Département génie mécanique et production

TP N1 : SIMULATION STATIQUE plus logiciel

d’impression 3D

 MAKHELOUF Hadjer
 Introduction :
Logiciel SolidWorks
SolidWorks est un logiciel de conception paramétrée 3D en mécanique, fonctionnant
en environnement Windows Il permet de définir rapidement la géométrie volumique
d’une pièce en s’appuyant sur des volumes élémentaires appelés fonctions, dont la
description est paramétrée par cotation ou par des contraintes propres telles
qu’horizontalité ou verticalité, ou relatives à d’autres entités géométriques

But de TP :
Réalise trois pièces par rapport SolidWorks et simulation, c’est une étude
statique qui applique d’un matériau avec des force s et créer le maillage pour
exécuté les calculs ; dernier étape de TP Enregistrer la pièce sous format STL,
puis l'ouvrir avec le logiciel Repetier-Host.
 Simulation of
Part1SIMULATION
Date: Tuesday, April 27, 2021
Designer: Solidworks
Study name:Static 3
Analysis type:Static

Table of Contents
Description ............................................................. 3
Assumptions ............... Error! Bookmark not defined.
Model Information ................................................. 4
Study Properties ..................................................... 5
Units....................................................................... 5
Material Properties................................................. 6
Description Loads and Fixtures .................................................. 6
No Data
Connector Definitions . Error! Bookmark not defined.
Contact Information ... Error! Bookmark not defined.
Mesh Information ................................................... 7
Sensor Details ............. Error! Bookmark not defined.
Resultant Forces ..................................................... 8
Beams ........................ Error! Bookmark not defined.
Study Results .......................................................... 8
Conclusion .................. Error! Bookmark not defined.
Model Information

Model name: Part1SIMULATION

Current Configuration: Default
Solid Bodies
Document
<L_MdInf_SldBd_Nm/> Treated As Volumetric Properties Path/Date
Modified
C:\Users\compu
Boss-Extrude1 ter\Desktop\TP
Mass:0.135661 kg STATIQUE
Volume:5.02447e-005 m^3 SOLISE
Solid Body Density:2700 kg/m^3 WORKS\Part1SI
Weight:1.32947 N MULATION.SLD
PRT
Apr 27 16:19:33
2021
<L_MdIn_ShlBd
<L_MdInf_ShlBd_Nm/> <L_MdIn_ShlBd_Fr/> <L_MdInf_ShlBd_VolProp/>
_DtMd/>
<L_MdInf_CpBd_Nm/> <L_MdInf_CompBd_Props/>
<L_MdIn_BmB
<L_MdInf_BmBd_Nm/> <L_MdIn_BmBd_Fr/> <L_MdInf_BmBd_VolProp/>
d_DtMd/>
Study Properties
Study name Static 3
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from Off
SolidWorks Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SolidWorks document
(C:\Users\computer\Desktop\TP STATIQUE SOLISE
WORKS)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2
 Material Properties
Model Reference Properties Components
Name: 1060 Alloy SolidBody 1(Boss-
Model type: Linear Elastic Isotropic Extrude1)(Part1SIMULATI
Default failure criterion: Max von Mises Stress ON)
Yield strength: 2.75742e+007 N/m^2
Tensile strength: 6.89356e+007 N/m^2
Elastic modulus: 6.9e+010 N/m^2
Poisson's ratio: 0.33
Mass density: 2700 kg/m^3
Shear modulus: 2.7e+010 N/m^2
Thermal expansion 2.4e-005 /Kelvin
coefficient:
Curve Data:N/A

Loads and Fixtures

Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry
Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) -0.0017519 200.005 -0.00186205 200.005
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details

Entities: 1 face(s)
Reference: Edge< 1 >
Type: Apply force
Force-1 Values: ---, ---, -200 N
Mesh Information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: Off
Jacobian points 4 Points
Element Size 3.69125 mm
Tolerance 0.184562 mm
Mesh Quality High

