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0 COMPANY PROFILE
1.1 INTRODUCTION
Since its establishment in 1988, Reka Bangunan Construction has undertaken many
notable projects in Malaysia and overseas. Our corporate roots coincided with Malaysia’s
development as a modern nation and we have continuously met the demands of a
changing era and people's aspirations for the future through sound construction
operations.
As the world enters the second century of modern urban construction, there is a
strong need to preserve historic scenery, protect the environment and create attractive
public and private spaces. Aiming to provide customers with high-quality service at
reasonable prices, Reka Bangunan Construction is pursuing initiatives that apply expert
knowledge and expanded services to achieve even greater customer satisfaction.
Due to this reason we have been invited to submit a foundation design proposal
for a Proposed Elevated Interchange to Built Coastal Highway from Johor Bahru to
Nusajaya, Johor Darul Takzim which is located at the southern region of Peninsular
Malaysia. This project will involve the construction of several piers and abutments to
support the elevated structure.
This project is supervised under a very expert project manager, Mr Yek Nai
Chuang. Before the construction of this project, a site investigation has been carry out by
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member of a professional design team. This is one of the crucial thing need to be done in
order to get the soil profile of the proposed site. Data obtained from the site investigation
will be use to built the foundation of a pier.
Thus, in order to determine the type of foundation that is suitable for this project
several meetings have been done to choose the best approaches for this project. After a
very detailed analysis we finally managed to come out with a very suitable foundation.
The dedicated group of engineers includes Abdul Mu’iz B. Abdul Mubin, Cheong Chee
Hoe, Hanis Binti Omar, Mardhiah Binti Zainal Abidin, Mohd Shahrul Amin B. Yahya,
Noraini Binti Said, Pon Chew Leng, and Syafiqah Binti Syafruddin.
1.2 ORGANIZATION CHAR
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1.3 SITE INVESTIGATION
4) Monitoring
In predicting the geological structures, soil profile and the position of the
ground water table by making a few boreholes. A borehole data we obtain
from Pakatan Geo Services Sdn Bhd. Gives us the description of soil. Soil
borings are the most common method of subsurface exploration in the
field. A borehole is used to determine the nature of the ground in a
qualitative manner and then recover disturb and undisturbed sample for
quantitative examination.
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of the test, number and depth of boreholes, selection of the appropriate
equipment for field testing and the choice of the laboratory testing are
made. All the data we get from this investigation is aimed to gives a
detailed which is to be use in designing the foundation of piers and
abutments.
Using data from BH15, the proposed foundations of a pier with the
loadings of
1) Maximum total compression load = 20,000 kN
2) Maximum moment due to horizontal force = 1,500kNm
1.3.4 MONITORING
No one can ensure that the soil parameters used for the design is the most
representative of the soil condition at the site. Thus field observation is
crucial as it can give early diagnosis and redemption of any problems that
might counter during construction. Among the measurement that is taken
during the monitoring stage are settlement, displacement, deformations,
inclination and pore water pressure. This is because review of the design
can be made during construction based on the information gained from
monitoring program.
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Soil Profile of BH 15
0m
Top Soil Brownish grey, CLAY with
some fine sand and roots
0.5m
Very loose, grey, silty SAND
Sand with traces of gravel
1.3m
3.0m
4.95m
Very stiff, brown with grey
Very Stiff mottled, -ditto-
10.95m Hard,-ditto-
Hard
12.41m
Hard, grey, SILT with parts of
Hard clay, little sand and traces of
gravel
13.84m
Hard Hard,-ditto-
5
15.26m
Hard Hard,-ditto-
16.76m
18.2m
19.61m
SHALLOW
FOUNDATION
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2.0 SHALLOW FOUNDATION DESIGN
Given:
a) Maximum total compression load, Qmax = Qall = 20000kN
b) Maximum moment, Mmax = 1500 kNm
Assumption:
a) Depth of foundation, Df = 3m
b) Factor of safety, FS = 2.5
c) Cohesion, c = 0 kN/m2
d) Inclination, β = 0°
e) Internal friction angle of sand, φsand = 30˚
f) Saturated unit weight of sand,Ysat (sand) = 19 kN/m3
g) Unit weight of water, Yw (water) = 9.81kN/m3
h) Unit weight of sand Yb (sand) = 17 kN/m3
i) Use square footing, so, width, Area = BXB
Case 1
Assume Df = 1.3 m, FS = 2.5
Q = 20000kN
M = 1500kNm
SAND γb = 17 kN/m3
1.3 m c=0
φ = 30o
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Since the ground water level is below the footing, therefore the q and γ that we calculate are as
below.
