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Collaboration

Supply Chain Management in China:


Assessments and Directions
Robert J. Easton Accenture

There are few places in the world where – over the next with more than 1,200 ocean and river
ports offering berths for 33,000 ships –
five to 10 years – the development of supply chain infrastructure
including more than 780 deep-water berths
and capabilities will play a more critical role in improving capable of handling 10,000-ton vessels.
corporate performance. China’s shipping companies also rank
among the world’s largest. However,
Since joining the World Trade Organization most of the country’s rail service, although inland water transport for domestic distri-
(WTO) in 2001, China is becoming a more China Ocean Shipping Company (COSCO) bution is underutilized because ports can-
viable market. According to The New York and Sinotrans (China National Foreign not process and manage cargo efficiently,
Times, the Chinese now buy more cellular Trade Transportation Corporation) also bureaucratic delays and pilferage are com-
phones than any other country. They also offer limited service. Traditionally, these mon, and many ports often cannot accom-
purchase about 100,000 Buicks annually entities have focused on passenger serv- modate larger cargo vessels. Responding to
and patronize nearly 1,000 McDonald’s, ices, but an awareness of the need for bet- these concerns, China has invested $1.7
KFC, Pizza Hut, and Starbucks outlets.1 It’s ter rail-freight capabilities is emerging. The billion in inland water transportation, with
therefore no surprise that China’s economy MOR has spearheaded several projects to the goal of developing an international-
is growing by nearly 8 percent per year, upgrade China’s rail infrastructure and standard container network with inter-
despite a global slowdown. increase capacity and travel speed. modal capabilities.
However, companies doing business in Road transport is the preferred option for In general, China’s distribution infra-
China still face the following supply chain moving packaged finished goods, which is structure is hampered by inefficient ware-
challenges: inadequate services, frag- why China is investing billions of dollars house designs, low ceilings, and poor light-
mented logistics systems, a legacy of local on upgrades. The China Business Review ing. Goods usually are handled manually,
protectionism, few third-party capabilities, reported that China spent $26.6 billion on without racking or warehouse automation.
and numerous anachronistic laws. China’s 50,000 kilometers of new highways in In response, the government – which con-
geography also presents an additional chal- 2000, including 4,561 kilometers of new trols 90 percent of China’s warehousing
lenge, since its Western and interior regions expressways.2 However, these initiatives capacity – plans to build 30 distribution
(where two-thirds of the population live) are strained by strong demand and the and logistics centers. Two such initiatives
are largely inaccessible. This paper exam- extensive fragmentation of China’s road are in Shanghai, where $15 billion is being
ines the state of China’s transportation and transport industry, where 5.4 million trucks invested to build a world-class logistics
distribution infrastructure, summarizes the are registered to more than 2 million truck- business. Similar facilities also are being
principal regulatory challenges faced by ing providers. built in Beijing.
companies doing business in the country, Airfreight is expected to grow consider-
and concludes with a discussion of the ably over the long term but is currently Regulatory Challenges
future of supply chain management. plagued by high prices, fragmented routes, One of the largest regulatory concerns is
limited information exchange among air- that most supply chain services in China
Infrastructure Challenges lines and forwarders, and inadequate cargo are not logically linked to government
Although it is one of the world’s most capacity. Moreover, freight forwarders departments. Instead, logistics oversight is
industrialized nations, China lags with rarely provide the kind of basic, value- shared by entities such as the State
respect to infrastructure. Consequently, added services enjoyed in the United States Domestic Trade Bureau, State and
companies entering the Chinese market and Europe. The upside is that China is Economic Trade Commission, and State
often cannot apply standard logistical allocating billions to airport construction Development Planning Commission. One
approaches. Rail, for example, is China’s and expansion. process that suffers from this sharing of
cheapest distribution method – the result of Ocean and inland water transport is responsibility is customs clearance, which
longstanding priorities given to moving China’s most developed distribution sector, is often dogged by excessive paperwork,
military and strategic commodities.
However, capacity shortages are routine,
Robert J. Easton is a Hong Kong-based partner in Accenture’s Supply Chain Management Service Line
resulting in unmet demand for cargo space. responsible for supply chain services in Asia-Pacific. He has more than 20 years of experience in supply chain
The Ministry of Railways (MOR) controls strategy, process re-engineering, performance management, system integration, and change management.

