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MODULE-IV

1. a). Define productivity. State various types of productivity with formulae.


(3marks)
b). What do mean by work study. What are the various working
conditions related with work study? (7 marks)
c). Define Method study. State the procedure of method study. (10marks)

2. a). Define material flow. (3marks)


b). What are the objectives of Material handling? Describe different
Material handling systems and their applications. (7 marks)
c). Compute the production cost per piece from the following data:
> Direct material per piece = Rs. 2,
> Wage rate Rs. 2000/month consisting of 25 working days and 8hrs
per day,
> Overheads expressed as a percentage of direct labour cost 200%,
> The time for manufacture of 4 pieces of the item was observed
during time study. The manufacture of the item consists of 4 elements a, b, c
and d. time observed during various cycles are given below:

Element Cycle 1 Cycle 2 Cycle 3 Cycle 4 Element


rating on
B.S. Scale
(0-100)
a 1.2 1.3 1.3 1.4 85
b 0.7 0.6 0.65 0.75 120
c 1.4 1.3 1.3 1.2 90
d 0.5 0.5 0.6 0.4 70

3. a). Define work sampling? State the principles involved in work


sampling. (3marks)
b). Define time study .State the various types of allowances of time study.
(7 marks)
c). 1. The basic or normal time is 40 secs for a certain element of work.
On a 100 normal scale, what are the obsevered timings for ratings of 80, 100
and 125?
2. The following information is available from a work sampling study
carried out over 48hrs work per week.
Total units produced = 300
Average performance rating= 90%
Idle time = 18%
Total Allowance = 20% of basic time.
Determine the standard time per unit?

MODULE-V

1. a). Define capacity planning .State the need of capacity planning.


(3marks)
b). Define MRP? State the operation of the MRP system with the help
of a diagram. (7 marks)
c). State various steps in Aggregate Capacity Planning. Explain its
approaches.(10marks)

2. A). Define Aggregate Planning and state its objectives. (3marks)


b). Define CRP. State the inputs and outputs of the CRP system.
(7 marks)
c). Define RRP. Explain the RRP system in detail.(10marks)

3 a). Define MPS. (3marks)


b). State various Aggregate Capacity Planning strategies. (7 marks)
c). State the objectives, elements and benefits of MRP.(10marks)
MODULE-VI

1. a). Define Specification limits. (3marks)


b). what is the relationship between inspection and acceptance
sampling. (7 marks)
c). construct x-r chart for the following data.(10marks)

SL.NO MEAN RANGE SL. NO MEAN RANGE


1 21.5 2.1 11 23.2 1.8
2 22.2 1.1 12 22.5 2.3
3 22.7 0.4 13 21.8 1.7
4 22.5 1.3 14 22.3 2.1
5 23.5 1.6 15 21.9 0.5
6 21.6 2.5 16 22.1 1.2
7 22.1 3.5 17 21.6 1.8
8 22.9 3.8 18 21.8 2.4
9 22.1 3.7 19 22.2 4.1
10 22.9 2.1 20 21.8 3.7

GIVEN A2=0.58, D3=0&D4=2.11

2. a). Define Statistical control limits. (3marks)


b). what is the difference between quality control and quality
assurance. (7 marks)
c). for the following data construct a fraction defective chart (10
marks).

Group Number Sample Size Number of Defectives


1 32 2
2 32 3
3 50 3
4 50 2
5 32 1
6 80 4
7 50 2
8 50 0
9 32 2
10 32 1
3. a). Define statistical quality control (SQC)?(3 marks)
b). State various types of control charts along with its formulae? (7
marks)
c). Construct X (Mean chart)-R(Range Chart) from the following data.
(10 marks)

Sub group X (X-bar) R


1 6.36 0.10
2 6.38 0.18
3 6.35 0.17
4 6.39 0.20
5 6.32 0.15
6 6.34 0.16
7 640 0.13
8 6.33 0.18
9 6.37 0.16
10 6.33 0.13
Given A2=0.73, D3=0, D4=2.28

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