steel structure

STEEL INDUSTRIES STEEL INDUSTRIES

Achievemients

Introduction
Right since inception in 1965 by Late Shri P.S. Jain, Jain's have been constantly fast growing
while breaking new grounds by consistent development and innovative technology thus
ultimately spiraling to commanding heights. By virtue of incessant labour, hard work & above
CERTIFICATES
all top-notch managerial skills, the company has reached an optimum level of 60,000 MT
capacities per annum. Jain's is a completely updated steel re-rolling unit committed to zero
defect production caliber. As a result Jain's have since then been catering to the needs of the
projects of National importance viz. Hydel Projects, Railway Tunnels, Railway Electrification,
Transmission Structure and on top of it the Public and Private sectors. Jain's Steel structure
have so been in continuous demand with the Govt, Semi-Govt. & other Institutions. Approval by Indian Railways
Jain’s Galvanised Masts have been enjoying a significant status with Railways for Railway Jammu - Udhampur Railway Line Project
Electrification & H-Beams for making Ribs for Tunnels of Railways and Hydel Dams. As such
Jain’s Structure have become the need of the day. Jain’s is the first SSI unit in India to Delhi Metro Rail Corporation
produce H-Beams and Columns (150x150mm, 152x152mm, 200x200mm & 225x225mm)
Nathpa Jakhri Power Project
1 apart from Industrial Use Rails of 30 lbs to 95 lbs followed by other beams, channels, angles 2

and flats in various sizes to cater the demand of heavy industries, tunnels as well as hydel Udhampur - Srinagar - Baramula Rail Link
dams.
 steel structure
STEEL INDUSTRIES STEEL INDUSTRIES

Management International Market

Jain's has gained an enviable reputation for reliability, innovation and cost-effectiveness. Our
proficiency in the field of Manufacturing, Fabrication & Galvanising of structural steel have
enabled us to produce revolutionary products that have changed the dynamics of the
industry. Besides, our team works in close co-ordination with the customers to understand
their requirements and offer products in exact accordance. We have a state-of-the-art
infrastructure that can take care of any kind of bulk orders/ specifications. With our efforts
we have won a huge clientele, from not only India but also abroad.

Quality Assurance
It is more than four decades when Jain's were professionally managed by Late Shri Prem
Sagar Jain, who was the founder as well as dynamic statesman having enormous leadership
qualities as a result Jain's surpassed contemporary manufacturers in production. Needless
to mention Jain's production graph escalated to near installed capacity incredibly.

But after the sad demise of Shri P.S. the reins of the company had to be taken over by his two
sons : Sh. Pankaj Jain, CEO of the company and Sh. Sanjay Jain undoubtedly Sh. Pankaj Jain
have the blend of corporate expertise, hereditary skills of management and distinct vision,
who is trying his level best to maintain the entire show run as it was. Today both the brothers
are desperately utilizing best of their ability, exceptional interaction qualities in order to lead
the Jain's to further heights. The management is also assisted by highly experienced &
technically qualified professionals to give rise to proven quality. The management is
committed to customer satisfaction through qualitative products and steadfast deliveries.
The company since its inception has enjoyed the reputation of giving quality products at
3 competitive rates. Companay quality management has been recognised and approved by the
Bureau of Indian Standards and the Accreditation from International Certification Services
and Joint Accreditation System of Australia and New Zealand. We are the certified ISO
9001:2000 Company.
Jain's was the first industrial unit to substitute the import of heavy structural H-Beams.
Rather it is exporting all kinds of steel structures to Middle Eastern countries including the
sales to Nepal, Bhutan & Sri Lanka. A large quantum of business from the Western Asia and
African Countries is likely to be bagged. In addition, Jain's are trying to keep pace with the
demand of steel structures in the international Market since long. That is why Jain's adhere
to all the International Standards viz. IS/BS/DIN/JIS/AISI/GOST/ASTM specifications. Jain's
thoughts are now fully concentrated to contribute substantially in the earning of foreign
exchange for the development of the nation.
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STEEL INDUSTRIES
Technology
Jain's are managing medium & heavy structural rolling mill accommodating six stands in
queue attached with tilting tables, rollers and conveyers. The cooling bed is 22 meters in
length that enables to roll unit lengths of structures up to 20 meters. The movable beam type
cooling bed is meant to transfer the hot rolled material to its discharge end.
5 6
steel structure
STEEL INDUSTRIES
Raw Material
Billets/Slabs/Blooms strictly conforming to IS:2830 are used for rolling into the required
sizes & sections which are further put to rigorous tests i.e. Complete Chemical Analysis with
IR Spectrometer & Ultrasonic Tests. There-after the raw material is slashed into assortment
sizes as needed and finally fed to 80 feet long Oil fired pusher furnace to attain and maintain
constant temperature of 1250° C, then rolled.
Bendability & Weldability
Jain's steel structures are easily bendable due to extremely controlled chemistry & ultra
modern manufacturing techniques, resulting into buckle-free bends at any angle whatsoever.
Jain's steel structures can be welded by any of the welding processes generally used for
welding plain carbon steel structures. Welding can also be performed without the need of
pre/post heating. It does not exhibit severe hardening in the heat affected zone. That is why
Jain's steel structures withstand any test relating to bendability and weldability.
 steel structure
STEEL INDUSTRIES STEEL INDUSTRIES

