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Abstract
The reduction of carbon dioxide from the flue gases of a semi-closed gas turbine
combined cycle (SCGT/CC) by means of absorption in ammonia aqueous solutions has
been studied. The absorption system has been simulated by means of Aspen PlusTM.
The main variables of the removal system have been varied in order to understand their
influence on system performance. With reference to the SCGT/CC case study, the
removal of CO2, considering a removal efficiency of 89%, dramatically decreases the
overall cycle efficiency from 53 to 41%, with the main contribution to this decrease
being due to the power consumption for flue gas compression up to the absorption unit
pressure. CO2 specific emissions pass from 390 to 57 kg/MWh.
Keywords: Greenhouse effect, carbon dioxide, CO2, absorption, ammonia, semi-closed
gas turbine combined cycle.
*Author to whom correspondence should be addressed Int.J. Thermodynamics, Vol.7 (No.4) 173
temperature, ammonia concentration - was carried the flue gases is driven to the stack and the rest
out. Ammonia, near ambient conditions, tends to recirculated to the compressor inlet (C). Before
pass from the liquid to the gaseous phase very entering the compressor, the recirculated gas
easily, causing some problems with the presence stream needs cooling, achieving temperatures
of ammonia in the gaseous stream (purified gas) below the dew point - in the humidity condenser -
leaving the absorber (ammonia slipping). This so that a large part of the water vapour is
problem can be partly overcome by increasing the condensed.
absorber pressure above the atmospheric value. The study case for the SCGT/CC (Corti et
For the same reason, in order to improve the al., 1999) with CO2 removal done here is based
separation of CO2 and ammonia (the aim is to on gas turbine operating data corresponding to
keep ammonia in an aqueous phase) in the those of the LM501F gas turbine jointly
desorption unit, pressurised conditions are developed by Mitsubishi and Westinghouse, a
required. With respect to the ammonia solution heavy duty gas turbine well suited for operation
concentration, in order to reduce the ammonia with combined cycles. The SCGT/CC
slip and to increase the desorption process characteristics are reported in TABLE I. Results
efficiency, low concentrations are investigated. were obtained by means of an in-house developed
The basic process scheme was further FORTRAN code of its thermodynamic model
improved with heat recovery devices, ammonia (Facchini et al., 1997).
recovery from absorption unit stack gas, and flow
rate and composition control. TABLE I. SCGT/CC WORKING CONDITIONS
WITHOUT CO2 REMOVAL
2. SCGT/CC Basic Concepts
GT inlet temperature [°C] 1349
The first step in decreasing the overall GT compression ratio 14
emissions of CO2 is to develop power plants with GT power [kW] 151590
improved efficiencies in order to reduce the
amount of CO2 emitted per unit energy produced. Bottoming cycle high pres. steam [bar] 120
As a matter of fact, this feature is retained by the Bottoming cycle low pres. steam [bar] 12
SCGT/CC (Figure 1) that was previously studied ST power [kW] 92769
and described (Facchini, et al., 1997; Fiaschi et CC net power [kW] 244359
al., 1998; Corti et al., 1999) and whose efficiency Fuel flow rate [kg/s] 9.65
is comparable to modern open combined cycles. Fuel LHV [kJ/kg] 47.766
However, the SCGT/CC adds some very
Efficiency [%] 53
desirable features, mainly the possibility of
applying CO2 removal techniques, because of the CO2 specific emissions [kg/MWh] 390
relatively high concentration of CO2 in the flue
gases, which is a consequence of the extensive TABLE II. SCGT/CC FLUE GAS FEATURES
recycle of the cooled flue gases at the compressor Composition Mass fraction
inlet.
H2O 0.0599
CO2 0.147
N2 0.773
NOx 7.00E-05
O2 0.02
Mass flow rate [kg/s] 180
Temperature [°C] 120
20 CO2-purity
CO2 gas leaving the desorber
0
The mass ratio between the amount
-20
of NH3 regenerated and the total NH3 reg
-40
amount entering the absorber
-60
The mass ratio between the amounts
CO2/
-80
of CO2 and NH3 in the CO2-rich gas
NH3 sep
-100
0 10 20 30 40 50 60 70
leaving the desorber
Psat [bar] The mass ratio between the amounts
CO2out/
of CO2 leaving the desorber and the
Figure 3. NH3 and CO2 saturation tempe- CO2in des
CO2 entering the desorber
rature and pressure trends. External heat duty [kW] EHD
If the desorber pressure is increased – as will
be shown in the sensitivity analysis – the ratio 5.1 Ammonia solution concentration
between CO2 and NH3 transferred in the gaseous The system sensitivity to the ammonia
phase increases. Referring to pure compounds concentration in the absorbing solution was tested
(Figure 3), it is possible to highlight the higher over a wide range of values varying from 2 to
carbon dioxide amount in the gaseous phase with 35% of NH3 by weight. Actually, higher
respect to the ammonia amount and the increasing ammonia concentrations allow one to work with a
value of this difference (CO2 amount - NH3 lower solution mass flow rate, with a minimum
amount) with increasing pressure. corresponding to about 15% of ammonia. In
7. Conclusions References
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