be
H4 00 Heat roller low temperature detection
detected in a certain cycle. (Always OFF or
L1 00 Feeding is not completed within the specified time always ON)
after starting feeding. (The scan head locking switch
Cause LSU connector or LSU harness defect or
is locked)
disconnection
L3 00 Scanner return trouble Polygon motor rotation abnormality
L4 01 Main motor lock detection Laser beams are not generated.
32 Exhaust fan motor lock detection trouble MCU PWB abnormality.
L6 10 Polygon motor lock detection Check Check connection of the LSU connector.
U2 04 EEPROM read/write error (Serial communication and Execute SIM 61-03 to check the LSU
error) remedy operations.
11 Counter check sum error (EEPROM) Check that the polygon motor rotates
normally.
Check that the laser emitting diode
generates laser beams.
Replace the LSU unit.
Replace the MCU PWB.
10 Content Shading trouble (Black correction)
Detail The CCD black scan level is abnormal
when the shading.
Cause Improper connection of the CCD unit flat
cable
CCD unit abnormality
MCU PWB abnormality
Check Check connection of the CCD unit flat
and cable.
remedy Check the CCD unit.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 17


Main Sub Main Sub
Details of trouble Details of trouble
code code code code
E7 11 Content Shading trouble (White correction) H3 00 Content Heat roller high temperature detection
Detail The CCD white scan level is abnormal Detail The fusing temperature exceeds 240°C.
when the shading. Cause Thermistor abnormality
Cause Improper connection of the CCD unit flat Control PWB abnormality
cable Fusing section connector disconnection.
Dirt on the mirror, the lens, and the Check Use SIM 5-02 to check the heater lamp
reference white plate and blinking operation.
Copy lamp lighting abnormality remedy When the lamp blinks normally.
CCD unit abnormality Check the thermistor and its harness.
MCU PWB abnormality Check the thermistor input circuit on the
(When occurred in the SPF scan position.) control PWB.
Improper installation of the mirror unit When the lamp keeps ON.
Check Clean the mirror, lens, and the reference Check the power PWB and the lamp control
and white plate. circuit on the MCU PWB.
remedy Check the light quantity and lighting status Use SIM 14 to clear the self diagnostic
of the copy lamp (SIM 05-03). display.
Check the MCU PWB. H4 00 Content Heat roller low temperature detection
16 Content Abnormal laser output Detail 1) When the target temperature (165°C) is
Detail When the laser output is stopped, HSYNC not reached in 55 sec after starting
is detected. warming-up.
Cause Laser abnormality 2) When the temperature below 100°C is
MCU PWB abnormality. detected for 300ms under the ready
Check Check the laser emitting diode operation. print state.
and Replace the MCU PWB. ∗ "Starting warming-up" means not only
remedy that in power supply but also reset that in
reset from shut-off and in side door
F5 02 Content Copy lamp lighting abnormality
close. (The timing of generating H4 is not
Detail The copy lamp does not turn on.
limited to that in power supply.)
Cause Copy lamp abnormality
Cause Thermistor abnormality
Copy lamp harness abnormality
Heater lamp abnormality
CCD PWB harness abnormality.
Thermostat abnormality
Check Use SIM 5-3 to check the copy lamp Control PWB abnormality
and operations.
Check Use SIM 5-02 to check the heater lamp
remedy When the copy lamp lights up.
and blinking operation.
Check the harness and the connector
remedy When the lamp blinks normally.
between the CCD unit and the MCU PWB.
Check the thermistor and its harness.
When the copy lamp does not light up.
Check the thermistor input circuit on the
Check the harness and the connector
control PWB.
between the copy lamp unit and the MCU
When the lamp does not light up.
PWB.
Check for disconnection of the heater lamp
Replace the copy lamp unit.
and the thermostat. Check the interlock
Replace the MCU PWB.
switch.
H2 00 Content Thermistor open Check the power PWB and the lamp control
Detail The thermistor is open. circuit on the MCU PWB.
The fusing unit is not installed. Use SIM 14 to clear the self diagnostic
Cause Thermistor abnormality display.
Control PWB abnormality
Fusing section connector disconnection
The fusing unit is not installed.
Check Check the harness and the connector
and between the thermistor and the PWB.
remedy Use SIM 14 to clear the self diagnostic
display.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 18


Main Sub Main Sub
Details of trouble Details of trouble
code code code code
L1 00 Content Feeding is not completed within the L4 01 Content Main motor lock detection
specified time after starting feeding. (The Detail When the main motor encoder pulse is not
scan head locking switch is locked) detected for 100 msec.
Detail The white area and the black marking on Cause Main motor unit abnormality
the shading plate are used to obtain the Improper connection or disconnection the
difference in the CCD level values for main motor and the harness.
judgment of lock. When the difference in MCU PWB abnormality
the levels of which and black is small, it is Check Use SIM 25-01 to check the main motor
judged that the black mark could not be and operations.
scanned by lock and the trouble code “L1” remedy Check connection of the main motor
is displayed. harness/connector.
Cause The scan head is locked by the lock switch. Replace the main motor.
Mirror unit abnormality Replace the MCU PWB.
The scanner wire is disconnected. 32 Content Exhaust fan motor lock detection trouble
The origin detection sensor abnormality
Detail The error detection is started after 2 sec
Mirror motor harness abnormality
from starting rotation of the exhaust fan
Check Check to confirm that the scan head lock motor.
and switch is released. 1) The continuous rotation state of 250ms
remedy Use SIM 1-1 to check the mirror is not detected for 1 sec after starting
reciprocating operations. detection.
When the mirror does not feed. 2) When the lock sensor (in the exhaust
Check for disconnection of the scanner fan) detects the HIGH level (unstable)
wire. after detection the lock state (stable
Check the harness and the connector state).
between the mirror motor and the MCU
Cause Exhaust fan motor connector connection
PWB.
trouble
Replace the mirror unit.
Exhaust fan motor trouble
Replace the MCU PWB.
MCU PWB trouble
When the mirror does feed.
Check Exhaust fan motor connector connection
Use SIM 1-2 to check the mirror home
and check
position sensor.
remedy Exhaust fan motor replacement
L3 00 Content Scanner return trouble
Replace the MCU PWB.
Detail When the mirror base is returned for the
L6 10 Content Polygon motor lock detection
specified time (6 sec) in mirror initializing
Detail The lock signal (specified rpm signal) does
after turning on the power, the mirror home
not return within a certain time (about 20
position sensor (MHPS) does not turn ON.
sec) from starting the polygon motor
Or when the mirror base is returned for the
rotation.
specified time (about 6 sec) after start of
copy return, the mirror home position Cause Polygon motor unit abnormality
sensor (MHPS) does not turn ON. Improper connection or disconnection of
the polygon motor and the harness.
Cause Mirror unit abnormality
MCU PWB abnormality
Scanner wire disconnection
Origin detection sensor abnormality Check Use SIM 61-1 to check the polygon motor
Mirror motor harness abnormality and operations.
remedy Check connection of the polygon motor
Check Use SIM 1-1 to check the mirror
harness/connector.
and reciprocating operations.
Replace the polygon motor.
remedy When the mirror does not return.
Replace the MCU PWB.
Check for disconnection of the scanner
wire. U2 04 Content EEPROM read/write error (Serial
Check the harness and the connector communication error)
between the mirror motor and the MCU Detail EEPROM access process error
PWB. Cause EEPROM abnormality
Replace the mirror unit. Check Check that the EEPROM is properly set.
Replace the MCU PWB. and Use SIM 16 to cancel the trouble.
When the mirror does feed. remedy Replace the MCU PWB.
Use SIM 1-2 to check the mirror home 11 Content Counter check sum error (EEPROM)
position sensor.
Detail Check sum error of the counter area in the
EEPROM
Cause EEPROM abnormality
Check Check that the EEPROM is properly set.
and Use SIM 16 to cancel the trouble.
remedy Replace the MCU PWB.

AL-2040CS SIMULATION, TROUBLE CODES 10 - 19


[11] USER PROGRAM 3) To enter the toner save mode, press the light ( ) key. The
light and dark indicator marked "1" will light up, indicating the
toner save mode is selected.
The conditions of factory setting can be changed according to the
use conditions.

1. Functions that can be set with user


programs
Toner save mode
Reduces toner consumption by approximately 10%.
Power save modes 4) Press the exposure mode selector key. The PHOTO ( )
The unit has two power save modes of operation: preheat mode indicator will stop blinking and light up steadily. The light and
and auto power shut-off mode. dark indicator marked "3" will light up. The toner save mode is
Preheat mode now active.