Products Products

I-Beams H-Beams
100 mm to 400mm 100 mm to 220mm

As per As per
IS : 2062-99 IS : 2062-99
Grade 'A', 'B' & 'C' Grade 'A', 'B' & 'C'

Special Feature Special Feature

Low temperature rolling imparts higher strength to the structures. Low temperature rolling imparts higher strength to the structures.

Pilling and automatic tying of the structurally ensure minimum damage during handling and transport. Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.

Invoicing : As per actual weight. Invoicing : As per actual weight.

Item Size(mm) Sec. t

Sec.Wt. Area,a D B T Sec.
Item Size(mm) Sec.Wt. Area,a D B t T
kg/m cm2 mm mm mm mm
ISMB 100X50 8.90 11.40 100 50 4.7 7.0 kg/m cm2 mm mm mm mm
IPE 100x50 8.00 10.20 100 50 4.0 6.4 ISHB 96x100 16.7 21.30 96 100 5.0 8.0
IPE 100x55 8.10 10.30 100 55 4.1 5.7 HEB 100x100 20.4 26.00 100 100 6.0 10.0
ISMB 125x70 13.30 17.00 125 70 5.0 8.0 ISHB 100x116 23.00 29.30 100 116 6.0 10.0
ISMB 140x66 14.30 18.20 140 66 5.7 8.6 ISHB 102x102 23.07 29.40 102 102 9.5 10.3
ISMB 150x75 15.00 19.10 150 75 5.0 8.0 HEA 114x120 19.90 25.30 114 120 5.0 8.0
ISMB 175x85 19.60 25.00 175 85 5.8 9.0 HEB 120x120 26.70 34.00 120 120 6.5 11.0
IPE 200x90 26.20 33.40 200 90 7.5 11.3 HEB 140x140 33.70 43.00 140 140 7.0 12.0
IPE 200x100 22.40 28.50 200 100 5.6 8.5 ISHB 150x150 27.10 34.50 150 150 5.4 9.0
ISMB 200x100 24.20 30.80 200 100 5.7 10.0 ISHB 150x150 30.60 39.00 150 150 8.4 9.0
IPE 240x106 36.20 46.10 240 106 8.7 13.1 ISHB 150x150 34.60 44.10 150 150 11.8 9.0
IPE 240x120 30.70 39.10 240 120 6.2 9.8 HEA 152x160 30.40 38.80 152 160 6.0 9.0
ISMB 250x125 37.30 47.50 250 125 6.9 12.5 HEB 160x160 42.60 54.30 160 160 8.0 13.0
IPE 300x125 54.20 69.10 300 125 10.8 16.2 HEB 180x180 51.20 65.30 180 180 8.5 14.0
7 ISMB 300x140 46.00 58.60 300 140 7.7 13.1 HEA 190x200 42.30 53.80 190 200 6.5 10.0 8
IPE 340x137 68.00 86.60 340 137 12.2 18.3 ISHB 200x200 37.30 47.50 200 200 6.1 9.0
IPE 300x150 42.20 53.80 300 150 7.1 10.7 ISHB 200x200 40.00 50.90 200 200 7.8 9.0
ISMB 350x140 52.40 66.70 350 140 8.1 14.2 HEB 200x200 61.30 78.10 200 200 9.0 15.0
ISMB 400x140 61.50 78.40 400 140 8.9 16.0 HEB 220x220 71.50 91.00 220 220 9.5 16.0
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STEEL INDUSTRIES STEEL INDUSTRIES

