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The 2006 Advancements in Battery Technology & Power Management conference Novembe

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is the fourth annual event to highlight innovations in new battery designs, Volume 9,
Issue 6

chemistries, power management, battery safety and charging technology, as well as


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discussion sessions, Q&A sessions with leading technology experts, daily Commun ted by Webcom
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luncheons and a reception. These provide excellent opportunities to network of Batte the Publisher
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technology solutions serving a variety of applications.

Pre-Conference Workshop

Battery Charger Seminar: Linear and Switching Charger Design


April 10th - 2:00 pm to 4:00 pm • Microchip Technology, Inc.

When developing battery chargers, topology selection and feature-set can make or break the success of new products.
This two-hour seminar will detail the development of linear and switching charger solutions. The seminar will cover
embedded charger design, utilizing a Web-based simulation to provide insight into several example embedded switch-
ing charger solutions. For details, visit www.batterypoweronline.com/bppt_conf06_workshop.htm.

Presented by Terry Cleveland, Staff Product Applications Engineer, Microchip Technology, Inc.

Registration: $75

www.BatteryPowerOnline.com
Program - Tuesday April 11th

8:30 Welcome and Introductions 11:20 Track 1


Li-Ion Cell Balancing Circuitry in Larger Cell-
8:35 Keynote Count Battery Packs: Examples and Independent
Portable Battery Standards: Their Importance Test Data
And Impact High voltages require many cells in series if lithium chemistries are to
Significant existing and new portable battery standards will be be used for battery power, but capacity fade is increased and cycle
reviewed. This will impart to the listener the general breadth of the life is reduced from what is expected typically from one cell. The
more pertinent international and domestic portable battery standards. imbalance can develop over time and can be negatively influenced by
The importance and impact of these standards will be discussed to extreme ambient temperatures or intense pulsing duty cycles.
understand how designers, manufacturers, marketers and end-users are Technology is emerging with novel approaches to actively balancing
affected, especially as it relates to safety, performance and advertising. the Li-Ion cells. Causes of Li-Ion cell imbalance will be discussed
Michael Babiak, Director of Technology along with proposed solutions.
Marc Boolish, Assistant Manager Product Safety and Standards Dr. Robin Sarah Tichy, Product Marketing Engineer,
Energizer Battery Manufacturing, Inc. Micro Power Electronics

9:25 Track 2
Battery ID Protection Is the Li-Ion Chemistry Viable as a Renewable
Cloned battery packs not only provide lost revenue but also potential legal Energy Storage Medium in a Micro Photovoltaic
issues with consumer safety. As battery packs become more integrated, Power System?
more sophisticated and higher energy density, it is important to prevent Commercial Li-Ion cells are suitable for applications demanding a high
unauthorized battery pack manufacturers from cloning the battery that is energy density. In the world of renewable energy, efficiency of the micro
in the OEM design. This seminar will present and contrast the methods for power plant drives the market primarily due to the initial cost. This pres-
protecting the intellectual property of the battery pack. Passive, active and entation summarizes the testing performed to provide some real world
encrypted protection methods will be presented. empirical data. In addition, the presentation also analyzes empirical data
Roman Budek, Senior Field Application Engineer, Martan, Inc. obtained to characterize the performance difference between a Li-Ion
and a lead acid micro photo voltaic power application.
10:00 Networking Break / Exhibit Hall Opens Jan Swart, Senior Managing Engineer,
Exponent Failure Analysis Associates
10:45 Track 1
Charger/ Fuel-Gauge Technology for 11:55 Track 1
Different Battery Chemistries Using State of Charge and Battery Cell Capacity to
Batteries are the heart of today’s portable applications world. To handle Improve Cell Balancing Accuracy and Speed
the battery pack efficiently, the user should know how much power is Cell balancing is usually required for preventing battery cells from
needed to charge into the battery pack and how much power the battery over charging or over discharging and for multi-cell Li-Ion battery
can supply the user. This presentation will give a basic overview of dif- pack applications. Different cell balancing algorithms are used when
ferent battery chemistries. It also explains a method to develop an intel- multiple serial cells are used in a battery pack. This presentation
ligent unit for charger or fuel-gauge that can support different battery explains existing underlying root causes of cell voltage unbalance.
chemistries. In this presentation two MCUs are used, one for the charg- The new cell balance algorithm based on State of Charge (SOC) and
er and another MCU for fuel-gauge. The presentation will explain how battery cell capacity Qmax is proposed to achieve accurate cell bal-
to customize the software for different battery chemistries. ance. The presentation will also discuss trade-offs in designing cell
KR Hariharasudhan, MLD Systems Lab., ST Microelectronics Ltd. balance algorithms and give examples of successful cell balancing.
Yevgen Barsukov and Jinrong Qian,
Battery Management Applications, Texas Instruments
Track 2
Li-Ion Battery Conditions with Introductions of New Track 2
Standards and Applications Battery Recycling Activities and Regulations in the
Mobile phones are moving from voice-centric to media-centric appli-
ances. As they do, they are adding to the burden of the already heavily US and Canada
loaded battery. As the required applications expand, the ability to save Ralph Millard, Executive Vice President, RBRC
power and extend the useable life of the battery is increasing. The
problem is compounded by the fact that the Li-Ion cell technology has 12:30 Lunch
not migrated or moved under the same conditions or rate as the semi-
conductor industry.
Martin Moss, Product Marketing Manager -
Core Power, National Semiconductor

