COMPRESSED AIR DRYERS

DISTRIBUTED BY:

Ingersoll-Rand Co. Ltd

Disclaimer: Nothing contained within this brochure is intended to extend any
warranty or representation, expressed or implied regarding the products
Swan Lane, Hindley Green
Wigan WN2 4EZ, United kingdom TZM001 - TZM050
Tel: +44 (0) 1942 257171
described herein. Any such warranty or other items or conditions of products
shall be in accordance with Ingersoll-Rand Standard Terms and Conditions Fax: +44 (0) 1942 254162 TZM003 - TZM176
of Sale for such products, which are available upon request. www.ingersoll-rand.com
Product Improvement is a continuing goal at Ingersoll-Rand. Designs and
specifications are subject to change without notice or obligation. Ingersoll-Rand Company
800-A Beaty Street, P.O. Box 1600
Instruction Manual
© Ingersoll-Rand Company 2000. Printed in UK Davidson, N.C. 28036 USA
89220636 Tel: +1 (704) 896 4000
Fax: +1 (704) 896 4648
Stock No: 171130590 Rev 002
 7.0 TROUBLESHOOTING
DECLARATION OF CONFORMITY FOR TMZ001 - 004
98/37/EC GB Problem
Poor Dewpoint
Indication
Moisture in the
Probable Cause
Entrained water
Remedy
Check prefilter/drain
Name of manufacturer or supplier: after filter
Ingersoll-Rand Company Limited Insufficient purge Check & reset rate
Inlet pressure to low Check inlet pressure
Full postal address including country of origin
Air flow demand too high Check for recent additions
Swan Lane, Hindley Green, Wigan WN2 4EZ to compressed air system
United Kingdom Inlet temperature Check and rectify inlet temperature
too high
Place of issue : Hindley Green
Contaminated desiccant Check and replace desiccant and
trace source of contamination
Description of product : DESICCANT AIR DRYER
High∆p Pressure Gauges Excessive outlet flow Check and regulate outlet flow
Name, type or model, batch or serial number In/Out
TZM001, TZM002, TZM004 Saturated inlet elements Replace filter elements
or blocked outlet
Directives used elements
98/37/EC, 89/336/EEC, 73/23/EEC, 93/68/EEC, 92/31/EEC
Failure to Poor Dewpoint Cam timer not rotating Adjust screw on motor or replace
Standards used, including number, title, issue date and other related documents
Generally in accordance with ASMEVIII div 1 : 1995 changeover electric motor.
upto and including 1996 addenda Failure to purge No depressurisation Purge orifice closed Reset purge on orifice
EN292-1:1991 & EN292-2:1991, EN50081-2:1994, EN50081-1:1992, EN50082-1:1998 & Loss of Dewpoint
EN50082-2:1995, EN61010-1:1993.

Notified body for PED Regulations: Conformity Assesment Route : N/A THE FOLLOWING ITEMS ARE NOT ACCEPTABLE PRACTICE AND MAY RESULT IN
LLoyds Register of Shipping UNSATISFACTORY PERFORMANCE AND INVALID WARRANTY
71 Fenchurch St.London EC3M 4BS
Filters
Lack of filtration.
EC Type Examination Certificate : N/A Harmonised Standards: None
Installation of inlet filters remote from the dryer inlet head, allowing possible condensation to occur
between filters and dryer.
Name of authorised representitive
Blow down the valve upstream of filters causing back flow / possible collapse of filter element.
H.Seddon
Installing filters in wrong flow direction.
Opening inlet valve too quickly, causing initial high differential pressure across filter element.
Position of authorised representitive
Differential pressure gauge / indicator fitted wrong way around giving false differential pressure
Quality Assurance Manager reading.
Combining drain pipes from filters to a single drain valve.
Full postal address if different from above
AS ABOVE Inlet / outlet head
Pipe diameter too small.
Declaration Pipework unsupported.
I declare that as the authorised representitive, the above information in relation to the supply / Inlet pipework taken from low point of manifold range, allowing bulk water intrusion into the dryer.
manufacture of this product, is in conformity with the standards and othe related documents
following the provisions of the above Directives Additional Items
Use of non recommended componentry.
Signature of authorised representitive Untrained. unauthorised maintenance or installation personnel used.
Subsequent increase in air consumption without relation to dryer flow capacity.
Purging of pneumatic system and dryer with cleaning agents that have the potential to damage
desiccant material.
Covers removed or loose during operation.