Products Products

W-Beams & Columns CHANNELS

100 mm to 203mm 75 mm to 300mm

As per As per
IS : 2062-99 IS : 2062-99
Grade 'A', 'B' & 'C' Grade 'A', 'B' & 'C'

Special Feature Special Feature

Low temperature rolling imparts higher strength to the structures. Low temperature rolling imparts higher strength to the structures.

Pilling and automatic tying of the structurally ensure minimum damage during handling and transport. Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.

Invoicing : As per actual weight. Invoicing : As per actual weight.

Item Size(mm) Sec. t

Sec.Wt. Area,a D B T
kg/m cm2 mm mm mm mm
ISSC 100x100 20.00 25.50 100 100 6.0 10.0
ISSC 140x140 33.30 42.40 140 140 7.0 12.0
Item Size(mm) Sec. t
ISSC 152x152 37.10 47.40 152 152 7.9 11.9
Sec.Wt. Area,a D B T
ISSC 152x152 23.00 29.30 152 152 6.1 6.8 kg/m cm2 mm mm mm mm
ISSC 152x152 30.00 38.20 152 152 6.6 9.4
ISMC 75x40 7.14 9.10 75 40 4.8 7.5
ISSC 152x127 37.20 47.40 152 127 10.4 13.2
ISMC 100x50 9.56 12.2 100 50 5.0 7.7
ISSC 160x160 41.90 53.40 160 160 8.0 13.0
UNP 100x50 10.60 13.50 100 50 6.0 8.5
ISSC 204x204 49.90 63.60 204 204 8.0 12.5
UNP 120x55 13.40 17.00 120 55 7.0 9.0
ISSC 204x206 52.00 66.20 204 206 8.0 12.5
ISMC 125x65 13.10 16.70 125 65 5.3 8.2
ISSC 200x200 60.30 76.80 200 200 9.0 15.0
ISMC 150x75 16.80 21.30 150 75 5.7 9.0
ISWB 200x140 28.80 36.70 200 140 6.1 9.0
ISMC 175x75 19.60 24.90 175 75 6.0 10.2
ISWB 203x133 25.00 31.80 203 133 5.8 7.8
ISMC 180x70 22.00 28.00 180 70 8.0 11.0
ISWB 203x133 30.00 38.20 203 133 6.3 9.8
ISMC 200x75 22.30 28.50 200 75 6.2 11.4
ISWB 203x152 52.00 66.50 203 152 8.9 16.5
9 ISMC 200x75 25.30 32.30 200 75 8.5 11.4 10
ISWB 203x203 46.00 58.60 203 203 7.3 11.0
ISMC 250x80 30.60 39.00 250 80 7.2 14.1
ISWB 203x203 52.00 66.20 203 203 8.0 12.5
ISMC 250x82 34.20 43.50 250 82 9.0 14.1
ISWB 203x203 60.00 76.40 203 203 9.3 14.2
ISMC 300x90 36.30 46.30 300 90 7.8 13.6
ISWB 203x203 71.00 90.40 203 203 10.3 17.3
ISMC 300x100 46.20 58.80 300 100 10.0 16.0
ISWB 203x203 86.00 109.60 203 203 13.0 20.5
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STEEL INDUSTRIES STEEL INDUSTRIES