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Program - Tuesday April 11th, Wednesday April 12th

1:45 Track 1 3:55


Large Nickel Metal Hydride Batteries for Graphite Powered Batteries: Reinvigorating Lead
Stationary Applications Acid Chemistry in the 21st Century
The need for large power back up systems is growing continuously. The classic lead plate design has dominated lead acid chemistry for
With limited available real estate, the need for high power density many years, but new and interesting composite materials like graphite
systems is also increasing. Cylindrical nickel metal hydride batteries foam are now being used in place of the lead plates, resulting in a
have been used in portable consumer applications since early 80’s. more efficient battery with longer life, reduced sulfation, reduced
They offer higher power/energy densities compared to conventional weight and ability to bounce back from deep discharge. This session
lead acid battery systems. A 560 kW power back up system with will explore these new technology discoveries in lead acid chemistry
flooded lead acid batteries was replaced by a prismatic nickel metal and reveal performance characteristics that are greatly enhanced.
hydride battery system to provide same 15 minutes reserve time. The Kurt Kelley, Chief Scientist, Firefly Energy
above case study is presented in this presentation to compare various
parameters of both the systems. 4:30 Cocktail Reception
MuMu M Moorthi, Ph.D., Program Manager, Cobasys

Track 2 8:30 Welcome


High Power Li-ion Battery Packs for Power Tools
and Hybrid Fuel Cell/Battery Applications 8:35 Keynote
The MicroSun team is developing high power Li-ion battery packs for
power tools and hybrid fuel cell/battery applications. In this presenta-
Update on the Rechargeable Battery Market –
tion, characterization data of high power Li-ion battery pack (8 A-hr, Current State and RecentInnovations
14.4 V, 100 A current pulses) will be presented and discussed. In addi- Innovations in the battery market, including emerging battery technolo-
tion, a conceptual design of a 1.0 kW hybrid fuel cell/battery system gies, advancements in power management designs and charging tech-
will be presented and discussed for UPS and other portable power nologies are all playing important roles in the ever dynamic energy stor-
applications. age industry. This presentation will provide an update on key market
Peter Tamburrino, Director, Sales and Marketing, metrics in the rechargeable battery market, including such chemistries as
MicroSun Technologies, LLC lead acid, nickel cadmium/nickel metal hydride, and lithium ion/lithium
ion polymer.
Sara Bradford, Research Manager, Frost & Sullivan
2:25
Thermal Runaway in VRLA Batteries 9:25
This presentation will give experimental data to compare the thermal
runaway (TR) characteristics of lead calcium and thin plate pure lead
Identifying the Cause of Li-Ion Field Failure
(TPPL) VRLA batteries under identical overcharge conditions. Under Li-Ion batteries, on occasion, fail in a manner that includes overheat-
identical conditions of overcharge a TPPL battery took more than 15 ing, case rupture, and even flaming combustion. Differentiating
days to go into thermal runaway; this compares with two days for a between the potential causes of any field failure can be difficult, par-
lead calcium battery to go into thermal runaway. The presentation will ticularly when the product or system in question has been heavily
also show comparative data on weight loss, cumulative ampere-hours damaged, and often involves considerable effort. Based on numerous
put in to drive the batteries into thermal runaway. lithium-ion battery failure analysis investigations, we have developed
Kalyan Jana, Technical Product Manager, EnerSys a systematic investigation approach that has proven effective in iden-
tifying the particular cause(s) of any given field failure.
Troy A. Hayes, Ph.D., P.E., Senior Engineer
3:00 Networking Break Marcus V. Megerle, Senior Engineer,
Exponent Failure Analysis Associates
3:20
New Battery Technology: Thin Metal Film 10:00 Networking Break
Battery Packs
New developments have given lead acid battery technology with thin 10:45 Track 1
metal film (TMF) electrodes and advance mechanical designs to pro- Improving Safety in Lithium Battery Packs
duce a compact and lightweight high power battery for instant high cur- This presentation will review incremental features and safety mecha-
rent pulse applications. Due to the extremely high power density, ener- nisms that can be designed into a lithium battery pack, above the
gy content of the TMF cell is very small. The back up energy require- mandatory protection circuitry. Examples of incremental features and
ment for overcoming self-discharge of this battery becomes very small. design processes discussed in this presentation include testing a statis-
Long storage of TMF battery packs is thus easily manageable. tically significant quantity of incoming cells, extending cell selection
Kin Pun Wong, Director - Special Projects, and validation over a wider operating temperature range and ultrason-
GP Batteries International Limited ic welding of pack enclosures to build a strong seal. The attendees

