Académique Documents
Professionnel Documents
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Kühlgerät
Cooling unit
Climatiseur
Koelaggregaat
Kylaggregat SK 3302.xxx SK 3332.xxx
SK 3302.3xx SK 3361.xxx
Condizionatori per
armadi di comando SK 3303.xxx SK 3366.xxx
SK 3304.xxx SK 3377.xxx
Refrigerador
para armarios SK 3305.xxx
SK 3328.xxx
SK 3329.xxx
R
Contents
1 Notes on documentation. . . . . . . . . . 4 5 Commissioning . . . . . . . . . . . . . . . . 22 EN
1.1 Associated documents . . . . . . . . . . . . . . . . . 4
1.2 CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 Operation . . . . . . . . . . . . . . . . . . . . . 23
1.3 Retention of documents . . . . . . . . . . . . . . . . 4 6.1 Control using the Basic controller . . . . . . 23
1.4 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . 4 6.1.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.1.2 Operating and error display. . . . . . . . . . . . . .24
2 Safety instructions. . . . . . . . . . . . . . . 4 6.1.3 Test mode for the Basic controller . . . . . . . . .25
6.1.4 Setting the temperature . . . . . . . . . . . . . . . . .25
3 Device description . . . . . . . . . . . . . . . 5 6.1.5 Resetting the Basic controller . . . . . . . . . . . .25
3.1 Functional description . . . . . . . . . . . . . . . . . 5 6.2 Control using the Comfort controller . . . . 26
3.1.1 How it works . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6.2.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.1.2 Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6.2.2 Launching test mode . . . . . . . . . . . . . . . . . . .26
3.1.3 Bus mode (Comfort controller only) . . . . . . . . 5 6.2.3 General programming information . . . . . . . . .26
3.1.4 Safety equipment . . . . . . . . . . . . . . . . . . . . . . 6 6.2.4 Editable parameters. . . . . . . . . . . . . . . . . . . .27
3.1.5 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . 6 6.2.5 Programming overview . . . . . . . . . . . . . . . . .28
3.1.6 Filter mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6.2.6 Defining system messages
3.1.7 Door limit switch . . . . . . . . . . . . . . . . . . . . . . . 6 for evaluation . . . . . . . . . . . . . . . . . . . . . . . . .29
3.1.8 Additional interface X3 . . . . . . . . . . . . . . . . . . 7 6.2.7 Setting the master-slave identifier . . . . . . . . .30
3.2 Proper usage . . . . . . . . . . . . . . . . . . . . . . . . . 7 6.2.8 Evaluating system messages. . . . . . . . . . . . .30
3.3 Scope of supply . . . . . . . . . . . . . . . . . . . . . . 7 6.2.9 Resetting the Comfort controller . . . . . . . . . .32
Danger!
Immediate danger to life and limb!
Caution!
Potential threat to the product
and its environment.
Note:
Useful information
and special features.
3 Device description into the hermetically sealed cooling circuit provides
effective protection against moisture, acid, dirt
Depending on the model chosen, your cooling unit
may vary in appearance from the illustrations con- particles, and foreign bodies within the cooling EN
circuit.
tained in these instructions. However, the functions
are identical in principle. Condenser (3)
PSAH
8 pressure-
operated
switch
9 Condenser fan
1 Compressor Filter dryer (5)
(2)
2
10 External circuit
3
Internal circuit
Temperature
4 control
5 11
Evaporator coil (1)
6 12 Expansion valve (4)
Evaporator fan
13
Fig. 2: Cooling circuit
7
In the evaporator coil (1), the liquid coolant is con-
14
verted to a gaseous state. The energy needed for
this purpose is taken from the enclosure air in the
form of heat, which has the effect of cooling the
15 enclosure air. In the compressor (2), the coolant is
16 heavily compressed, so that it achieves a higher
Fig. 1: Device description temperature inside the condenser (3) than the ambi-
ent air. This means that excess heat may be emitted
Legend
to the ambient air via the surface of the condenser,
1 Blind nut
2 Evaporator fan as a result of which the temperature of the coolant
3 Electrical wiring plan drops and it is converted back into liquid. It is re-
4 X2 master-slave connection injected into the evaporator coil via a thermostatic
5 X3 optional serial interface expansion valve (4), which causes it to cool down
6 X1 terminal strip further, and is then once again able to absorb the
7 Air outlet hole energy from the enclosure air in the evaporator coil.
8 Front half of the enclosure The whole cycle begins again.
9 Rear half of the enclosure
10 Louvred grille for air outlet 3.1.2 Control
11 Display RITTAL enclosure cooling units are fitted with a con-
12 Infill panel troller for setting the functions of the cooling unit.
13 Louvred grille for air inlet
Depending on the design, this is either a Basic con-
14 Rating plate
troller (display of the operating status via LED) or a
15 Condensate discharge
16 Dispatch bag Comfort controller (display plus extended functions,
see chapter “6 Operation”, page 23).
3.1 Functional description
3.1.3 Bus mode (Comfort controller only)
Enclosure cooling units are designed to dissipate
The serial unit interface X2 allows you to create a bus
heat from enclosures by cooling the air inside the
connection with up to ten cooling units using the
enclosure and so protect the temperature-sensitive
master-slave cable (shielded, four-wire cable, Model
components. They are built into the side or rear
No. SK 3124.100). This allows you to implement the
panel or into the door of the enclosure.
following functions:
3.1.1 How it works – Parallel unit control (the cooling units in the network
The cooling unit (compression refrigeration system) can be switched on and off simultaneously)
is comprised of four main components (cf. Fig. 2): – Parallel door status message (“door open”)
the evaporator (1), the coolant compressor (2), the – Parallel collective fault message
condenser (3), and the control or expansion valve Data is exchanged via the master-slave connection.