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inefficient procedures, and short business plant can sell goods manufactured in optimism. One reason is simply the power
hours. On the positive side, customs is a China, but it cannot sell or distribute goods of the market: China’s population (cur-
high-profile issue, and significant improve- imported into the country – including those rently 1.2 billion) is expected to grow by
ments – including increased computeriza- made by an out-of-country sister plant. Nor 15 million people per year, and its gross
tion – are therefore taking hold. can parent companies holding foreign- national product (currently $816 billion)
Complicated and excessive regulatory owned companies in China sell products will increase by 8 to 9 percent per year.
controls also are common. For example, from other company plants. These barriers Concurrent with this growth, Chinese
foreign trade corporations must sell goods prevent foreign companies from consolidat- industries are consolidating, which is
through distributors rather than to stores, ing shipments going to the same customer, inspiring retailers to push into new mar-
and they are forbidden to own distribution as well as issuing consolidated invoices. kets and is intensifying the call to modern-
channels and logistics infrastructure. They Lastly, regulatory blocks have created a ize China’s supply chain infrastructure.
must therefore rely on small local compa- shortage of third-party logistics providers. The government is listening. In fact,
nies to distribute product through multi- At present, no logistics company has more modernization of logistics and transpor-
tiered wholesaler channels, since China than a 2 percent share of the China market. tation is one of the top three priorities
has few – if any – national distributors And only four wholly owned foreign enter- cited in China’s Tenth Five-Year Plan
(see Figure 1). prises offer logistics services outside of spe- (2001-2005). As noted earlier, China’s
In response to regulations, companies cial zones within China. state and provincial governments also
doing business in China often have little are making huge investments to upgrade
choice but to develop redundant structures, Drivers Fueling Reform infrastructure and build logistics centers
assets, operations, and contractual relation- Despite China’s infrastructure and regula- and hubs to promote consolidation
ships. This is because a foreign-owned tory barriers, there is strong cause for and collaboration.

Corporate Brand Owner

Suppliers
Key Accounts

Suppliers

Distributors Customers
Plants
Suppliers Regional
Distribution
Centers and Customers
Distributors
Wholesalers
Suppliers

Distributors Customers
Suppliers

Contracted
Manufacturer

Multiple Joint Venture Plants Multiple Distribution Centers Distributors Multiple


Suppliers and Wholesalers (500-1,000) Customers

• Local and imported • Often responsible for • Warehousing/distribution joint • Nonexclusive distributors • Little visibility of end
materials own operations, venture or handled by local or – Distribute product to store customers apart from
including purchasing joint venture third parties – Credit with stores key accounts
• Some contract – Execute in-store promotions
manufacturers for • Sometimes based in • Rudimentary automated systems • Actual demand and
specific projects multiple provinces • Some have willingness and service performance
• Delivery lead times in weeks, capability to improve masked
not days
• Little visibility of subcontracted
• Manual accounting distribution, unpredictable service

Figure 1 An example of a typical supply chain network for a consumer products company operating in China.

196 • www.ascet.com
Collaboration

By 2002 By 2003 By 2004 By 2005 By 2006 By 2007

• Minority • Lifting of foreign • Lifting all • Books, chemical


ownership/joint majority, restrictions fertilizers, crude
ventures (JVs) geographic, and oil, and processed
to engage in • Establish wholly petroleum
quantitative
wholesale of owned foreign phased in over
restrictions
both import enterprises 3 to 5 years
and domestic (WOFEs)
Trading • Some
Restrictions products geographic • Few limitations
• All geographic
restrictions for
• Foreign restrictions lifted • No restrictions
retailing
investment for retailing for retailing
enterprises (FIEs)
can distribute
products made
in China

• Wholly owned
subsidiaries
Shipping and
• Majority • Foreign
Freight
ownership companies not
Forwarding
limited to
international
freight business

Maritime Cargo • Foreign-PRC


Handling, Customs ventures
Clearance permitted

Rail • Minority • Majority • Wholly owned


Transportation ownership/JVs ownership subsidiaries

Road • Minority • Majority • Wholly owned


Transportation ownership/JVs ownership subsidiaries

Warehousing • Minority • Majority • Wholly owned


and Storage ownership/JVs ownership subsidiaries

Courier Services • Majority • Wholly owned


ownership subsidiaries

Figure 2 Post-WTO Accession Regulations

Additionally, as a result of China’s lary logistics services will be phased out, management as a competitive differen-
admission to the WTO, the country will making it possible for foreign companies to tiator. Since the government and busi-
progressively remove restrictions that pre- set up 100 percent foreign-owned sub- nesses now recognize the immensity
vent foreign companies from participating sidiaries covering a variety of supply chain and impact of China’s supply chain
in transportation and distribution (see management functions. performance gap – and for the first
Figure 2). WTO status also will stimulate time are in a position to do something
economic growth by opening China’s econ- Looking Ahead about it – status quo performance will
omy to competition and encouraging col- Sustained growth, favorable government become less acceptable.
laboration between local and foreign com- policies, and membership of the WTO will 2. China’s presence in the WTO will pro-
panies. Within a year, foreign companies drive significant changes in China’s sup- duce major economic changes, but
will be permitted to distribute imported ply chain landscape over the next five to transition delays and frustrations will
products and hold majority shares in logis- 10 years: be unavoidable. The depth and dura-
tics joint ventures. Within three to four 1. An expanding market and increasing tion of these delays will depend on
years, all restrictions on primary and ancil- demand will position supply chain how liberally the government treats the