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Program - Wednesday, April 12th

will get an overview of some optional features that can be designed Track 2
into a battery pack to improve safety, as well as some optional manu- The Impact of Nanotechnology on Designing a Long
facturing processes that improve battery pack safety and quality.
Jeffrey VanZwol, Senior Marketing Executive, Shelf Life Battery
Micro Power Electronics, Inc. Existing design approaches are impractical for developing reserved
type batteries that can be used for powering portable electronics and
remote sensor devices due to their size and inefficient use of the
Track 2 architecture that separates the electrolyte from the electrodes. This
New Li-Ion Battery: Exceeds Lithium Primary For talk will present a new approach to developing a scalable reserved
Energy Density battery that uses the principles of microfludics and electro-wetting to
Gold Peak Industries North America has developed a high capacity, keep the batteries in an inactive potential within a millisecond once
18650 cell for high energy density applications. The cell provides activated.The nano battery architecture can further be enhanced by
2,600 to 2,700 mAh capacity and 230 wh/kg specific energy. It is creating arrays of nanocells, each having the capability to be individ-
expected that the cell will set the standard for the performance of the ually addressed, allowing for power management functionality within
military batteries including BB2590 battery. the battery design.
Douglas C. Magnuson, Technical Director for Lithium Ion R&D, Alex Langa, Director of Business Development, mPhase Technology
Gold Peak Industries NA
12:30 Lunch
11:20 Track 1
Model-Based Battery Management System 1:45
A model-based battery management system (BMS) is to realize mul- Maximizing Power and Performance: Optimizing
tiple battery management tasks such as discharging, charging, state- Step Down DC-DC Converter Solutions for Portable
of-charge, state-of-health and others, using well-accepted control
and electrical methods based on a battery model. The battery model Power Systems
used in this method is a hybrid model that is physics-based while Portable systems such as cell phones and personal media players are
empirical implementation is incorporated. Users only need widely- evolving into integrated multimedia and communication systems.
available battery data to build the model themselves. The resulting New applications like gaming, digital television, and high speed inter-
model is chemistry and construction independent, and has been net will soon be common features available to the end consumer.
applied to several types of batteries to prove its accuracy and validi- However, the price of greater functionality is a significantly higher
ty. The model is then used for practical battery applications. This power overhead that translates into shorter battery life for battery
presentation will present theories and experimental results of the powered devices. This presentation examines different performance
model-based BMS. metrics for switchers and how they can be modified to provide the
Lei Xia, Ph.D., Principal, EasiTech USA, LLC best power solution. Digital systems may have to prioritize specifica-
tions like solution size and cost ahead of efficiency. This discussion
addresses such trade-offs and suggests best practices to achieve the
Track 2 desired performance.
Applications of High Performance Secondary Li-Ion Vik Sangha, Marketing Engineer, National Semiconductor Corp.
Polymer Batteries Based on Folder-to-Folder
Prismatic Cell Assembly Technology 2:25
Superior lithium polymer battery (SLPB) technology involves patented Using Fully Monolithic Buck-Boost Converters to
folder-to-folder cell assembly processes and equipment engineering Maximize Battery Life
that can support economical Li-Ion polymer battery (LIPB) commer-
This presentation will introduce the characteristics of the battery pow-
cialization. This technology allows commercial production of wide
ered devices in which the circuit voltage requirements may span in a
range of capacity cells ranging from 45 mAh to 200 Ah per cell.
wide range and, in addition, the input voltage changes according to
Features of SLPB cell assembly concepts, manufacturing processes,
the battery discharge profile. Furthermore the presentation will high-
safety and battery performance in various applications will be present-
light the need for low power consumption in this kind of devices. The
ed in this presentation. presentation will address particular attention to the innovative archi-
Joon Kim, CEO, Kokam America tecture that allows a soft and automatic transition from buck to boost
operation, which maximizes the efficiency over the full battery volt-
11:55 Track 1 age profile. The main features of the new device will be detailed,
High Performance Battery Monitor and Protector in showing in particular its suitability for single Li-Ion/Polymer cell and
multicell Ni-MH applications.
A Single Chip Massimiliano Merisio, DC-DC Converters
Advanced process technology facilitates the integration of high-volt- Application Group Manager, ST Microelectronics
age analog front-end and FET drivers, high-accuracy analog peripher-
als and high-density CPU core with EEPROM and Flash memory in a
single chip. 3:00 Conclusion of Conference
Gunnar Gangstø, Project Manager, Atmel Norway

