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Abstract
Recently, efforts have been made to improve the properties of Escherichia coli as a recombinant host by ‘genomic surgery’—deleting
large segments of the E. coli K12 MG1655 genome without scars. These excised segments included K-islands, which contain a high
proportion of transposons, insertion sequences, cryptic phage, damaged, and unknown-function genes. The resulting multiple-deletion
strain, designated E. coli MDS40, has a 14% (about 700 genes) smaller genome than the parent strain, E. coli MG1655. The multiple-
deletion and parent E. coli strains were cultured in fed-batch fermenters to high cell densities on minimal medium to simulate industrial
conditions for evaluating growth and recombinant protein production characteristics. Recombinant protein production and by-product
levels were quantified at different controlled growth rates. These results indicate that the multiple-deletion strain’s growth behavior and
recombinant protein productivity closely matched the parent stain. Thus, the multiple-deletion strain E. coli MDS40 provides a suitable
foundation for further genomic reduction.
r 2006 Elsevier Inc. All rights reserved.
Keywords: Reduced genome; Deletion; Growth rate; Acetate; Transposon; Insertion sequence
1. Introduction gut may not be the same genes required for optimum
recombinant protein production. Further, the complete
Escherichia coli is one of the most studied and well- genome sequence of E. coli has revealed numerous genes of
understood microorganisms. It naturally occurs in the gut unknown function and genetic material that has possibly
of mammals, which is an anaerobic environment with been acquired from other organisms in the recent past
constantly changing nutrient conditions. E. coli is also a (Blattner et al., 1997). In an effort to improve E. coli as a
commonly used recombinant host for laboratory and recombinant host, many researchers have deleted or added
industrial recombinant protein production. As a recombi- single genes to the genome or modified plasmids to
nant host, E. coli is exposed to only a limited and complement the existing genome (Andersen and Krum-
controlled set of conditions. Specifically, in an industrial men, 2002; Andersen et al., 2001; Baneyx and Mujacic,
fermenter, an aerobic environment is usually desired and 2004; Bessette et al., 1999; Cebolla et al., 2002; Chen et al.,
maintained, the nutrient concentrations are maintained 2003; Chevalet et al., 2000; Chou et al., 1996; Diaz-Ricci
within narrow ranges, and attachment to the vessel is not et al., 1991; Pecota et al., 1997). These efforts have made
desirable. Therefore, the genes required for survival in the progress, but have not truly addressed the global issue of
the numerous genes in E. coli with unknown function or
Corresponding author. Fax: +1 864 656 0567. potentially detrimental function. In this work, a multiple
E-mail address: harcum@clemson.edu (S.W. Harcum).
deletion strain—E. coli MDS40—was characterized with
1
Current address: New England Biolabs, 240 County Road, Ipswich, respect to growth and recombinant protein production.
MA, USA. E. coli MDS40 was derived from E. coli MG1655 by the
1096-7176/$ - see front matter r 2006 Elsevier Inc. All rights reserved.
doi:10.1016/j.ymben.2006.10.002
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134 S.S. Sharma et al. / Metabolic Engineering 9 (2007) 133–141
excision of many large nucleotide sequences corresponding pBAD vector (Khlebnikov et al., 2002; Sorensen and
to potentially non-essential genes, while retaining the Mortensen, 2005).
backbone E. coli genome.
