Vous êtes sur la page 1sur 42

Pitney Bowes

model R150 series


RAPIDMAILER
PARTS LIST

PB Form SV 11309 Rev. 10/08/03


HOW TO USE THIS PARTS LIST

GENERAL
The information contained within this publication identifies
field replaceable parts and assemblies.

The parts list is arranged in two sections. Section 1 consists


of a series of illustrations covering specific areas of the
machine together with the part numbers and descriptions
of the parts shown. Section 2 is a numerical listing of all the
parts contained in the parts list in numerical order beginning
with Pitney Bowes standard part numbers.

ASSEMBLY LEVEL EXPLANATION

ASSEMBLY DESCRIPTION (order this for entire assembly)


. Indented replaceable part (order this for single part only)
. Sub Assembly Description (order this for entire sub assembly)
. . Indented replaceable part (Order this for single part only)

ILLUSTRATIONS
Item numbers identify field replaceable parts and assemblies
in the illustrations. These items numbers are converted to
part numbers in the parts list. Item numbers in boxes denote
an assembly with replaceable parts and/or sub assemblies.
The single number in the box indicates the entire assembly.

For example: 47 48 – 50

Item numbers 48 to 50 inclusive are field replaceable parts


within assembly given by item 47.

A broken line points in the direction of a part not visible in


an illustration.

2
TABLE OF CONTENTS
PAGE
HOW TO USE THIS PARTS LIST ........................................................... 2

SECTION 1
Figure 1 - Front Cover - Side and Rear Panel ........................................... 5
Figure 2 - Top Cover Assembly ................................................................. 7
Figure 3 - Inker Assembly ......................................................................... 9
Figure 4 - Inker Assembly (continued) ..................................................... 11
Figure 5 - Transport Assembly ................................................................. 13
Figure 6 - Transport Assembly (continued) .............................................. 15
Figure 7 - Meter Clamp - Complete .......................................................... 17
Figure 8 - Pedestal and Roller Assembly ................................................. 19
Figure 9 - Meter Drive & Meter Table Assembly ...................................... 21
Figure 10 - Meter Drive ............................................................................ 23
Figure 11 - Cover Bracket & Keyboard Assemblies ................................ 25
Figure 12 - Logic Board - Transport Motor - Fan ..................................... 27
Figure 13 - Cable Assemblies .................................................................. 29
Figure 14 - Kits - ZIP Code, Safety Cover ............................................... 31
Figure 15 - Cables ................................................................................... 31

SECTION 2
Numerical Part Number Listing 32

The title, copyright and all other proprietary rights in this document are vested in Pitney Bowes,
and no part of it may be reproduced in any form without the written permission of Pitney
Bowes.

The document is for the exclusive use of the person to whom it is issued; its contents are
confidential and must not be disclosed to any third party or used for any purpose other than in
the proper conduct of Pitney Bowes business and it must be returned to Pitney Bowes
immediately upon the person ceasing to be associated with Pitney Bowes.

© Pitney Bowes, Document Messaging Technologies 2001

Published by: Pitney Bowes, Stamford, CT


Printed in USA

3
FIGURE 1 - FRONT COVER - SIDE AND REAR PANEL

26

27 (Torque 4-6 in/lbs)


28
29

4
FIGURE 1 - FRONT COVER - SIDE AND REAR PANEL

Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1* H180150 Assembly Front - Cover


2* E584018 . Assembly - Meter Lock
3 H180039 . Assembly - Lever Lock Plate
4 H180040 . Assembly - Lock Arm
5 20-0016 . Washer - .225 x .562 x .009
6 23-0025 . Clip - Retainer - 1/4 Spindle
7 5680608 . Assembly - Cover Plate
8 71-0003 . Nut - 6-32 x 5/16 - LW
9 72-0501 Screw - 6-32 x 3/8 - PSPN
10 72-0613 Screw - 8-32 x 1/2 - PSPN
11* H180126 Assembly - Side Panel - Left - Large
12 72-0611 Screw - 8-32 x 3/8 - PSPN
13 78-0611 Screw - 8-32 x 3/8 - PFUC
14 71-0004 Nut - 8-32 x 3/8 - LW
15* H180148 Assembly - Rear Panel
16 72-0831 Screw - 10-32 x 3/8 - PSPN
18 50-0017 Washer - .250 x .562 x .066
19 H180113 Assembly - Front Cover Mounting Bracket
20 H151078 Guide - Base Cover
21 72-0833 Screw - 10-32 x 1/2 - PSPN
22 H180004 Assembly - Table Bracket
23* H180147 Assembly - Side Panel - Left - Small
24 5650540 Bracket
25 H161011 Decal - Hands Clear
26* H184022 Knob - Ink/Indicia
27* 213-0914 Nut Hex 3/8 - 32 UNS-2B
28* 52-0200 Lockwasher Inside Star
29* 315951 Spacer Washer

* Updated part number 5


FIGURE 2 - TOP COVER ASSEMBLY

23

21

6
FIGURE 2 - TOP COVER ASSEMBLY
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1* H180026 Assembly - Top Cover - Complete - OS (OBSOLETE Not Available)