When the unit enters the preheat mode, the power save ( ) indi- Note: To return to the standard mode, repeat the procedure but
cator will light up and other indicators will remain on or off as use the dark ( ) key to select exposure level "5" in step
3).
before. In this condition, the fuser in the unit is maintained at a
lower heat level, thereby saving power. To copy from the preheat
mode, make desired copier selections and press the start ( ) 3. User programs
key using the normal copying procedure.
The user programs allow the parameters of certain functions to be
Auto power shut-off mode set, changed, or canceled as desired.
When the unit enters the auto power shut-off mode, the power Set the power save modes, auto clear time, preheat mode,
save ( ) indicator will light up and other indicators except the SPF automatic original discharge time, resolution of AUTO &
ONLINE indicator will go out. The auto power shut-off mode saves MANUAL mode and reset factory setting.
more power than the preheat mode but requires a longer time
1) Press and hold down the light ( ) key simultaneously for
before starting copying. To copy from the auto power shut-off
more than 5 seconds until all the alarm indicators ( , ,
mode, press the start ( ) key. Then make desired copier selec-
) blink and " " appears in the display.
tions and press the start ( ) key using the normal copying proce-
dure. 2) Use the left copy quantity ( ) key to select a user program
number (1: Auto clear time, 2: Preheat mode, 3: Auto power
Auto clear shut off mode, 4: Auto power shut off timer, 6: SPF automatic
The unit returns to the initial settings a preset amount of time after original discharge time, 10: Resolution of AUTO & MANUAL
the end of job. mode, 21: Reset factory, 24: Prevention of OC copies when
This preset amount of time (auto clear time) can be changed. the SPF is up function, 25: Copy effective paper width setting
function (Bypass tray), 26: Copy effective paper width setting
Resolution of AUTO & MANUAL mode function (Tray 1), 27: Copy effective paper width setting func-
You can set the copy resolution used for AUTO and MANUAL tion (Tray 2) (AL-2040CS only), 28: Selection of copy start
( ) exposure mode. state (Polygon rotation on/off), 29: Fusing temperature setting
when the bypass tray is used). The selected number will blink
2. Toner save mode in the left side of the display.
3) Press the start ( ) key. The entered program number will be
1) Press the exposure mode selector key to select the MANUAL
steadily lit and the currently selected parameter number for the
( ) mode.
program will blink on the right side of the display.
4) Select the desired parameter using the right copy quantity
( ) key. The entered parameter number will blink on the
right of the display.
Program
Mode Parameters
No.
1 Auto clear time 1 → 10 sec., 2 → 30 sec.,
*3 → 60 sec., 4 → 90 sec.,
5 → 120 sec., 6 → OFF
2) Press and hold down the exposure mode selector key for
2 Preheat mode *1 → 30 sec., 2 → 60 sec.,
approximately 5 seconds. The MANUAL ( ) indicator will
3 → 5 min., 4 → 30 min.,
go out and the PHOTO ( ) indicator will begin to blink. The
5 → 60 min., 6 → 120 min.,
light and dark indicator marked "5" will light up, indicating the
7 → 240 min.
standard toner mode is active.
3 Auto power shut off mode *1 → ON, 2 → OFF
4 Auto power shut off timer *1 → 5 min., 2 → 30min.,
3 → 60 min., 4 → 120 min.,
5 → 240 min.
6 SPF automatic original 1 → 5 min., *2 → 30 min.,
discharge time 3 → 60 min., 4 → 120 min.,
5 → 240 min., 6 → OFF
10 Resolution of AUTO & *1 → 300dpi, 2 → 600dpi
MANUAL mode
21 Reset factory 1 → YES, *2 → NO

AL-2040CS USER PROGRAM 11 - 1


Program
Mode Parameters
No.
24 Prevention of OC copies *1 → ON, 2 → OFF
when the SPF is up
function
25 Copy effective paper width *1 → Large (LETTER/A4
setting function (Bypass width), 2 → Small
tray) (INVOICE/B5R width)
26 Copy effective paper width *1 → Large (LETTER/A4
setting function (Tray 1) width), 2 → Small
(INVOICE/B5R width)
27 Copy effective paper width *1 → Large (LETTER/A4
setting function (Tray 2) width), 2 → Small
(AL-2040CS only) (INVOICE/B5R width)
28 Selection of copy start *1 → ON, 2 → OFF
state (Polygon rotation on/
off)
29 Fusing temperature *1 → Low, 2 → High
setting when the bypass
tray is used
∗ Factory default settings are indicated with an asterisk (*).
5) Press the start ( ) key. The right-hand number in the display
will be steadily lit and the entered value will be stored.
Note: To change the setting or to set another mode, press the
clear key. The unit will return to step 2).
6) Press the light ( ) key to return to the normal copy mode.

AL-2040CS USER PROGRAM 11 - 2


Carriage Unit
CCD PWB
12V 5V NF A5V 3.3V Reg 5V
SPF Motor Mechanical Load
AFE (HT82V24)
CCD CCFL x 2
R MPFS,RRS,CPFS1
(ILX558X) AD HOME
G CDS AGC MPX 8bits (MSB/LSB)
B 16bits POSITION
(Counter) MCNT
Lamp Inverter SENSOR
5V for CCFL
Sensor/SW
CCD Driver (Electorical detector/SW/Sensor)

CPU INTERRUPT
1. Block diagram

SPPD
PSW
MCU-PWB 0 - 24V FW
MHPS
A. Overall block diagram

CPU I/O
DC-DC Driver Interlock SW
Cassette detector X 2
NIC PCBA PWM
RJ45 Drum Initial detector
(N/W (AL2040 only)
3.3V SDRAM PPD1
connector) Ether Chip POD
1284 I/F 16Mbyte (AL2040)
RTL8019AS MFD
or 8Mbyte (AL2030) PPD2
SPOD
CPU Printer CLK MHPS
FPGA KRONOS ASIC
[12] ELECTRICAL SECTION

uPD703100
(18.3856MHz)
(296pin)
System Reset
FlashROM SRAM
3.3V
1Mbit 256kbit Scanner CLK(48MHz)
Reset IC

A[19…1] OPE PWB


OP-CLK
OP-LATCH
D[15…0] OP-DATA LED
USB I/F CPU LED Driver
USB1T20 AL2030 44 pcs

USB2.0
SRAM 1Mbit H8S/2321

Full Speed
AL2040 48 pcs
Flash ROM 16Mbit (19.6608MHz) ONL
ONL LED
AL2040 only
PSL
PSL LED
Duplex Motor
SELIN1,2,3
Driver KEYIN1,2 HC151 x 2 16bit
KEY Matrix
AL2030 13 pcs
AL2040 15 pcs
SSCG

AL-2040CS ELECTRICAL SECTION 12 - 1


PSW
Fan Motor I2C Bus START KEY
HC151
(2speed,Lock sensor) 8Kbyte
24V 12V EEPROM
CPU CLK(19.6608MHz)
Driver

MMCLK
/MMD
/MMRDY
Driver Driver

PMD
PMCLK

2nd Cassette Main Motor Toner Motor Mirror Motor


(AL2040 only) LSU
POWER SUPPLY HVU
LASER Polygon
Mechanical load Motor /POFF,HL,PR
CPFS2 FW TC, GRID, MC, BIAS
3.3V,5VEN,5V,12V,24V
Sensor/SW
PAPD,PPD3,
PD2,CED2

AC Code
DHAI-0519QSPZ DHAI-0287QSZZ CN22 CN2 DHAI-0513QSPZ CN304 CN303 DHAI-0270QSZZ
1 LEDPPD2 1 1 LEDPPD2 D-GND 1 1 D-GND DRST 1 1 DRST
PPD2 2 PPD2 2 2 PPD2 KEYIN1# 2 2 KIN1 2 2 D-GND DRST
3 D-GND 3 3 D-GND SELIN3 3 3 SELIN3 D-GND 3
4 RTH_IN STROBE 4 4 OP-STB
1 RTH_IN 1 5 D-GND SELIN1 5 5 SELIN1 AL MODEL ONLY
Thermistor 2 D-GND 2 B5B-PH-K-S OP-CLK 6 6 OP-CLK
SELIN2 7 7 SELIN2
OP-LATCH 8 8 OP-LATCH
CN11 OP-DATA 9 9 OP-DATA
1 VFMOUT EN5V 10 10 5VEN
A. AL-2030

2 FANLK D-GND 11 11 D-GND


Fan MT 3 /VFMCNT PSL 12 12 PSL
4 PGND ONL 13 13 ONL
B4B-PH-K-S PSW 14 14 PSW
KEYIN2# 15 15 KIN2
5V 16 16 5V
CN13
DRST 17 17 DRST
(1) MCU PWB (1/2)

