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Don Lancaster’s

Working with newsgroups

Tech Musings Temperature measurements


Understanding "favicon.ico"
Thermocouple fundamentals
A Gambler’s Ruin simulation
January, 2000
e sure seem to have lots of microvolt sized dc signal was a bear "T" copper-constantan thermocouple

W superb new ways to sense


temperature lately. Dallas
Semiconductor has all sorts
of low cost, linear, self-conditioning
single chip solutions. Ones that work
of a problem. But we now have got
single chips that can do the whole job
from Analog Devices, Dallas, Linear
Technology, Maxim and others. That
make this task hassle free.
should output…
-5.54 millivolts at -200 C
-3.35 millivolts at -100 C
+0.00 millivolts at 0 C
+4.28 millivolts at 100 C
very well over "normal" temperatures Because any two contacting metals
+9.29 millivolts at 200 C
in "friendly" environments. Some log do generate a thermoelectric voltage,
+14.9 millivolts at 300 C
or store their own data. you have to be extra careful how you
+20.9 millivolts at 400 C
A few examples now include their connect your thermocouple to your
DS1621, DS1624, and DS1820. Details system. The simplest and safest is to As you can see, the linearity seems
on these and similar offerings from use identical conductor materials all pretty good but not great. The easiest
Analog Devices, Holtek, National, or the way through. Every time you add way to correct is with table lookup
Maxim, Philips, Toko, and others can a connector or new conductors, you read out of EEPROM. That exciting
be found at www.questlink.com or at add unwanted thermoelectric offsets. Maxim MAX1457 and its offspring do
www.chipcenter.com These sites also All of these must get properly and seem especially adept at this.
offer ap notes and samples. fully accounted for. Because tin has low thermoelectric
But there are times when you need Thermoelectric potentials are all potentials, solder will behave pretty
to measure extreme temperatures. Or compared against lead. Figure two much the same as pure lead.
are stuck with a nasty environment. shows you the microvolts per degree There are several different popular
Or have to reuse older industrial test you can expect from various common thermocouples in general use. These
gear. For these uses, the traditional materials. Along with the first order differ in their output voltage, their
thermocouples are still often a good linearity correction. To find how any useful temperature range, their lead
choice. So, we seem to be way past junction behaves, add up the positive color coding, linearity, stability, and
due for an introductory… and negative lead results. the types of chemical environments
Using these figures should tell you they must survive in. A few of these
Thermocouple Review that a cold junction compensated type are summarized in figure three.
If two dissimilar metals or alloys
are placed in contact with each other,
the Seebeck Effect generates a small
voltage. One that is dependent upon
absolute contact temperature. dc millivoltmeter
For instance, copper contacting a
constantan alloy will generate around
seven millivolts at room temperature.
Voltage increases by 40 microvolts + -
per degree C or so as the temperature
changes. Your voltage versus temp is
fairly linear. Especially over limited constantan constantan

ranges. Much of your remaining copper


nonlinearity is well known, is stable,
monotonic, and easily corrected. + - - +
A thermocouple is simply a sensor
or a probe made from two dissimilar
metals or alloys that are in contact
with each other. Figure one shows a temperature
typical thermocouple setup. Long ago being reference
and far away, thermocouples were measured ice bath
used in pairs. The first sensor in the
series bucking pair was placed in an
ice bath and the temp difference was
sensed. In most new systems, a cold Fig. 1 – THERMOCOUPLE TEMPERATURE MEASUREMENT makes use of
reference of a few millivolts is often the Seebeck Effect to create millivolt sized signals proportional to temperature
substituted instead. differences. The traditional "cold junction" shown here is usually replaced with
At one time, amplifiying an offset a small and precise voltage reference.
Copyright c 2000 by Don Lancaster and Synergetics (520) 428-4073 www.tinaja.com All commercial rights and all electronic media rights fully reserved. Reposting is expressly forbidden.
144.1
Tech Musings