2 H180120 Assembly - Top Cover - NS
3* 5680736 . Door - Top Cover - OS
4* 79-0832 . Screw - 10-32 x 7/16 - Hex. Head - OS
5* 20-0206 . Washer - .188" x .355" x .035" - OS
Obsolete - Not available
6* 589-0404 . Washer - Wave Spring - 203" ID - OS
on present machines
7* 5671000 . Nut - Inker Adjusting Stop - OS
8 H151026 . Bracket - Cover - Top
9 71-0003 . Nut - 6-32 x 5/16 - LW
10 50-0009 . Washer - .187" x .375" x .051"
11 H162004 . Latch - Top Door
13 4265003 . Bumper - Top Cover
15 50-0017 . Washer - .250" x .562" x .066"
16* 71-0006 . NUT HEX & LK WASH 10-32
17 H184021 . Top Cover Switch Magnet
18 50-0005 . Washer - .130" x .322" x .040"
19 80-0006 . Nut - 4-40 x 1/4" x 3/32"
20 244-0203 . Bumper - Grommet
21 72-0507 . Screw - 6-32 x 75 - PSPN - NS
22 73-0842 . Screw - 10-32 x 1/2 - PPN - NS
23* 80-0016 . Nut Hex 10-32

* Denotes Change/Update
7
FIGURE 3 – INKER ASSEMBLY

8
FIGURE 3 - INKER ASSEMBLY

Assy. Level MODEL


1 2 3 Description CODE
* H190020 Kit - Inker - (Service Only)
1 H180056 Assembly - Inker
2 H180116 . Assembly - Inker Tank
3 5613010 . . Roller - Retracting
4 5611031 . . Stud - Roller - Tape Retracting
4.1 51-0074 . . Pin - Roll - 1/8" x 5/8"
5* 6284058 . Assembly - Ink Roller Transfer
6 H110005 . Spindle - Ink Roller Transfer
7 5662031 . Roller - Ink Feed
8 5662032 . Blade - Ink Wiper
9 66-0501 . Screw - 6-32 x 3/8" - Hex. Head
10 5610026 . Shaft - Intermediate Ink Roller Bracket
11 25-0015 . Clip - Retainer
12 8050021 . Washer - Stud Printing Adjusting
13 5680553 . Assembly - Intermediate Ink Roller
14 5662518 . Assembly - Ink Roller Bracket
15 5662027 . Cover - Inker Tank
16 5662086 . Cover - Ink Filler
17 66-0503 . Screw - Tapping - 6-32 x 1/2" - Hex. Head
18 5616010 . Stud - Print Adjusting
19 155017 . Washer - Plain - .127" x .250" x .033"
20 23-0012 . Clip - Retainer - 1/8" Spindle
21 23-0018 . Clip - Retainer - 3/16" - Spindle
22 5615010 . Stop - Spring - Print Adjusting
23 6120009 . Spring - Compression - Print Adjusting
24 5615004 . Spacer - Print Adjusting
25 5665021 . Bumper - Print Adjusting
26 5671005 . Knob - Print Adjusting
27 5671003 . Nut - Stop - Print Adjusting
28 5671000 . Nut - Inker Adjusting Stop - OS
29 72-0500 . Screw - 6-32 x 5/16" - PSPN

* Denotes Change/Update 9
FIGURE 4 – INKER ASSEMBLY (CONTINUED)

10
FIGURE 4 – INKER ASSEMBLY (CONTINUED)
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 H180056 Assembly - Inker


2 H180117 . Assembly - Inker Solenoid - Complete
3 H151074 . . Bracket - Solenoid Mounting
4 H184014 . . Assembly - Inker Solenoid
5 52-0010 . . Washer - Lock
6 71-0002 . . Nut - 5-40 x 5/16 - LW
7 H150022 . . Retainer - Spring - Solenoid
8 72-0012 . . Screw - 2-56 x 3/4” - PSPN
9 H121001 . . Spring - Torsion - Solenoid Arm
10 H180088 . . Solenoid Actuator Arm
11 H115002 . . Cap - Solenoid Arm
12 72-0005 . . Screw - 2-56 x 5/16” - PSPN
13 H150027 . . Spacer - Solenoid

11
FIGURE 5 - TRANSPORT ASSEMBLY

20

H180156 Ref.

12
FIGURE 5 - TRANSPORT ASSEMBLY
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 72-0835 Screw - 10-32 x 5/8" - PSPN


