Standard Operation Sheet [Mode opératoire Feuille 1]

Nom du Process Caractéristique New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5 Rev. 6
APE critique
(Nom de la station ) Référence SOS No. Nom produit et Part number Date d'approbation
Habilitation
Chaussure, légale
EPI SOS 41 480 IVI AIDA Approbateur
blousse et gants /qualification
spécifique

Outils utilisés N/A Type Opérateur Opérateur Verification SV

　Référence du PSQ :
Piéces primaires utiliséN/A Durée de formation

Ｎｏ 　　　　　　　　Operation
Description des
analysis
opérations Temps(min) N° Etapes principales Point Clé et sa raison Flow-chart/Photos/dessins explicatifs
ligne
PSQ
STEP1 : Contrôle du produit hors tension

1-1

Objectif:Vérification des produits IVI AIDA,

avant livraison client, au poste APF.
1-1. Vérifier l’absence de bruit autour du 1-1 Risque de briser
1 manchon : Vérifirifications du manchan le manchon lors de
-Contrôler l’absence de bruit en sollicitant le sollicitation
manchon

2-1

2-2 Vérifier l’aspect de tous les connecteurs

:
2
-Broche : Présente et non déformée
-Boitier : Couleur conforme, non déformé,
non cassé, absence de bulle

CK Internal
 3-1

3-1 Vérifier le bon clipsage du TOP Cover Vérification Clipsage du 3-1 Risque d'une
3 TOP Cover mauvaise vérification

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 4-1 Risque d'une
4-1. Vérifier la version du Top Cover: Vérification de la mauvaise vérification
4 4-2 Vérifier l’absence de trou sur les
version du Top Cover: 4-2 Risque de ne pas
versions (MID2, MID3, High4 sans A2B)
visualiser le trou

5-1 Vérifier l’étiquette client :

5 -Présence de toutes les informations Vérification d'étiquette 5-1 Risque d'une
-Qualité de l’impression client mauvaise vérification

STEP2 : Contrôle du produit sous tension

CK Internal
 STEP2 : Contrôle du produit sous tension

6-1 Connecter le produit :

-Insérer le produit dans le posage
-Attendre la fin de l’allumage du produit
6-1 Risque d'avoir
6-2.Vérifier l’affichage des écrans : Connexion et connexion non valide
6 vérification
6-2 Risque
-Version MID2 d'affichage des ecrans d'affichage non valide
Ecran cluster/Ecran central
-Version MID3
Ecran cluster/Ecran central/Ecran Head Up
-Version HIGH
Ecran cluster/Ecran central
Ecran Head Up/Ecran secondaire Secondary

7-1 Vérifier les deux ports USB :

-Appuyer sur « Skip » et appuyer avec vos

3 doigts pour atteindre le menu principal pour
sélectionner « Open Player » (attention
7 suivant les versions la position peut changer). Vérification ports USB
Tester l’audio sur USB (1 ou 2) (conformité
du son à augmenter si besoin, lec-ture de la
plage)
Basculer sur l’autre clé USB (Conformité du
son lecture de la plage)

CK Internal
 8-1. Vérifier la connexion Bluetooth :
-Allumer le téléphone (Nom:Galaxy A3) si ce
n’est pas fait.
-Supprimer le téléphone du GP12 du système
(effacer les données d’appel et les traces du
téléphone), appuyer sur l’icône « paramètre
» puis sur « DELETE » enfin confirmer
avec « DELETE »
-Connecter le téléphone APF :
Aller au menu principal (appui avec trois
doigts)
Appuyer sur « phone »
8 Cliquer sur « Connect device »
Sélectionner le téléphone : Galaxy A3
Valider la connexion sur le téléphone
(valider « OK » sur le téléphone)
-Valider la connexion sur le produit (valider «
confirm » sur l’écran)
-Aller dans le menu « Setting »
Déconnecter le téléphone en appuyant sur le
nom du téléphone.
-Supprimer le téléphone du système (effacer
les données d’appel et les traces du télé-
phone), appuyer sur l’icône « paramètre »
puis sur « DELETE » enfin confir-mer avec
« DELETE »

9-1 Vérifier la navigation (uniquement sur la

version high) :
9 -Aller au menu principal (3 doigts) puis
cliquer sur « Navigation »
Attendre l’affichage de la carte et vérifier
la conformité