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Exhibitors and Sponsors

Advancements in Battery Technology & Power Management offers an


excellent venue to showcase your company's products and services for key
decision makers representing valuable potential business partners and customers.

For details, contact Jan McNutt at 720-528-3770 ext 121 or janm@infowebcom.com.

Media Sponsors

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Registration Information

Advancements in Battery Technology and Power 4 Ways to Register


Management Conference Pricing By Phone: 800-803-9488
By Fax: 720-528-3771
Register after March 17th $995 Web: www.BatteryPowerOnline.com
By Mail: Webcom Communications, Corp.,
Team Discount: If two people from your company will 7355 East Orchard Road, Suite 100,
be attending the conference, $100 will be deducted from Greenwood Village, CO 80111
each attendees registration fee. If three or more people
from your company will be attending the conference, $200 Cancellation policy: To receive consideration, all
will be deducted from each attendees registration fee. cancellations must be received in writing. Upon
(Note: A separate registration form must be receipt, a refund or credit will be issued towards a
submitted for each attendee.) future event produced by Webcom Communications,
less a 25% administrative fee. (Cancellations which
Pre-Conference Workshop Pricing do not indicate preference will be issued credit.) No
Battery Charger Seminar: Linear and Switching refunds will be issued within two (2) weeks of the
Charger Design, Microchip Technology, Inc. event. Webcom Communications, Corp. will not be
Registration: $75 held responsible for cancellations or delays in pro-
gramming due to acts of God, war, government disor-
der, curtailment of transportation facilities, or other
emergency making it inadvisable, illegal or impossible
to hold the meeting.

Hotel Information

Stay where the conference is!


The 2006 Advancements in Battery Technology and Power
Management Conference will be held at the Lincolnshire Marriott
Resort in Chicago, Illinois.

Mention Webcom Communications to receive a discounted


room rate of $129.00 per night. To receive this discount, reserva-
tions must be made by Thursday, March 31st, 2006.

Note: Registrants are responsible for making their own hotel and
travel reservations.

To reserve your room, contact:


Lincolnshire Marriott Resort
Ten Marriott Drive
Lincolnshire, Ill. 60069
Phone: 847-634-0100
Fax: 847-634-1278
www.marriott.com

www.BatteryPowerOnline.com
Webcom Communications Corp.
7355 E. Orchard Rd., Suite 100
Greenwood Village, Colo. 80111

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