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This chart applies to bunched cables made up of 100 or fewer identical single wires or twisted pairs.

The overall diameter of the cabled components may be calculated by multiplying the outside diameter
of a single wire by the K factor.  

     K      K      K      K      K      K


FACTOR FACTOR FACTOR FACTOR FACTOR FACTOR
No. of   Single Twisted No. of   Single  Twisted No. of   Single   Twisted
Comp.   Wires   Pairs Comp.   Wires   Pairs Comp. Wires   Pairs
1    1.00      2.0 35     6.80    10.9 69     9.55    15.0
2    2.00      3.5 36     6.90    11.0 70     9.62    15.5
3    2.17      3.8 37     6.99    11.0 71     9.69    15.6
4    2.42      4.2 38     7.09    11.1 72     9.76    15.6
5    2.57      4.8 39     7.18    11.2 73     9.83    15.6
6    2.82      5.0 40     7.27    11.6 74     9.89    15.7
7    3.00      5.0 41     7.36    11.7 75     9.96    15.8
8    3.25      5.6 42     7.45    11.8 76   10.03    15.9
9    3.45      6.0 43     7.54    12.0 77   10.09    15.9
10    3.64      6.5 44     7.63    12.5 78   10.16    15.9
11    3.81      6.6 45     7.71    12.6 79   10.22    16.0
12    3.98      6.8 46     7.80    12.6 80   10.29    16.2
13    4.15      6.9 47     7.88    12.7 81   10.35    16.3
14    4.30      7.2 48     7.97    12.8 82   10.41    16.3
15    4.45      7.4 49     8.05    12.9 83   10.48    16.3
16    4.60      7.8 50     8.13    12.9 84   10.54    16.4
17    4.75      7.9 51     8.21    13.0 85   10.60    16.8
18    4.88      8.0 52     8.29    13.2 86   10.67    16.9
19    5.01      8.0 53     8.37    13.3 87   10.73    16.9
20    5.14      8.2 54     8.45    13.3 88   10.79    16.9
21    5.27      8.6 55     8.53    13.4 89   10.85    16.9
22    5.39      8.8 56     8.61    13.8 90   10.91    17.0
23    5.51      9.0 57     8.68    13.9 91   10.97    17.0
24    5.63      9.5 58     8.76    13.9 92   11.03    17.1
25    5.75      9.6 59     8.83    13.9 93   11.09    17.1
26    5.86      9.6 60     8.91    14.0 94   11.15    17.1
27    5.98      9.8 61     8.98    14.0 95   11.21    17.2
28    6.09      9.9 62     9.06    14.1 96   11.27    17.6
29    6.19    10.0 63     9.13    14.1 97   11.33    17.7
30    6.30    10.2 64     9.20    14.2 98   11.38    17.7
31    6.40    10.3 65     9.27    14.6 99   11.44    17.7
32    6.51    10.4 66     9.34    14.7 100   11.50    ---
33    6.60    10.8 67     9.41    14.7
34    6.71    10.9 68     9.48    14.8
For you clarification of Transfomer Sizing calculation could be followed as
1. Calculate Total Connected Load(KW)(
2. Calc the Total I/P in KW ( Considereing 85% efficiency)
3. Calc Total I/P in KVA (Considering 0.92 Power Factor)
4. Required KVA by mutiplying the Total I/P in KVA by 1.2 times.

Calculation Example
1. Say Total Connected load in KW=1100
2. Therefore Total I/P in kw = 1100/0.86 = 1279
3. Total I/P in KVA = 1390
4. Total KVA required = 1390*1.2=1668

Therefore by considering the future connection you can select 2000 KVA transformer for the above
said example.

***SUPPOSE WE USE COPPER CONDUCTOR AND WE ALLOW A MAXIMUM OF


5V MAX. VOLTAGE DROP:

5= 2*12*15*230/CSA

CSA= 82800/5

CSA= 16560 CM

FROM COMMERCIAL REFERRENCES:

15560 CM IS CLOSEST TO 16510 CM WHICH IS #8 COPPER OR 8 SQMM


WIRE.

NOTE:

1. IN THIS CASE A MAXIMUM OF 5 VOLTS WAS CONSIDERED IN THE


CALCULATION.

2. THIS CALCULATION IS NOT VALID FOR LARGE MOTORS. BECAUSE


MOTORS DRAWS A MAXIMUM OF 7OO% TIMES ITS FULL LOAD TORQUE
DEPENDING ON THE MOTOR CONTROL STARTING METHODS USED BY THE
DESIGNING ENGINEER.
 
65 Sq mm is the cross section of copper.
= 0.65 sq. cm
volume of 1 meter cable = cross section x length.

=0.65 x 100 = 65 cubic cm.


Density of copper is 8.9 gms / cc

Weight of 1 mtr length cable = 65x 8.9 gms


= 578.5 gms
= 0.5785 kgs

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