2* 72-1218 SCREW & LK WASH PHILLIPS 1/4-20 x 1/2
3* H180169 Assembly - Transport (Order H190019 for replacement)
4* H180072 . Assembly - Transport Front Plate
5 H180077 . Assembly - Transport Rear Plate
6 H180074 . Assembly - Fan Mounting Bracket
7 72-0831 . Screw - 10-32 x 3/8" - PSPN
8* H184018* . Fan - 115 VAC - 60Hz (Old style) See 8* below
8a* 240-0211* . Fan - 240 VAC - 50Hz (Old style) See 8* below
9 73-0613 . Screw - 8-32 x 1/2" - PSPN
10 71-0004 . Nut - 8-32 x 3/8" - LW
11* H180061 . Assembly - Input Drive Roller Shaft
12 H165006 . . Rubber - Drive Roller - Output
13 51-0074 . . Pin - Roll - 1/8" x 5/8"
14 51-0077 . . Pin - Roll - 1/8" x 13/16"
15* H180062 . Assembly - Output Drive Roller Shaft
16 H165005 . . Rubber - Drive Roller - Input
17 51-0074 . . Pin - Roll - 1/8" x 5/8"
18 51-0077 . . Pin - Roll - 1/8" x 13/16"
19 15-0320 . Nut - Speed - Clip
20 70-0149 . Screw - Self Tapping - 8-32 x 1/2"
21 H150021 . Crossbrace - Frame
22* H180063 . Block Assy Idler
23 H180068 . Sprocket - Idler
24 23-0025 . Clip - Retainer - 1/4" Spindle
25 50-0017 . Washer - .250" x .562" x .066"
26 72-0831 . Screw - 10-32 x 3/8" - PSPN
27 H180058 . Assembly - Pivot Shaft
28 51-0073 . . Pin - .125" x .562"
29 23-0037 . Clip - Retainer - 3/8" Spindle
30 H107003 . Bearing - Flanged
31 H107005 . Bearing - Flanged
32 H107004 . Bearing - Flanged
33 H107006 . Bearing - Thrust - .630" x 1"
34 565-0092 . Chain - Drive - Impression
35* H180097 . Assembly - Entry Guide
36 72-0831 . Screw - 10-32 x 3/8" - PSPN
37* H151046 . Ramp - Deck--(Old Style-Not used w/H180156-Wide Deck)
38 H184003 . Assembly - Speed Sensor
39 74-0281 . Screw - 4-40 x 3/8" - PFN
40 565-0093 Chain - Transport Drive
41 244-0103 Strip - Edge
42 H151076 Plate - Sensor Fixing
43 20-0204 Spacer
8* H183057 Fan - Transport - 24 VDC (Used only with NS Power Supply H184029.
Replaces H184018 and 240-0211 which are Old Style and
cannot be used with the New Style Power Supply.)

* H190019 Service Kit - Transport Assembly

* Denotes Change/Update
13
FIGURE 6 - TRANSPORT ASSEMBLY (CONTINUED)

17.3

17.4

14
FIGURE 6 - TRANSPORT ASSEMBLY (CONTINUED)
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1* H180169 Assembly - Transport


2 H180047 . Assembly - Impression Roller and Frame
3 H181000 . . Assembly - Impression Roller Frame
4 H115000 . . Seat - Spring - Impression
5 72-0830 . . Screw - 10-32 x 5/16" - PSPN
6 H170001 . . Stud - Impression Arm
7 80-0025 . . Nut - 5/16 - 18 x 1/2" - Hex.
8 H180070 . . Assembly -Intermediate Gear
9 23-0025 . . Clip - Retainer - 1/4" Spindle
10* H151085 . . Keeper - Bearing
11* 81-0500 . . Screw - 6-32 x 5/16" HSC
12 50-0007 . . Washer - .156" x .375" x .051"
13 52-0110 . . Washer - Lock
14 H180021 . . Assembly - Impression Roller - Complete
15 H165000 . . . Rubber - Impression Roller
16 26-0973 . . . Clip - Retainer - 1.5" Shaft
17 23-0037 . . . Clip - Retainer - 3/8" Spindle
17.1 H150012 . . . Retainer - Reaction Roller
17.2 H150013 . . . Retainer - Impression Roller
17.3 6115000 . . . Collar - Impression Bracket
17.4 6170010 . . . Screw - Set
18 H165003 . . . Core - Roller - Small
19 H180035 . . . Assembly - Impression Roller Sprocket Drive
20 H107001 . . . Bearing - Flanged
21 H180036 . . . Assembly - Impression Roller
22 74-0279 . . . Screw - 4-40 x 1/4"- PFN
23 H165001 . . . Rubber - Impression Roller
24 H165004 . . . Core - Roller - Large
25 H180037 . . . Assembly - Impression Roller Hub
26 H180043 . . Assembly - Exit Roller
27 H180045 . . . Assembly - Exit Roller - Rear
28 H165002 . . . Rubber - Exit Roller
29 51-0054 . . . Pin - Roll - 3/32" x 3/4"
30 51-0050 . . . Pin - Roll - 3/32" x 9/16"
31 23-0025 . . Clip - Retainer - 1/4" Spindle
32 H107002 . . Bearing - Flanged
33 H120001 Spring - Compression - Impression
34 H115000 Seat - Spring - Impression
35 72-0839 Screw - 10-32 x 5/8" - PSPN
36 H184013 Assembly - Impression Arm Dashpot
37 H114009 Spacer
49 H184008 Rod - Swivel

* Denotes Change/Update
15
FIGURE 7 - METER CLAMP - COMPLETE

4 (These are replaced


by H180122)

16
FIGURE 7 - METER CLAMP - COMPLETE
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 H180087 Assembly - Meter Clamp - Complete


2 H170002 . Screw - Shoulder
3 589-0412 . Washer - Wave
4* H180122 . ADJ PLATE ASSEMBLY, must use with item 7 (Order item 1 for NS assy.)
5 72-0610 . Screw - 8-32 x .38 - PSPN
7* H150030 . LEVER CLAMP - NS (Must use H180122 to attach item 9)
8 H110015 . Arm - Cust Lock
9 H151069 . Lever - Intermediate
10 H171000 . Nut - Lever Adjustment
11* H107008 . Arm - Meter Lock
12 H120004 . Spring - Compression
13 H120003 . Spring - Compression
14 35020 . Washer
15 80-0071 . Nut - Self Locking - #10-32
16 H180049 . Assembly - Lever Stop Bracket
17* 5470081 . Assembly - Shutter Bumper Screw
18 71-0007 . Nut - 1/4- 20 - LW
19 H110004 Knob - Release - Lock
20 78-0833 Screw - 1-32 x 1/2Ó - PFN
21 H120005 Spring
52* 72-0833 Screw Philips