A few research groups have created multiple deletion 2. Materials and methods
E. coli strains, although not always with the focus of
improving recombinant protein production. These multiple 2.1. Strains and expression vector
deletion methods mainly used random techniques facili-
tated by transposon libraries (Yu et al., 2002), specialized E. coli MG1655 was obtained from American Type
transposons (Goryshin et al., 2003), and l phage homo- Culture Collection (ATCC). The multiple deletion strain
logous recombination (Hashimoto et al., 2005). One non- E. coli MDS40 was provided by Scarab Genomics
random or targeted deletion method, used sequential (Madison, WI). E. coli MDS40 was created by 40
plasmid-directed recombination events (Kolisnychenko successive targeted deletions from the E. coli MG1655
et al., 2002). Both the random and non-random multiple genome i.e., 28 targeted successive deletions from E. coli
deletion techniques have generated strains with 8–30% MDS12 (Kolisnychenko et al., 2002; Pósfai et al., 2006).
smaller genomes. The random method-derived strains have Chloramphenicol acetyltransferase (CAT) was used as the
been observed to have significantly lower growth rates, model recombinant protein encoded by the plasmid
whereas the reported targeted multiple deletion strains pPROEXCAT (Invitrogen). The pPROEXCAT plasmid
have been observed to have comparable growth rates to the contains a trc promoter that controls CAT expression via
parent strain on the most commonly used laboratory IPTG-induction, a pBR322 origin of replication, and the
media, including a minimal medium. The targeted deletion b-lactamase gene for ampicillin resistance. E. coli MDS40
method strains were created by excising sections of the was transformed with pPROEXCAT via the CaCl2 method
E. coli MG1655 genome regarded as unnecessary or (Sambrook et al., 1989). CAT was selected as the initial
detrimental, with the aim of improving its properties model recombinant protein for a few reasons. Namely,
(Kolisnychenko et al., 2002; Pósfai et al., 2006). The there is an extensive body of literature available for this
targeted genes were selected based on a comparison of the protein’s expression in E. coli MG1655 and related strains.
complete genome sequences of two E. coli strains (MG1655 CAT levels in the cell can be easily quantified by an
and O157:H7). This analysis revealed a ‘backbone’ of enzymatic assay (Rodriguez and Tait, 1983). Additionally,
genetic information, which contained hundreds of strain previous studies have observed that the unusual amino acid
specific ‘islands’. For E. coli MG1655, a K12 strain, these composition of CAT (11% phenylalanine) can trigger
islands were designated K-islands. The backbone genome is metabolic burden or stress responses in the host cell
highly conserved and contained all essential genes. In (Harcum and Bentley, 1993).
contrast, the ‘islands’ contains a disproportionate number
of genes with unknown function, toxin genes, transposable 2.2. Shake flask cultivation
elements, and pseudogenes (Blattner et al., 1997; Kolisny-
chenko et al., 2002). In the first targeted multiple deletion For the shake flask experiments, stock cultures stored at
strain described—E. coli MDS12—twelve sequential dele- 80 1C, were thawed and 0.5 ml was used to inoculate
tions of K-islands were made to E. coli MG1655, resulting 10 ml of defined medium. The medium was as described in
in a multiple deletion strain with an 8% smaller genome. Korz et al. (1995), except the batch medium contained
Twenty-eight further sequential deletions resulted in the 8 g/L KH2PO4, 0.4 g/L MgSO4 and 100 mg/ml ampicillin.
strain E. coli MDS40, which was used in this study. E. coli Precultures grew overnight and were used to inoculate the
MDS40 has a 14% smaller genome than E. coli MG1655 or shake flasks. The volume of preculture was adjusted, such
roughly 700 fewer genes. Additionally, these deletion that the shake flasks had equal initial cell densities. Shake
strains have improved transformabilities and lower muta- flasks were induced with 5 mM IPTG, unless otherwise
tion rates (Pósfai et al., 2006). indicated.