(4), which are connected by suitable pipework. This During commissioning, assign an address to each
circuit is filled with a readily boiling substance, the unit that also includes the identifier “master” or
refrigerant. Coolant R134a (CH2FCF3) is chlorine- “slave”.
free. Its ozone destruction potential is 0, making it
very eco-friendly. A filter dryer (5) which is integrated
3 Device description
3.1.4 Safety equipment 3.1.6 Filter mats
– In the cooling cycle, the cooling unit has a tested The cooling unit condenser is finished all over with a
EN pressure-operated switch to EN 12 263 which is dirt-repelling, easy-to-clean RiNano coating. In many
set to maximum PS (admissible pressure); this cases, therefore, the use of filter media is unneces-
operates via an automatic reset device whenever sary, particularly in the case of dry dusts.
the pressure drops again. For dry, coarse dust and lint in the ambient air, we
– Temperature monitoring prevents the evaporator recommend installing an additional PU foam filter
coil from icing over. If there is a risk of icing, the mat (available as an accessory) in the cooling unit.
compressor switches itself off and automatically Depending on the incidence of dust, you will need
switches itself back on again at higher tempera- to replace the filter from time to time.
tures. For air containing oil condensation, we recommend
– The refrigerant compressor and the fans are the use of metal filters (also available as an accesso-
equipped with thermal winding shields to protect ry). These may be cleaned with suitable detergents
against excess current and excess temperatures. and reused.
– In order to allow a reduction of pressure inside the Function of the filter mat monitor:
compressor and hence a safe restart, once it has Dirt on the filter mat is automatically determined by
been switched off (e.g. upon reaching the set tem- measuring the temperature difference in the external
perature via the door limit switch function or via de- circuit of the cooling unit. As the level of filter mat soil-
energising), the device will switch back on with a ing rises, the temperature difference will increase.
delay of 180 seconds. The nominal value of the temperature difference in
– The device has floating contacts on the connection the external circuit adapts automatically to the rele-
pins (terminals 3 – 5), via which system messages vant operating points in the performance diagrams.
from the device may be polled, e.g. using a PLC Hence there is no need to readjust the nominal value
(1x change-over contact Basic controller, 2 x nor- for different operating points of the cooling unit.
mally open contacts Comfort controller).
3.1.7 Door limit switch
3.1.5 Condensation The cooling unit may be operated with a floating door
At high levels of humidity and low temperatures in- limit switch connected. The door limit switch is not in-
side the enclosure, condensation may form on the cluded with the supply (available as an accessory,
evaporator coil. Model No. PS 4127.000).
The cooling units (except SK 3302.xxx, SK 3303.xxx The door limit switch function causes the fans and
and SK 3361.xxx) have automatic, electric conden- the compressor in the cooling unit to be switched off
sate evaporation. The thermal component used for after approximately 15 seconds when the enclosure
this purpose is based on self-regulating PTC tech- door is opened (contacts 1 and 2 closed). This pre-
nology. Condensate arising on the evaporator coil vents the formation of condensation inside the enclo-
is collected in a tank in the external circuit of the cool- sure while the enclosure door is open. In order to
ing unit, and partially evaporated via the airflow. prevent damage to the unit, it is equipped with an
When the water level rises, the water enters the PTC ON delay: The evaporator fan cuts back in with a de-
thermal component and is evaporated (through-flow lay of approximately 15 seconds after the door has
heater principle). The water vapour streams out of been closed, while the condenser fan and compres-
the cooling unit with the airflow from the external fan. sor switch on after approximately 3 minutes.
The PTC thermal component is permanently con-
nected and has no switchpoint. It is protected Note:
against short-circuits with miniature fuses (F1.1, – No external voltage must be applied to
F1.2). If the fuse has tripped, any condensation is the door contacts (terminals 1 and 2).
drained off via the safety overflow.
– For Basic controller cooling units with
For unit types SK 3302.xxx, SK 3303.xxx and 230/115 V and 400 V/2-phase connec-
SK 3361.xxx, the condensation is routed downwards tion, the evaporator fan remains opera-
out of the unit via a drain pipe on the evaporator coil tional even with the door open.
divider panel. For this purpose, a hose must be con-
nected to the condensate nozzle (see “4.4 Connect-
ing the condensate drain”, page 11). External con-
densate evaporators are available as accessories
for these unit types (refer also to the accessories in
the RITTAL Catalogue).
3.1.8 Additional interface X3 4 Assembly and connection
Note: 4.1 Choosing the installation site
EN
The electrical signals at the interface are of When choosing the installation site for the enclosure,
an extra-low voltage (not extra-low safety please observe the following:
voltages to EN 60 335). – The site for the enclosure, and hence the arrange-
An additional interface card may be connected to ment of the cooling unit, must be carefully selected
the 9-pole SUB-D connector X3 in order to incor- so as to ensure good ventilation (distances bet-
porate the cooling unit into higher-level monitoring ween units and distances between the unit and the
systems (available as an accessory, interface card wall must be at least 200 mm in each case).
Model No. SK 324.200). – The cooling unit must be installed and operated in
a vertical position (maximum deviation: 2°).
3.2 Proper usage – The site must be free from excessive dirt and
RITTAL enclosure cooling units were developed and moisture.
designed in accordance with the state-of-the-art and – The ambient temperature must not exceed 55°C.
the recognised rules governing technical safety. – It must be possible to fit a condensate discharge
Nevertheless, if used improperly, they may pose a (see “4.4 Connecting the condensate discharge”,
threat to life and limb or cause damage to property. page 11).