Mesh Information - Details

Total Nodes 10918
Total Elements 6853
Maximum Aspect Ratio 3.2066
% of elements with Aspect Ratio < 3 99.9
% of elements with Aspect Ratio > 10 0
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:00:01
Computer name: COMPUTER-PC
Resultant Forces
Reaction Forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -0.0017519 200.005 -0.00186205 200.005

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 0

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 44755.3 N/m^2 5.24944e+006 N/m^2
Node: 9911 Node: 274

Part1SIMULATION-Static 3-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0 mm 0.0129664 mm
Node: 235 Node: 10142
 Part1SIMULATION-Static 3-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 1.26502e-006 5.61739e-005
Element: 4958 Element: 3012

Part1SIMULATION-Static 3-Strain-Strain1
 Simulation of
Part2SSIMULATION
Date: Tuesday, April 27, 2021
Designer: Solidworks
Study name:Static 4
Analysis type:Static

Table of Contents
Description ........................................................... 10
Assumptions ............... Error! Bookmark not defined.
Model Information ................................................ 11
Study Properties ................................................... 12
Units ..................................................................... 12
Material Properties ............................................... 13
Description Loads and Fixtures ................................................ 13
No Data
Connector Definitions . Error! Bookmark not defined.
Contact Information .... Error! Bookmark not defined.
Mesh Information ................................................. 14
Sensor Details ............. Error! Bookmark not defined.
Resultant Forces ................................................... 15
Beams......................... Error! Bookmark not defined.
Study Results ........................................................ 15
Conclusion .................. Error! Bookmark not defined.
Model Information

Model name: Part2SSIMULATION

Current Configuration: Default
Solid Bodies
Document
<L_MdInf_SldBd_Nm/> Treated As Volumetric Properties
Path/Date Modified
Cut-Extrude1 C:\Users\computer
Mass:0.12657 kg \Desktop\TP
Volume:4.68777e-005 m^3 STATIQUE SOLISE
Solid Body Density:2700 kg/m^3 WORKS\Part2SSIM
Weight:1.24038 N ULATION.SLDPRT
Apr 26 16:49:09
2021
<L_MdIn_ShlBd_D
<L_MdInf_ShlBd_Nm/> <L_MdIn_ShlBd_Fr/> <L_MdInf_ShlBd_VolProp/>
tMd/>
<L_MdInf_CpBd_Nm/> <L_MdInf_CompBd_Props/>
<L_MdIn_BmBd_D
<L_MdInf_BmBd_Nm/> <L_MdIn_BmBd_Fr/> <L_MdInf_BmBd_VolProp/>
tMd/>
Study Properties
Study name Static 4
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from Off
SolidWorks Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SolidWorks document
(C:\Users\computer\Desktop\TP STATIQUE SOLISE
WORKS)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2
 Material Properties
Model Reference Properties Components
Name: 1060 Alloy SolidBody 1(Cut-
Model type: Linear Elastic Isotropic Extrude1)(Part2SSIMUL
Default failure criterion: Max von Mises Stress ATION)
Yield strength: 2.75742e+007 N/m^2
Tensile strength: 6.89356e+007 N/m^2
Elastic modulus: 6.9e+010 N/m^2
Poisson's ratio: 0.33
Mass density: 2700 kg/m^3
Shear modulus: 2.7e+010 N/m^2
Thermal expansion 2.4e-005 /Kelvin
coefficient:
Curve Data:N/A

Loads and Fixtures

Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry
Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) -0.00599957 200.006 -0.000747204 200.006
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details

Entities: 1 face(s)
Reference: Edge< 1 >
Type: Apply force
Force-1 Values: ---, ---, -200 N
Mesh Information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: Off
Jacobian points 4 Points
Element Size 3.60689 mm
Tolerance 0.180345 mm
Mesh Quality High