* Denotes Change/Update 17
FIGURE 8 - PEDESTAL AND ROLLER ASSEMBLY

38

18
FIGURE 8 - PEDESTAL AND ROLLER ASSEMBLY
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 72-1224 Screw - 1/4-20 - x 7/8" - PSPN


2 H181002 Assembly - Pedestal
3 23-0037 . Clip - Retainer - 3/8" Spindle
4 H180076 . Assembly - Drive Roller Arm
5 170-0033 . Bearing - .377" x .503" x .405"
6 H180073 . Assembly - Drive Roller
7 H165006 . . Rubber - Drive Roller - Output
8 23-0025 . Clip - Retainer - 1/4" Spindle
9 H121000 . Spring - Compression - Drive Roller
10 H110012 . Shaft - Drive Roller
11 H110011 . Shaft - Meter Drive
12* H180127 . Assembly - Entry Jam Shaft
13* H135008 . Gear - Roller Lock-up
14 23-0031 . Clip - Retainer - 5/16" Spindle
15 75-0361 . Screw - Set - 6-32 x 1/2" - Cup Point
16 H100004 . Mount - Inker
17 72-0833 . Screw - 10-32 x 1/2" - PSPN
18 H151053 . Guide - Upper
19 72-0499 . Screw - 6-32 x 1/4" - PSPN
20 H180084 . Assembly - Pedestal Casting
22 H184004 . Assembly - Trip Sensor
23* 74-0281 . Screw - 4-40 x 3/8" - PFN
24 H180079 . Assembly - Reaction Roller Arm
25 H170000 . Screw - Arm Adjusting
26 23-0018 . Clip - Retainer - 3/16" - spindle
27 H180080 . Assembly - Reaction Roller
28 H165007 . . Rubber - Roller - Reaction
29* 78-0281 . . SCREW FLAT HD PH-UNDERCUT - 4-40 x 3/8" - PFN
30 H150020 . . Retainer - Reaction Roller
31 H165008 . . Core - Reaction Roller
32 23-0037 . Clip - Retainer - 3/8" Spindle
33* 72-0837 . Screw - 10-32 x 3/4" - PSPN
34* 50-0009 . Washer - .196/.183" x .453/.433" x .065/.036"
35* H180155 Assembly - Feed Deck - Wide (New Style
35a* H180156 Wide Deck and Guide Assy - Complete (New Style)
36 70-0149 Screw - Self Tapping - 8-32 x 1/2"
# * H151077 Cover - Trip Sensor (Not Illustrated)
38* 72-1218 Screw + Lockwasher
NS H151109 Spring - Guide - Standard Meter
NS 72-0611 Screw
NS H151097 Guide

* Denotes Change/Update
19
FIGURE 9 - METER DRIVE & METER TABLE ASSEMBLY
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 H180006 Assembly - Meter Drive (Order H190018-Svc Kit- for replacement)


2 5551028 . Seal - Lead - Cup
3 5550025 . Washer - Meter Clamp Seal
4 5670012 . Screw - Meter Table Seal
5 H150003 . Spacer - Sensor
6 H184007 . Assembly - Shutter Sensor
7* 72-0006 . Screw - 2-56 x 3/8" - PSPN
8 80-0001 . Nut - 2-56 x 3/16" x 1/16"
9* 72-0835 . Screw - 10-32 x 5/8" - PSPN
10 H180005 . Assembly - Meter Table - Complete
11* H180130 . . Assembly - Meter Table
12 5610033 . . Post - Inker Mounting
13 H170003 . . Screw - Meter Lock
14 H180017 . . Assembly - Meter Clamp Adjusting Nut
15 5607020 . . Key - Base Lock
16 5470004 . . Screw - Base Lock Key
17 5607026 . . Pinion - Meter Clamp
18 5407143 . . Cup - Lead Seal
19 5400070 . . Screw - Base Lock Key
20 5550025 . . Washer - Meter Clamp Seal
21 5551028 . . Seal - Lead - Cup
22 5651025 . . Bar - Lock - Meter Locating
23 5653011 . . Spacer - .265" x .530" x .035"
24* 5620030 . . Spring - Compression - Lock Bar
25 H150002 . . Spacer - Meter Pins
26 5612020 . . Pin - Meter - Locating - Right Front
27 5612019 . . Pin - Meter - Locating - Left Front
28 5653012 . . Washer - Meter Seal
29 5551029 . . Seal - Meter Locating Pin - Aluminium
30 H180118 . . Assembly - Operating Lever
31 H180014 . . Assembly - Meter Drive Gear Lock Arm
32 23-0021 . . Clip - Retainer - 7/32" Spindle
33 26-0521 . . Clip - Retainer - External - .219"
34 225098-C . . Washer - .2570" x .375" x .015"
35 5607059 . . Sector - Gear - Operating Lever
36 5670001 . . Screw - Operating Lever
37 72-0611 Screw - 8-32 x 3/8" - PSPN
38 H166000 Pad-Cork-Meter Loc-16
39 H162023 Caution Label

* Denotes Change/Update
21
FIGURE 10 - METER DRIVE

49
50

48

22
FIGURE 10 - METER DRIVE
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 5551029 Seal - Meter Locating Pin - Aluminium


