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SKN 4711
Title of Experiment
SMAW WELDING PROCESS
Gro
up
Group Leader
1.
2.
Members 3.
4.
Technicians / Teaching
Assistants
SMAW WELDING PROCESS
INTRODUCTION
There are many different types of electrodes used in the shielded metal arc welding,
(SMAW) process.
Arc welding electrodes are identified using the A.W.S, (American Welding Society)
numbering system and are made in sizes from 1/16 to 5/16 . An example would be a
welding rod identified as an 1/8" E6011 electrode.
Next will be either a 4 or 5 digit number stamped on the electrode. The first two numbers
of a 4 digit number and the first 3 digits of a 5 digit number indicate the minimum tensile
strength (in thousands of pounds per square inch) of the weld that the rod will produce,
stress relieved. Examples would be as follows:
E60xx would have a tensile strength of 60,000 psi E110XX would be 110,000 psi
The next to last digit indicates the position the electrode can be used in.
The last two digits together, indicate the type of coating on the electrode and the welding
current the electrode can be used with. Such as DC straight, (DC -) DC reverse (DC+) or
A.C.
When starting the arc, strike the electrode like a match on the work surface by gently and
quickly moving it along the weld metal.
Next, withdraw the electrode to form an arc length from the work piece of approximately
1/8”.Reduce the arc length to the approximate length required to produce the desired
weld. Arc length is arc voltage.
As the arc length is shortened, the arc voltage is lowered. If the arc length is too close to
the work piece, the arc will go out or create a dead short. In this situation, the voltage
drops to 0 and the amperage rises significantly. This may cause the coating on the
electrode to break down or even catch on fire if it has an organic coating.
Arc length is dependent upon the type of electrode used. Arc length can vary in height
from just a drag to 3/16” distance from the work piece.
Too long of an arc length will cause the arc to go out. This situation is called a “pop
out”.
Figure 3 : Scratch Start Technique
1. After learning to start and hold an arc, practice running beads of weld metal on
flat plate using a full electrode.
2. Hold the electrode nearly perpendicular to work piece. To produce the best results
hold a short arc, travel at a uniform speed and feed the electrode downward at a
constant rate as it melts.
1. Electrode
2. Fillet weld – Keep arc short and move at definite rate of speed. Hold electrode as
shown to provide fusion into the corner. Square the edge of the weld surface.
3. Multi layer deposits – weld the second layer when a heavy fillet is needed. Use
any of the weaving pattern shown on Figure 4.
PRACTICAL ASSIGMENT