The focus of this study was to determine if E. coli
MDS40 was a robust and suitable host for recombinant 2.3. Fed-batch fermentation
protein production. Fed-batch fermentations were used to
obtain high cell densities under controlled growth condi- Fermentations were conducted in a 2 L Bioflo 110
tions in minimal medium typical of industrial processes. fermenter (New Brunswick Scientific, Edison, NJ). Defined
Cell yield, byproduct accumulation, and recombinant batch medium was used (Korz et al., 1995), except the
protein productivity were measured and compared to the batch medium contained 5 g/L glucose, 8 g/L KH2PO4,
parent strain, E. coli MG1655. Another aim was to 0.4 g/L MgSO4 and 100 mg/ml ampicillin. The feed medium
determine the suitability of E. coli MDS40 as the primary contained 481 g/L glucose, 4 g/L MgSO4, 40 mg/L FeIIIci-
multiple deletion strain for further targeted deletions. trate, and 1.5 the trace metal concentration of the batch
Additional deletions could, for example, target the medium. Stock cultures stored at 80 1C were thawed and
arabinose utilization genes, such as the E. coli HB101 used to inoculate 100 ml of defined media. Precultures were
strain, to allow recombinant protein expression using the grown at 37 1C to a cell density (OD600) of approximately
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S.S. Sharma et al. / Metabolic Engineering 9 (2007) 133–141 135
the fed-batch growth rates: 0.15 h 1 (low), 0.25 h 1 phases lasted between 9.5 and 10 h, at which point the
(intermediate), and 0.5 h 1 (high), where the batch phase initial glucose was completely consumed. The dry cell
growth rates were not different. The parent strain, E. coli weights obtained for E. coli MG1655 and E. coli MDS40 at
MG1655, was only assessed at 0.25 h 1, as the behavior of the end of the batch phase were not significantly different
E. coli MG1655 and other related strains has been well (2.7270.71 and 2.1670.25 g/L, respectively). Thus, the
investigated with respect to recombinant protein produc- strains have equal substrate yield coefficients.
tivity at these controlled growth rates (Curless et al., 1990; The specific CAT activity profiles for both strains are
Hellmuth et al., 1994; Sanden et al., 2003; Turner et al., shown in Fig. 2. For all fermentations the specific CAT
1994). The growth curves for E. coli MG1655 and MDS40 activity increased rapidly due to induction, leveled off, then
are shown in Fig. 2. The growth rates in the batch phase decreased for later fermentation times. The intermediate
were approximately 0.45 h 1 for both strains. All batch fed-batch growth rate fermentations for E. coli MDS40 and
Fig. 2. Growth characteristics for E. coli MDS40 and MG1655 at controlled growth rates: (A) Cell densities for E. coli MDS40—induced with 1 mM
IPTG (’), 5 mM IPTG (.), and uninduced (&) at the low growth rate (0.15 h 1). (B) Cell densities for E. coli MDS40—induced (K) and uninduced (J)
at the intermediate growth rate (0.25 h 1). Cell densities for E. coli MG1655—induced (m) and uninduced (n) at the intermediate growth rate are also
shown. (C) Cell densities for E. coli MDS40—induced with 1 mM IPTG (E), 5 mM IPTG (.), and uninduced (B) at the high growth rate (0.5 h 1). (D)
Specific CAT activity for E. coli MDS40 induced with 1 mM IPTG (’) and 5 mM IPTG (.) at the low growth rate. (E) Specific CAT activity for E. coli
MDS40 (K) and E. coli MG1655 (m) at the intermediate growth rate. (F) Specific CAT activity for E. coli MDS40 induced with 1 mM IPTG (E) and
5 mM IPTG (.) at the high growth rate.
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MDS40 reaches overflow metabolism conditions more Fig. 5. Growth characteristics for E. coli MDS40 stressed by acetate in
shake flasks: (A) Cell densities for cultures with the acetate addition (K)
readily, it might be possible to redirect the excess carbon and no acetate addition (’). (B) Specific CAT activity for cultures with
into recombinant protein by either fermenter control or the acetate addition (K) and no acetate addition (’). Error bars indicate
genetic modifications. 95% confidence intervals.
