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DEPARTMENT OF TRANSPORTATION
14 CFR Part 39
Preamble Information
AGENCY: Federal Aviation Administration (FAA), DOT.
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Bombardier, Inc. Model CL-600-2B19 (Regional Jet http://rgl.faa.gov/Regulatory_and_Guidance_Library\rgADNP...
to incorporate the discard task for bulkhead check valves, P/N 92E20-3 and
92E20-4, and supersedes the instructions in Corrective Actions, Part A, of AD
CF-2003-05R1, dated 7 February 2006. The proposed AD would require actions
that are intended to address the unsafe condition described in the MCAI.
SUPPLEMENTARY INFORMATION:
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Comments Invited
We invite you to send any written relevant data, views, or arguments about this
proposed AD. Send your comments to an address listed under the ADDRESSES
section. Include "Docket No. FAA-2010-0276; Directorate Identifier 2009-NM-
144-AD'' at the beginning of your comments. We specifically invite comments on
the overall regulatory, economic, environmental, and energy aspects of this
proposed AD. We will consider all comments received by the closing date and
may amend this proposed AD based on those comments.
We have lengthened the 30-day comment period for proposed ADs that address
MCAI originated by aviation authorities of other countries to provide adequate
time for interested parties to submit comments. The comment period for these
proposed ADs is now typically 45 days, which is consistent with the comment
period for domestic transport ADs.
We will post all comments we receive, without change, to http://
www.regulations.gov, including any personal information you provide. We will also
post a report summarizing each substantive verbal contact we receive about this
proposed AD.
Discussion
Three cases of in-flight loss of cabin pressurization have been reported, resulting
from failure of a bulkhead check valve in combination with failure of an air supply
duct.
In addition to mandating inspection, rework and/or replacement of the air supply
ducts, Airworthiness Directive (AD) CF-2003-05 (subsequently revised to
CF-2003-05R1) [which corresponds to FAA AD 2004-22-08] mandated the
incorporation of a 4000 flight-hour repetitive inspection task for bulkhead check
valves, Part Numbers (P/N) 92E20-3 and 92E20-4, into the approved
maintenance schedule. However, this repetitive inspection task has since been
superseded by a 3000 flight-hour periodic discard task for these bulkhead check
valves.
This directive mandates revision of the approved maintenance schedule to
incorporate the discard task for bulkhead check valves, P/N 92E20-3 and
92E20-4, and supersedes the instructions in Corrective Actions, Part A, of AD
CF-2003-05R1, dated 7 February 2006.
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You may obtain further information by examining the MCAI in the AD docket.
Bombardier has issued Temporary Revision (TR) 1-2-39, dated December 12,
2008, to Section 2--Systems and Powerplant Program, of Part 1 of the
Bombardier CL-600-2B19 Maintenance Requirements Manual (MRM) CSP
A-053. The actions described in this service information are intended to correct
the unsafe condition identified in the MCAI.
This product has been approved by the aviation authority of another country, and
is approved for operation in the United States. Pursuant to our bilateral agreement
with the State of Design Authority, we have been notified of the unsafe condition
described in the MCAI and service information referenced above. We are
proposing this AD because we evaluated all pertinent information and determined
an unsafe condition exists and is likely to exist or develop on other products of the
same type design.
We have reviewed the MCAI and related service information and, in general,
agree with their substance. But we might have found it necessary to use different
words from those in the MCAI to ensure the AD is clear for U.S. operators and is
enforceable. In making these changes, we do not intend to differ substantively
from the information provided in the MCAI and related service information.
We might also have proposed different actions in this AD from those in the MCAI
in order to follow FAA policies. Any such differences are highlighted in a Note
within the proposed AD.
Changes to Existing AD
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We have removed the service bulletin definition paragraph from the restated
requirements of AD 2004-22-08. (That paragraph was identified as paragraph
(a)(1) in AD 2004-22-08.) Instead, we have provided the full service bulletin
citations throughout this NPRM.
Costs of Compliance
Based on the service information, we estimate that this proposed AD would affect
about 644 products of U.S. registry.
The actions that are required by AD 2004-22-08 and retained in this proposed AD
take about 15 work-hours per product, at an average labor rate of $85 per work
hour. Required parts cost about $0 per product. Based on these figures, the
estimated cost of the currently required actions is $1,869 per product.
We estimate that it would take about 1 work-hour per product to comply with the
new requirement to revise the ALI. The average labor rate is $85 per work-hour.
Based on these figures, we estimate the cost of this requirement of the proposed
AD on U.S. operators to be $54,740, or $85 per product.
We estimate that it would take about 5 work-hours per product to comply with the
new inspection requirement. The average labor rate is $85 per work-hour.
Required parts would cost about $594 per product, per replacement cycle. Where
the service information lists required parts costs that are covered under warranty,
we have assumed that there will be no charge for these costs. As we do not
control warranty coverage for affected parties, some parties may incur costs
higher than estimated here. Based on these figures, we estimate the cost of the
inspection requirements of the proposed AD on U.S. operators to be $656,236, or
$1,019 per product, per replacement cycle.
Title 49 of the United States Code specifies the FAA's authority to issue rules on
aviation safety. Subtitle I, section 106, describes the authority of the FAA
Administrator. "Subtitle VII: Aviation Programs,'' describes in more detail the
scope of the Agency's authority.
We are issuing this rulemaking under the authority described in "Subtitle VII, Part
A, Subpart III, Section 44701: General requirements.'' Under that section,
Congress charges the FAA with promoting safe flight of civil aircraft in air
commerce by prescribing regulations for practices, methods, and procedures the
Administrator finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition that is likely
to exist or develop on products identified in this rulemaking action.