Mesh Information - Details

Total Nodes 11472
Total Elements 7129
Maximum Aspect Ratio 5.6856
% of elements with Aspect Ratio < 3 99.3
% of elements with Aspect Ratio > 10 0
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:00:02
Computer name: COMPUTER-PC
 Resultant Forces
Reaction Forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -0.00599957 200.006 -0.000747204 200.006

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 0

Study Results

Name Type Min Max

Stress1 VON: von Mises 36102.6 N/m^2 5.33079e+006 N/m^2
Stress Node: 5736 Node: 11463

Part2SSIMULATION-Static 4-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0 mm 0.0146888 mm
Node: 364 Node: 277
 Part2SSIMULATION-Static 4-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 1.30871e-006 5.3846e-005
Element: 1409 Element: 2548

Part2SSIMULATION-Static 4-Strain-Strain1
 Simulation of
Partie3SIMULITATION
Date: Tuesday, April 27, 2021
Designer: Solidworks
Study name:Static 2
Analysis type:Static

Table of Contents
Description ............................................................17
Assumptions ............... Error! Bookmark not defined.
Model Information ................................................18
Study Properties ....................................................19
Units......................................................................19
Material Properties................................................20
Description Loads and Fixtures .................................................20
No Data
Connector Definitions . Error! Bookmark not defined.
Contact Information ... Error! Bookmark not defined.
Mesh Information ..................................................21
Sensor Details ............. Error! Bookmark not defined.
Resultant Forces ....................................................22
Beams ........................ Error! Bookmark not defined.
Study Results .........................................................22
Conclusion.................. Error! Bookmark not defined.
Model Information

Model name: Partie3SIMULITATION

Current Configuration: Default
Solid Bodies
Document Path/Date
<L_MdInf_SldBd_Nm/> Treated As Volumetric Properties
Modified
Fillet6 C:\Users\computer\
Mass:0.119134 kg Desktop\TP
Volume:4.41237e-005 m^3 STATIQUE SOLISE
Solid Body Density:2700 kg/m^3 WORKS\Partie3SIMU
Weight:1.16751 N LITATION.SLDPRT
Apr 27 16:34:59
2021
<L_MdIn_ShlBd_Dt
<L_MdInf_ShlBd_Nm/> <L_MdIn_ShlBd_Fr/> <L_MdInf_ShlBd_VolProp/>
Md/>
<L_MdInf_CpBd_Nm/> <L_MdInf_CompBd_Props/>
<L_MdIn_BmBd_Dt
<L_MdInf_BmBd_Nm/> <L_MdIn_BmBd_Fr/> <L_MdInf_BmBd_VolProp/>
Md/>
Study Properties
Study name Static 2
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from Off
SolidWorks Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SolidWorks document
(C:\Users\computer\Desktop\TP STATIQUE SOLISE
WORKS)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2
Material Properties
Model Reference Properties Components
Name: 1060 Alloy SolidBody
Model type: Linear Elastic Isotropic 1(Fillet6)(Partie3SIMULI
Default failure criterion: Max von Mises Stress TATION)
Yield strength: 2.75742e+007 N/m^2
Tensile strength: 6.89356e+007 N/m^2
Elastic modulus: 6.9e+010 N/m^2
Poisson's ratio: 0.33
Mass density: 2700 kg/m^3
Shear modulus: 2.7e+010 N/m^2
Thermal expansion 2.4e-005 /Kelvin
coefficient:
Curve Data:N/A

Loads and Fixtures

Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry
Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) 0.0117998 199.99 -0.00454021 199.99
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details

Entities: 1 face(s)
Reference: Edge< 1 >
Type: Apply force
Force-1 Values: ---, ---, -200 N
Mesh Information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: Off
Jacobian points 4 Points
Element Size 3.53484 mm
Tolerance 0.176742 mm
Mesh Quality High