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protein productivity; however, it demonstrates that the derived from E. coli MG1655 by 40 large sequential
conditions that favor the production of acetate by the cells deletions encompassing nearly 700 genes. These deletions
does lower recombinant protein productivity. Thus, it is included all K-islands, numerous hypothetical operons, all
possible that the lower observed specific CAT activity in transposable genetic elements, many genes related to the
the high fed-batch growth rate fermentation cultures could synthesis of flagella and fimbrae, and some lippopolysac-
have been due to redirection of the carbon resources from charide (LPS) genes. A disproportionate number of genes
the recombinant protein to acetate, due to overflow of unknown function were located within K-islands, thus
metabolism, as seen with E. coli MG1655. The effect of the consequences of removing these genes on growth and
growth rate on recombinant protein expression has been recombinant protein production were unknown. An under-
addressed in literature for strains related to E. coli lying hypothesis of this project has been that if the
MG1655, and the E. coli MDS40 strain behavior was transcription and translation of these unknown genes does
consistent with respect to productivity and growth rates not occur, the number of endogenous proteins in E. coli
(Hoffman et al., 2002; Koo and Park, 1999; Levisauskas MDS40 should be less than E. coli MG1655. This lower
et al., 2003; Riesenberg et al., 1990). number of endogenous proteins should have two positive
Many expression systems are available to produce effects on recombinant protein production: (1) reduced
recombinant proteins in E. coli. Some expression systems energy requirements due to fewer proteins being synthe-
have extremely powerful promoters which have been sized, and (2) more efficient protein purification due to
observed to stress the cells or cause a metabolic burden fewer endogenous/native proteins to remove. For example,
(Glick, 1995; Haddadin and Harcum, 2005; Hoffman et al., in the case of flagella, the energy saving may be two-fold:
2002; Sanden et al., 2003; Wood and Peretti, 1990). To (1) reduced energy needs due to eliminated synthesis of the
assess the effect of strong promoters on E. coli MDS40, the flagella proteins, and (2) reduced energy needs associated
effect of changing the induction strength was investigated. with the flagella operation. An additional benefit of the
It has been previously observed that very high induction multiple deletion strain includes removal of mobile genetic
strengths (45 mM) can overwhelm E. coli JM105, an elements, such as insertion sequences and transposons.
MG1655 derivative (Harcum et al., 1992). Since the low Deletion of these mobile elements provides some significant
and high fed-batch growth rate cultures provided a broader genome and plasmid stabilization (Pósfai et al., 2006),
range of expression, these cultures were examined at both which could improve strain stability during long fermenta-
1 mM (normal) and 5 mM (high) induction strengths. As tion runs with transient stresses (Cavin et al., 1999; Faure
expected, the high induction strength resulted in higher et al., 2004; Glick, 1995). The slightly higher acetate
specific CAT activity (Fig. 2) for both the low and high fed- accumulation in the batch phase observed for E. coli
batch growth rate fermentations, although not proportion- MDS40 may indicate that overflow metabolism can occur
ally higher. A non-proportional increase in recombinant more easily in the deletion strain; however, more precise
protein expression with respect to induction strength has metabolic studies are necessary to clarify this point.
been observed in other E coli strains (Bentley et al., 1991; Mathematical models of E. coli have demonstrated higher
Ramirez and Bentley, 1995). Interestingly, the induction yields of certain metabolites as a result of gene deletions
strength had less effect on recombinant protein production (Burgard et al., 2003); however, these models did not
for the low fed-batch growth rate culture. account for the specific genes deleted to create E. coli
Although E. coli is a well studied and a commonly used MDS40, due to lack of information regarding these genes.
recombinant host, the behavior of E. coli can still be In all, the multiple deletion strain performs comparably to
unpredictable at times, especially while expressing recom- its parent strain under industrial conditions. This deletion
binant protein (Andersson et al., 1996; Baneyx, 1999; strain provides a sound basis for further deletions that
Baneyx and Mujacic, 2004; Gill et al., 2000; Oh and Liao, target the specific needs of a particular industrial fermenta-
2000; Sanden et al., 2003; Swartz, 1996). One of the overall tion. Additionally, further analysis is required to quantify
goals of the multiple deletion strain project is to improve the energy and nutrient efficiencies due to reduction of
the growth/yield properties and robustness of E. coli as a endogenous proteins.