2 5653012 Washer - Meter Seal
3 72-1222 Screw - 1/4 - 20 x 5/8" - PSPN
4 H180006 Assembly - Meter Drive (Order H190018 for service replacement)
5 H180010 . Assembly - Meter Drive Support
6 H184000 . Motor - Stepping - Shutter
7* 72-0835 . Screw - 10-32 x 5/8" - PSPN
8* 74-0611 . Screw - 8-32 x 3/8" - PSPN
9 H111001 . Pin - Pivot - Shutter
10 20-0016 . Washer - .225" x .562" x .009"
11 23-0025 . Clip - Retainer - 1/4" Spindle
12* H180019 . SHUTTER HUB ASSY
13 H142000 . Link - Actuator - Shutter
14 H168000 . Wick - Oil
15 H180012 . Assembly - Shutter Crank
16 23-0018 . Clip - Retainer - 3/16" - Spindle
17* 81-0613 . SCREW CAP HEX SOCKET - 8-32 x 1/2" - PSPN
18* H184032 . Motor - Stepping - Drum Drive
19 H180022 . Assembly - Drive Support Casting
20 58-0134 . . Pin - 3/16" x 3/4" Long
21 H180009 . Assembly - Meter Drive Gear and Shaft
22 20-0096 . Washer - .377" x 3/4" x .029"
23 H137002 . Pulley - Belt Drive
24* 185-0305 . Collar - Split - Belt Drive
25 23-0037 . Clip - Retainer - 3/8" Spindle
26 H180015 . Assembly - Take-up Bracket
27 H120000 . Spring - Tension - Take Up
28 H180020 . Assembly - Tension Roller
29 566-2100 . Belt - Meter Drive
30 50-0017 . Washer - .250" x .562" x .066"
31 71-0006 . Nut - 10-32 x 3/9" - LW
32* H151073 . Bracket - Switch Mounting
33 72-0611 . Screw - 8-32 x 3/8" - PSPN
34* 213-2488 . Switch - 125/250 VAC - 0.1 Amps - SPDT (Assy # H190062)
35 72-0285 . Screw - 4-40 x 5/8" - PSPN
36 71-0001 . Nut - 4-40 x 1/4" - LW
37 H184006 . Assembly - Drum Sensor
38* 72-0012 . Screw - 2-56 x 3/4" - PSPN
39 H150003 . Spacer - Sensor
40* 52-0001 . LK WASH HELICAL SPRING .094/.088
41 80-0001 . Nut - 2-56 x 3/16" x 1/16"
42 H180115 . Assembly - Lever Stop
43 5651307 . . Bracket - Mounting - Lever
44 H110016 . . Shaft - Lever Release
45 23-0012 . . Clip - Retainer - 1/8" Spindle
46 5651306 . . Bracket - Mounting - Lever
47* 5420078 . . Spring - Compression - Arm
48* H114008 Spacer - Sensor
49* H111020 Stud - Pivot Link - NS
50* 71-0004 . Nut Hex & Lk Wash

*Denotes Change/Update
23
FIGURE 11 - COVER BRACKET & KEYBOARD ASSEMBLIES

13c

&13a

32

24
FIGURE 11 - COVER BRACKET & KEYBOARD ASSEMBLIES
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 H180030 Assembly - Cover Bracket


2 H180038 . Assembly - Hinge Bracket Cover
3* H180142 . Assembly - Hinge Bracket
4* 72-0833 . Screw - 10-32 x 1/2" - PSPN
5 50-0017 . Washer - .250" x .562" x .066"
6 H184010 . Counterbalance
7 H150014 . Plate - Anchor Mounting
8* 72-0831 . Screw - 10-32 x 3/8" - PSPN
9 173-0016 . Bearing - Snap-in
10 H184009 . Hinge - Cover
11 78-0610 . Screw - 8-32 x 5/16" - PFUC
12 H100005 . Assembly - Switch Bracket
13 H183024 Top Cover Interlock Switch
14* 50-0017 WASHER PLAIN- .265/.245 x .577/.557 x .065/.036
15 71-0001 Nut - 4-40 x 1/4" - LW
16 H180093 Assembly - Keyboard
17 H182005 . Assembly - Indicia Board
18 H180031 . Assembly - Keyboard Bracket
19 H184005 . Assembly - Control Panel
20 71-0001 . Nut - 4-40 x 1/4" - LW
21 72-0503 Screw - 6-32 x 1/4 - PSPN
22 50-0007 Washer - .156" x .375" x .051"
23 72-0837 Screw - 10-32 x 3/4" - PSPN
24 50-0017 Washer - .250" x .562" x .066"
25* 217-0101 CNTR 7 DIGIT BATT PWR
26* H151063 Bracket - Counter Mounting
27 72-0833 Screw - 10-32 x 1/2" - PSPN
28 H161002 Insulator
29 H182003 Interconnect P.C. Board
30 H165009 Spacer
31 71-0003 NUT HEX & LK WASH 6-32
32 244-0103 Strip - Edge
13a* H183059 Power Supply Switch Assy.-Proc. Sensor (N/I) (Mounts under Item 13)
13b* 20-0264 Spacer Plain (N/I) (Mounts on stud between Item 13 and 13a)
13c* 50-0005 Spacer-Plain

*Denotes Change/Update
25
FIGURE 12 LOGIC BOARD - TRANSPORT MOTOR - FAN

H180000 - Power Supply


No Longer Available; Use H180429

5
a

8 9 (3)
This Power Supply is a
direct replacement for
H180000

Previous editions of this manual had a drawing in this space that showed
the power switch and location of fuses. The new power supply is not
serviceable and does not have fuses. The power supply MUST be replaced
as a unit if faulty