MATERIAL uV/DEG NONLIN MATERIAL uV/DEG NONLIN

Aluminum -0.38 -0.00010 Lead 0.0000 0.0000


Antimony +35.58 +0.145 Magnesium -0.201 +0.002572
Bismuth -43.68 -0.465 Mercury -8.81 -0.0333
Brass +0.710 +0.00561 Nickel -19.067 -0.03022
Cadmium +3.059 +0.0285 Nichrome +25.0 +0.02643
Carbon +11.056 +0.0358 Palladium -7.409 -0.03922
Cobalt -10.71 -0.0570 Platinum -3.038 -0.03248
Constantan -38.105 -0.0888 Rubidium -8.26 -0.0302
Copper +2.76 +0.0122 Silicon -408.2 -0.4696
Germanium +302.5 +0.725 Silver +2.50 +0.0115
Gold +2.90 +0.0068 Tin +0.0684 +0.000038
Indium +2.40 +0.00190 Tungsten +1.594 +0.0341
Iron -51.34 -0.204 Zinc +3.047 -0.0099

Fig. 2 – THERMOVOLTAGES generated by popular metals and alloys.


The type "J" thermocouple is theyou every time: US thermocouples one scholarly journal.
most popular one for everyday apps, have red as their negative lead! Thermocouple costs go from a few
while the type "T" gives you the best Watch this detail. to several hundred dollars, depending
stability and performance for lower Your fundamental thermoelectric on their type and use environment.
industrial on down to liquid nitrogen properties are found in the Handbook Figure four shows us a stainless steel
cyrogenic temperatures. A type "K" of Chemistry and Physics. Details in immersion unit.
thermocouple might be a good choice www.tinaja.com/amlink01.html Trade A leading supplier is Omega, and
for a high temperature kiln. journals are Measurement & Control Watlow is a second. Useful tutorials
A big hidden gotcha that will nail or Sensors. Sensors & Actuators B is can be picked up on their respective
www.omega.com/temperature and
www.watlow.com/ref/index.html web
The Type B thermocouple has 30% platinum / rhodium as its (+) grey lead and 6% platinum /
sites. Good stuff here.
rhodium as its red (-) lead. It is easily contaminated and requires careful protection. It is used at
Another useful tutorial website is
higher temperatures from +1400 to +1700 degrees C (+2500 to +3500 F).
found up at www.engr.orst.edu/~arist
The Type C thermocouple has a tungsten 5% rhenium as its (+) lead and tungsten 26% opo/temper.html
rhenium as its (-) lead. It works at extremely high temperatures but has no oxidation resistance. I’ve got lots of type "T" premium
Needs vacuum, hydrogen, or intert atmospheres. +1650 to +2315 C (+3000 to +4200 F). long leaded lower temperature range
thermocouples, precision thermistors,
The Type E thermocouple has a chromel (+) purple lead and a constantan (-) red lead. It has temp color strips, and Fluke digital
the highest output of base metal thermocouples and does not corrode at cyrogenic temperature instrument bargains up
temperatures. +95 to +900 C (+200 to +1650 F). at www.tinaja.com/barg01.html
The Type J thermocouple has an iron (+) white lead and constantan as its (-) red lead. This is Thermoelectric Power?
the most popular general use thermocouple, but can "rust" in oxidizing environments. +95 to
Can thermocouples or thermopiles
+760 C (+200 to +1400 F). be used to generate power? Well, sort
The Type K thermocouple has chromel as its (+) yellow lead and alumel as its (-) red lead. of. But these are so inefficient that
This is a good kiln thermocouple in oxidizing atmospheres. +95 to +1260 C (+200 to +2300 F).
they are limited to very special uses.
Using today’s known materials, any
The Type N thermocouple has Nicrosil as its orange (+) lead and Alumel as its red (-) lead. bunch of thermocouples grouped to
Resists sulfur. Also kiln usable. +650 to +1260 C (+1200 to +2300 F). recover, say, exhaust heat from a car
would never come remotely near to
The Type R thermocouple has platinum 13% rhodium as its (+) black lead and pure platinum
getting back all of the energy used in
as its (-) red lead. For high temperature oxidizing atmospheres but easily contaminated. +870 to
manufacture. Let alone being able to
+1450 C (+1600 to +2640 F). pay for themselves.
The Type S thermocouple has platinum 10% rhodium as its (+) black lead and pure platinum But thermoelectrics can rarely be
as its (-) red lead. A lab standard but easily contaminated. +980 to +1450 C (+1800 to +2640 F).
applied for "Uh, compared to what?"
needs for modest quantities of power.
The Type T thermocouple has constantan as its (+) blue lead and copper as its red (-) lead. It On an arctic expedition ferinstance.
is the most stable at liquid nitrogen cyrogenic temperatures and useful from -200 to +350 Or for precision power measurement.
degrees C (-330 to +660 F). Or to generate enough current from a