The unit is only intended for cooling enclosures. Any – The mains connection data as stated on the rating
other use is deemed improper. The manufacturer will plate of the unit must be guaranteed.
not be liable for any damages caused as a result of
improper use, or for incorrect assembly, installation 4.2 Assembly instructions
or use. All risk is borne solely by the user.
Proper usage also includes the observation of all 4.2.1 General
valid documents and compliance with the inspection – Check the packaging carefully for signs of damage.
and servicing conditions. Traces of oil on damaged packaging are an indi-
cation of refrigerant loss and leakages. Packaging
3.3 Scope of supply damage may be the cause of a subsequent func-
The unit is supplied in a packaging unit in a fully tional failure.
assembled state. – The enclosure must be sealed on all sides (IP 54).
Please check the delivery for completeness: Increased condensation will occur if the enclosure
is not airtight.
Qty. Description
– In order to avoid excessive condensation inside
1 Enclosure cooling unit the enclosure, we recommend installing a door
1 Dispatch bag: limit switch (e.g. PS 4127.000) which deactivates
1 – Assembly and installation instructions the cooling unit when the enclosure door is opened
1 – Assembly, installation and operating (see “3.1.7 Door limit switch”, page 6).
instructions on CD-ROM
1 – Self-adhesive tape
1 – Connector X1
4 – 10 – Threaded rods
1 – Declaration of conformity
– Nuts, washers
1 Drilling template
Tab. 1: Scope of supply
4 Assembly and connection
4.2.2 Layout of the electronic components x
in the enclosure
EN
Caution!
Risk of condensation!
When arranging the components inside
the enclosure, please ensure that the
cold airflow from the cooling unit is not
directed at active components. Please
also ensure that the cold airflow is not
directed at the warm exhaust airflow
from active components such as con-
verters. This may lead to an air short-
circuit and therefore prevent adequate
climate control, or may even cause the
cooling unit’s internal safety devices to Fig. 4: Air circulation inside the enclosure
cease cooling operation.
4.3 Fitting the cooling unit
The enclosure cooling unit may optionally be exter-
nally mounted on the enclosure (1), partially internal-
ly mounted (2) or fully internally mounted (3):
1 2 3
Fig. 10: Remove the louvred grille & disconnect the display
4 Assembly and connection
Risk of damage!
EN Stability of the cooling unit is only
guaranteed in its assembled state.
Brace the rear enclosure half to prevent
it from falling over before removing the
front enclosure half.
• Loosen the four nuts on the front enclosure half and
pull the enclosure forwards by approx. 5 cm.
• Loosen the flat-pin connectors of the PE conductor
between the two enclosure halves.
• Disconnect the fan connection.
• Remove the front enclosure tray completely.
Note:
The electrical signals at the X2 interface are
of an extra-low voltage (not extra-low safety
voltages to EN 60 335-1).
When interconnecting, please note the following:
– De-energise the cooling units to be connected.
– Ensure proper electrical insulation.
– Make sure the cables are not laid in parallel to
power lines.
– Make sure that the lines are short.
Caution!
Regarding the last slave unit in the
group, do not, under any circumstances,
connect the remaining socket of the
Y cable SK 3124.100 into interface X3
of the cooling unit!
4 Assembly and connection
EN CMC
I/O unit
X1 X1 X1 X1
X2 X3 X2 X3 X2 X3 X2 X3
X2 X2 X2 X2 X2
Bu. St. Bu. St. Bu.
3
X2 X2 X2 X2 X2 X2
X10
NPE 1 2 3 4 5
L2
L1
Adr.: 16
1 2 3 4 5 6
3 4 4 3 2
Fig. 20: Connection example: Door limit switch and master-slave operation
Legend 4.6.3 Installing the power supply
1 Master cooling unit • Complete the electrical installation by following
2 Slave cooling units the wiring plan on the rear of the cooling unit
3 2-door enclosure with two door limit switches
(see Fig. 1 on page 5, for key see page 21).
4 Enclosure with door limit switch
• If you would like the system messages from the
cooling unit to be evaluated via the system
message relay, you should also connect a suitable
low-voltage cable to connection clamps 3 – 5.