recombinant host by eliminating potentially non-essential
genes. A short-term goal of this project and the focus of 4. Conclusion
this study was to assess the capability of one multiple
deletion strain (E. coli MDS40) under industrial condi- This study was conducted to assess the ability of the
tions. Since conditions in a fermenter, especially high cell multiple deletion strain—E. coli MDS40—to produce
densities, are significantly different from those in shake recombinant protein under industrial conditions. E. coli
flasks, both of these conditions were examined (Andersson MDS40 was generated by the targeted sequential deletion of
et al., 1996; Gill et al., 2001; Humphrey, 1998; Lee, 1996; 40 regions of the E. coli MG1655 genome. The E. coli
Yoon et al., 2003). Under the conditions assessed E. coli MDS40 genome is 14% smaller than MG1655 with
MDS40 and its parent strain E. coli MG1655 had similar approximately 700 fewer genes. The targeted genes included
performance characteristics. The similar behavior between all K-islands, flagella and fimbrae genes, and some LPS
the two strains is encouraging as E. coli MDS40 was synthesis genes. K-islands contain a disproportionate
ARTICLE IN PRESS
140 S.S. Sharma et al. / Metabolic Engineering 9 (2007) 133–141
number of genes with unknown function, hypothetical amplification and stabilization of gene expression. Appl. Environ.
genes, transposons and insertion sequences. The multiple Microbiol. 68, 5034–5041.
deletions did not affect the ability of E. coli MDS40 to grow Cha, H.J., Wu, C.F., Valdes, J.J., Rao, G., Bentley, W.E., 2000.
Observations of green fluorescent protein as a fusion partner in
in defined minimal medium to high cell densities at genetically engineered Escherichia coli: monitoring protein expression
controlled growth rates. The growth characteristics of the and solubility. Biotechnol. Bioeng. 67, 565–574.
parental strain (E. coli MG1655) and E. coli MDS40 were Chen, Y., Song, J., Sui, S.-f., Wanga, D.-N., 2003. DnaK and DnaJ
not significantly different. Recombinant protein productiv- facilitated the folding process and reduced inclusion body formation of
ity for the E. coli MDS40 strain was also comparable to the magnesium transporter CorA overexpressed in Escherichia coli.
Protein Expres. Purif. 32, 221–231.
parent strain. A complete analysis of the cell composition Chevalet, L., Robert, A., Gueneau, F., Bonnefoy, J.Y., Nguyen, T.,
will provide a better understanding as to how the multiple 2000. Recombinant protein production driven by the tryptophan
deletions affect protein synthesis and cell energetics. promoter is tightly controlled in ICONE 200: a new genetically
engineered Escherichia coli mutant. Biotechnol. Bioeng. 69,
351–358.
Acknowledgments Chou, C.-H., Bennett, G.N., San, K.-Y., 1996. Genetic manipulation of
stationary-phase genes to enhance recombinant protein production in
We would like to thank Dr. György Pósfai for Escherichia coli. Biotechnol. Bioeng. 50, 636–642.
Curless, C., Pope, J., Tsai, L., 1990. Effect of preinduction specific growth
constructing the E. coli MDS40 strain, and Dr. John
rate on recombinant alpha consensus interferon synthesis in Escher-
Campbell for reviewing the manuscript. Financial support ichia coli. Biotechnol. Prog. 6, 149–152.
was provided to Clemson University by Scarab Genomics, DeLisa, M.P., Li, J., Rao, G., Weigand, W.A., Bentley, W.E., 1999.
which was funded by NIH Grant GM35682 (FRB). Monitoring GFP-operon fusion protein expression during high cell
density cultivation of Escherichia coli using an on-line optical sensor.
Biotechnol. Bioeng. 65, 54–64.
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