1 24VDupMT
D-GND 18 18 D-GND
2 /DMT_0
IMSA-9619S-18A
3 /DMT_1
4 /DMT_2
5 /DMT_3 OPE
B05B-XASK-1
PWB
DHAI-0286QSZZ CN19
1 LEDPOD
POD 2 POD CN4
3 D-GND OUTA+ 1
B3B-PH-K-S OUTB+ 2 SCANNER
OUTA- 3 MT
OUTB- 4
2. Actual wiring diagram

DHAI-0530QSPZ CN42 B4B-PH-K-R


-HSYNC 8 1 /SYNC
D-GND 7 2 D-GND
+5V 6 3 INT5V CN3 DHAI-0268QSZ3
D-GND 5 4 D-GND P-GND 1 1 P-GND
-LDEN 4 5 /LDEN P-GND 2 2 P-GND
-VIDEO 3 6 /VIDEO VCL 3 3 VCL SCANNER
-S/H 2 7 SHOLD VCL 4 4 VCL
D-GND 1 8 D-GND 12V 5 5 12V UN
B08B-CZHK-B 12V 6 6 12V
LD EN5V 7 7 EN5V
D-GND 8 8 D-GND
(VSAMP) 9 9 (VSAMP)
DHAI-0529QSPZ CN41 CCD-TG 10 10 CCD-TG
D-GND 11 11 D-GND
CL
24V 5 1 24V
P-GND 4 2 P-GND CCD-RS 12 12 CCD-RS
/PMD 3 3 /PMD (BSAMP) 13 13 (BSAMP)
PMRDY 2 4 PMRDY CCD-CP 14 14 CCD-CP
PMCLK_A 1 5 PMCLK_A (AFE_SDI) 15 15 (AFE_SDI)
B05B-CZHK-B CCD_PHI2 16 16 CCD_PHI2 VCL 1 INVERTER
POLYGON MT D-GND 17 17 D-GND P-GND 2
MCU CCD_PHI1 18 18 CCD_PHI1 PWB CL
CN25 (AFE_SEN) 19 19 (AFE_SEN)
1 (ADCLK) 20 20 (ADCLK)
2 PD1 D-GND 21 21 D-GND
3 D-GND (AFE_SCK) 22 22 (AFE_SCK) CCD
B3B-PH-K-M (AFE_DB7) 23 23 (AFE_DB7)
PWB mt_at_home 24 24 MHPS PWB
DHAI-0514QSPZ CN6 (AFE_DB5) 25 25 (AFE_DB5)
INT24V 1 1 INT24V (AFE_DB6) 26 26 (AFE_DB6)
PGND 2 2 PGND D-GND 27 27 D-GND
/MMD 3 3 /MMD (AFE_DB4) 28 28 (AFE_DB4)
MMLD 4 4 MMLD (AFE_DB3) 29 29 (AFE_DB3)
/MMCLK 5 5 /MMCLK (AFE_DB2) 30 30 (AFE_DB2)
B5B-PASK-1 (AFE_DB1) 31 31 (AFE_DB1)
MAIN MT (AFE_DB0) 32 32 (AFE_DB0)
FF4-32-S15D5
CN23
1 TMA_O
TONER MT 2 TMB_O
CN5 DHAI-0526QSPZ
B2P-VH 24V 1 1 24V 1
TCS 2 2 TCS 2 TCS DV
DVSEL 3 6 DVSEL 6
CN12 D-GND 4 5 D-GND 5

AL-2040CS ELECTRICAL SECTION 12 - 2


RESIST ROLLER 1 24V B4B-PH-K-R 8 BIAS 8
un
2 /RRS
SOLENOID 3
B3B-PH-K-E DHAI-0515QSPZ
1 BIAS MC 1
2 F-GND
CASSETTE CN10
1 24V DHAI-0273QSZZ
PAPER 2 /CPFS1 CN1 DHAI-0525QSPZ MCFB 1
SOLENOID 3 INT5V 1 1 INT5V GRID 4
B3B-PH-K-S INT24V 2 2 INT24V
3 3 HVT PWB
4 4 DHAI-0292QSZZ
/BIAS 5 5 /BIAS TC 1
DHAI-0269QSZZ CN7
/TC 6 6 /TC
CED1 1 1 CED1
CED1 /GRIDL 7 7 /GRIDL
D-GND 2 2 D-GND
/MC 8 8 /MC DHAI-0267QSPZ
3 D-GND
B24B-PNDZS-1 BC 1
B3B-PH-K-K

DHAI-0289QSZZ CN16
1 LEDPPD1
PPD1 2 PPD1 CN1
3 D-GND D-GND 9 1 D-GND
B3B-PH-K-R P-GND 10 2 P-GND
D-GND 11 3 D-GND THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1 DHAI-0510QSP1 DHAI-0511QSP1
CN26 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5䌖 /POFF 16 8 /POFF
4 MFD 12VIN 17 9 12VIN POWER
5 DGND 24V 18 10 24V SUPPLY
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
AC-CORD
㪛㪪㪮 /PR 21 13 /PR L 1
DHAI-0272QSZZ CN15 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1
(2) SPF unit (2/2)

CN24 DHAI-0532QSP1
24VSPFMT 1 5 COMA
24VSPFMT 2 2 COMB
SPMT_0 3 4 A
SPMT_2 4 6 /A SPMT
SPMT_1 5 3 B
MCU SPMT_3 6 1 /B
SPID 7
DGND 8
PWB LEDSPID 9
SPPD 10 1 SPID
DGND 11 2 DGND SPID
LEDSPPD 12 3 LEDSPID
B12B-PH-K-S

1 SPPD
2 DGND SPPD
3 LEDSPPD

AL-2040CS ELECTRICAL SECTION 12 - 3


SPF UNIT
DHAI-0519QSPZ DHAI-0287QSZZ CN22 CN2 DHAI-0513QSPZ CN304 CN303 DHAI-0270QSZZ
1 LEDPPD2 1 1 LEDPPD2 D-GND 1 1 D-GND DRST 1 1 DRST
PPD2 2 PPD2 2 2 PPD2 KEYIN1# 2 2 KIN1 2 2 D-GND DRST
3 D-GND 3 3 D-GND SELIN3 3 3 SELIN3 D-GND 3
4 RTH_IN STROBE 4 4 OP-STB
1 RTH_IN 1 5 D-GND SELIN1 5 5 SELIN1 AL MODEL ONLY
Thermistor 2 D-GND 2 B5B-PH-K-S OP-CLK 6 6 OP-CLK
SELIN2 7 7 SELIN2
OP-LATCH 8 8 OP-LATCH
CN11 OP-DATA 9 9 OP-DATA
1 VFMOUT EN5V 10 10 5VEN
2 FANLK D-GND 11 11 D-GND
Fan MT 3 /VFMCNT PSL 12 12 PSL
4 PGND ONL 13 13 ONL
B4B-PH-K-S PSW 14 14 PSW
B. AL-2040CS

KEYIN2# 15 15 KIN2
5V 16 16 5V
CN13 DRST 17 17 DRST
(1) MCU PWB (1/4)