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6.0 SPARE PARTS LIST
Service Kits
ThermoSorb TZM Dryers
DECLARATION OF CONFORMITY FOR TMZ007 - 050
97/23/EC & 98/37/EC GB
Desiccant kits complete with desiccant, column pads, gasket silencer and ’O’ rings
Name of manufacturer or supplier:
40 = Desiccant -40 for dryers sized for -40˚C dp applications Ingersoll-Rand Company Limited
70 = Desiccant -70 for dryers sized for -70˚C dp applications
Full postal address including country of origin
Swan Lane, Hindley Green, Wigan WN2 4EZ
MODEL TYPE CPN MODEL TYPE CCN United Kingdom
40 88347471 40 88347471
TZM001 70 88347489 TZM003 70 88347489
40 88347471 40 88347471 Place of issue : Hindley Green
TZM002 70 88347489 TZM006 70 88347489
40 88347497 40 88347497 Description of product : DESICCANT AIR DRYER
TZM004 70 88347505 TZM013 70 88347505
40 88347513 40 88347513 Name, type or model, batch or serial number
TZM007 TZM024
70 88347521 70 88347521 TZM007, TZM009, TZM011, TZM015, TZM018, TZM025, TZM030, TZM037, TZM050
40 88347539 40 88347539
TZM009 TZM032
70 88347547 70 88347547 Directives used
40 88347554 40 88347554 98/37/EC, 89/336/EEC, 73/23/EEC, 97/23/EC, 93/68/EEC, 92/31/EEC
TZM011 TZM042
70 88347562 70 88347562 Standards used, including number, title, issue date and other related documents
40 88347570 40 88347570
TZM015 TZM053 Generally in accordance with ASMEVIII div 1 : 1995
70 88347588 70 88347588
upto and including 1996 addenda
40 88347596 40 88347596
TZM018 TZM065 EN292-1:1991 & EN292-2:1991, EN50081-2:1994, EN50081-1:1992, EN50082-1:1998 &
70 88347604 70 88347604
40 88347612 40 88347612 EN50082-2:1995, EN61010-1:1993.
TZM025 TZM088
70 88347620 70 88347620
40 88347638 40 88347638 Notified body for PED Regulations: Conformity Assesment Route : B & D
TZM030 TZM106 LLoyds Register of Shipping
70 88347646 70 88347646
40 88347653 40 88347653 71 Fenchurch St.London EC3M 4BS
TZM037 TZM130
70 88347661 70 88347661 EC Type Examination Certificate : LDS 9900729/5 Harmonised Standards: None
TZM050 40 88347679 TZM176 40 88347679
70 88347687 70 88347687
Name of authorised representitive
H.Seddon
NB. A snowstorm filler is needed to re-fill new desiccant into dryer columns and is re-useable with only
one off being required. Position of authorised representitive
Quality Assurance Manager
CPN Description
88349766 TZM001 - TZM050 Dryer Snowstorm Filler Full postal address if different from above
AS ABOVE

Declaration
CCN Description I declare that as the authorised representitive, the above information in relation to the supply /
88349766 TZM001 - TZM176 Dryer Snowstorm Filler manufacture of this product, is in conformity with the standards and othe related documents
following the provisions of the above stated Directives

Signature of authorised representitive

All dryers to be serviced by Ingersoll Rand or Ingersoll Rand approved agent

8
4.0 MAINTENANCE

Weekly
Ensure drain function / operation on all upstream drains is satisfactory.
Ensure that the changeover occurs approximately every 2 minutes.
Check all the gaskets, control valves, pipes, and fittings for air leaks.

The desiccant material used has a finite life but would typically exceed 10,000 hours. Desiccant
replacement should be undertaken at this interval or when it has become contaminated.

The filter requirements also have a finite life typically lasting 6,000 - 8,000 hours.

For desiccant changes or any other maintenance operation, service kits are available.

7
3.0 STARTUP AND OPERATION

Ensure a suitable supply of compressed air between 4 bar g (58 psi g) and 10.5 bar g (152 psi g)
pressure is available and check that the dryer cannot be overflowed.