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logistics sector and how committed it is tures is anticipated. Under WTO guide- companies, and foreign service
to exposing domestic players to open lines, foreign firms will be able to take providers. This will force a consolidation
competition. Most likely, China will up to a 49 percent stake in shipping of the entire industry, as it did in the
manage these efforts carefully, and in a joint ventures and participate in port United States and Europe.
way that maximizes opportunities to development projects. 9. Ministries, state-owned enterprises
pass management and operational 6. Distribution channels will not prolifer- (SOEs), and local logistics firms will
expertise on to local companies. The ate. Given the time and expense, it is restructure. WTO membership will pro-
government’s objective is to give local unlikely that shippers will rush to vide Chinese consumers, customers,
logistics providers enough time to han- develop their own distribution chan- and shippers with more choice, which
dle competition effectively. The govern- nels and wholesale networks. Most will means more competition. Thus,
ment also wants foreign companies to continue to rely on local partners to China’s accession to the WTO will
regard local firms as attractive invest- reach second-tier cities and remote have a more profound effect on local
ment targets, and for foreign firms to regions. They also will look for ways to Chinese companies than it will on
partner with local providers rather than de-layer existing wholesaler structures China-based multinationals. There also
compete individually. and build long-term relationships with will be strong impetus for entities such
3. Rapid changes in China’s business and major distributors that already operate as the MOR, SOEs, and local firms to
consumer environment will dilute the distribution networks. develop more efficient capabilities. The
emphasis on guanxi (assigning para- 7. Integration, centralization, and rational- current thinking is that China has three
mount importance to relationships). ization of supply chain functions, or four years to restructure its compa-
nies and industries before foreign
providers become a significant force.
Supply chains in China clearly are on the edge – 10. Outsourcing will grow in scope and
the edge of spectacular change. acceptance. According to Morgan
Stanley, third-party logistics service
providers have captured only 2 percent
Strong networks and relationships are assets, infrastructure, and operations of China’s overall logistics business,
important throughout the world, but will be widespread. This will be fueled compared with 8 percent in the United
China’s emphasis on guanxi often has by removal of regulatory restrictions, States and 10 percent in Europe.3 This
come at the expense of commercial rising customer demands for one-stop will change significantly.
realities. This will change. service, and the recognition that signifi-
4. Competition and consolidation will cant cost savings are achievable. Given No one believes that China’s road to sup-
intensify. This will be particularly true the potential benefits, a rise in the ply chain excellence will be free of bumps
in consumer goods, where significant number of supply chain shared service or barriers. However, it also is clear that
consolidation already has occurred in organizations is likely. the right conditions – strong market
the home appliance, television, and 8. Third-party logistics providers will demand, an enlightened perspective, and
beer sectors. In China’s planned econo- mature and consolidate. The opportunity serious commitments from within and
my, even the smallest manufacturer has for third-party logistics providers to without – are in place. The challenges are
its own truck fleet and warehouses, incorporate wholly-owned foreign enter- daunting and the risks are great, but the
which implies that significant duplica- prises within three years of WTO acces- opportunities are immense. Supply chains
tion of logistics assets exists. sion is significant. It should attract for- in China clearly are on the edge – the edge
5. Ports will become more efficient. eign firms to an industry projected to of spectacular change. ■
Greater trade flows, intensified compe- grow by more than 30 percent per year
tition, increasing demands from ship- for the next five years – and one that is Endnotes
pers for better service, and more for- very willing to invest in the infrastruc- 1 Joseph Kahn, “Made in China, Bought in China,”
The New York Times (January 5, 2003).
eign investment will lead to changes ture projects needed to create a modern,
in the port sector. Since the inefficien- national, logistics network. Many play- 2 Robert Gates, “Beyond Sinotrans: China’s
Distribution Infrastructure,” The China Business
cy of China’s ports is one of the ers already are joining the fray, includ-
Review, vol. 28, no. 4 (July-August 2001).
largest obstacles to global competitive- ing traditional Chinese logistics compa-
3 Henry Ho and Chin Lim, “Spot the Early Bird,”
ness, major involvement of foreign nies, new logistics companies, the inter-
Morgan Stanley (October 5, 2001).
companies in infrastructure joint ven- nal logistics departments of Chinese

198 • www.ascet.com

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