1 24VDupMT D-GND 18 18 D-GND


2 /DMT_0 IMSA-9619S-18A
DUPLEX MT 3 /DMT_1
4 /DMT_2
5 /DMT_3 OPE
B05B-XASK-1
PWB
DHAI-0286QSZZ CN19
1 LEDPOD
CN4
POD 2 POD
OUTA+ 1
3 D-GND SCANNER
OUTB+ 2
B3B-PH-K-S OUTA- 3 MT
OUTB- 4
DHAI-0530QSPZ CN42 B4B-PH-K-R
-HSYNC 8 1 /SYNC
D-GND 7 2 D-GND
+5V 6 3 INT5V CN3 DHAI-0268QSZ3
D-GND 5 4 D-GND P-GND 1 1 P-GND
-LDEN 4 5 /LDEN P-GND 2 2 P-GND SCANNER
-VIDEO 3 6 /VIDEO VCL 3 3 VCL
-S/H 2 7 SHOLD VCL 4 4 VCL
D-GND 1 8 D-GND 12V 5 5 12V UN
B08B-CZHK-B 12V 6 6 12V
LD EN5V 7 7 EN5V
D-GND 8 8 D-GND
(VSAMP) 9 9 (VSAMP)
CCD-TG 10 10 CCD-TG
DHAI-0529QSPZ CN41 D-GND D-GND
CL
11 11
24V 5 1 24V
CCD-RS 12 12 CCD-RS
P-GND 4 2 P-GND
(BSAMP) 13 13 (BSAMP)
/PMD 3 3 /PMD
CCD-CP 14 14 CCD-CP
PMRDY 2 4 PMRDY
(AFE_SDI) 15 15 (AFE_SDI)
PMCLK_A 1 5 PMCLK_A
CCD_PHI2 16 16 CCD_PHI2 VCL 1
B05B-CZHK-B D-GND
INVERTER
POLYGON MT 17 17 D-GND P-GND 2
CCD_PHI1 18 18 CCD_PHI1 PWB CL
(AFE_SEN) 19 19 (AFE_SEN)
CN25 (ADCLK) 20 (ADCLK)
20
1
2 PD1
MCU D-GND 21 21 D-GND
(AFE_SCK)
(AFE_SCK) 22 22 CCD
3 D-GND (AFE_DB7) 23 23 (AFE_DB7)
B3B-PH-K-M mt_at_home 24 MHPS
24 PWB
(AFE_DB5) 25 25 (AFE_DB5)
DHAI-0514QSPZ CN6
INT24V 1 1 INT24V
PWB (AFE_DB6)
D-GND
26
27
26
27
(AFE_DB6)
D-GND
PGND 2 2 PGND (AFE_DB4) 28 (AFE_DB4)
28
/MMD 3 3 /MMD (AFE_DB3) 29 (AFE_DB3)
29
MMLD 4 4 MMLD (AFE_DB2) 30 (AFE_DB2)
30
/MMCLK 5 5 /MMCLK (AFE_DB1) (AFE_DB1)
31 31
B5B-PASK-1 (AFE_DB0) 32 32 (AFE_DB0)
MAIN MT
FF4-32-S15D5
CN23
1 TMA_O
TONER MT CN5 DHAI-0526QSPZ
2 TMB_O
24V 1 1 24V 1
B2P-VH TCS TCS
2 2 2 TCS DV
DVSEL 3 6 DVSEL 6
CN12 D-GND 4 5 D-GND 5 un

AL-2040CS ELECTRICAL SECTION 12 - 4


RESIST ROLLER 1 24V B4B-PH-K-R 8 BIAS 8
2 /RRS
SOLENOID 3
B3B-PH-K-E DHAI-0515QSPZ
1 BIAS MC 1
2 F-GND
CASSETTE CN10
1 24V DHAI-0273QSZZ
PAPER 2 /CPFS1 CN1 DHAI-0525QSPZ MCFB 1
SOLENOID 3 INT5V 1 1 INT5V GRID 4
B3B-PH-K-S INT24V 2 2 INT24V
3 3 HVT PWB
4 4 DHAI-0292QSZZ
/BIAS 5 5 /BIAS TC 1
DHAI-0269QSZZ CN7
/TC 6 6 /TC
CED1 1 1 CED1
CED1 /GRIDL 7 7 /GRIDL
D-GND 2 2 D-GND
/MC 8 8 /MC DHAI-0267QSPZ
3 D-GND
B24B-PNDZS-1 BC 1
B3B-PH-K-K

DHAI-0289QSZZ CN16
1 LEDPPD1
PPD1 2 PPD1
3 D-GND CN1
D-GND 9 1 D-GND
B3B-PH-K-R
P-GND 10 2 P-GND
D-GND 11 3 D-GND THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1 DHAI-0510QSP1 DHAI-0511QSP1
CN26 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5䌖 /POFF 16 8 /POFF
4 MFD 12VIN 17 9 12VIN POWER
5 DGND 24V 18 10 24V
120V/60Hz
SUPPLY
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
AC-CORD
DSW /PR 21 13 /PR L 1
DHAI-0272QSZZ CN15 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1
(2) SPF unit (2/4)

CN24 DHAI-0532QSP1
24VSPFMT 1 5 COMA
24VSPFMT 2 2 COMB
SPMT_0 3 4 A
SPMT_2 4 6 /A SPMT
MCU SPMT_1
SPMT_3
SPID
5
6
7
3
1
B
/B

PWB DGND
LEDSPID
SPPD
8
9
10 1 SPID
DGND 11 2 DGND SPID
LEDSPPD 12 3 LEDSPID
B12B-PH-K-S

1 SPPD
2 DGND SPPD
3 LEDSPPD

SPF UNIT

(3) 2nd cassette unit (3/4)

DHAI-0306QSZZ CN18
2 /CPFS2 2 14 /CPFS2 1 1 /CPFS2
CPFS2 1 24V 1 13 24V 2 2 24V
11 5V 4 4 5V
8 PPD3 7 7 PPD3
7 D-GND 8 8 D-GND
5V 3 6 PD2 9 11 PD2
PPD3 PPD3 2 4 D-GND 11 12 D-GND
D-GND 1 2 CED2 13 13 CED2
1 D-GND 14 14 D-GND
9 FG 6 3
3 3 5
5 5 6
PD2 1 9 9 9
PD2 D-GND 2 10 10 10
B14B-PHDSS-B

CED2 1
MCU PWB
CED2 D-GND 2

2nd CASSETTE UN

(4) NIC PWB (4/4)

CN1 DHAI-0518QSPZ CN39


D-GND 1 24 D-GND
DIR3 2 23 /REV
/IT3 3 22 /INIT
/SELIN3 4 21 /SLCTIN
/AFFFD3 5 20 /AUTOFD
/STB 6 19 /STB
/FLT 7 18 /FAULT
SLCT 8 17 SLCT
PFRR 9 16 PE
PBSY 10 15 BUSY

NIC /PACK
P7
P6
11
12
13
14 /ACK
13 PARAD7
12 PARAD6 MCU
TO
NETWORK PWB P5
P4
P3
14
15
16
11 PARAD5
10 PARAD4
9 PARAD3 PWB
P2 17 8 PARAD2
P1 18 7 PARAD1
P0 19 6 PARAD0
/RESET 20 5 /OA_RST
VCC3 21 4 VCC3
5V 22 3 EN5V
5V 23 2 EN5V
D-GND 24 1 D-GND
24FMN-BTK-A

AL-2040CS ELECTRICAL SECTION 12 - 5


3. Signal name list
Signal name Name Function/Operation Section
LEDPPD2 PPD2 sensor power Fusing section
PPD2 PPD2 sensor Paper transport detection Fusing section
RTH_IN Thermistor Fusing section thermistor temperature detection Fusing section
VFMOUT Fusing fan Fan drive signal Optical section
FANLK Fusing fan Fan lock detection signal Optical section
/VFMCNT Fan speed signal Fan rotation speed control Optical section
/DMT_0 DUP motor DUP motor phase control Duplex drive section
/DMT_1 DUP motor DUP motor phase control Duplex drive section
/DMT_2 DUP motor DUP motor phase control Duplex drive section
/DMT_3 DUP motor DUP motor phase control Duplex drive section
LEDPOD POD sensor power Paper exit section
POD POD sensor Paper transport detection Paper exit section
/SYNC Laser Horizontal sync signal from the LSU LSU
/LDEN Laser Laser circuit control signal LSU
/VIDEO Laser Laser drive signal LSU
SHOLD Laser Laser APC signal LSU
/PMD Polygon motor Polygon motor drive signal LSU
PMRDY Polygon motor Polygon motor ON/OFF detection signal LSU
PMCLK_A Polygon motor Clock signal to the polygon motor LSU
PD1 PD SW sensor 1st CS paper width sensor Not used
/MMD Main motor Polygon motor drive signal Main drive section
MMLD Main motor Polygon motor ON/OFF detection signal Main drive section
/MMCLK Main motor Clock signal to the polygon motor Main drive section
TMA_O Toner motor Toner motor phase control Toner motor drive section
TMB_O Toner motor Toner motor phase control Toner motor drive section
/RRS 1st transport solenoid Paper transport section
/CPFS1 1st CS pickup solenoid Paper transport section
CED1 Machine cassette detection Paper transport section
LEDPPD1 PPD sensor power Paper transport section
PPD1 PPD sensor Paper transport detection Paper transport section
/MPFS Multi bypass solenoid Optical section
KEYIN1# Key scan input Key detection control Operation section
SELIN3 Select signal 3 HC151 select signal Operation section
STROBE LED driver control Operation section
SELIN1 Select signal 1 HC151 select signal Operation section
OP-CLK LED driver control Operation section
SELIN2 Select signal 2 HC151 select signal Operation section
OP-LATCH LED driver control Operation section
OP-DATA LED driver control Operation section
PSL Power save LED Operation section
ONL Online LED Operation section
PSW Start button control Operation section
KEYIN2# Key scan input Key detection control Operation section
OUTA+ Scanner motor Scanner motor phase control Optical drive section
OUTB+ Scanner motor Scanner motor phase control Optical drive section
OUTA- Scanner motor Scanner motor phase control Optical drive section
OUTB- Scanner motor Scanner motor phase control Optical drive section
VCL Copy lamp Copy lamp control Scanner unit section
(VSAMP) AFE AFE control signal Scanner unit section
CCD-TG CCD CCD control signal Scanner unit section
CCD-RS CCD CCD control signal Scanner unit section
(BSAMP) AFE AFE control signal Scanner unit section
CCD-CP CCD CCD control signal Scanner unit section
(AFE_SDI) AFE AFE serial data Scanner unit section
CCD_PHI2 CCD CCD control signal Scanner unit section
CCD_PHI1 CCD CCD control signal Scanner unit section
(AFE_SEN) AFE AFE control signal Scanner unit section
(ADCLK) AFE AFE control signal Scanner unit section
(AFE_SCK) AFE AFE control signal Scanner unit section
(AFE_DB7) AFE Image scan data Scanner unit section