All valves must be opened and closed gradually

WARNING!
Proceed as follows:
Do not operate the dryer until the instructions in this manual have been read and understood by
Using the By-Pass Line (F) all personnel concerned.
With the inlet (G) and outlet (H) valves closed the by-pass (J) valve open, introduce air to the dryer
by gradually turning the valve until fully open. When handling, installing or operating, personnel must employ safe engineering practices and observe all
related regulations, health and safety procedures, and legal requirements for safety.
Allow the dryer to fully pressurise, then open the outlet valve while simultaneously closing the by-
pass valve. Most accidents that occur during the operation and maintenance of machinery are the result of failure to
observe basic safety rules and procedures. Accidents can be avoided by recognising that any machinery
The dryer is now on stream. is potentially hazardous.

Without By-Pass Line (F)
Close inlet (G) and outlet (H) valves.
Introduce air to the dryer by gradually turning the inlet valve until fully open.
Allow the dryer to fully pressurise, then gradually open the outlet valve.
Ingersoll Rand can not anticipate every possible circumstance which may represent a potential hazard.
The WARNINGS in this manual cover the most known potential hazards, but by definition cannot be all
inclusive. If the dryer user employs an operating procedure, item of equipment or a method of working
which is not specifically recommended by Ingersoll Rand the user must ensure that the dryer will not be
damaged or made a potential hazard to persons or property.
IMPORTANT

The dryer is now on stream.

Caution: Power
During Operation Risk of Electric Shock
Following the start-up procedure, operation of the dryer is fully automatic and requires no further
attention until shut down.

The dryer column contains two chambers of desiccant material. While one is drying the compressed Attention
air (adsorption), the other is simultaneously undergoing regeneration (desorption). Approximately
every 2 minutes, the adsorption and desorption chambers are automatically reversed in function. At
the changeover, the air in the desorption column is vented to atmosphere, characterised by a small
hissing noise. Pressurised components on system

Shut-Down Procedure
Using By-Pass Line (F)
Close the outlet valve (H) while simultaneously opening by-pass (J) valve. BEFORE ATTEMPTING TO DO ANY WORK INCLUDING DRAINING, SETTING, ADJUSTING OR
DISMANTLING ENSURE THE SYSTEM IS DEPRESSURISED.
Close the inlet valve (G).
The air will now by-pass the dryer which will automatically depressurise. PLEASE NOTE THAT YOUR WARRANTY MAY BE INVALIDATED IF THE EQUIPMENT HAS NOT
BEEN INSTALLED, COMMISSIONED AND MAINTAINED BY Ingersoll Rand OR AN Ingersoll Rand
APPROVED AGENT.
Without By-Pass Line (F)
Close the outlet valve (H). Close the inlet vale (G). The dryer will automatically depressurise.

NB The by-pass valve (J) should only be opened if the dryer is undergoing maintenance.

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Index 2.3 ACCESSORIES
Dryer / Filter Adaptor Kit

1.0 Introduction 1

2.0 Installation 2

2.1 Technical Specification 4

2.2 Electrical Details 4
2.3 Accessories 5

3.0 Startup and Operation 6

4.0 Maintenance 7

5.0 Calibration
Not Applicable

6.0 Spare Parts 8

7.0 Troubleshooting 9

CPN DESCRIPTION
88347695 TZM001 - 004
88347703 TZM007 - 015
88347711 TZM018 - 050

CCN DESCRIPTION
88347695 TZM003 - 013
88347703 TZM024 - 053
88347711 TZM065 - 176

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2.1 TECHNICAL SPECIFICATION
TYPE HEATLESS 1. INTRODUCTION
Model TZM
Dewpoint Nominal -40oC (-40oF) The TZM range of compressed air dryers are designed to remove moisture from compressed air by utilising
Optional -70oC (-94oF) state of the art technology to obtain dewpoints of -40oC (-40˚F), and by appropriate de-rating,
-70oC (-94˚F).
Air Quality including filtration ISO 8573.1 Class 1.2.1
Optional Class 1.1.1 The TZM range of dryers have been designed to require minimal maintenance and can be installed virtually
Maximum Operating Pressure 10.5 bar g (150 psi g) anywhere.