gas flame to run a safety shutoff.
There is a second thermoelectric
Fig. 3 – SOME PROPERTIES of popular thermocouple junctions. response known as the Peltier Effect.
144.2 Copyright c 2000 by Don Lancaster and Synergetics (520) 428-4073 www.tinaja.com All commercial rights and all electronic media rights fully reserved. Reposting is expressly forbidden.
January, 2000
This applies a bulk carrier migration
property of bismuth telluride or other
special semiconductors. These rarely
see use for cooling devices. Again,
these are hopelessly inefficient with
known materials. Restricting them to
the most arcane of low power uses.
More on the Peltier effect is found
in RATHOLES.PDF
Some Thermoelectric Books
I’ve gathered together some books
about thermocouples, thermoelectics,
and about temperature measurement
in general for you as this month’s
resource sidebar. You can find more
details or order these titles by going
to www.tinaja.com/amlink01.html Fig. 4 – A TYPICAL THERMOCOUPLE.
recently began picking up all sorts of useful favicon utilities.
The Gambler’s Ruin 404 file not found errors on a strange The one I ended up using was the
A novel little simulation program beastie called favicon.ico. interactive online Java service up at
called the gambler’s ruin appears as It turns out these were folks trying www.favicon.com The process is fun,
a PostScript-as-language example in to save my site as one of their Win98 quick, and simple. You create an icon
figure four. Suppose you and I start favorites. Apparently you’ll have to online in real time using their Paint
with ten coins each and run a "fair" give them a 16 x 16 bitmapped icon style pixel editor. They then email it
coin flipping game till somebody has named favicon.ico to let this happen. back to you. Free.
all the coins. Who wins? A web search using the hotbot button You do have to make certain it is
On the average, you would expect on my web page turned up all sorts of renamed favicon.ico and FTP it to
to win half of the time. Now, we will
make a seemingly minor change. The
house starts with 100 coins and the % THE "GAMBLER’S RUIN" IN POSTSCRIPT
mark has only 10. % =====================================
Now who wins? % Copyright c 2000 by Don Lancaster and Synergetics, Box 809, Thatcher, AZ, 85552
Surprisingly, the mark now wins % (520) 428-4073 don@tinaja.com or http://www.tinaja.com
less than ten percent of the time. If % Consulting services available per http://www.tinaja.com/info01.html
the house starts with 10,000 coins, the % All commercial rights and all electronic media rights fully reserved.
mark never wins! At least not so as % Personal use permitted provided header and entire file remains intact.
you’d ever notice. % Linking is welcome. Reposting expressly forbidden.
The mark may temporarily get way % This PostScript-as-language example simulates the "gambler’s ruin".
ahead, but they never win. The point % It shows how bet outcomes change dramatically when one side has got
being that any mark who bets against % significantly more resources than the other.
everything that can be gambled on is /win 0 def % mark’s wins
absolutely certain to lose big time. /loss 0 def % mark’s losses
This model plays out two million /housecoins 100 def % house initial stake
games. Every thousand games, your /markcoins 10 def % mark initial stake
mark’s winnings are reported to the /random {rand 65536 div 32768 div mul cvi} def % as in -- 6 random --
PS log file as a percentage. You can
/play {markcoins {2 random % flip coin
easily change each side’s coin starts 1 ge {1 add}{1 sub} ifelse % adjust mark’s stash
or the number of games. dup 0 lt {pop /loss loss % exit if loss
As usual, you enter your program 1 add store exit}if
in any word processor or editor and dup markcoins housecoins add gt % exit if win
then route it to Acrobat Distiller or {pop /win win 1 add store exit}if
GhostScript. The ready-to-run code is }loop} def % play till win or lose
at http://www.tinaja.com/post01.html 2000 { % start 2,000,000 play loop
1000 { play} repeat % play 1000 games
favicon.ico ? win loss win add div % find mark’s wins
100 mul == flush % convert to percent
The tiniest details seem to make a } repeat % and then report
profound difference between a good
web site and a great one. I was using % In this example, the mark should win just under 10% of the time.
my GRAB404.PS log error snooper at
www.tinaja.com/weblib01.html and Fig. 5 – THE "GAMBLER’S RUIN" simulation written in PostScript.