AL-2040CS ELECTRICAL SECTION 12 - 6


Signal name Name Function/Operation Section
MHPS MHPS sensor Carriage HP detection Optical section
(AFE_DB5) AFE Image scan data Scanner unit section
(AFE_DB6) AFE Image scan data Scanner unit section
(AFE_DB4) AFE Image scan data Scanner unit section
(AFE_DB3) AFE Image scan data Scanner unit section
(AFE_DB2) AFE Image scan data Scanner unit section
(AFE_DB1) AFE Image scan data Scanner unit section
(AFE_DB0) AFE Image scan data Scanner unit section
TCS Toner sensor Toner quantity detection Developing section
DVSEL Developing tank detection Developing section
/BIAS HV bias signal HV bias drive Process section
/TC HV TC signal Transfer charger grid control Process section
/GRIDL HV grid signal Main charger grid control Process section
/MC HV MC signal Main charger control Process section
/POFF Low voltage power Output power control Power section
FW Low voltage power Zero cross detection Power section
/PR Heater lamp Power relay control Power section
HLOUT Heater lamp Heater lamp control Power section
SPMT_0 SPF motor SPF motor phase control SPF section
SPMT_2 SPF motor SPF motor phase control SPF section
SPMT_1 SPF motor SPF motor phase control SPF section
SPMT_3 SPF motor SPF motor phase control SPF section
SPID SPID sensor SPF UN paper entry sensor SPF section
LEDSPID SPID sensor power SPF section
SPPD SPPD sensor SPF transport detection SPF section
LEDSPPD SPPD sensor power SPF section
/CPFS2 2nd CS pickup solenoid 2nd cassette section
PPD3 PPD3 sensor 2nd CS paper transport detection 2nd cassette section
PD2 PD2 SW sensor 2nd CS paper width detection 2nd cassette section
CED2 2nd CS cassette detection 2nd cassette section
/REV IEEE1284 /REV signal Network section
/INIT IEEE1284 /INIT signal Network section
/SLCTIN IEEE1284 /SLCTIN signal Network section
/AUTOFD IEEE1284 /AUTOFD signal Network section
/STB IEEE1284 /STB signal Network section
/FAULT IEEE1284 /FAULT signal Network section
SLCT IEEE1284 SLCT signal Network section
PE IEEE1284 PE signal Network section
BUSY IEEE1284 BUSY signal Network section
/ACK IEEE1284 /ACK signal Network section
PARAD7 IEEE1284 Data bus Network section
PARAD6 IEEE1284 Data bus Network section
PARAD5 IEEE1284 Data bus Network section
PARAD4 IEEE1284 Data bus Network section
PARAD3 IEEE1284 Data bus Network section
PARAD2 IEEE1284 Data bus Network section
PARAD1 IEEE1284 Data bus Network section
PARAD0 IEEE1284 Data bus Network section
/OA_RST Option reset Reset signal to the NIC PWB Network section

AL-2040CS ELECTRICAL SECTION 12 - 7


5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -CPU section- MODEL AL2030/AL2040 DWN No.
P
D
K
D
K
D
W
N Thursday, March 01, 2007 No
1 / 14 SHARP
IC2の近傍に配置し、パターン幅太く(0.5mm程度)、最短に配線
VCC3
Spreading Range : +/- 1.2% VCC3
Δ1 C1,C5を22pFから27pFへ変更
When IC1 is, mounted NOT mounted C1
*6
R7(*3) OPEN 0J
R1 R2 C2
R4(*1) OPEN 680J IC1 BR1 BR2 BR3
N.M. N.M. 0.1u TP257 R3 /STBY 1 8 D15 1 8 /CS0# 1 8
D R8(*4) 22J OPEN 7 1 *2 R4 *1 XTAL NMI 2 7 D14 2 7 /CS1# 2 7 D
TP253 VDD XIN/CLKIN /WDTOVF D13 /CS2#
6 FRSEL XOUT 8 3 6 3 6 3 6
R3(*2) 0J OPEN TP254 4 5 TP262 4 5 D12 4 5 /CS3# 4 5
TP255 S0 SSCLK X1 C3 C4
3 S1 VSS 2
C5(*5) 27pF 15pF HC-49U/S 10kJx4 10kJx4 10kJx4
19.6608MHz 100p 100p
C1(*6) 27pF 15pF CY25811SC BR5 BR6
R5 R6 R7 *3 EXTAL MCNT R245 10kJ(open) D11 1 8 ARB_INT 1 8
/CS5 R246 10kJ D10 2 7 (FW) 2 7
*R3,R4,C1, and C5 are temtative N.M. 0J CRUMSCL R247 10kJ D9 3 6 CPU_SY NC 3 6
C6 /PRINTST R248 10kJ D8 4 5 CCD_TG 4 5
C5 *5
TP256 R8 *4 12p ・「2 10kJx4 10kJx4

BR7 BR8
R Y / BY 1 8 D7 1 8
/ESSR DY 2 7 D6 2 7
(K EYIN2) 3 6 D5 3 6
TP263 4 5 D4 4 5

(2,4)
10kJx4 10kJx4
C78

CPUCLK(NC)
/PRINTST 100p BR10 BR11
(2) /PRINTST

/RESET1
TP1 R9 33J / RD# TP209 DMT0 D3 1 8 CPUCLK(NC) 4 5
(2,3) /RD DMT0 (6)
TP218 R10 33J /HW R# TP208 DMT1 D2 2 7 / RD# 3 6
(3) /H W R DMT1 (6)
TP220 R11 100J /LWR# TP207 DMT2 D1 3 6 /HW R# 2 7
(2) /LWR DMT2 (6)
TP206 DMT3 D0 4 5 /LWR# 1 8
DMT3 (6)
TP222 R12 33J TP205 MMCLK
(4) SELIN3 MMCLK (5)
(4) SELIN2 TP224 R13 33J TP204 RESETOUT1 10kJx4 10kJx4

/STBY
EXTAL
TP226 R14 33J TP203
(4) SELIN1 D_CONT (4)

XTAL
Δ11

NMI
TP202 STROBE

/WDTOVF
STROBE (4) BR12
TP201 CRUMSCL SPFMT3 4 5 POFF R249 N.M._10kJ
CRUMSCL (12)
(8) ONL ONL TP200 CRUMSDTA SPFMT2/MIRCNT 3 6 TxD R250 10kJ
CRUMSDTA (12)
33p

33p

33p

(K EYIN2) TP199 /CS5 SPFMT1 2 7 SDA R251 2kJ


(4) (KEYIN2)

TP228
TP227
TP225
TP223
TP221
TP219

TP216

TP217

TP215
TP214

TP213
TP212
TP211

TP210
/ESSR DY TP198 MCNT SPFMT0 1 8 SCL R252 2kJ

TP7
MCNT (5)

TP229
R Y / BY
(3) RY/BY CPU3.3

TP230
10kJx4 ・「2
C7

C8

C9

BR14 BR15
DMT0 1 8 /TRANSST 1 8
DMT1 2 7 /SCANST 2 7
C DMT2 3 6 /SCANSP# 3 6 C
DMT3 4 5 TP267 4 5

10kJx4 10kJx4

102
101
100
IC2

99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
BR16
(SIN1) 4 5
(SIN2) 3 6