Products Products

ANGLES FLATS
50x50x5mm to 200x200x20mm
40x5 mm to 400x25 mm

As per
As per IS : 2062-99
IS : 2062-99 Grade 'A', 'B' & 'C'
Grade 'A', 'B' & 'C'
Special Feature
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
Item Size(mm) Sec. T
Sec.Wt. Area,a D B
Low temperature rolling
imparts higher strength to kg/m cm2 mm mm mm RAILS (I. U.)
the structures. Angle 50x50x5 3.80 4.79 50 50 5 30 Lbs to 105 Lbs
Angle 50x50x6 4.50 5.68 50 50 6
Pilling and automatic tying of Angle 50x50x8 6.00 7.41 50 50 8
the structurally ensure
minimum damage during
Angle
Angle
60x60x5
60x60x6
4.50
5.40
5.75
6.84
60
60
60
60
5
6 As per
handling and transport. Angle 60x60x8 7.00 8.96 60 60 8
Angle 65x65x5 4.90 6.25 65 65 5
Invoicing : As per actual Angle 65x65x6 5.80 7.44 65 65 6 IS : 3443 - 1980
weight. Angle 65x65x8 7.70 9.76 65 65 8
Angle 65x65x10 9.40 12.00 65 65 10
Angle 75x75x5 5.70 7.27 75 75 5
Angle 75x75x6 6.80 8.66 75 75 6
Angle
Angle
75x75x8
75x75x10
8.90
11.00
11.40
14.00
75
75
75
75
8
10
Special Feature
Angle 80x80x6 7.30 9.29 80 80 6
Angle 80x80x8 9.60 12.20 80 80 8
Low temperature rolling imparts higher strength to the structures.
Angle 90x90x6 8.20 10.50 90 90 6 Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Angle 90x90x8 10.80 13.80 90 90 8
Angle 90x90x10 13.40 17.00 90 90 10 Invoicing : As per actual weight.
Angle 100x100x6 9.20 11.70 100 100 6
Angle 100x100x8 12.10 15.40 100 100 8
Angle 100x100x10 14.90 19.00 100 100 10
Angle 110x110x8 13.40 17.10 110 110 8
Item Size(mm) Height Bottom Top Web
Angle 110x110x10 16.60 21.10 110 110 10 mm mm mm mm
Angle 110x110x12 19.70 25.10 110 110 12
Rail 24 LBS 69.00 70.00 38.00 7.00
11 Angle 130x130x8 15.90 20.30 130 130 8
Rail 30 LBS 76.20 76.20 41.26 7.54
12
Angle 130x130x10 19.70 25.10 130 130 10
Angle 130x130x12 23.50 29.90 130 130 12 Rail 40 LBS 86.00 82.00 47.00 11.51
Angle 150x150x10 22.9 29.2 150 150 10 Rail 45 LBS 87.50 84.00 48.10 11.51
Angle 150x150x20 44.1 56.2 150 150 20 Rail 60 LBS 115.00 109.54 57.15 11.51
Angle 200x200x12 36.9 46.9 200 200 12 Rail 75 LBS 130.00 122.24 61.91 13.89
Angle 200x200x16 48.5 61.8 200 200 16 Rail 80 LBS 130.00 123.00 63.00 14.20
Angel 200x200x20 60 76.4 200 200 20 Rail 90 LBS 136.53 142.90 63.68 14.29
 steel structure
STEEL INDUSTRIES STEEL INDUSTRIES

Fabrication Process Hot Dip Galvansing & Straightening Process

Final products of the company in black condition are straightened by a 10-Roll Horizontal and a 6-Roll Vertical Straightening
Machines in tandem and are stacked for further processing of drilling and punching with the help of fixtures at various platforms After galvanization material is straightened through screw type heavy duty straightening machine to ensure 100%
of radial drill machines and punching power presses to achieve zero difference holes meant for Railway Electrification and straightening of all materials which does not effect any zinc coating of the material. All pieces are strictly checked for
transmission and communication towers to ensure proper group fitting of any product on to it as per RDSO/customer straightening within permissible limits and then dispatched after all tests of galvanization and zinc coating.
specifications. Highly experienced staff has been engaged for handling the sophisticated jobs of punching and drilling.
13 Supervisory staff for looking into the quality also helps in to maintain the desired level of drilling schedules provided in different
14
drawings. Most of the steel sections produced by Jain’s are used for welding purposes making either masts, towers, fitting
items, cross arms, two to seven track cantilivers i.e. portals, special structural steel etc. etc., hence welding is done through
Arc Welding and Mig Welding in accordance with the BIS Code. Branded Anti Spatter Spray are used to get the better
performance during hot dip galvanization on all welded materials.
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STEEL INDUSTRIES STEEL INDUSTRIES

Products Products

Hot Dip Galvanized Hot Dip Galvanized

Hot Dip Galvanizing is the process of applying of Zinc coating to iron or steel Results :
surface for protection against corrosion. During the galvanizing process a series of
alloy layers are formed due to a metallurgical reaction that takes place between Appearance of finished Galvanized coating may vary depending upon the
steel and zinc. chemical composition of the parent material.