q = γb x Df
= 17(1.3)
= 22.1 KN/m2
γ
= ( 19 – 9.81)
= 9.19
Nq = 18.40
Nγ = 22.40
Shape factor
B
Fqs = 1 + tan φ = 1 + tan 30 ° = 1.577
B
B
Fγs = 1 − 0.4 = 1 − 0.4 = 0.6
B
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Df 1 .3
Fqd = 1 + 2 tan φ(1 − sin φ) 2 ( ) = 1 + 2 tan 30 °(1 − sin 30 °) 2 ( ) = 1 + 0.375 / B
B B
Fγd = 1
inclination factor
β
Fci = Fqi = (1 − ) 2 = (1 − 0) 2 = 1
90 °
β
Fγi = (1 − φ ) = (1 − 0) = 1
2 2
= 0 + 22.1(18.4)(1.577)(1+0.375/B)(1) + 0.5(9.19)(B)(22.4)(0.6)(1)(1)
qnet(all) = (qu – q) / FS
= (641.27 + 240.48/B + 61.76B – 22.1) / 2.5
= 247.67 + 96.19/B + 24.7B
B = 6.82 m
Check the Df /B
Use B = 6.82 m
e = M/Q
= 1500kNm / 20000kN
= 0.075 m < B/6= 1.137 m ok!
B’ = 6.82 – 2e L’ = L = 6.82m
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= 6.82 – 0.15
= 6.67 m
shape factor
B' 6.67
Fqs = 1 + tan φ = 1 + tan 30 ° = 1.565
L' 6.82
B' 0.4(6.67 )
Fγs = 1 − 0.4 =1 − = 0.609
L' 6.82
Depth factor
Df 1 .3
Fqd = 1 + 2 tan φ(1 − sin φ) 2 ( ) = 1 + 2 tan 30 °(1 − sin 30 °) 2 ( ) = 1.055
B 6.82
Fγd = 1
inclination factor
β
Fci = Fqi = (1 − ) 2 = (1 − 0) 2 = 1
90 °
β
Fγi = (1 − φ ) = (1 − 0) = 1
2 2
Therefore,
= 0 + 22.1(18.4)(1.565)(1.055)(1) + 0.5(9.19)(6.67)(22.4)(0.609)(1)(1)
= 1089.49 KN/m2
q’u(net) = (qu’ – q)
= 1089.49 – 22.1
= 1067.39 KN/m2
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= 19422.15 kN < Q = 20000 kN Not ok!
Therefore, square footing of 6.82m x 6.82m with depth of foundation 1.3m is not adequate.
Immediate settlement
Take μs = 0.2
Es = 10.35 MN /m2
αr = 0.89
Case 2
Assume Df = 3 m, FS = 2.5
Q = 20000kN
M = 1500kNm
γb = 17 kN/m3
γsat = 19 kN/m3
1.3 m c=0
φ = 30o
SAND
1.7 m
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CALCULATIONS:
q = (17x1.3) + (19-9.81)(1.7)
= 22.1 + 15.623
= 37.723 KN/m2
Nq = 18.40
Nγ = 22.40
Shape factor
B
Fqs = 1 + tan φ = 1 + tan 30 ° = 1.58
B
B
Fγs = 1 − 0.4 = 1 − 0.4 = 0.6
B
inclination factor
β
Fci = Fqi = (1 − ) 2 = (1 − 0) 2 = 1
90 °
β
Fγi = (1 − φ ) = (1 − 0) = 1
2 2
= 0 + 37.723(18.4)(1.58)(1+0.87/B)(1) + 0.5(9.19)(B)(22.4)(0.6)(1)(1)
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Qall = qnet(all) . Area
B = 5.63 m
Check the Df /B
e = M/Q
= 1500kNm / 20000kN
= 0.075 m < B/6= 0.938 m ok!
B’ = 5.63 – 2e L’ = L = 5.63m
= 5.63 – 0.15
= 5.48 m
Since the ground water table is at the soil surface, so we will use Ysat in the calculation.
