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2. SERVICE CONDITIONS
The switchgear and controlgear shall be suitable for continuous operation under the
basic service conditions indicated below.
Ambient temperature -5 to +40 oC
Relative humidity up to 95%
Altitude of installation up to 1000m, IEC 60120
3. METAL CUBICLES
3.1. STRUCTURAL AND MECHANICAL CONSTRUCTION REQUIREMENTS
The switchgear and controlgear panels shall be of the fully arc proof metal-clad, free
standing, floor mounting, flush fronted, withdrawable type, consisting of separate
panels assembled into one or more sections to form a single structure with a common
busbar assembly.
The overall design of the switchboard shall be such that front access only is required. It
shall be possible to erect the switchboard against a substation wall, with HV and LV
cables being terminated and accesible from the front.
The panels shall be constructed from prime quality folded and bolted steel sheet of 2
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mm thick pregalvanized sheet steel. The design of the panels shall be such that no
permanent for harmful distortion occurs either when being lifted by eyebolts or when
moved into position by rollers or transpallets.
The switchgear and controlgear should have the minimum degree of protection (in
accordance with IEC 60529)
- IP 4X for the enclosure
- IP 2X for the partition between compartments
The switchgear must be readily extendable in either direction.
3.2. INTERLOCKING
Isolation and connection of the circuit breaker shall be carried out inside the
compartment with the door closed.
The following mechanical interlocks shall be provided for service safety :
- interlocking which prevents racking-in and racking-out of the circuit breaker
when closed
- interlocking which prevents manual or electrical closing of the circuit breaker in
the intermediate positions between connected or isolated
- interlocking which prevents either the circuit breaker from being racked in
when the relative earthing switch is closed and the earthing switch from being
closed with the circuit breaker racked in
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3.4. BUSBAR COMPARTMENT
Comprising the 3 single phase copper busbars and the connections to the circuit
breaker compartment.
The busbar system shall be air insulated. The bus system is also required to withstand
the specified impulse voltage level without the use of filled compounds, hand wound
tapes etc. Pre-fabricated insulation tubes and specially produced see through insulation
boots are to be used for the insulation of the busbars.
Busbars shall be rated to withstand all dynamic and thermal stresses for the full
length of the switchgear.
Busbars shall be constructed from hard drawn, high conductivity, electrolytic copper.
Solid or tubular bars shall make connections to the main busbars.
The main busbars in the busbar compartment shall be of either round or tubular
copper.
The frame and all other metallic non-current carrying parts of the switchgear shall be
bonded together and earthed through the external connection to a through going
earth bar along the switchgear. There are terminals for connection to the external
station earth bar at the bottom of each cubicle.
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breaker is removed out of the cubicle.
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3.5.2. SHUTTERS
Circuit breaker compartment should have automatic shutters, which shall be opened
and closed by the mechanical drive of the circuit breaker.
The busbar and circuit spout covers shall be operated independently of each other.
Individual padlocking facilities can be provided on the busbar and circuit side of shutters.
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3.7. LOW VOLTAGE COMPARTMENT
All low voltage equipment shall be normally in contained in the low voltage
compartment. In particular :
- Terminal blocks and wiring for interconnections between cubicles and for
- connecting the auxiliary cables
- Instruments, protection relay, metering devices, fuses etc.
On the top of the low voltage compartment, there shall be a cable duct for auxiliary
connections between cubicles and towards the external installation. Similar channel
shall be available at the bottom along the switchgear.
Plug-in type terminal blocks shall do all inter-cabling between cubicles.
Wiring will be done according to relevant IEC standards.
Panel front on inside labelling will be done by using Engraved black labels in English
language.
4. TESTS
4.1. TYPE TESTS
Cubicles shall be type tested in accordance with IEC standards 60056, 60129, 60265,
60298, 60420, 60529 and 60694 and the IEC report 60932. The following type tests
have been performed and available if required
- Short time and peak withstand current test
- Temperature rise tests
- Dielectric tests
- Test of apparatus i.e. circuit breaker and earthing switch
- Open arc test
Cubicle and circuit breakers are to be of suplier's own products.
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