Mesh Information - Details

Total Nodes 12399
Total Elements 7694
Maximum Aspect Ratio 5.769
% of elements with Aspect Ratio < 3 99.4
% of elements with Aspect Ratio > 10 0
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:00:02
Computer name: COMPUTER-PC
Resultant Forces
Reaction Forces
Selection Sum Y Sum Z Resultant
Units Sum X
set
199.99 N 0.0117998 199.99 -0.00454021

Reaction Moments
Selection Sum Y Sum Z Resultant
Units Sum X
set
Entire N.m 0 0 0 0
Model

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 36004.4 N/m^2 5.63388e+006 N/m^2
Node: 998 Node: 11202

Partie3SIMULITATION-Static 2-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0 mm 0.0162016 mm
Node: 381 Node: 10389
 Partie3SIMULITATION-Static 2-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 8.51025e-007 6.41009e-005
Element: 1697 Element: 3251

Partie3SIMULITATION-Static 2-Strain-Strain1

Réponse des trois questions :

1- Que constatez-vous ?
L exécutions de résultat de maillage dans les 3 pièces est de procéder a une
simplification d’un système par un modèle représentant ce système et
éventuellement, son le milieu, dans l’optique de simulations de calculs des
contraint et déplacement avec déformation ou de présentation graphiques ;
donc en remarque que la contrainte augmente dans la pièce 2 et 3 par rapport
pièce 1mais la limite élastique reste toujours stable dans les 3 pièces
Mass properties of Part1SIMULATION
Configuration: Default
Coordinate system: -- default --

Density = 0.00 grams per cubic millimeter

Mass = 50.24 grams

Volume = 50244.66 cubic millimeters

Surface area = 11671.74 square millimeters

Center of mass: ( millimeters )

X = -41.37
Y = -0.20
Z = 10.00

Principal axes of inertia and principal moments of inertia: ( grams * square millimeters )
Taken at the center of mass.
Ix = (1.00, 0.01, 0.00) Px = 7578.93
Iy = (-0.01, 1.00, 0.00) Py = 35037.58
Iz = (0.00, 0.00, 1.00) Pz = 39266.87

Moments of inertia: ( grams * square millimeters )

Taken at the center of mass and aligned with the output coordinate system.
Lxx = 7581.87 Lxy = 283.87 Lxz = 0.00
Lyx = 283.87 Lyy = 35034.64 Lyz = 0.00
Lzx = 0.00 Lzy = 0.00 Lzz = 39266.87

Moments of inertia: ( grams * square millimeters )

Taken at the output coordinate system.
Ixx = 12608.29 Ixy = 693.98 Ixz = -20784.66
Iyx = 693.98 Iyy = 126038.84 Iyz = -99.14
Izx = -20784.66 Izy = -99.14 Izz = 125248.55

2- Que constatez-vous ?
Dans la pièce 2 la contrainte augmente par rapport pièce 1 et la limite
élastique reste constant même valeur
et dans les propretés de masse en remarque que la masse et le volume de
la pièce 1 plus grand par rapport la pièce 2 ceci et causé par l’enlèvement
de matière dans la pièce 2
Mass properties of selected Solid Bodies:
Coordinate system: -- default --

Density = 0.00 grams per cubic millimeter

Mass = 46.88 grams

Volume = 46877.73 cubic millimeters

Surface area = 11915.97 square millimeters

Center of mass: ( millimeters )

X = -41.71
Y = 0.00
Z = 10.00

Principal axes of inertia and principal moments of inertia: ( grams * square millimeters )
Taken at the center of mass.
Ix = (1.00, 0.00, 0.00) Px = 7181.90
Iy = (0.00, 1.00, 0.00) Py = 33164.38
Iz = (0.00, 0.00, 1.00) Pz = 37347.20

Moments of inertia: ( grams * square millimeters )

Taken at the center of mass and aligned with the output coordinate system.
Lxx = 7181.90 Lxy = 0.00 Lxz = 0.00
Lyx = 0.00 Lyy = 33164.38 Lyz = 0.00
Lzx = 0.00 Lzy = 0.00 Lzz = 37347.20