We ignore the top soil and consider soil at layer 2 for taking the φ = 30 kN/m2
Nq = 18.40, Nγ = 22.40
shape factor
B' 5.48
Fqs = 1 + tan φ = 1 + tan 30 ° = 1.562
L' 5.63
B' 0.4(5.48 )
Fγs = 1 − 0.4 =1 − = 0.611
L' 5.63
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Depth factor
Df 3
Fqd = 1 + 2 tan φ(1 − sin φ) 2 ( ) = 1 + 2 tan 30 °(1 − sin 30 °) 2 ( ) = 1.155
B 5.63
Fγd = 1
inclination factor
β
Fci = Fqi = (1 − ) 2 = (1 − 0) 2 = 1
90 °
β 2
Fγi = (1 − φ ) = (1 − 0) = 1
2
Therefore,
= 0 + 37.723(18.4)(1.565)(1.155)(1) + 0.5(9.19)(5.48)(22.4)(0.611)(1)(1)
= 1599.28 KN/m2
q’u(net) = (qu’ – q)
= 1599.28 – 37.723
= 1561.56 KN/m2
Therefore, square footing of 5.63m x 5.63m with depth of foundation 3m is not adequate.
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Take μs = 0.2
Es = 10.35 MN /m2
αr = 0.89
15
PILE
FOUNDATION
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3.0 PILE FOUNDATION DESIGN
BOREHOLE 15:
Using 1200 mm circular pre-cast pile (bored) with unit weight of 24 kN/
Assume safety factor, Fs = 2.5
Length of pile = 9.45m (until the hard layer)
= +∑
End Bearing
Qb = qbAb
The pile tip is in the silt layer with
Cu = 121.5 kN/m2 ; φ = 3o ; γ sat = 19 kN/
From Figure 8.13
Nc* = 10 ; Nq* = 1.5
q = γ’ Df (γ’= γsat- γw)
= 17(1.3) + (19-9.81)(1.7) + (19-9.81)(9.45-3)
= 97 kN/m2
cNc* = 121.5(10)
= 1215 kN/m2
qNq* = 97(1.5)
= 145.5 kN/m2
qb is in the range of 145.5 kN/m2 and 1215 kN/m2.
Since, there is only a little sand in the layer, therefore,
we take qb = 1100 kN/m2
Thus, Qb = qbAb
= 1100 x π(1.2)2/4
= 1244.07 kN
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Skin Friction
Qs = Asf
= ∑P (∆L)f
15D = 15 x 1.2 = 18 m
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For 3 m < d < 3.45m
Silt (φ = 30)
f = αCu + K0 σ'v tan δ
since Cu = 31.25 kN/m2 < 50 kN/m2, thus
α = 1.0
K0 = 1- sin φ = 1- sin 3° = 0.95
δ = 0.5 φ = 1.5o
σ'v = 37.723 + (19-9.81)(3.45-3) = 41.859 kN/m2
since d=3.45m < 18 m, thus
f = (1.0 x 31.25) + [0.95(37.723 + 41.859)/2 x (tan 1.5o)] = 32.240
QS3 = π(1.2) x 0.45 x 32.24 = 54.69 kN
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For 4.95 m < d < 9.45 m
Silt (φ = 30)
f = αCu + K0 σ'v tan δ
Cu = (113.5 + 120 + 121.5)/3 = 118.33 kN/m2
From Figure 8.19,
α = 0.4
K0 = 1- sin φ = 1- sin 3° = 0.95
δ = 0.5 φ = 1.5o
σ'v = 55.644 + (19-9.81)(9.45-4.95) = 96.999 kN/m2
since d=9.45m < 18 m, thus
f = (0.4 x 118.33) + [0.95(55.644 + 96.999)/2 x (tan 1.5o)] = 49.231
QS5 = π(1.2) x (9.45-4.95) x 49.231 = 835.18 kN
Qall = Qu / FS
= 2422.25
2.5
= 968.9kN
Hence, the number of piles needed, N = Q / Qall
= 20000 / 968.9
= 20.6
≈ 25 piles
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Take spacing = 2.5 dpile = 2.5 x 1.2
= 3.0 m
4 @ 3.0 m
Y
1.0m
14.00 m
4 @ 3.0 m
X
14.00m
Take size of pile cap = 14m x 14m x 0.75m
= 147 m3
Thus,
Npile = (Q + Wpile cap) / Qall
= (20000 + 147 x 24) / 968.9
= 23528 / 968.9
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= 24.3piles
≈ 25 piles
Distribution of loads in a pile group:
4 @ 3.0m
Y
1 1 2
1 6
1 6 1
1 1 2
2 7
2 7 2
4 @ 3.0 m
Bg
1 1 2
3 8
3 8 3
1 1 2
4 9
4 9 4
1 1 2 2
5
0 5 0 5
Lg
For pile #1 to #5 :
20000 + 147 ( 24 ) 1500 (6.0)
Qm = −
25 (10 × 6.0 ) + (10 × 3 2 ) + (5 × 0)
2
1500 (6.0)
= 941.12 -
( 450 )
= 921.12kN
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For pile #6 to #10 :
20000 +147 ( 24 ) 1500 (3.0)
Qm = −
25 (10 × 6.0 ) + (10 × 3 2 ) + (5 × 0)
2
1500 (3.0)
= 941.12 -
( 450 )
= 931.12 kN
1500 (0)
= 941.12 -
( 450 )
= 941.12 kN
1500 (3.0)
= 941.12 +
( 450 )
= 951.12 kN
1500 (6.0)
= 941.12 +
( 450 )
= 961.12 kN
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Uplift Resistance of Pile:
Since Qm is always positive, therefore, we no need to check the uplift resistance of the piles.