26
FIGURE 12 - LOGIC BOARD - TRANSPORT MOTOR - FAN
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 H180002 Assembly - Logic Housing


2 74-0281 . Screw - 4-40 x 3/8" PFN
3 244-0251 . Bumper - Seat - PCB
4 72-0835 Screw - 10-32 x 5/8"- PSPN
5 H182001 NLA Assembly - Logic Board (Order H190100AAA for service replacement)
5a* 200-0609 Battery - Logic Board Memory
6 H182000 Assembly - Drive Board
7* 228-0105 . FUSE FAST 4A 250V
8* H190101 Kit - Power Supply - Replacement
8a H184029 . Power Supply - 115/240 V
9 72-0837 Screw - 10-32 x 3/4"- PSPN
10 565-0093 Chain - Transport Drive
11 72-0841 Screw - 10-32 x 1"- PSPN
12 H180094 Assembly - Transport Motor and Mount
13 H146001 . Bracket - Mount - Motor
14 72-0835 . Screw - 10-32 x 5/8"- PSPN
15* H184033 . Assembly - Transport Motor
16 74-0833 Screw - 1-32 x 1/2"- PFN
17* H180053 Assembly - Driver Board Fan - 115V (Old Style)
17a* H180133 Assembly - Driver Board Fan - 240V (Old Style)
18* 240-0208 . Fan - 115VAC - 60Hz (Old Style)
18a* 240-0210 . Fan - 240VAC - 50Hz (Old Style)
19 H150016 . Plate - Mounting - Fan
20 74-0503 . Screw - 6-32 x 1/4 - PSPN
21 71-0003 . Nut - Hex. 6-32 x 7/64"
17-18a* H180167 Fan Assembly - 24 VDC w/Plate H150016 (For use with H184029-PS; Cannot be
used with old style power supply - H180000)
* H183055 . Fan -24 VDC (New Style) (For use with H184029-PS; Cannot be
used with old style power supply - H180000)
* 275-0109 Power Cord - MOS to R150 (Not Illustrated)

*Denotes Changes/Updates
27
FIGURE 13 – CABLE ASSEMBLIES

28
FIGURE 13 - CABLE ASSEMBLIES
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1* H183054 Assembly - Inserter Link Cable


2 H183002 Assembly - Logic Drive Cable (J3/P1)
3 H183003 Assembly - Logic Drive Cable (J2/P1)
4 H183004 Assembly - Logic Drive Cable (J1/P1)
5* Not Used Assembly - Jumper Cable
6* Not Used Assembly - CRT Interface Cable
7 H183007 Assembly - Drum Cable
8 H183008 Assembly - Shutter Cable
9 H183009 Assembly - Transport Cable
10 H183010 Assembly - Ink Density Cable
11 H183013 Assembly - Cover Switch Harness
12* H183034 Assembly - PC. COUNT/INK SOL HAR. ASSY.
13 H183015 Assembly - Power/Logic Cable (36V)
14 H183016 Assembly - Power/Logic Cable (+5V)
15* H183034 Assembly - PC. COUNT/INK SOL HAR. ASSY.
16 H183018 Assembly - Edge Mark Solenoid Cable
17* H183056 Assembly - FAN POWER SUPPLY, HARNESS (New Style P/S to 24vdc Fans)
18 227-0225 Clamp - Cable
19 227-0226 Clip - Cable
20 227-0233 Clip - Cord Retainer
17os* H183053 Cable, AC Fan - Power (New style PS to 110vac fans (OS) - See TSB #N
Provided with Power Supply Replacement/Upgrade Kit-H190101)
N/I H183026 CABLE ASSY-R150/INSERTER INTERFACE (Date added 4/3/02)

*Denotes Change/Update 29
FIGURE 14 – KITS - ZIP CODE, SAFETY COVER

30
FIGURE 14 - KITS - ZIP CODE, SAFETY COVER
Assy. Level
1 2 3
MODEL
DESCRIPTION CODE

1 H190000 Kit - Zip Code Marker Complete


2 H180098 . Assembly - Zip Code Marker - Complete
3 H180092 . . Assembly - Zip Code Marker Cover
4 73-0500 . . Screw - 6-32 x 5/16" - PPN
5 50-0007 . . Washer - .156" x .375" x .051"
6 H180091 . . Assembly- Zip Code Marker Support
7 72-0499 . . Screw - 6-32 x 1/4" - PSPN
8 20-0010 . . Spacer - Plain
9* H183028 . Assembly - Solenoid Harness
10 5610533 . Shaft - Drive H & M
11 23-0012 . Clip - Retainer - 1/8" Spindle
12 5680639 . Assembly - Drive Arm
13 75-0547 . Screw - 10-32 x 3/16" - Cup Point
14* 23-0031 . Clip - Retainer - 7/32" Spindle
15 5680602 . Assembly - Ink Roller Spindle
16 75-0439 . Screw - 8-32 x 3/16" Cup Point
17 H180095 . Assembly - Zip Code Marker Arm
18* 6284058 . Assembly - Transfer Ink Roller
19 5680606 . Assembly - Ink Roller Cover
20 H120002 . Spring - Zip Marker
21* H190004 Kit - Receptical Enclosure
22 H151061 . Cover - Enclosure Receptical
23 H190002 Kit - Safety Cover - (6 x 12)
24 H180099 . Assembly - Safety Cover - (6 x 12)
25 H190003 Kit - Safety Cover - (9 x 12)
26 H180100 . Assembly - Safety Cover - (9 x 12)