Moments of inertia: ( grams * square millimeters )

Taken at the output coordinate system.
Ixx = 11869.67 Ixy = 0.00 Ixz = -19554.30
Iyx = 0.00 Iyy = 119419.82 Iyz = 0.00
Izx = -19554.30 Izy = 0.00 Izz = 118914.87

Le logiciel Repetier host permet le réglage et le contrôle de l’imprimante

Sic3r permet de convertir le modèle 3D sous format STL en fichier G-code

3- Que constatez-vous ?
La contrainte augmente dans la pièce 2 et 3 par rapport pièce 1mais la limite
élastique reste toujours stable dans les 3 pièces ; la distribution des
contraintes n’est pas uniforme plus n’ont pas dépassé la limite élastique dans
les 3 pièces

Et dans les propretés de masse en remarque que la masse et le volume de la

pièce 1 plus grand par rapport la pièce 2 et 3 ceci et causé par l’enlèvement
de matière dans la pièce 2 et 3
Mass properties of Partie3SIMULITATION
Configuration: Default
Coordinate system: -- default --
Density = 0.00 grams per cubic millimeter

Mass = 44.12 grams

Volume = 44123.75 cubic millimeters

Surface area = 11891.90 square millimeters

Center of mass: ( millimeters )

X = -42.66
Y = -0.23
Z = 10.00

Principal axes of inertia and principal moments of inertia: ( grams * square millimeters )
Taken at the center of mass.
Ix = (1.00, 0.01, 0.00) Px = 7054.35
Iy = (-0.01, 1.00, 0.00) Py = 32135.34
Iz = (0.00, 0.00, 1.00) Pz = 36374.21

Moments of inertia: ( grams * square millimeters )

Taken at the center of mass and aligned with the output coordinate system.
Lxx = 7057.37 Lxy = 275.20 Lxz = 0.00
Lyx = 275.20 Lyy = 32132.32 Lyz = 0.00
Lzx = 0.00 Lzy = 0.00 Lzz = 36374.21

Moments of inertia: ( grams * square millimeters )

Taken at the output coordinate system.
Ixx = 11472.04 Ixy = 704.69 Ixz = -18824.50
Iyx = 704.69 Iyy = 116855.56 Iyz = -100.67
Izx = -18824.50 Izy = -100.67 Izz = 116687.37

4- Comment expliquez vous le fait que le temps alloué à la

fabrication de là pièce-03- soit plus important que
Celui de la pièce-01- mais légèrement moindre que celui de la pièce-02- ?

Le logiciel Repetier host permet le réglage et le contrôle de l’imprimante

Sic3r permet de convertir le modèle 3D sous format STL en fichier G-code

En remarque dans statistique imprimante que le temps d’impression diminuée

dans la pièce 2 et la pièce 3 par rapport pièce 1 et ceci a cause de l’enlèvement
de matière dans la pièce 2 et la pièce 3 couche par couche
 Conclusion :
SolidWorks Simulation est un logiciel de calcul par éléments finis intégré à
SolidWorks2. Il utilise les fichiers pièces il intègre des études dans chacune
desquelles sont définis les matériaux, les chargements, les conditions aux limites
ainsi que les paramètres de maillage et d'analyse 3. Les résultats sont contenus dans
un fichier portant l'extension CWR.

p ou fabrication additive regroupe les procédés de fabrication de pièces en

volume par ajout de matière en couches successive depuis une modélisation 3D, par
opposition à la fabrication soustractive .permet de réaliser un objet réel : un
concepteur dessine l'objet 3D grâce à un outil de conception assistée par ordinateur
(CAO). Le fichier 3D obtenu est traité par un logiciel spécifique qui organise le
découpage en tranches des différentes couches nécessaires à la réalisation de la
pièce. Le découpage est envoyé à l'imprimante 3D qui dépose ou solidifie la matière
couche par couche jusqu'à obtenir la pièce finale