SK 3302.100/.110, SK 3303.100/.110, SK 3302.200/.210, SK 3303.200/.210,
SK 3302.300/.310, SK 3361.100/.110, SK 3361.200/.210
EN
PE
21
5
Mains S1 A2
22
L1 L2 R1
L2
X1 L1 PE 1 2 3 4 5
N
1 2 3 1 2 3 2 1 2
NTC I red B1
L N 2
Power S1 NTC E blue B2
Kx
8
Term
A1
2
F2 1 P
M1 M2 M4
1 2 3 1 2 3 1 2 3 F2
C4
C1
S
R C2
M M
C F3 1~ 1~
M2 M4
M1
Mains S1
22
PE
5 L2
X1 L1 N PE 1 2 3 4 5 X2 X3
3 8 A2
1 2 3 1 2 3 2 1 2
NTC I red B1
MS1 Serial
L N S1 K2 2
K1 NTC E blue B2
Power
Kx 2
NTC C white B3
PE 2
NTC A yellow B4
2
Level green B5
4
A1 Term
2
M1 M2 M4 F2 1 P F2
1 2 3 1 2 3 1 2 3
C4
PE
C1
S
R
C2
M M
C F3 1~ 1~
M2 M4
M1
EN SK 3361.540/.640
L1 L2 PE
21
400 V S1
T1
22
230 V A2
PE
5 L2
X1 L1 N PE 1 2 3 4 5 X2 X3
3 8
1 2 3 2
1 2 3 2 1 B1
MS1 Serial NTC I red
K2 K1 2
L N S1 NTC E blue B2
Power Kx 2
NTC C white B3
PE 2
NTC A yellow B4
A1 2
Level green B5
4
Term
2
M1 M2 M4 F2 1 P
1 2 3 1 2 3 1 2 3
F2
C4
PE
C1
S R C2
M M
C F3 1~ 1~
M2 M4
M1
SK 3304.100/.200
21
Mains S1
22
PE
5
L2
X1 L1 PE 1 2 3 4 5 R1
N L1 L2
F11
L1 L2 A2
T1 E1
L N
1 2 3 1 2 3 2 1 2
NTC I red B1
PE
L N 2
Power S1 NTC E blue B2
Kx 8
Term
A1
2
F2 1 P F2
M1 M2 M4
1 2 3 1 2 3 1 2 3
C1
C4
1
S R
M M
C2
F3 1~ 1~
3
C
M2 M4
M1
21
Mains S1
22
PE
5
L2
X1 L1 PE 1 2 3 4 5 R1
N L1 L2
F11
L1 L2 A2
T1 E1
L N
1 2 3 1 2 3 2 1 2
PE NTC I red B1
L N 2
Power S1 NTC E blue B2
Kx 8
Term
A1
2
F2 1 P F2
M1 M2 M4
1 2 3 1 2 3 1 2 3
A3 C4
A R
C 4
C12
1
P C11
2
5
M M
C2
1~ 1~
F3
M1 M2 M4
Mains S1
22
PE
5
X1 L1 L2 L3 PE 1 2 3 4 5
L1 L2 R1
F11 F12
A2
T1 E1
3 2 1 1 2 2 4 1 3 2
NTC I red B1
PE
R S T S1 2
Power NTC E blue B2
Kx 8
Term
A1
M1 F3 F2 M2 F4 M4 F5
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2
F2
U V
M M
W F3
3~ 3~
M2 M4
M1
EN SK 3304.700, SK 3328.700
21
Mains S1
22
PE
5 L1 L2
N
L1
X1 L1
L2
PE 1 2 3 4 5 A2
T1 N
L1 L2 R1
L1 L2/N F11
F11 F12 E1 E1
1 2 3
123 1 2 3 2 1 2
NTC I red B1
PE L N 2
Power S1 NTC E blue B2
Kx 8
Term
A1
2
F2 P F2
1
M1 M2 M4
1 2 3 1 2 3 1 2 3
A3
A R
C 4
C1.2
1
P C1.1
2
5
M M
1~ 1~
F3
M1 M2 M4
SK 3304.800, SK 3328.800
21
L1 L2 Mains S1
PE
N A2
22
L1 X2 X3
5 T1 PE 6 PE
X1 L1 L2
N PE 1 2 3 4 5 3
L1 L2/N
F11 F12
E1 F11
E1
1 2 3
A3
A R
C 4
C1.2
1
P C1.1
2
5
M M
1~ 1~
F3
M1 M2 M4
21
Mains S1
PE
22
5 X2 X3
A2
X1 L2
L1 PE 1 2 3 4 5
N
3 6
L1 L2
F11
T1 E1
L N
2
1 2 3 1 2 3 2 1 NTC I red B1
PE MS1 Serial
L N S1 2
NTC E blue B2
Power
K2 K1 2
NTC C white B3
Kx
2
A1 NTC A yellow B4
2
Level green B5
4
Term
2
M1 M2 M4 F2
1 P
1 2 3 1 2 3 1 2 3
F2
C1
C4
1
S R
C2 M M
F3 1~ 1~
3
C
M2 M4
M1
PE A2
Mains X2 X3
S1
22
5
3 6
L2 L2
L1 X1 L1 PE 1 2 3 4 5
N N
F11
T1
E1
1 2 3 1 2 3 2 1 2
MS1 Serial NTC I red B1
L N K2 K1 2
Power S1 NTC E blue B2
Kx
2
NTC C white B3
2
NTC A yellow B4
A1
2
Level green B5
4
Term
2
M1 M2 M4 F2
1 P
1 2 3 1 2 3 1 2 3
F2
A3
A R
4 C4
C
C12
1
P C11
2
5
C2 M M
1~ 1~
F3
M1
M2 M4
22 S1
21
PE X1 L1 L2 L3 PE 1 2 3 4 5 X2 X3
5
F11 F12 3 8
A2
T1 E1
3 2 1 1 2 2
2 4 1 3 NTC I red B1
MS1 Serial
Power K2 2
K1 B2
S1 NTC E blue
2
Kx NTC C white B3
2
NTC A yellow B4
2
Level green B5
4
A1 Term
M1 F3 F2 M2 F4 M4 F5
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2
F2
U V
M M
W F3
3~ 3~
M2 M4
M1
SK 3332.140/.240
21
PE Mains S1
22
6 A2
L1 L2 R1
X1 L1 L2 L3 PE 1 2 3 4 5
F11 F12
T1 8
E1
3 2 1 1 2 2 4 1 3 2
Term NTC I red B1
R S T
S1 2
Power NTC E blue B2
Kx
A1
M1 F3 F2 M2 F4 M4 F5
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2
F2
U V
M M
P
3~ 3~
W
M2 M4
M1
21
S1
Mains
22
A2
PE
X2 X3
6 X1 L1 L2 L3 PE 1 2 3 4 5
3 8
F11 F12
T1 E1
3 2 1 1 2 2 4 1 3 2
NTC I red B1
MS1 Serial
R S T 2
K2 K1 NTC E blue B2
Power S1
2
Kx NTC C white B3
2
NTC A yellow B4
2
A1 Level green B5
4
Term
M1 F3 F2 M2 F4 M4 F5
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2
U
V F2
M M
P
3~ 3~
W
M2 M4
M1
Legend
A1 Power PCB Note:
A2 Basic or Comfort controller For technical data refer to the rating plate.