Minimum Operating Pressure 4 bar g (58 psi g) The TZM dryer consists of an inlet and an outlet manifold joined together with an aluminium column. The
Maximum Inlet Temperature 50oC (122oF) column has twin internal chambers both filled with desiccant material. During operation one chamber is on-
line (drying) while the other is regenerating, using the Pressure Swing Adsorption (PSA) process.
Minimum Inlet Temperature 5oC (41oF)
Standard Electrical Supply 240V AC / 1PH / 50Hz Pressure Swing Adsorption (PSA)
Others Available on Request (110V AC / 1PH / 60Hz) (110V AC / 1PH / 60Hz) A small percentage of dried air is taken from the dryer output flow and is used to regenerate the saturated
chamber by expanding the dried air from line pressure to atmospheric pressure. During this process, the
Controls Standard Cam Timer
moisture is physically removed from the regenerating chamber and vented to atmosphere through the
Noise Level 75 db(A) exhaust silencers.

2.2 ELECTRICAL DETAILS

Component qualified electricians must work on dryer circuitry.
Check the rating plate for power supply requirements.
Correct isolator switches must be provided at a safe and accessible point near the dryer.
The dryer must be connected with a live, neutral and ground.

NOTE 50mA fuse protection is required but is not included as part of this package.

It is possible to operate the cam timer from 240 volt single phase 50Hz supplies or 110v 50Hz or
60Hz supplies by connecting as indicated in the wiring diagrams below. Please ensure that the
necessary cam motor has been requested and supplied before attempting connection.

240V/50Hz

110V/50Hz or 60Hz
GREEN / YELLOW

BROWN

4
1
2.0 INSTALLATION (Refer to figure 1) figure 1

Care must be taken to ensure that the dryer is not subject to flows, (even peaks) in excess of the F J H
dryers rated capacity, e.g. dryers downstream of an air receiver have increased potential to be
overflowed. C
The dryer can be installed either free standing or wall mounted. OUT
NOTE: CSA Approved dryers, base should be securely mounted to a supporting surface.

The black control enclosure (A) must be at the bottom and the dryer must be installed vertical and
level. E
Two inlet connections are available at the bottom of the dryer to enable connection from either left
or right. The unused connection (B) must be sealed with the threaded plug provided. Suitable rated IN
pipe and connections must be used for the installation.
G
Two outlet connections are available at the top of the dryer to enable connection from either left or
right. The unused connection (C) must be sealed with the threaded plug provided. Suitable rated
pipe and connections must be used for the installation. L

The purge flow is factory set for 6 bar g (87 psi g) minimum operating pressure. Should your D
minimum pressure requirement be different, the purge flow must be reset by a Ingersoll Rand
Engineer or an Ingersoll Rand approved agent.
B
Ensure the dryer is electrically connected to a supply suitable for the unit. See wiring diagram
printed on the control enclosure.

1. Filtration K
A Ingersoll Rand HE high efficiency filter (D) must be used on the inlet to the dryer to protect
the desiccant bed from oil, water and dirt contamination.

It is also recommended that a Ingersoll Rand GP general purpose pre-Filter should be used A
in addition to the grade HE.

A Ingersoll Rand DP dust removal filter (E) must be applied at the outlet of the dryer to
remove any fine particles of desiccant dust.

The above filters should be connected directly to the dryer using the optional bolt together
fixing kit as described in the filter Instructions Manual included with the filters.

2. By-Pass Line (F)

A by-pass line (F) ensures complete safety during maintenance and enables a continuous
supply of compressed air to be maintained if required. It should be remembered that air by-
passing the dryer is dirty, untreated air.
KEY Inlet Filter (J) By-Pass Valve
(E) Ingersoll Rand Grade DP (K) Pressure Gauge
(A) Control Box
Outlet Filter
3. Valves (G, H, J) (L) Ingersoll Rand Grade GP
(B) Inlet Plug
Isolation valves are recommended on the inlet (G), outlet (H) and by-pass (J) lines at the (F) By-Pass Line Pre Filter (optional)
positions indicated in Figure1. (C) Outlet Plug
(G) Inlet Valve
(D) Ingersoll Rand Grade HE
(H) Outlet Valve

2
3