Copyright c 2000 by Don Lancaster and Synergetics (520) 428-4073 www.tinaja.com All commercial rights and all electronic media rights fully reserved. Reposting is expressly forbidden.
144.3
Tech Musings
reached from my DEJA button over at
SOME SELECTED THERMOMETRY BOOKS www.tinaja.com.
You can also start your own Deja
forum. Details are on their site.
CRC Handbook of Thermoelectrics (D.Rowe) Since anybody can participate, the
Electronic Refrigeration (H. Goldsmid) quality varies all over the lot. Some
Fundamentals of Temperature Measurement (Robert Benedict) newsgroups yield nothing but porno
Handbook of Temperature Measurement (Robin Bentley) links and really dumb get rich quick
Industrial Temperature Measurement (Thomas Kerlin) schemes. Others rarely get above the
Measurement of Temperature and Humidity (W. Wylie ) intellectual level of some fifth grade
Measurements in Flames (J. Chedaille) playground brawl. Yet others simply
Practical Thermocouple Thermometry (Thomas W. Kerlin)
do not have nearly enough traffic to
Principles of Temperature Measurement (Thomas McGee)
be worth bothering with.
Temperature Measurement (Amer Society for Testing)
Direct selling or blatantly obvious
Temperature Measurement (Bela Liptak)
promotion are both no-no’s on most
Theory and Properties of Thermocouple Elements (D. Pollock)
newsgroups. Especially when they’re
Thermocouple Temperature Measurement (P.Kinzie )
Thermoelectric Materials (Marshall Sittig )
also off topic. Unless their name ends
Thermoelectric Materials 1998: The Next Generation (T. Tritt)
in ".marketplace".
Thermoelectricity: Theory, Thermometry, Tools (D. Pollock )
There are secret incantations that
Use of Thermocouples in Temperature Measurement (ASTM) insiders use to sell their stuff without
offending too many people. If you
For more book details, see www.tinaja.com/amlink01.html preceed your message with AN:, this
is an announcement of a product or
service that is available. FS: handles
your website. Note that any icon file you. Or may charge a nominal (0.50 for sale and the new FA takes care of
errors might cause your users serious to $3) monthly surcharge. If you are auctions. Especially eBay.
problems, so it is best to use a free using an ISP, just click on Netscape It is also usually permissible to add
service of this type. Mail’s Subscribe to generate a list of a commercial "please visit" tagline in
18,000 or more groups. Then click on the message or in your sig file.
Thoughts on Newsgroups any of the groups you might find of But keep everything super short.
I’m still amazed how many of my interest. Finally, double check on the Several tips: Never respond to any
helpline callers still have never heard traffic and make sure the content and person who is using some alias or is
of Usenet newsgroups and do not tap usefulness are as you thought. hiding their true address. Several of
this highly useful resource. Alternately, you might make good these individuals seem clearly a few
A newsgroup is an unmoderated use of www.deja.com/home_ps.shtml chips shy of a full board. Should you
special interest chat room. There are for a newsgroup access. This service offend them, at least a few have been
many tens of thousands of these to also archives everything that has ever known to anonymously tell your boss
pick from. Examples of newsgroups been said about anything. While Deja about all your outstanding kiddyporn
that I personally use are… is more ungainly than direct access, it warrants. Sad but true.
should easily reach even the most Use Deja News to make sure you
comp.lang.postscript
obscure of groups. are not asking something which has
comp.systems.apple2
Deja is also especially useful to already gotten answered many times.
comp.text.pdf
tell you which groups may be of help Think about all your messages before
sci.electronics.misc
to you. The answer often is already you post them. Always double check
sci.electronics.design
there. Or to scope out what another your spelling. Pause before clicking!
sci.electronics.repair
newsgroup author’s posting history Always ask yourself the key question
sci.electronics.equipment
has been. Deja is also conveniently "My message is now going into Deja
sci.energy.hydrogen
News where it will stay forever. Do I
sci.engineering.lighting
really want to do this?"
sci.math NEED HELP? Never use binary files or any other
sci.optics
Phone or email all your US Tech attachments of any sort. If you need
sci.physics
Musings questions to: more content, use links instead.
Newsgroups are useful for helping Always respond to your group and
Don Lancaster
newbies. Or solving strange problems Synergetics
never to the individual. For the group
or matching up buyers and sellers for Box 809-EN can be influenced, but the individual
arcane equipment. Or for picking up Thatcher, AZ, 85552 often can not. Be sure to let the other
all the secret insider stuff of software (520) 428-4073 side post the last message.
bugs, defects, or gotchas. Always ignore flamers (those who
US email: don@tinaja.com
There are several methods to find Web page: www.tinaja.com
seem rude or insulting) and the trolls
newsgroups. Your ISP might already (those intentionally using outrageous
offer these in their basic service to posts to yank your chain).
144.4 Copyright c 2000 by Don Lancaster and Synergetics (520) 428-4073 www.tinaja.com All commercial rights and all electronic media rights fully reserved. Reposting is expressly forbidden.
January, 2000