PF2/LCAS/ WAIT/BREQO
P53/ADTRG
P52/SCK2
Vss
Vss
P51/RxD2
P50/TxD2
PF0/BREQ
PF1/BACK

PF3/LWR
PF4/HWR
PF5/RD
PF6/AS
VCC
PF7/0
Vss
EXTAL
XTAL
VCC
STBY
NMI
RES
WDTOVF
P20/PO0/TIOCA3
P21/PO1/YICOB3
P22/PO2/TIOCC3
P23/PO3/TIOCD3
P24/PO4/TIOCA4
P25/PO5/TIOCB4
P26/PO6/TIOCA5
P27/PO7/TIOCB5
P63/TEND1
P62/DREQ1
P61/TEND0/CS5
Vss
Vss
P60/DREQ0/CS4
Vss
(SIN3) 2 7
(K EYIN1) 1 8
103 64 TP197
AVcc P35/SCK1 (USB_IN) (4)
104 63 SCL 10kJx4
Vref P34/SCK0 SCL (3)
TP231 105 62 R xD
(5) RTH P40/AN0 P33/RxD1 RxD (9)
TP232 106 61 TP196 SDA /ES_PAGE R17 10kJ
(5) (TCS_AN) P41/AN1 P32/RxD0 SDA (3)
TP233 107 60 TxD /MSU_ST1 R261 10kJ
(4) (SIN1) P42/AN2 P31/TxD1 TxD (9)
(4) (SIN2)
TP234 108 P43/AN3 P30/TxD0 59 TP195 POFF
POFF (2,5) ・「3 R xD R262 10kJ
TP235 109 58 CRUMSDTA R263 10kJ
(4) (SIN3) P44/AN4 VCC
/ES_PAGE TP236 110 57 TP6 1 8 BR17 TP194 D15
TP237 P45/AN5 PD7/D15 TP8 D14 STROBE
(4) (KEYIN1) 111 P46/AN6/DA0 PD6/D14 56 2 7 33Jx4 TP193 R19 R421 10kJ
/MSU_ST1 TP238 112 55 TP9 3 6 TP192 D13 10kJ
P47/AN7/DA1 PD5/D13
C11 113 AVss PD4/D12 54 TP10 4 5 TP191 D12 Δ11
N.M.
R18 /SCANSP# TP239
114
115
Vss Vss 53
52 TP24 1 8 BR18 TP190 D11 Reset Circ uit
(2) /SCANSP P17/PO15/TIOCB2/TCLKD PD3/D11
/SCANST 33J 116 TP25 33Jx4 TP189 D10
(2) /SCANST
/TRANSST 117
P16/PO14/TIOCA2 HD6412321VF25(H8S/2321) PD2/D10 51
50 TP30
2
3
7
6 TP188 D9
(2) /TRANSST P15/PO13/TIOCB1/TCLKC PD1/D9
TP240 118 49 TP31 4 5 TP187 D8
(5) PMCLK P14/PO12/TIOCA1 PD0/D8
SPFMT3 TP241 119 48 TP32 1 8 BR19 TP186 D7 VCC3 VCC3
(4) SPFMT3 P13/PO11/TIOCD0/TCLKB PE7/D7
SPFMT2/MIRCNT TP242 120 47 TP33 2 7 33Jx4 TP185 D6
(4) SPFMT2/MIRCNT P12/PO10/TIOCC0/TCLKA PE6/D6
SPFMT1 TP243 121 46 TP125 3 6 TP184 D5
(4) SPFMT1 P11/PO9/TIOCB0/DACK1 PE5/D5
SPFMT0 TP244 122 45 TP126 4 5 TP183 D4
(4) SPFMT0 P10/PO8/TIOCA0/DACK0 PE4/D4
123 MD0 Vss 44
124 43 TP127 1 8 BR20 TP182 D3 R20
MD1 PE3/D3 TP128 D2
125 MD2 PE2/D2 42 2 7 33Jx4 TP181 100kJ
PSL TP245 126 41 TP129 3 6 TP180 D1

P67/CS7/IRQ3
P66/CS6/IRQ2
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
(8) PSL PG0/CAS PE1/D1 IC3
TP246 127 40 TP130 4 5 TP179 D0
PG1/CS3 PE0/D0 TP260
128 39 2 4

P65/IRQ1
P64/IRQ0
PG3/CS1
PG4/CS0

PG2/CS2 VCC VDD VOUT /RESET0 (2,3,4)


PB2/A10
PB3/A11

PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
TP247

C10
1uF

C16
0.1u
PC0/A0
PC1/A1
PC2/A2
PC3/A3

PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9

BR21
TP2 5 4 /CS3# 1 3 TP259
VCC

GND CT
Vss

Vss

Vss

Vss

Vss
Vss
TP248 /CS2#
NC

(2) /CS2 6 3 D[15..0] (2,3)


TP154 7 2 /CS1# BU4212F C17 C18
(3) /CS1
8 1 /CS0# N.M.
(3) /CS0
1
2
3
4
5
TP133 6
TP134 7
TP135 8
TP136 9
10
TP137 11
TP138 12
TP139 13
TP140 14
TP141 15
TP142 16
TP143 17
TP144 18
19
TP145 20
TP146 21
TP147 22
TP148 23
TP149 24
TP150 25
TP151 26
TP152 27
28
TP153 29
30
31
32
33
34
35
36
37
38
B TP155 0.01uF B
33Jx4 H8S/2321
TP131 IC3端子近傍に配置・オ、データバス(D0-D15)はできるだけ等長、最短で配線
TP132
C12

C13
N.M.
22pF
C14

C15

33Jx4

7 33Jx4
N.M.

N.M.

BR22

BR24

ASIC _RESET
7 33Jx4
8 BR23

TP252 ARB_INT
ARB_INT (2)
TP249 (FW)
(FW) (4)
8
7
6
5

6
5

6
5

TP251 CPU_SY NC
CPU_SYNC (2)
TP250 R21 33J
mt_at_home# (4)
TP261 CCD_TG RESETOUT1 TP258
CCD_TG (2,4) /ASIC_RST (2,4,12)
33Jx4

TP178 (SPPD)
(SPPD) (7)
BR25

BR26

TP177 (PSW)
(PSW) (7)
7 33Jx4
1
2
3
4

1
2
3
4

1
2
3
4

R16
33J

R22 C26
10kJ 47p
8
7
6
5

6
5
1
2
3
4

1
2
3
4
TP166
TP167

TP168
TP169
TP170
TP171
TP172
TP173
TP174
TP175

TP176
TP156
TP157
TP158
TP159

TP160
TP161
TP162
TP163
TP164
TP165

・「3 L11 BLM18PGxxxSN1D


VCC3
L1
A10
A11

A12
A13
A14
A15
A16
A17
A18
A19

A20
A1
A2
A3

A5
A6
A7

A9
A0

A4

A8

N.M._ZJSR5101-223 ・「3
CPU3.3
A[20..0] (2,3)
0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

C19
+

10u/16V IC3端子近傍に配置し、アドレスバス(A0-A20)はできるだけ等長、最短で配線
C20

C21

C22

C23

C24

C25

A A

各パスコンはIC3の各電源端子(VCC,AVCC)近傍に配置し、パターン幅太く(0.5mm程度)、最短で配線

5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Graphic_ASIC section- MODEL AL2030/AL2040 DWN No.
P
D
K
D
K
D
W
N Thursday, March 01, 2007 No
2 / 14 SHARP
IC6近傍に配置し、最短で配線 VCC3 VCC3
VCC3
BR67 10kJx4 L12 BLM18PGxxxSN1D
(4) VSAMP
TP338 R23 33J VCC3 MTAD0 4 5 PIDATA0 1 8 ・「3
MTAD1 3 6 PIDATA1 2 7 L2
R24 33J BR27 10kJx4 MTAD2 2 7 PIDATA2 3 6 ZJSR5101-102TA
(1,4) CCD_TG
/PCLPRO 4 5 MTAD3 1 8 PIDATA3 4 5 G3.3V
TP339 R25 33J /FAXPRO 3 6
(4) CCD_RS BR70 10kJx4

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u
/ESPRD 2 7 BR66 10kJx4
TP340 R26 33J /OUTACK 1 8 MTAD4 4 5
(4) BSAMP
MTAD5 3 6 PIDATA4 1 8 C37 +
TP341 R27 33J MTAD6 2 7 PIDATA5 2 7
(4) CCD_CP

C27

C28

C29

C30

C31

C32

C33

C34

C35

C36
/ INREQ R28 10KJ MTAD7 1 8 PIDATA6 3 6 47u/16V
D AFE_SDI TP342 R29 33J PIDATA7 4 5 D
(4) AFE_SDI
BR68 10kJx4
TP343 R30 33J BR28 10kJx4 MTAD8 4 5 BR71 10kJx4
(4) CCD_PHI2
JTG_TCK 4 5 MTAD9 3 6
TP344 R31 33J JTG_TMS 3 6 MTAD10 2 7
(4) CCD_PHI1