Uplift resistance check is needed whenever Qm is a negative value.
I =Is –L/Bg
=2.98 – 9.45/(13.2)
=2.27 ≥ 0.5 OK!
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In clay:
In silt:
The layer of silt is the combination of both sand and clay. Therefore, interpolation must be made
in order to get the actual immediate settlement of silt.
Take Seg = (18.65 + 0.843) /2
= 9.75 mm < 50mm, it is OK!
Consolidation settlement:
No need to consider consolidation settlement since the pile underlain on the hard layer. Thus, no
consolidation will occur.
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PILE CAP
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4.0 REINFORCED CONCRETE DESIGN (PILE CAP)
4 @ 3.00 m
1.0m
14.00 m
6.00 m 4 @ 3.00 m
Given Value,
Maximum compression load, N = 20 000kN
Maximum moment, M = 1500 kN.m
Assumption,
Column size = 6000mm x 6000mm
Spacing between Piles = 2.5 x dpile = 2.5 x 1200mm = 3000mm
Pile cap size = 14000mm×14000mm
Bearing capacity soil = 200kN/m2
fcu = 35 N/mm2
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fy = 500 N/mm2
cover, c = 75mm
size bar = 32mm
20000 1500 x 6
1 P = − = 780 kN
25 5(0) + 10 (6) + 10 (3)
2 2
20000 1500 x3
2 P = − = 790 kN
25 5(0) + 10 (6) + 10 (3)
2 2
20000 1500 x0
3 P = + = 800 kN
25 5(0) + 10 (6) + 10 (3)
2 2
4 20000 1500 x3
P = + = 810 kN
2
5(0) + 10 (3) + 10 (6)
2
25
20000 1500 x 6
5 P = + = 820 kN
2
25 5(0) + 10 (3) + 10 (6)
2
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My-y = (5×820) × (6-3) = 12300 kNm
d = 750 – 75 – (32/2) = 659 mm
b = 14000 mm
12300 ×10 6
K= = 0.058 < 0.156
14000 × 909 2 × 35
0.056
z = d
0.5 + 0.25 − 0.9 = 0.93 d > 0.95 d
M 12300 ×10 6
As = = mm 2 = 46277 .25 mm 2
0.87 f y z 0.87 ×500 ×611 .01
0.074
z = d
0.5 + 0.25 − 0.9
= 0.91 d > 0.95 d
M 12300 ×10 6
As = = = 53206 .12 mm 2
0.87 f y z 0.87 × 500 × 531 .44
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Shear
1. Check for Maximum Shear Stress
2 × (20000 )
Shear Force, V = = 1600 kN
25
1600 ×10 3
Shear stress, v = = 0.17 N / mm 2
14000 × 659
1
1 1
35 3
Critical shear stress, 0.79 × ( 0.52 ) × ( 0.44 )
3 4 ×
vc = 25 = 0.46 N / mm 2
1.25
2d 2 × 659
vc ' = vc
a
= 0.46 = 0.24 N / mm > 0.17 N / mm
2 2
Ok!
v 2520
Cracking
30
100 As 100 × 46277 .25
= = 0.50 N / mm
2
Table 3.8 :
bd 14000 × 659
Steel Ties
By using,
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Reinforcement Detailing
32
CONCLUSION
In order to determine the types of foundation which is suitable for this project, we had
undergone a very detailed analysis. Analyses that have been made are to determining the
thickness and shape of the footing, amount and location of reinforcing steel and performing other
details of the actual structural design. Firstly, the calculation of shallow foundation is made for
two trials. Based on the calculation, the net allowable load, Q net and immediate settlement, Se of
the footing cannot sustain the load above it. From these two trials proves that we cannot use
shallow foundation for this proposed project as it gives inadequate result.
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