The zinc coating protects the base metal by acting as an impervious shield between Final product appearance can range from bright shiny to dull gay. The dull
the metal and atmosphere and provides additional protection even when gray colour is due to the high silica content in the steel.
moderately sized areas of base metal surface are exposed. The protection offered by the galvanized coating is however not
dependent on the colour and its effectiveness remains the same
Hot dip Galvanizing Gives : irrespective of colour.
Excellent corrosion protection to steel. Our galvanized coating safeguards the material against corrosion in an
Two levels of protection. exposed environment for more than 25 years under Indian conditions. The
period of protection is much longer in a less harsh and internal environment and can extend beyond 60-70 years.
Long Life
Freedom from rust
Low maintenance Testing Facilities :
Jain Steel Industries follows the following method to impart the protection to the TestingforFacilities
Facilities carrying out :Chemical, Physical Testing & Galvanising Testing are available in our laboratory.
base material against corrosion. Tests arefor
carried out out
in accordance with are
IS 2062-99,
Facilities carrying following tests available in2633-1986 & 6745-72
our laboratory. Tests are carried out in accordance with IS 2633-1986
Spectometer
Elcometer Test
Preparation Ultimate Tensile Machine
Pierce Test
First step is the preparation of the material to be galvanized. In the Hardness
Strip Test Tester
galvanizing process materials are subject to very high temperatures. To Elcometer
avoid any potentially explosive situation it is therefore necessary that the Knife Edge Test
Test
materials to be galvanized are fabricated such that there are no blind Pierce Test
Pivot Hammer Test
corners, sealed tubes or any other such area. Strip Test
Knife Edge Test
Standards : Pivot Hammer Test
IS : 2629-1966,
2629, 2745 2745, 4759-79, 209-99, 6158-71
Prior to Despatch, final pre-despatch testing of all products is ensured
BS EN ISO 1461 for 100% fitment, strength and durability of zinc coating.
ASTM 123
BS 729
Process Chart
Optional for articles Dipping in Hot Water (60° Dipping in Hydrochloric To remove excess Acid Solution of Zinc Ammonium To remove unwanted Bath of molten Zinc in a For Cooling To prevent formation of
contaminated by Oil, C) to Clean the Degreasing acid bath at ambient neutralize its effect and Chloride to ensure efficient moisture and increase the temperature range of white rust.
Grease or paint. (Dipping agent. temperature to scour the obtain a clean surface flow of Zinc over the steel temperature to 456° - 460° C. Product is
in sodium hydroxide steel surface and remove surface to ensure good required level for compete gradully withdrawn to
13
15 14
16
solution) any rust or scale bonding coating allow excess Zinc to drain
off.

Degreasing Rinsing Pickling Rinsing Fluxing Drying Deck Galvanizing Quenching Dichromatic
 steel structure
STEEL INDUSTRIES STEEL INDUSTRIES

Tunnels & Hydel Dams

Additional Credentials Usages of Products
Affiliated to CORE & RDSO of Indian Railways

In House Captive Plant to Galvanise Steel Structures

Any Special Structure of Any Size & Specifications can be Carter to

Technical Collaboration with NISST (Govt of India Undertaking),

Ministry of Steel Mines to Upgrade Quality & Discover Innovations

Application
1) Utility building, bridges and car parks
Steel frame construction, including large building, airports and car parks
.2) Technological Structures
Floors and platforms of industrial plant/structures, columns, boiler supporting structures etc.
3) Railways
Wagons, structures for electrification, Tunnels and underground railways
4) Power Sector
Hydel Dams, Transmission Towers & Grid Substation
5) Ports and harbors
Jetties, warehouses, transit sheds etc.
6) Offshore drilling rigs
Decks and platforms
17 7) Miscellaneous 18
Heavy machine, industrial boilers, wagon tipplers, feeders, stackers, declaimers, loaders, crushers, cranes,
shipping industry, supporting frames for equipment used in metallurgical and other heavy industries,
Palisades.