Regulatory Findings
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Regulatory Information
The Proposed Amendment
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Affected ADs
Applicability
(c) This AD applies to all Bombardier, Inc. Model CL-600-2B19 (Regional Jet
Series 100 & 440) airplanes, serial numbers 7003 and subsequent, certificated in
any category.
Subject
(d) Air Transport Association (ATA) of America Code 21: Air conditioning.
Reason
Three cases of in-flight loss of cabin pressurization have been reported, resulting
from failure of a bulkhead check valve in combination with failure of an air supply
duct.
In addition to mandating inspection, rework and/or replacement of the air supply
ducts, Airworthiness Directive (AD) CF-2003-05 (subsequently revised to
CF-2003-05R1) [which corresponds to FAA AD 2004-22-08] mandated the
incorporation of a 4,000 flight-hour repetitive inspection task for bulkhead check
valves, Part Numbers (P/N) 92E20-3 and 92E20-4, into the approved
maintenance schedule. However, this repetitive inspection task has since been
superseded by a 3000 flight-hour periodic discard task for these bulkhead check
valves.
This directive mandates revision of the approved maintenance schedule to
incorporate the discard task for bulkhead check valves, P/N 92E20-3 and
92E20-4, and supersedes the instructions in Corrective Actions, Part A, of AD
CF-2003-05R1, dated 7 February 2006.
Compliance
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(f) You are responsible for having the actions required by this AD performed within
the compliance times specified, unless the actions have already been done.
(g) Paragraphs (g)(1), (g)(2), and (g)(3) of this AD pertain to the service
information referenced in this AD.
(1) Although Bombardier Alert Service Bulletin A601R-21-053, Revision `A,' dated
January 28, 2003; and Bombardier Alert Service Bulletin A601R-21-054, dated
November 8, 2001; specify to submit certain information to the manufacturer, this
AD does not include such a requirement.
(2) Bombardier Alert Service Bulletin A601R-21-054, dated November 8, 2001,
recommends sending all damaged check valves to the manufacturer for analysis;
however, this AD does not include that requirement.
(3) Accomplishment of the actions specified in Bombardier Alert Service Bulletin
A601R-21-053, dated November 8, 2001, before December 2, 2004 (the effective
date of AD 2004-22-08), is considered acceptable for compliance with the
applicable actions specified in this AD.
(h) Within 500 flight hours after December 2, 2004: Do the detailed inspections
and related corrective actions required by paragraphs (h)(1) and (h)(2) of this AD,
per the Accomplishment Instructions of Bombardier Alert Service Bulletin A601R-
21-053, Revision `A,' dated January 28, 2003; and Bombardier Alert Service
Bulletin A601R-21-054, dated November 8, 2001; as applicable.
(1) For airplanes having bulkhead check valves with part number (P/N)
92E20-3/-4, as identified in Bombardier Alert Service Bulletin A601R-21-054,
dated November 8, 2001: Inspect the left- and right- hand bulkhead check valves
for damage (cracking, breakage). If any damage is found, before further flight,
replace the damaged valve. Repeat the inspection at intervals not to exceed
4,000 flight hours until the replacement required by paragraph (j) of this AD is
done.
(2) For airplanes having serial numbers 7003 through 7067 inclusive, and 7069
through 7477 inclusive: Inspect the left- and right-hand air supply ducts of the rear
bulkhead for damage (tearing, delamination, or cracking). If any damage is found,
before further flight, either rework or replace the damaged air supply duct, which
ends the inspections for that air supply duct only. If no damage is found, repeat
the inspection thereafter at intervals not to exceed 500 flight hours until
accomplishment of paragraph (i) of this AD.
Note 2: For the purposes of this AD, a detailed inspection is defined as: "An
intensive visual examination of a specific structural area, system, installation, or
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(i) Except as required by paragraph (h)(2) of this AD, for airplanes having serial
numbers 7003 through 7067 inclusive, and 7069 through 7477 inclusive: Within
5,000 flight hours after December 2, 2004, either rework or replace the left- and
right-hand air ducts, as applicable, per the Accomplishment Instructions of
Bombardier Alert Service Bulletin A601R-21-053, Revision `A,' dated January 28,
2003; and Bombardier Alert Service Bulletin A601R-21- 054, dated November 8,
2001; as applicable. Accomplishment of this paragraph ends the repetitive
inspections required by paragraph (h)(2) of this AD.
(j) For airplanes having serial numbers 7003 and subsequent: Within 60 days
after the effective date of this AD, revise the Airworthiness Limitations section of
the Instructions for Continued Airworthiness to include the information in
Bombardier Temporary Revision (TR) 1-2-39, dated December 12, 2008, to
Section 2--Systems and Powerplant Program, Part 1 of the Bombardier
CL-600-2B19 Maintenance Requirement Manual (MRM) CSP-053. This task
requires replacement of the bulkhead check valves having P/N 92E20-3 or
92E20-4 at intervals not to exceed 3,000 flight hours. Operate the airplane
thereafter according to the limitations and procedures in the TR.
(k) Thereafter, except as provided in paragraph (j) of this AD, no alternative
replacement times or structural inspection intervals may be approved for this
bulkhead check valve.
Note 3: The actions required by paragraph (j) of this AD may be done by inserting
a copy of Bombardier TR 1-2-39, dated December 12, 2008, into the MRM, which
introduces Task 21-51-21-13. When Bombardier Task 21-51-21-13 has been
included in general revisions of the MRM, the general revisions may be inserted
into the MRM, provided the relevant information in the general revision is identical
to that in the TR.
FAA AD Differences
Note 4: This AD differs from the MCAI and/or service information as follows: No
differences.
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Related Information
Footer Information
Issued in Renton, Washington, on March 19, 2010.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. 2010-6850 Filed 4-2-10; 8:45 am]
BILLING CODE 4910-13-P
Comments
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Not Applicable
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