FIGURE 15 - CABLES (not illustrated)

Assy. Level
MODEL
1 2 3 DESCRIPTION CODE

H183011 Assembly - Power Supply Cable (Old Style-not for new P/S)
H183012 Assembly - Power Jumper Cable (Old Style-not for new P/S)
H190009 Kit - 3100/R150 Interface
H190010 Kit - 8300/R150 Interface
No Longer Kit - Preventative Maintenance
Available

* Denotes Change/Update
31
H180094 H183034
H183058
H183056

H183018

H183059
217-0101 H183007

H184000 H184032

H184029
H184007 (P/O H190101-Service Replacement
Kit)
H184006
H183024 H182003

H183009

H183013
H183008

H183002 H183003
H183004

H183015
H183016 H183052
H183051

CCH182050
H183054

H182001
(P/0 H190100 OPTO-INTERFACE
PWA WITH SOFTWARE)

H184005
H183010
H182005

R15X Mailing Machine


This schematic for reference only
SECTION 2 – NUMERICAL PART NUMBER LISTING

Part No. Figure – Item Part No. Figure – Item

15-0320 5-19 50-0017 1-18, 2-15, 5-25, 8-34,


170-0033 8- 5 10-30, 11- 5, 11-24
173-0016 11- 9 51-0050 6-30
185-1305 10-24 51-0054 6-29
20-0002 7- 6 51-0073 5-28
20-0010 14- 8 51-0074 3- 4.1, 5-13, 5-17

20-0016 1- 5, 10-10 51-0077 5-14, 5-18


20-0096 10-22 51-0096 2-12
20-0204 5-43 52-0010 4- 5, 6-13
20-0206 2- 5 565-0092 5-34
213-2373 10-34 565-0093 5-40, 12-10
217-0096 11-25 566-2100 10-29

227-0225 13-18 58-0134 10-20


227-0226 13-19 589-0404 2- 6
227-0233 13-20 589-0412 7- 3
228-0054 12-23a 66-0501 3- 9
228-0092 12-23 66-0503 3-17
228-0105 12- 7 70-0149 5-20

228-2109 12-26 70-0149 8-36


228-2110 12-25 71-0001 10-36, 11-15, 11-20
228-2111 12-24 71-0002 4- 6
23-0012 3-20, 10-45, 14-11 71-0003 1- 8, 2- 9, 11-31,
23-0018 3-21, 8-26, 10-16 12-21
23-0021 9-32, 14-14 71-0004 1-14, 5-10

23-0025 1- 6, 5-24, 6- 9, 6-31, 71-0006 10-31


8- 8, 10-11 71-0007 7-18
23-0031 8-14 72-0005 4-12, 9- 7
23-0037 5-29, 6-17, 8- 3, 8-32, 72-0010 10-38
10-25 72-0012 4- 8
240-0208 12-18 72-0285 10-35

240-0210 12-18a 72-0499 8-19, 14- 7


240-0211 5- 8a 72-0500 3-29
244-0103 5-41, 11-32 72-0501 1- 9
244-0203 2-20 72-0503 11-21
244-0251 12- 3 72-0507 2-21
25-0015 3-11 72-0610 7- 5

26-0521 9-33 72-0611 1-12, 9-37, 10-33


26-0973 6-16 72-0613 1-10, 10-17
50-0003 10-40 72-0830 6- 5
50-0005 2-18, 11-14 72-0831 1-16, 5- 7, 5-26, 5-36,
50-0007 6-12, 11-22, 14- 5 7- 4, 8-33, 10- 8
50-0009 2-10 72-0833 1-21, 5- 2, 8-17, 9- 9,
10- 7

32
SECTION 2 – NUMERICAL PART NUMBER LISTING (CONTINUED)

Part No. Figure – Item Part No. Figure – Item

72-0835 5- 1, 11- 4, 11- 8, 5607020 9-15


11-27, 12- 4, 12-14 5607026 9-17
72-0837 11-23, 12- 9 5607059 9-35
72-0839 6-35 5610026 3-10
72-0841 12-11 5610033 9-12
72-1222 10- 3 5610533 14-10

72-1224 8- 1 5611031 3- 4
73-0500 14- 4 5612019 9-27
73-0613 5- 9 5612020 9-26
73-0841 2-14 5613010 3- 3
73-0842 2-22 5615004 3-24
74-0279 6-22, 8-23 5615010 3-22

74-0281 5-39, 8-29, 12- 2 5616010 3-18


74-0503 12-20 5650540 1-24
74-0833 12-16 5651025 9-22
75-0361 8-15 5651306 10-46
75-0439 14-16 5651307 10-43
75-0547 14-13 5653011 9-23

78-0610 11-11 5653012 9-28, 10- 2


78-0611 1-13 5662027 3-15
78-0833 7-20 5662031 3- 7
79-0832 2- 4 5662032 3- 8
80-0001 9- 8, 10-41 5662086 3-16
80-0006 2-19 5662518 3-14

80-0016 2-16 5665021 3-25


80-0025 6- 7 5670001 9-36
80-0071 7-15 5670012 9- 4
81-0501 6-11 5671000 2- 7, 3-28
H180134 5- 4 5671003 3-27
155017 3-19 5671005 3-26

225098-C 9-34 5680365 3- 5


35020 7-14 5680552 14-18
4265003 2-13 5680553 3-13
5400070 9-19 5680602 14-15
5407143 9-18 5680606 14-19
5420030 9-24 5680608 1- 7