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u
JTG_TDI 2 7 MTAD11 1 8
TP345 R32 33J JTG_TDO 1 8
(4) AFE_SEN
BR69 10kJx4
TP346 R33 33J MTAD12 4 5
(4) ADCLK

(1,3,4)
/RESET0

C38

C39

C40

C41

C42

C43

C44

C45

C46

C47
/OUTCS R34 10KJ MTAD13 3 6
TP347 R35 33J MTAD14 2 7
(4) AFE_SCK
MTAD15 1 8
(4) AFE_DB[7..0]
BR29
AFE_DB7 0Jx4 1 8 TP348

TP77
TP78
TP79
TP80
TP81
TP82

TP83
TP84
TP85

TP86
TP87
TP88

TP89
TP90
TP91

TP92
TP93
TP94

TP95
TP96
TP97
TP98

TP99
TP337

TP336

TP335
TP334
TP333
TP332
TP331
TP330
TP329
TP328
TP327

TP326
TP325

TP324
TP323

TP100
TP101

TP102
TP103
TP104
TP105

TP106
TP107
TP108
TP109
TP110
TP111

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u
AFE_DB6 2 7 TP349
VCC3 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 AFE_DB5 3 6 TP350
AFE_DB4 4 5 TP351
47p 47p 47p 47p 47p N.M.47p 47p N.M.47p N.M. BR31 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

/PCLPRO
JTG_TDO

/OUTACK
JTG_TMS

/FAXPRO
JTG_TCK

C59

C60

C61

C62

C63

C64

C65

C66

C67

C68

C69
PIDATA0
PIDATA1
PIDATA2

PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
JTG_TDI
AFE_DB7 AFE_DB3 0Jx4 1

/ESPRD
TP352

/OUTCS

MTAD15
MTAD14
MTAD13

MTAD12
MTAD11
MTAD10
1 8 8

/I NREQ

MTAD9
MTAD8
MTAD7

MTAD6
MTAD5
MTAD4

MTAD3
MTAD2
MTAD1
MTAD0
2 7 AFE_DB6 AFE_DB2 2 7 TP353
3 6 AFE_DB5 AFE_DB1 3 6 TP354
4 5 AFE_DB4 AFE_DB0 4 5 TP355
BR30 10kJx4 G3.3V
1 8 AFE_DB3 TP356
(10) CL
2 7 AFE_DB2
3 6 AFE_DB1
4 5 AFE_DB0
BR32 10kJx4
R36 10kJ AFE_SDI
IC4

222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
各パスコンはIC6の各電源端・q(VCC)近傍に配置し、パターン幅太く(0.5mm程度)、最短で配線

CLPWM

CCD_TG
VSAMP

TD0

TCK

/INREQ

/OUTACK

MDAT04
VCC(AC)
AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7
GND(AC)
AFESCK

AFE_SEN

BSAMP
VCC(CORE)
ADCLK
GND(CORE)

CCD_PH1
CCD_PH2
AFE_SDI
CCD_CP

CCD_RS

GND(CORE)

TDI
TRSK
TMS

VCC(CORE)

/OUTCS

/ESPRD
/FAXPRD
/PCLPRD
GND(AC)
MDAT15
MDAT14
MDAT13
VCC(CORE)
MDAT12
MDAT11
MDAT10
VCC(AC)
MDAT09
MDAT08
MDAT07
GND(CORE)
MDAT06
MDAT05

VCC(CORE)
MDAT03
MDAT02
MDAT01
MDAT00
GND(AC)
/INCS
/INACK
/OUTREQ
GND(CORE)
/HSYNC
PIDATA0
PIDATA1
PIDATA2

/POCS
VCC(AC)
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
VCC3

BR33 10kJx4

1
1 8 MM_BI0 223 148 TP112
MM_BI1 TP357 GND(CORE) /POREQ
2 7 (5) MM_Y3 224 MM_Y3 VCC(AC) 147

1 1
3 6 MM_BI2 TP358 225 146 TP113
(5) MM_Y2 MM_Y2 /PIWT
C 4 5 MM_AI0 TP359 226 145 TP114 C
(5) MM_Y1 MM_Y1 /PIACK
227 VCC(CORE) GND(AC) 144

1 1
R37 10kJ MM_AI1 TP360 228 143 /POACK TP115
(6) MM_PH_B MM_PH_B /POACK
R38 10kJ MM_AI2 MM_BI0 TP361 229 142 /PIREQ TP116
(6) MM_BI0 MM_BI0 /PIREQ
MM_BI1 TP362 230 141
(6) MM_BI1 MM_BI1 GND(CORE)

1 1 1 1 1 1 1 1
MM_BI2 TP363 231 140 PODATA0 TP117
TP364 MM_BI2 PODATA0 PODATA1 TP118 VCC3
(6) MM_PH_A 232 MM_PH_A PODATA1 139
MM_AI0 TP365 233 138 PODATA2 TP119
(6) MM_AI0 MM_AI0 PODATA2
MM_AI1 TP366 234 137 PODATA3 TP120
(3) MAD[12..0] (6) MM_AI1 MM_AI1 PODATA3
MM_AI2 TP367 235 136 PODATA4 TP121
MM_AI2 PODATA4 PODATA5 TP122 R39
236 GND(AC) PODATA5 135
MAD3 TP409 1 8 TP368 237 134 PODATA6 TP123
MAD2 TP410 TP369 RAM_MAD3 PODATA6 PODATA7 TP124 10kJ
2 7 238 RAM_MAD2 PODATA7 133
MAD1 TP411 3 6 TP370 239 132
GND(CORE) VCC(CORE)

1
MAD0 TP412 4 5 TP371 240 131 TP76
RAM_MAD1 /TRANSST /TRANSST (1)
BR34 33Jx4 241 130 TP322
RAM_MAD0 /RECEPTST

1 1 1 1 1
MAD10 TP413 1 8 TP372 242 129 TP75
RAM_MAD10 /PRINTST /PRINTST (1)
TP422 2 7 TP373 243 128 TP74
(3) BANK1 VCC(CORE) /SCANST /SCANST (1)
TP423 3 6 TP374 244 127 TP73 R CV
(3) BANK0 RAM_BANKS1 RCV R CV (11)
TP424 4 5 TP375 245 126 TP72 VP IN
(3) /SDCS RAM_BANKS0 VPIN VPIN (11)
BR35 33Jx4 246 125 TP71 VMIN
RAM_CS VMIN VMIN (11)
TP425 1 8 TP376 247 124
(3) /SDRAS RAM_RAS GND(CORE)

1 1 1
TP426 2 7 TP377 248 123 TP70 R40 33J TP321
(3) /SDCAS RAM_CAS VPOUT VPOUT (11)
TP427 3 6 TP378 249 122 TP69 R41 33J TP320
(3) /SDWDE VCC(AC) VMOUT VMOUT (11)
TP428 4 5 TP379 250 121 TP68 R42 33J TP319
(3) RAMDB[15..0] (3) DQM0 RAM_WDE OEN OEN (11)
BR36 33Jx4 251 120
RAM_DQM0 GND(AC)

1 1 1 1 1
252 119 TP67 R43 33J TP318
GND(AC) SUSPEND SUSPEND (11)
RAMDB7 TP431 1 8 TP380 253 118 TP54 1 8 PARAD0 TP317 VCC3
RAM_DATA7 IE1284_PARAD0

N.M.

N.M.

N.M.