new from
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always take these offline and make any and all previous mention of the Check Don’s Guru’s Lair at http://www.tinaja.com
use of private email instead. troll or their points. Redirecting the for interactive catalogs and online samples of
Don’s unique products. Searchable reprints and
The first way to deal with flamers thread into benign and informative reference resouces, too. Tech help, hot links to
cool sites, consultants. email: don@tinaja.com
and trolls is to use your killfile. Or group tutorial material, useful links, FREE US VOICE HELPLINE VISA / MC

simply by never so much as reading or whatever else works. SYNERGETICS


anything they post. The second is a A second useful troll defense is to B ox 809-EN
sneaky trick I call deraveling a troll. strengthen the middle. Post factual Thatcher, AZ 85552
( 520 ) 428-4073
In which you will let somebody else relevant mainstream info. Especially
Copyright c 2000 by Don Lancaster and Synergetics (520) 428-4073 www.tinaja.com All commercial rights and all electronic media rights fully reserved. Reposting is expressly forbidden.
144.5
Tech Musings
news and lots of solid references. Do any newer semiconductor sample can variety of books and other tricky to
so often. Which makes the sideshows be gotten at www.questlink.com or at find info on steam tractors and other
painfully obvious. Eventually, all of www.chipcenter.com. You can reach antique ag machinery.
the two-headed calves should leave these both through the buttons on my From Sensor Products a new line
of their own accord. www.tinaja.com website. of Pressurex Tactile pressure films.
Note that extreme politeness and From Toko, two new data books on Their stuff changes color whenever
professional decorum is demanded in Power Conversion IC’s and Coils & you stress it. Making for all sorts of
most .sci newsgroups. The intent of Filters. From Allegro Microsystems, great mechanical studies. Ranges go
.sci groups is to purposely seek out a new CD ROM data book on lots of from 28 to 18,500 psi.
criticism and negative comment. Hall devices and interface circuits. For most individuals and smaller
Iffen yew cain’t hunt with the big From Micrel their new MIC502 fan scale startups most of the time, any
dawgs, stay on the porch. management chip. And from Analog involvement with patents is virtually
It is also wildly inappropriate to Devices their New Products Update certain to end up as a net loss of your
post off-the-wall pseudoscientific or condensed data book. time, energy, money, and sanity. Do
other unsupportable claims to any One useful far infrared tutorial site find out why along with my tested
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