Académique Documents
Professionnel Documents
Culture Documents
Standards
10
11 Days/ week days
12 Weeks/ year weeks
13 Total hours/year (9*10*11*12) hours
14 % of line for TRW parts (Allocation %) - See Example %
II - Supplier Capacity
17
18 Adjusted production rate (15*(1-16)*17) pcs/hour
19 Available capacity (15*14*(1-16)*17)*13 pcs/year
20 Utilization % (3/19) %
21 Bottleneck operation X
22 Trial run duration hour
23 Total parts produced pcs
III - RUN at RATE Results
Reason text
30
31 Run-Off utilization % (3/(27*13*14)) % 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%
32 Bottleneck operation X X X X X X X
SHADED CELLS ARE CALCULATED and protected 34 SUMMARY 35
e RUN@RATE results are acceptable and meet TRW capacity planning volume requirements: Overall Process Auditor Information
Status
The attached capability study results meet TRW requirements: Utilization % Name:
33
Corrective actions are required: Date: Company:
0.00% Acceptable
New production readiness trial run is required: Date: Location:
Date: 03 Sep 2005 53123415.xls; Run at Rate Form Process Owner / Department:
Rev: D K. Gillis / Supplier Development
Doc No: D_020_4_12 Approved By:
Page 1 of 7 E. Carpenter / VP Purchasing
CAPACITY VERIFICATION
1 Part Number 30301458B 4 Run@Rate Date February 14, 2004
2 Part Description Inflator retainer bracket 5 Supplier Name Acme Machining
3 TRW Annual Capacity Planning Volume pcs/year 700,000 6 Supplier Location Cleveland, OH
Standards
10
11 Days/ week days preventative maintainance 5 5 5 5 5
etc.
12 Weeks/ year weeks 48 48 48 48 48
13 Total hours/year (9*10*11*12) hours 5400 4080 5040 5040 2520
14 % of line for TRW parts (Allocation %) - See Example % 100% 87% 100% 100% 50%
II - Supplier Capacity
15 Quoted Production Rate (part # item 1) pcs/hour 720.0 210.0 164.0 240.0 1200.0
16 Quoted % scrap % 2% 2% 5% 9% 5%
Quoted % line efficiency % 97% 94% 95% 92% 95%
Data
17
18 Adjusted production rate (15*(1-16)*17) pcs/hour 684 193 148 201 1,083
19 Available capacity (15*14*(1-16)*17)*13 pcs/year 3,695,933 686,677 745,970 1,012,677 1,364,580
20 Utilization % (3/19) % 19% 102% 94% 69% 51%
21 Bottleneck operation X X
22 Trial run duration hour 2.00 1.00 2.00 1.25 1.00
23 Total parts produced pcs 929 249 290 252 794
III - RUN@RATE Results
Date: 03 Sep 2005 53123415.xls; Run at Rate Form Example Process Owner / Department:
Rev: D K. Gillis / Supplier Development
Doc No: D_020_4_12 Approved by:
Page 2 of 7 E. Carpenter / VP Purchasing
RUN AT RATE ACTION PLAN
DATE
ITEM STANDARD CHECKLIST ITEMS RESPONSE REQUIRED ACTION RESPONSIBLE PARTY COMMENTS
DUE COMPLETED
1 ARE ALL TOOLING GAGES AND FIXTURES IN PLACE?
DATE
ITEM ADDITIONAL ISSUES/ACTION ITEMS RESPONSE REQUIRED ACTION RESPONSIBLE PARTY COMMENTS
DUE COMPLETED
14
15
16
17
18
19
20
21
22
23
24
25
Date: 03 Sep 2005 53123415.xls; Run at Rate Action Plan Process Owner / Department:
Rev: D K. Gillis / Supplier Development
Doc No: D_020_4_12 Approved by:
Page 3 of 7 E. Carpenter / VP Purchasing
SUPPLIER PROCESS CAPABILITY
SECTION 1 -SPECIFICATION DATA AND MEASUREMENT RESULTS
Part Number Sample Size Note: If no USL/LSL, then leave cell blank
Critical and
Signficant?
Lower
Standard Upper
Characteristic or Specification Average Specification PpK
Deviation Specification Limit
Limit
7
Part Number Sample Size Note: If no USL/LSL, then leave cell blank
Critical and
Signficant?
Lower
Standard Upper
Characteristic or Specification Average Specification PpK
Deviation Specification Limit
Limit
7
Part Number Sample Size Note: If no USL/LSL, then leave cell blank
Critical and
Signficant?
Lower
Standard Upper
Characteristic or Specification Average Specification PpK
Deviation Specification Limit
Limit
7
Part Number Sample Size Note: If no USL/LSL, then leave cell blank
Critical and
Signficant?
Lower
Standard Upper
Characteristic or Specification Average Specification PpK
Deviation Specification Limit
Limit
Signficant?
Critical and
Lower
Standard Upper
Characteristic or Specification Average Specification PpK
Deviation Specification Limit
Limit
Critical and
Signficant?
Upper Lower
Standard
Characteristic or Specification Average Specification Specification PpK
Deviation
Limit Limit
7
Part Number Sample Size Note: If no USL/LSL, then leave cell blank
Critical and
Signficant?
Upper Lower
Standard
Characteristic or Specification Average Specification Specification PpK
Deviation
Limit Limit
Date: 03 Sep 2005 53123415.xls; Process Capability Example Process Owner / Department:
Rev: D K. Gillis / Supplier Development
Doc No: D_020_4_12 Approved by:
Page 6 of 7 E. Carpenter / VP Purchasing
ALLOCATION WORKSHEET
1 Working hours/shift 7.5
2 Shifts/ day 3
3 Days/ week 5
4 Weeks/ year 48
5 Available hours per year 5400
6 Available Hours per month 450
A B C D E F G H I J
G+available
G/Total of time/H (For
A B C D 3600/D A/D + B*C F*12 #5 G TRW)
Monthly Number of Setup Adjusted Production Total monthly Total Total Required Max
Volume Setups per time/run Cycle Time Rate in pcs/hr working hrs Annual available Allocation Allocation %
month (hrs) required working hrs time/yr %
required