A3 Starter relay and RC element
B1 Temperature sensor, internal temperature
B2 Icing hazard temperature sensor AC DC
B3 Temperature sensor, external 1
cos f = 1 L/R = 20 ms
B4 Temperature sensor, external 2
B5 Condensate warning sensor (optional) I max. = 2 A I min. = 100 mA
C1 – C4 Running capacitors U max. = 250 V U max. = 200 V
E1 Condensate evaporator U min. = 18 V
F2 PSAH pressure-operated switch I max. = 2 A
(3302.1x0 has bridge instead of pressostat)
F3 Bimetal contact compressor Tab. 2: Contact data
F11/F12 Miniature fuses, condensate evaporator
K1 Relay collective fault 1
K2 Relay collective fault 2
L1 LED operational green
L2 LED alarm red
M1 Compressor
M2 Condenser fan
M4 Evaporator fan
R1 Potentiometer for setting the temperature
S1 Door limit switch
(without door limit switch: terminal 1, 2 open)
T1 Transformer (optional)
X1 Main terminal strip
X2 Master-slave connection
X3 Optional interface
5 Commissioning
4.7 Finalising assembly 4.7.3 Setting the filter mat monitor
(only with Comfort controller)
EN 4.7.1 Installing the filter media Function of the filter mat monitor:
The cooling unit condenser is finished all over with a Dirt on the filter mat is automatically detected by
dirt-repelling, easy-to-clean RiNano coating. In many measuring the temperature difference in the external
cases, therefore, the use of filter media is unneces- circuit of the cooling unit (see “6.2.5 Programming
sary, particularly in the case of dry dusts. overview”, page 28). As the level of filter mat soiling
For dry, coarse dust and lint in the ambient air, we rises, the temperature difference will increase. The
recommend installing an additional PU foam filter nominal value of the temperature difference in the
mat (available as an accessory) in the cooling unit. external circuit adapts automatically to the relevant
For air containing oil condensation, we recommend operating points in the performance diagrams.
the use of metal filters (also available as an accesso- Hence there is no need to readjust the nominal value
ry). When used in textile plants with heavy lint con- for different operating points of the cooling unit.
tamination, lint screens should be used (available as
an optional extra).
• Pull the louvred air inlet grille from the enclosure.
• Insert the filter mat into the louvred grille as shown 5 Commissioning
in Fig. 34 and push it back onto the enclosure.
Caution! Risk of damage!
The oil must collect in the compressor in
order to ensure effective lubrication and
cooling.
Do not operate the cooling unit for
at least 30 min. after assembling the
equipment.
• Once all the assembly and installation work is com-
plete, switch on the power supply to the cooling
unit.
Fig. 34: Installing the filter mat The cooling unit starts running:
– With Basic controller: The green operating LED
4.7.2 Fitting the cooling unit (“line”) is illuminated.
For partial and full internal mounting only. – With Comfort controller: The software version of the
• Connect the connector to the rear of the display. controller first appears for approx. 2 sec., then
• Place the louvred grille onto the unit at the front, the enclosure internal temperature appears in the
and press it down until you hear it snap into place. 7-segment display.
You can now make your individual settings on the
unit, e.g. set the temperature or (with Comfort con-
troller only) assign the network identifier, etc. (refer to
the “Operation” chapter).
Fig. 35: Connect the display and attach the louvred grille
6 Operation 6.1.1 Properties
– Three voltage variants are supported:
You can operate the cooling unit using the controller
on the front of the device (Fig. 1, no. 11, page 5). – 115 V
EN
Depending on the model, the unit is equipped with – 230 V
a Basic or Comfort controller. – 400/460 V, 3-phase
– Supports multiple voltages without rewiring
6.1 Control using the Basic controller – Integral start-up delay and door limit switch
For unit types SK xxxx.100/.110/.140 and function
SK xxxx.200/.210/.240/.300/.310. – Protective function to prevent icing
– Monitoring of all motors (compressor,
1
condenser fan, evaporator fan)
– Phase monitoring for three-phase units
– Visualisation of the operating status via LED
display:
– Voltage on, unit operational
– Door open (only if door limit switch installed)
– Warning of overtemperature
3 4
– High-pressure-operated switch has switched
– Switching hysteresis: 5 K
– Floating system message contact in case
of overtemperature
– Temperature setting
2 (setting range 30 – 55°C) via potentiometer
5 – Test function
EN
= 5 sec.
= 5 sec.
The system messages A1 – A19 may additionally be This is the normal operating state of the cooling unit.
evaluated via two floating system message relays. In As soon as a system message occurs or the power
this way, one of the two system message relays may supply is interrupted, the corresponding relay will
be allocated to each system message. drop out and open the contact.
System alarm relay with normally open contact: see
connection diagrams under “4.6.3 Installing the Program system messages with the value
power supply”, page 14: 0: System message is not sent to the system
– Terminal 3: NO (normally open, relay 2) message relay, but merely appears in the
– Terminal 4: C (connection of the supply voltage display
to the system message relay) 1: System message is evaluated by relay 1
– Terminal 5: NO (normally open, relay 1) 2: System message is evaluated by relay 2
Notes:
– Only one unit may be configured as Master Slave Slave
02 11 12
master, and its identifier must match the
number of slave units connected.
– The slave units must have different Fig. 40: Master-slave connection (example)
identifiers. For further connection examples, see “4.6.1 Bus
– The identifiers must be numbered in connection (only in conjunction with several units
ascending order without any gaps. with a Comfort controller)”, page 13.