5420078 10-47 5680639 14-12


5470004 9-16 5680736 2- 3
5484160 7-17 6115000 6-17.3
5550025 9- 3, 9-20 6120009 3-23
5551028 9- 2, 9-21 6170010 6-17.4
5551029 9-29, 10- 1 8050021 3-12

33
SECTION 2 - NUMERICAL PART NUMBER LISTING

Part No. Figure - Item Part No. Figure - Item

H100004 8-16 H150030 7- 7


H100005 11-12 H151008 10-32
H107001 6-20 H151026 2- 8
H107002 6-32 H151046 5-37
H107003 5-30 H151053 8-18
H107004 5-32 H151061 14-22

H107005 5-31 H151063 11-26


H107006 5-33 H151069 7- 9
H110004 7-19 H151074 4- 3
H110005 3- 6 H151076 5-42
H110011 8-11 H151078 1-20
H110012 8-10 H161002 11-28

H110015 7- 8 H161011 1-25


H110016 10-44 H162004 2-11
H111001 10- 9 H165000 6-15
H114009 6-37 H165001 6-23
H115000 6- 4, 6-34 H165002 6-28
H115002 4-11 H165003 6-18

H120000 10-27 H165004 6-24


H120001 6-33 H165005 5-16
H120002 14-20 H165006 5-12, 8- 7
H120003 7-13 H165007 8-28
H120004 7-12 H165008 8-31
H120005 7-21 H165009 11-30

H121000 8- 9 H168000 10-14


H121001 4- 9 H170000 8-25
H131000 8-13 H170001 6- 6
H137002 10-23 H170002 7- 2
H142000 10-13 H170003 9-13
H144000 6-10 H171000 7-10

H144001 7-11 H172002 1-17


H146001 12-13 H184029 12- 8
H150002 9-25 H180002 12- 1
H150003 9- 5, 10-39 H180004 1-22
H150012 6-17.1 H180005 9-10
H150013 6-17.2 H180006 9- 1, 10- 4

H150014 11- 7 H180007 10-12


H150016 12-19 H180008 5-35
H150020 8-30 H180009 10-21
H150021 5-21 H180010 10- 5
H150022 4- 7 H180012 10-15
H150027 4-13 H180014 9-31

34
SECTION 2 - NUMERICAL PART NUMBER LISTING (CONTINUED)

Part No. Figure - Item Part No. Figure - Item

H180015 10-26 H180088 4-10


H180017 9-14 H180091 14- 6
H180020 10-28 H180092 14- 3
H180021 6-14 H180093 11-16
H180022 10-19 H180094 12-12
*H180148 1-15 H180095 14-17

H180026 2- 1 H180098 14- 2


*H180150 1- 1 H180099 14-24
H180030 11- 1 H180100 14-26
H180031 11-18 H180147 1-23
H180032 11- 3 H180113 1-19
H180035 6-19 H180115 10-42

H180036 6-21 H180116 3- 2


H180037 6-25 H180117 4- 2
H180038 11- 2 H180118 9-30
H180039 1- 3 H180120 2- 2
H180040 1- 4 H180132 12- 8a
H180041 1- 2 H180133 12-17a

H180043 6-26 H180135 12-22a


H180045 6-27 H180139 1-11
H180047 6- 2 H181000 6- 3
H180049 7-16 H181002 8- 2
H180053 12-17 H182000 12- 6
H180056 3- 1, 4- 1 H182001 12- 5

H180058 5-27 H182003 11-29


H180061 5-15 H182005 11-17
H180062 5-11 H183001 13- 1
H180063 5-22 H183002 13- 2
H180067 5- 3, 6- 1 H183003 13- 3
H180068 5-23 H183004 13- 4

H180070 6- 8 H183005 13- 5


H180071 8-12 H183006 13- 6
H180073 8- 6 H183007 13- 7
H180074 5- 6 H183008 13- 8
H180076 8- 4 H183009 13- 9
H180077 5- 5 H183010 13-10

H180079 8-24 H183011 15- 1*


H180080 8-27 H183012 15- 2*
H180082 12-22 H183013 13-11
H180084 8-20 H183014 13-12
*H180155 8-35 H183015 13-13
H180087 7- 1 H183016 13-14

35
SECTION 2 - NUMERICAL PART NUMBER LISTING

Part No. Figure - Item Part No. Figure - Item

H183017 13-15 H184012 9-11


H183018 13-16 H184013 6-36
H183024 11-13 H184014 4- 4
H183031 13-17 H184016 14- 9
H184000 10- 6 H184018 5- 8
H184001 10-18 H184021 2-17
H184002 12-15 H190000 14- 1

H184003 5-38 H190002 14-23


H184004 8-22 H190003 14-25, 15- 3*
H184005 11-19 H190004 15- 4*
H184006 10-37 H190005 15- 7*
H184007 9- 6 H190006 14-21
H184009 11-10 H190009 15- 5*
H184010 11- 6 H190010 15- 6*

The following part numbers are new.

72-1218 8-38
H114008 10-48
H151077 8-#
H180147 1-23
H180148 1-15
H180150 1-1
H180155 8-35
H180156 8-35a
H183034 13-1
H184008 6-49
H184029 12-8

36
37 Executive Drive
Commerce Park
Danbury, Connecticut 06810-4182

PB Form SV 11309-PL Rev. 10/08/03 © 2003 Pitney Bowes Inc. All rights reserved. Printed in USA

Vous aimerez peut-être aussi