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I
These instructions do not purport to cover all details or variations in equipment, nor
to provide for every possible contingency to be met during installation, operation,
and maintenance. The information is supplied for informational purposes only, and
GE makes no warranty as to the accuracy of the information included herein.
Changes, modifications, and/or improvements to equipment and specifications are
made periodically and these changes may or may not be reflected herein. It is
understood that GE may make changes, modifications, or improvements to the
equipment referenced herein or to the document itself at any time. This document is
intended for trained personnel familiar with the GE products referenced herein.
GE may have patents or pending patent applications covering subject matter in this
document. The furnishing of this document does not provide any license whatsoever
to any of these patents. All license inquiries should be directed to the address below.
If further information is desired, or if particular problems arise that are not covered
sufficiently for the purchaser’s purpose, the matter should be referred to:
GE Energy
Post Sales Service
1501 Roanoke Blvd.
Salem, VA 24153-6492 USA
Phone: 1 888 GE4 SERV (888 434 7378, United States)
+ 1 540 378 3280 (International)
Fax: + 1 540 387 8606 (All)
( + indicates the international access code required when calling from outside
the USA)
This document contains proprietary information of General Electric Company, USA
and is furnished to its customer solely to assist that customer in the installation,
testing, operation, and/or maintenance of the equipment described. This document
shall not be reproduced in whole or in part nor shall its contents be disclosed to any
third party without the written approval of GE Energy.
GE provides the following document and the information included therein as is and
without warranty of any kind, express or implied, including but not limited to any
implied statutory warranty of merchantability or fitness for particular purpose.
Compatibility
The control is designed to install in the existing cabinet location or in distributed
locations. A variety of cabinets are available to optimize replacement of existing
enclosures. These include standard NEMA® 1 IP20, convection cooled cabinets with
front or front and rear access and top and/or bottom cable entrances. Optional custom
packaging is also available.
Existing field wiring can be retained or replaced. Barrier type terminal blocks are
supplied that support two 3.0mm2 (#12AWG) wires with spade or ring lugs per point
for a one-to-one match with the existing wiring. Compression type terminations are
also available to meet the scale requirements of dual or simplex turbine control
systems.
Mark VIe is designed to It may be desirable to separate existing contact inputs that are currently wired in
interface with most of the parallel to the annunciator since there is no longer any practical limit to the number
original sensors and replace of drops. Instead of having one alarm for lube oil system trouble, there can now be
the existing field wires with several alarms to pinpoint the specific origin of the problem. In addition, each
remote I/O, if needed. contact has a standard 1ms sequence of events (SOE) time stamp to assist
troubleshooting. Remote annunciators and meters can be supported with either
remote I/O to interface with the existing devices or by replacing them with a monitor
or a complete operator station.
Type J (Mark I) and type K (Mark II) thermocouples are supported as well as 10 Ω
copper, 100 Ω platinum, and a variety of other RTDs from the generator (grounded)
or the load compressor (ungrounded). Analog inputs are provided for 4-20 mA
inputs, 0-1 mA generator transducers, and ± 5 or 10 V dc inputs from the original
four-wire compressor discharge and fuel gas pressure transducers. Any existing
McGraw Edison® flame scanners should be replaced with Reuter Stokes® or
Honeywell® scanners.
A primary design feature of GE’s gas turbine controls is the reduction of single point
failures by providing a direct interface to the sensors and actuators on the turbine.
Besides avoiding single point failures, this practice reduces spare parts, decreases
long-term maintenance, and enables advanced diagnostics since the control system
can directly monitor sensors. For example, Mark I-IV controls used seismic probes
for vibration protection, but separate vibration monitors for Proximitors®. Radial and
axial Proximitors can be monitored directly in the Mark VIe with the composite, 1X,
and 2X vibration and phase angle data integrated with the rest of the signal database.
Controller(s)
r sr N
Remaining Process
A
M • Power Island
• Balance of Plant
Controller Switch IO
Pack
Controller Switch
Controller Switch ck
IO Pack
Table of Standard Mark VIe Control Redundancy Offerings for Gas Turbine Control
System Architecture
Control system redundancy is provided for internal power distribution as well as
controller, I/O pack and Ethernet networking. Power distribution and Ethernet
network redundancy is repeated in accordance with the level of system redundancy
when I/O distribution is required. Although simplex systems are illustrated below,
the number of Ethernet switches and power supplies is dependent upon system
redundancy.
Controller Cabinet
Controller TB
Pack
U IO Net - Cat. 5 IO Net - Cat. 5 Field Wire
C Switch Field Device
C 100 m / 328' 100 m / 328' 300 m / 984'
A
28 V dc Power
Distribution
H!
I/O Packs
An on-board temperature sensor I/O packs with the Mark VIe controller have a processor board and a data acquisition
provides continuous monitoring of board that is unique to the type of device to which it is connected. I/O packs on each
the environment in remote terminal board digitize the signal, perform algorithms, and communicate with Mark
locations. VIe controller. The I/O processor board (BPPB) and data acquisition board are rated
for NFPA Class 1, Div. 2 with an operating range of -30 to 65°C (-22 to 149°F).
The I/O pack has a temperature sensor that is accurate to within ±2°C (±3.6°F).
Every I/O pack temperature is available in the database and can be used to generate
an alarm.
I/O pack
BPPB
Power Supply
Processor
2 Ethernets
Data
Acquisition
Board
Gas Fuel
Pressure
PAIC Board TBAI
D/A 96FG
Gas Control
PSVO Board
Valve
Logic
FSROUT
Software Servo
D/A
Regulator TSVC 65GC
A/D LVDT
96GC
FSR2
Combustion
Logic Chamber
Fuel
FSR Splitter
Liquid
Fuel Flow
FSR1 Pulse Flow
A/D
77FD Divider
Liquid Fuel
Protection
Turbine control initiates an alarm if an abnormal condition is detected. If the
condition exceeds a predefined trip level, the turbine control drives the gas/liquid
control valves to a zero-flow position and de-energizes the fuel shut-off solenoids.
Diagnostics monitor the speed and acceleration, and then verify that all sensors are
active. Primary protection is implemented by the controller(s), while backup
protection is provided by backup protection I/O packs and terminal boards.
Features
- Field programmable
- Floating point
1
- Dynamic data display
- Drag & drop points
- Math blocks
- Macros (User Blocks)
- Function and ladder blocks
- Multiple block libraries
- Editors for:
- Application software
- I/O assignments
- Tuning constants
- Password protection
- Boolean and analog forcing
I
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Features
- Automatic upload of capture blocks
- Micro-second resolution
- Drag and Drop of variables to trender
- Browser for variables selection
- 100's of signals per trend
- Mask-unmask of selected variables
- Video type forward-reverse
- Left-right drag of time axis
- Dual cursor
- Delta, min, max, average
- Stacked traces
- Alarm messages on trip trend
- Events log linked to trend
- Export to .CSV
Application software documentation is created directly from source code and can be
compiled and printed. This includes the application software diagram, I/O
assignments, the settings of tuning constants, etc. The software maintenance tools are
available for use in the Mark VIe HMI or as a separate software package on a
Windows-based PC.
Low-Voltage Directive 72/23/EEC EN 61010-1 Safety Requirements for Electrical Equipment for
Measurement, Control, and Laboratory Use, Part 1: General
Requirements