For details of how to set the identifier, see “6.2.4
Editable parameters”, page 27 or “6.2.5 Program-
On the master cooling unit (00 = factory setting),
ming overview”, page 28, parameter “Ad”.
set the number of slave units present in the network:
01: Master with 1 slave cooling unit 6.2.8 Evaluating system messages
02: Master with 2 slave cooling units In the Comfort controller, system messages are indi-
03: Master with 3 slave cooling units cated by a number in the display.
04: Master with 4 slave cooling units Following the appearance of messages A03, A06
05: Master with 5 slave cooling units and A07 and after rectifying their cause, you will
06: Master with 6 slave cooling units need to reset the Comfort controller (see “6.2.9 Re-
07: Master with 7 slave cooling units setting the Comfort controller”, page 32).
08: Master with 8 slave cooling units
09: Master with 9 slave cooling units
Display System message Possible cause Measures to rectify the fault
screen
A01 Enclosure door open Door open or door limit switch Close door, position door limit switch correctly,
EN
incorrectly positioned check connection if necessary
A02 Internal temperature Cooling capacity inadequate/unit undersized. Check cooling capacity
of enclosure too high Error as a consequence of messages A03 to
A17.
A03 Filter monitoring Filter mat soiled Clean or replace;
reset the Comfort controller
A04 Ambient temperature Ambient temperature outside of admissible Raise or lower the ambient temperature
too high/too low operating range (+10°C to +60°C) (e.g. heat or ventilate the room)
A05 Icing hazard Operational display in case of icing hazard. Set the enclosure interior temperature to
Evaporator coil fan may be mechanically a higher value. Check the evaporator fan;
blocked, defective, or cold air outlet release or exchange if necessary.
obstructed.
A06 PSAH pressure-operated Ambient temperature too high Lower the ambient temperature;
switch reset the Comfort controller
Condenser soiled Clean the condenser;
reset the Comfort controller
Filter mat soiled Clean or replace;
reset the Comfort controller
Condenser fan defective Replace;
reset the Comfort controller
E-valve defective Have the sensor repaired by a refrigeration
engineer; reset the Comfort controller
PSAH pressure-operated switch defective Have the switch replaced by a refrigeration
engineer; reset the Comfort controller
A07 Evaporator coil Lack of coolant; sensor in front of or behind Have the sensor repaired by a refrigeration
condenser defective. engineer; reset the Comfort controller
A08 Condensate warning Condensate discharge kinked or blocked Check condensate discharge; repair any kinks
or blockages in the hose as necessary
Only in units with optional Check the evaporation unit,
condensate evaporation exchange if necessary
A09 Condenser fan Blocked or defective Clear the blockage; replace if necessary
A10 Evaporator fan Blocked or defective Clear the blockage; replace if necessary
A11 Compressor Compressor overloaded No action required;
(internal winding protection) unit switches back on automatically.
Defective Exchange by refrigeration engineer
(check by measuring the winding resistance)
A12 Condenser temperature Open or short-circuit Replace
sensor
A13 Ambient temperature Open or short-circuit Replace
sensor
A14 Icing temperature sensor Open or short-circuit Replace
A15 Condensate warning Open or short-circuit Replace
temperature sensor
A16 Internal temperature sensor Open or short-circuit Replace
A17 Phase monitoring For three-phase devices only: Exchange two phases
Incorrect rotary field/phase absent
A18 EPROM error New board obstructed Software update needed (only following board
installation with more recent software):
Enter the programming level with Code 22;
press button 1 and confirm with “Set” until
“Acc” appears. Next, disconnect the unit from
the mains and reconnect.
A19 LAN/Master-Slave Master and slave not connected Check setting and/or cable
A20 Voltage drop Error display not shown Event is stored in the log file
E0 Display message Connection problem between the display Reset: Switch power supply off, then switch
and the controller board on again after approx. 2 sec.
Cable defective; connection loose Exchange the boards
OL Overload Ambient parameters or heat loss outside of the applicable limits
LH Low heat Minimal heat loss inside the enclosure
rSt Reset Manual device reset required,
see “6.2.9 Resetting the Comfort controller”, page 32.
Tab. 6: Troubleshooting with the Comfort controller
7 Inspection and maintenance
6.2.9 Resetting the Comfort controller 7.1.1 Compressed air cleaning
After the occurrence of faults A03, A06 and A07, SK 3304.xxx, SK 3305.xxx
EN you will need to reset the Comfort controller.
• Press buttons 1 (▲) and 3 (▼) (Fig. 38) simul-
taneously for 5 sec.
The system messages will disappear and the tem-
perature display will be shown.
7.1 General
The cooling circuit is designed in the form of a main-
tenance-free, hermetically sealed system. The cool-
ing unit is filled with the required quantity of refriger-
ant at the factory, checked for leaks, and subjected
to a functional test run.
The installed maintenance-free fans are mounted on
ball bearings, protected against moisture and dust,
and fitted with a temperature monitor. The life expec-
tancy is at least 30,000 operating hours. The cooling
unit is thus largely maintenance-free. All that may be
required from time to time is to clean the components
of the external air circuit using a vacuum cleaner or
compressed air if they become visibly dirty. Any
stubborn, oily stains may be removed using a non-
flammable detergent, such as degreaser.
Maintenance interval: 2000 operating hours. Depen-
ding on the level of contamination in the ambient air,
the maintenance interval may be reduced to suit the
air pollution intensity.
Caution!
Risk of fire!
Never use flammabel liquids Fig. 42: Remove the upper louvred grille
for cleaning.