N.M.
RAMDB6 TP432 2 7 TP381 254 117 TP53 2 BR63 7 PARAD1 TP316
RAM_DATA6 IE1284_PARAD1
VCC3 RAMDB5 TP433 3 6 TP382 255 RAM_DATA5 VCC(AC) 116 TP52 3 6 PARAD2 TP315 ・「2
RAMDB4 TP434 4 5 TP383 256 TP51 33Jx4 PARAD3 TP314
BR39 10kJx4 BR37 33Jx4 257
RAM_DATA4 ASIC IE1284_PARAD2 115
114
4 5
MEM_INT R253 10kJ
GND(CORE) IE1284_PARAD3

1 1 1 1
1 8 RAMDB7 RAMDB3 TP435 1 8 TP384 258 RAM_DATA3 IE1284_PARAD4 113 TP50 1 8 PARAD4 TP313 CLKSW R254 10kJ

C70

C71

C72

C73
2 7 RAMDB6 RAMDB2 TP436 2 7 TP385 259 RAM_DATA2
HG73C141HFV
IE1284_PARAD5 112 TP49 2 BR62 7 PARAD5 TP312 /POACK R255 10kJ
3 6 RAMDB5 RAMDB1 TP437 3 6 TP386 260 RAM_DATA1 IE1284_PARAD6 111 TP48 3 6 PARAD6 TP311 /PIREQ R256 10kJ
4 5 RAMDB4 RAMDB0 TP438 4 5 TP387 261 RAM_DATA0 IE1284_PARAD7 110 TP47 4 33Jx4 5 PARAD7 TP310
BR40 33Jx4 262 109
GND(AC) IE1284_REV

1
BR42 10kJx4 RAMDB15 TP439 1 8 TP388 263 108 TP46 R404 33J /REV TP309 BR43 10kJx4
RAM_DATA15 VCC(CORE) /REV (13) PARAD[7..0] (13)

1
1 8 RAMDB3 RAMDB14 TP440 2 7 TP389 264 RAM_DATA14 IE1284_FAULT 107 TP45 R403 33J FAULT TP308
/FAULT (13)
PODATA0 1 8
2 7 RAMDB2 RAMDB13 TP441 3 6 TP390 265 VCC(CORE) IE1284_ACK 106 PODATA1 2 7

1
3 6 RAMDB1 RAMDB12 TP442 4 5 TP391 266 RAM_DATA13 IE1284_BUSY 105 TP44 1 8 /ACK TP307
/ACK (13)
PODATA2 3 6

1 1 1
B 4 5 RAMDB0 BR41 33Jx4 267 RAM_DATA12 IE1284_PE 104 TP43 2 BR61 7 B USY TP306
B USY (13)
PODATA3 4 5 B
RAMDB11 TP443 1 8 TP392 268 103 TP42 3 6 PE TP305
RAM_DATA11 GND(CORE) PE (13)
BR45 10kJx4 RAMDB10 TP444 2 7 TP393 269 102 TP41 4 33Jx4 5 SLCT TP304
RAM_DATA10 IE1284_SLCT SLCT (13)
1 8 RAMDB15 RAMDB9 TP445 3 6 TP394 270 RAM_DATA9 IE1284_INIT 101 BR46 10kJx4

1
2 7 RAMDB14 RAMDB8 TP446 4 5 TP395 271 RAM_DATA8 IE1284_SLCTIN 100 TP40 1 8 /I NIT TP303
/INIT (13)
PODATA4 1 8

1 1
3 6 RAMDB13 BR44 33Jx4 272 VCC(CORE) VCC(CORE) 99 TP39 2 BR60 7 /S LCTIN TP302
/SLCTIN (13)
PODATA5 2 7
4 5 RAMDB12 (3) DQM1
TP429 1 8 TP396 273 RAM_DQM1 IE1284_AUTOFD 98 TP38 3 6 /AUTOFD TP301
/AUTOFD (13)
PODATA6 3 6

1
TP430 2 7 TP397 274 97 TP37 4 33Jx4 5 /STB TP300 PODATA7 4 5
(3) SDCKE RAM_CKE IE1284_STB /STB (13)
BR48 10kJx4 TP447 3 6 TP398 275 96
GND(AC) TSP_MODE
1 8 RAMDB11 TP448 4 5 TP399 TP400 276 RAM_CLK_OUT TSO0 95

1
2 7 RAMDB10 BR47 82Jx4 277 94 TP55 VCC3 VCC3
GND(CORE) /SCANSP /SCANSP (1) VCC3
3 6 RAMDB9 MAD12 TP414 1 8 TP401 278 RAM_MAD12 VCC(AC) 93

1
4 5 RAMDB8 MAD11 TP415 2 7 TP402 279 RAM_MAD11 OPE_CLK 92 TP56
OP_CLK (4)
MAD9 TP416 3 6 TP403 280 91 VCC3
RAM_MAD9 GND(AC)

1 1 1 1
MAD8 TP417 4 5 TP404 281 90 TP57
VCC(CORE) OPE_LATCH OP_LATCH (4)
BR49 33Jx4 282 89 TP58 R44 R45
RAM_MAD8 OPE_DATA OP_DATA (4)
MAD7 TP418 1 8 TP405 283 88 TP59 10kJ N.M. R48 BR51 10kJx4
RAM_MAD7 TM TM (4)
IC6-276pin近傍に配置し MAD6 TP419 2 7 TP406 284 VCC(AC) /TM 87 TP60
TM_ (4)
N.M. R CV 1 8
GNDは275pinまたは277pin MAD5 TP420 3 6 TP407 285 86 VP IN 2 7
MAD4 TP421 TP408 RAM_MAD6 VCC(CORE) TP5 TP298 TP299 VMIN
と・ナ短で接続 4 5 286 RAM_MAD5 OUTP14B 85 3 6
BR50 33Jx4 287 84 TP34 4 5
R47 33J RAM_CLK_OUT RAM_MAD4 OUTP13B TP35 PFCLK
(3) SDCLK 288 GND(AC) OUTP12B 83
TP449 289 82 TP36 BR52 10kJx4
CPUDATA15 OUTP11B
IC6の近傍に配置し最短で配線

1 1 1
C74 290 81 TP61 PARAD0 1 8
CPUDATA14 OUTP10B SPFON (4)
N.M. (注)RAM_CLK_OUTのパターンは 291 CPUDATA13 OUTP09B 80 TP62
MIRON (4)
R50 R49 PARAD1 2 7
最短で直線的に・z線し、パターン幅は1mmとする。 292 CPUDATA12 OUTP08B 79 TP63
MPFS (5)
N.M. 10kJ R51 PARAD2 3 6
ASICのSDRAM_CLK出力から 293 CPUDATA11 GND(CORE) 78 10kJ PARAD3 4 5

1 1 1
ASICのSDRAM_CLK入力までを 294 CPUDATA10 OUTP07B 77 TP64
HL (5)
最短距離でパターン設計 295 CPUDATA9 OUTP06B 76 TP65
PR (5)
BR53 10kJx4
296 75 TP66 PARAD4 1 8
RAM_CLK_IN

CPUDATA8 OUTP05B CPFS2 (5)


CPU_DATA7
CPU_DATA6
CPU_DATA5
CPU_DATA4

CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0

VCC3 PARAD5
GND(CORE)

GND(CORE)

GND(CORE)

GND(CORE)
VCC(CORE)

VCC(CORE)

VCC(CORE)

VCC(CORE)
2 7
PFCLKOUT
/CPUSYNC

PARAD6
GND(PLL)

GND(PLL)
CPU_AD8
CPU_AD7
CPU_AD6
CPU_AD5

CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0

OUTP00A
OUTP01A
OUTP02A
OUTP03A
OUTP04A
OUTP05A
OUTP06A
OUTP15A

OUTP07A
OUTP08A

OUTP09A
OUTP10A
OUTP11A
OUTP12A
OUTP13A

OUTP14A
OUTP00B

OUTP01B
OUTP02B
OUTP03B
OUTP04B
VCC(PLL)

VCC(PLL)

3 6
MEM_INT

TM2_15M
SFCLK48
GND(AC)

GND(AC)

GND(AC)
ARB_INT

PFCLKIN
VCC(AC)

VCC(AC)

VCC(AC)
/CPUWR
MIRCNT

/CPURD
/CPUCS

BLM18PGxxxSN1D PARAD7
/RESET

CLKSW

4 5
/VIDEO
PFCLK

/SYNC

/LEND

X2
L13 ・「3
8 VCC OUTPUT 5 R53 33J SFCLK48 ミラーモータ回転方向設定用PIN BR54 10kJx4
ASIC評価用のみ /I NIT 1 8
・「9
22000p

C76 /S LCTIN 2 7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
C75

0.1u C77 /AUTOFD 3 6


TP269

TP272
TP273

TP274
TP275

TP276

CLK_CONT1 4 12p /STB 4 5


N.C. GND
TP271

・「1
RAM_CLK_OUT

A SG8002DC(48.0000MHz) A

IC6の近傍に配置し最短で配線 パターン・揩ヘ0.5mm以上
PFCLKOUT

VCC3
P FCLKIN
SFCLK48
MEM_INT

CLKSW
D7
D6
D5
D4

D3
D2
D1
D0

S YNC#
D15
D14
D13
D12
D11
D10

PFCLK
TP268

TP285

TP287

TP286
TP288
TP289
TP290
TP291

TP292
TP293

TP294
TP295
TP296
TP297

R52
D9
D8

TP4
TP277
TP278

TP279
TP280
TP281
TP282
TP283
TP284

IC6の近傍に配置し最短で配線 VCC3 S YNC# TP450


(/SYNC) (4)
A9
A8
A7
A6

A5
A4
A3
A2
A1