Fig. 43: Remove the lower louvred grille Fig. 45: Disconnect the connector from the display (1)
EN
Fig. 47: Cooling unit without grille Fig. 51: Remove the cover (loosen the four screws)
Fig. 48: Remove the external circuit fan Fig. 52: Push back the display cable
(loosen the four screws)
Fig. 49: Remove the fan Fig. 53: Push the display cable through the cable gland
EN
Fig. 58: Clean out the heat exchanger coil and compressor
chamber using compressed air (1)
7 Inspection and maintenance
EN
Fig. 59: Clean out the heat exchanger coil and compressor Fig. 61: Remove the upper louvred grille (1)
chamber using compressed air (2)
Fig. 63: Remove the upper louvred grille (3) Fig. 65: Remove the lower louvred grille (2)
Fig. 64: Remove the lower louvred grille (1) Fig. 66: Remove the infill panel
7 Inspection and maintenance
EN
Fig. 67: Disconnect the display cable Fig. 71: Remove the external circuit fan
Fig. 68: Push back the display cable and press it through Fig. 72: Disconnect the fan connectors (1)
the cable gland (1)
Fig. 69: Push back the display cable and press it through Fig. 73: Disconnect the fan connectors (2)
the cable gland (2)
Fig. 70: Loosen the four screws of the external circuit fan Fig. 74: Disconnect the fan connectors (3)
EN
Fig. 76: Disconnect the fan earthing cable (2) Fig. 78: Remove the cover
Fig. 77: Loosen the four screws of the cover Fig. 79: Disconnect the earthing cable (1)
7 Inspection and maintenance
EN
Fig. 80: Disconnect the earthing cable (2) Fig. 82: Clean out the heat exchanger coil and compressor
chamber using compressed air (2)
Fig. 81: Clean out the heat exchanger coil and compressor Fig. 83: Clean out the heat exchanger coil and compressor
chamber using compressed air (1) chamber using compressed air (3)
8 Storage and disposal 9 Technical specifications
EN
Caution! Risk of damage!
The cooling unit must not be subjected
to temperatures above +70°C during
storage.
During storage, the cooling unit must stand upright.
The closed cooling circuit contains refrigerant and oil
which must be properly disposed of for the sake of
the environment. Disposal can be performed at the
RITTAL plant.
Please contact us for advice.
Comfort controller,
– – – – – 3303.500 3303.510 3304.500 3304.510 3304.800
RAL 7035
Basic controller,
– 3302.200 3302.210 – – 3303.200 3303.210 3304.200 3304.210 –
stainless steel cover
Comfort controller,
– – – – – 3303.600 3303.610 3304.600 3304.610 –
stainless steel cover
V 230, 1~, 115, 1~, 230, 1~, 115, 1~, 230, 1~, 115, 1~, 230, 1~, 115, 1~, 230, 1~,
Rated voltage
Hz 50/60 60 50/60 60 50/60 60 50/60 50/60 50
Rated current A 1.6/1.7 3.3 1.6/1.7 4.0 2.6/2.6 5.7 5.4/5.0 10.6/11.1 3.0
Start-up current A 3.0/3.4 8.0 4.3/5.3 12.0 5.1/6.4 11.5 12.0/14.0 26.0/28.0 12.0
Pre-fuse T A 10.0 10.0 10.0 10.0 10.0 10.0 10.0 11.0 – 16.0 10.0
Motor circuit-breaker – – – – – – – – – –
Transformer circuit-breaker – – – – – – – – –
Miniature circuit-breaker/fuse – –
.
Useful cooling output Qk L 35 L 35 W 300/320 300 300/320 300 500/610 500 1000/1060 1000/1060 1000
to DIN 3168 L 35 L 50 W 150/170 150 150/160 150 280/350 280 790/840 790/840 900
Power consumption Pel L 35 L 35 W 245/255 290 285/300 290 360/380 470 825/775 850/800 520
to DIN 3168 L 35 L 50 W 255/275 340 320/340 340 420/390 500 875/835 900/875 580
.
Refrigeration factor ε = Qk/Pel 1.2 1.2 1.1 1.1 1.4 1.4 1.2 1.2 1.9
Refrigerant
– Type – R134a R134a R134a R134a R134a R134a R134a
– Filling g 100 95 170 170 325 325 500
Admissible pressure bar 25 25 25 25 28 28 25 25 28
Temperature setting range1) °C +20 to +55 +20 to +45
Noise level dB (A) < 61 < 61 < 61 < 61 < 61 < 61 < 61 < 64 < 64
Protection category to EN 60 529
– Internal circuit – IP 54
– External circuit – IP 34
280 x 550 x
Dimensions (W x H x D) mm 280 x 550 x 140 525 x 340 x 153 400 x 950 x 260
200
Weight kg 13 13 13 17 17 17 39 44 40
1) Basic controller +30°C to +55°C
Unit Model No. SK
Basic controller,
RAL 7035
–
3304.140
3304.142
3305.100 3305.110
3305.140
3305.142
3328.100 3328.110 3328.140 3329.100 3328.700 EN
Comfort controller, 3304.540 3305.540
– 3305.500 3305.510 3328.500 3328.510 3328.540 3329.500 3328.800
RAL 7035 3304.542 3305.542
Basic controller,
– 3304.240 3305.200 3305.210 3305.240 3328.200 3328.210 3328.240 3329.200 –
stainless steel cover
Comfort controller,
– 3304.640 3305.600 3305.610 3350.640 3328.600 3328.610 3328.640 3329.600 –
stainless steel cover
400, 3~, 50/ 230, 1~, 115, 1~, 400, 3~, 50/ 230, 1~, 115, 1~, 400, 3~, 50/ 230, 1~, 230, 1~,
Rated voltage V, Hz
460, 3~, 60 50/60 50/60 460, 3~, 60 50/60 50/60 460, 3~, 60 50/60 50
Rated current A 2.8/2.9 6.0/6.5 12.1/13.6 2.6/2.9 7.5/9.1 14.7/17.3 2.8/3.3 8.6/10.6 4.5
Start-up current A 11.5/12.7 22.0/24.0 42.0/46.0 12.2/11.3 22.0/26.0 36.0/39.0 6.8/7.8 21.0/21.0 12.0
Pre-fuse T A 6.3 – 10.0 16.0 14.0 – 20.0 6.3 – 10.0 16.0 18.0 – 25.0 6.3 – 10.0 16.0 10.0
Motor circuit-breaker – – – – – – –
Transformer circuit-breaker – – – – – – – –
Miniature circuit-breaker/fuse – – – – – –
Useful cooling
.
output Qk L 35 L 35 W 1000/1060 1500/1510 1500/1510 1500/1510 2000/2350 2000/2350 2000/2350 2500/2750 2000
to DIN 3168 L 35 L 50 W 790/840 1230/1250 1230/1250 1230/1250 1450/1690 1450/1690 1450/1690 1600/1750 1630
Power
consumption Pel L 35 L 35 W 700/675 975/1125 1000/1175 925/1100 1025/1200 1085/1250 1050/1275 1450/1675 780
to DIN 3168 L 35 L 50 W 785/800 1125/1285 1165/1325 1085/1275 1250/1350 1300/1410 1275/1525 1625/2000 870
.
Refrigeration factor ε = Qk/Pel 1.4 1.5 1.5 1.6 2.0 1.8 1.9 1.7 2.6
Refrigerant
– Type – R134a R134a R134a R134a R134a R134a R134a R134a R134a
– Filling g 500 600 600 600 950 950 950 950 750
Admissible pressure bar 25 25 25 25 28 28 28 28 28
Temperature setting range1) °C +20 to +55 +20 to +45
Noise level dB (A) < 64 < 64 < 64 < 64 < 64 < 64 < 64 < 64 < 64
Protection category
to EN 60 529
– Internal circuit – IP 54
– External circuit – IP 34
Dimensions (W x H x D) mm 400 x 950 x 260 400 x 1580 x 290
Weight kg 40 41 46 42 66 73 67 69 66
1) Basic controller +30°C to +55°C
9 Technical specifications
Unit Model No. SK
71
25
45
100
55 71
90
15
SK 3302.3xx
10
90
71 71 20
25
100
45
40
5 1
15
55
EN SK 3303.xxx
SK 3361.xxx 10
40
71
30
75
25
45
15
55
100
90
5
71 71
20
71
SK 3304.xxx
10
SK 3305.xxx 40
71
30
102
75
1
45
25
100
71
50
80 15
20
55
90
5
45
71
71
101
30
102
45
71
20
50
1
55
100
45
46
90 80
5
71
71 15
101
SK 3332.xxx 75
10
46
40
71
102
45
25
100
50
55
1
45
71
90
46
71
71
20 15
5
30
101
EN SK 3366.xxx
SK 3377.xxx
75 100 75
40 10
46
71
102
45
20
90
50 71 30
55
25
45
101
46
80
5
15
Legend
1 Compressor Note:
5 Condenser fan As well as the spare part number, when
10 Evaporator fan ordering spare parts the following informa-
15 Dispatch bag tion must be provided:
20 Expansion valve – Unit model
25 Filter dryer – Fabrication number
30 PSAH pressure-operated switch
– Date of manufacture
40 Controller board
45 Louvred grille 1 This information may be found
46 Louvred grille 2 on the rating plate.
50 Infill panel
55 Display
71 Temperature sensor
75 Enclosure tray
80 Transformer
90 Evaporator coil
100 Condenser
101 Condensate evaporator
102 Miniature fuse, condensate evaporator
(T4A; 6.3 x 32 mm)
11 Appendix:
354
Cut-out and hole sizes 345
EN
78.5
55
11.1 Dimensions for external mounting
240
353
326
280
360
251 140
354
360
354
49
260
353
Ø8
155
(10x)
550
165.5
501
354
85.5
Fig. 95: SK 3366.xxx, SK 3377.xxx external mounting
400
34.5
250 260
(except SK 3302.3xx)
280
255
350
525
471 153
6
Ø 9.5 (8x)
255
950
385
350
340
281
350
15
25
280
262 200
15.5
310
380
350
266
480
532
550
550
1580
Ø 13 (10x)
Ø 8 (4x)
325
260
320
275
25
EN 380 340
370
45
380
440 R9.5 (2x)
500
1580
Ø 13 (10x)
1558
1580
1540
1554
375
440 376
164
360
275
25
Ø 13 (4x)
mounting
Fig. 101: SK 3328.xxx, SK 3329.xxx partial internal mounting
280
254 100 100
20
500
362 145 195
25
550
497
523
524
266
Ø 8 (4x)
1550
1580
1530
474
18 x 45°
(230)
920
380
Ø 9.5 (4x)
25
50
25 x 45
Ø 15 (2x)
550
518
492
524
266
950
920
920
380
Ø 8 (4x)
18 x 45°
(230) Ø 9.5 (4x)
370
320 240 50
R9.5 (2x)
340
325
314
20 x 45°
Ø 7.5 (4x)
499
1558
1580
1540
1554
376
Fig. 104: SK 3302.3xx full internal mounting
42
280 158
254
200
25
Ø 13 (4x)
R9.5 (2x)
Ø 19 (2x)
320
550
518
492
524
266
Fig. 107: SK 3328.xxx, SK 3329.xxx full internal mounting
Ø 8 (4x)
45
400
18 x 45°
(230)
45
Stromverteilung
Power Distribution
Distribution de courant
Stroomverdeling
Strömfördelning
Distribuzione di corrente
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