CK Internal
10 10-1 Valider le volume

11-1 Eteindre le produit

-Par défaut la validation est « No défaut »,
appuyez sur le bouton « DCY » si le produit
est conforme
11 Sinon valider le nom du défaut à l’aide du
bouton rouge « FAIL » jusqu’à ob-tention
de l’intitulé du défaut correspondant puis «
DCY »
Attention la porte de l’APF
se ferme

12-1 Affichage de la fenêtre des défauts

12 -Appuyez sur le bouton « FAIL »

CK Internal
 13-1 Désappairer le produit du téléphone :
Cliquer sur « Paramètres »  « bluetooth »
 « Icône à côté de My DS Bluetooth »
13  « dissocier ».

-Retour au menu principal

14 14-1 Retirer le produit

15 15-1 Faire le marquage « APF OK »

CK Internal
 16-1 Poser les deux étiquettes
16
d’inviolabilités sur le produit

1713. Evacuer le produit vers le poste suivant.

18

19

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27

28

29

30

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31

32

33

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34

35

36

37

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38

39

40

　Interdictions sécurité/qualité avec la raison Sous Total Procedure en cas d'anomalies 3N assurance qualité PSQ 　Historique révision ①Réclamation client ②Défaut interne ③Amélioration de l'opération ④ Autre Raison
Verification de
Verification du

Total 13.82 Rev. 1

l'adéquation

Rev. 2
conenu

Toutes pièces tombées ou choquées = DECHET Rev. 3

CK Internal
 Verification de
Verification du

l'adéquation
conenu
Rev. 4
En cas de défaillance ou non-conformité d'un des points ci-dessus, alerter le Team leader et/ou superviseur Rev. 5
Rev. 6

CK Internal
 References-2 Standard Operation sheet [Analysis] A
Process name Peculiar Note: Fill out mm/dd/yy in establishment and check date (Ex: Suzuki Dec. 18. 10) New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5 Rev. 6
characteristic
(Operation name) Standard Operation sheet control No. Model ・ Part No. Approved date
Safty equipment/clothing Certification Approval (Mngr)
Tools used Dsignt ope. Symbol of Process Design Drawing 　Control Plan Check (Spvsr)
(or Process Design sheet) etc (Option)
Parts used etc. Term to master (Process Quality matrix) No. Issue (L. Prsn)
Ｎｏ 　　　　　　　　Operation analysis Time Matrix Main steps Key-point (Reason to be key-point) Operation flow, figure, others
No.

References-3 Sample of reference-2 for Standard Operation sheet

《Requirement for Standard Operation sheet》

*5 Major procedure, which proceeds one series of operation" is described in "Major step".
*1 "Process", "Operation name", "Important characteristic", "Protection tool", *6 "Key point" is the important points to performing of main steps, and if operators don't follow it, the
"Using tool", "Required certification", "Designated operation", "Learning days" should be quality, safety and ease of operation will be failed. And should be express clearly it.
filled out without exception. *7 "Revision history" should be recorded and the latest edition should be managed.
*2 Protection tool are determined by applicable local law or regulation. *8 Revised part is indicated by △ mark and be able to discriminated.
(In case of CK-J, it is determined by Safety and Hygiene Standard.) *9 Standard Operation sheet should be reconsidered every time defect of product is occurred.
*3 Elements of motion, which construct operation, are described in "Operation analysis" one by one. *10 To clarify key-point more clearly, reason to be key-point is fill out concretely and clearly
(In case of did not subdivided operation.) *11 A lot of illustrations are used, and quantitative expressions such as dimensions are written and devise.
*4 Standard time is set for each operation (Main step of operation) (If illustrations are used or some of the fill out are missing)

Fill out symbol if it is a special

Legal qualification: Press machine work chief, Crane operation, Special characteristic process (Argon welding), etc.
characteristic process
Final inspector and rework operator (U level or higher)
Describe in detail if designated
*1
Ａ Ｂ Ｖ Ⓚ Days or number of times Number of CP or PQM
Do not enter survey / approval / date on PC to sign after confirmation
Attached reference-3 *7 CQ-2MP-X00
Note: Fill out mm/dd/yy in create and check date
P rocess name GT1・GT2 (Drain/Cock with Pipe) Special
Standard Operation sheet [Analysis] A
New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5
characteristic -
(O pe ratio n n ame ) Assembly of Drain / Cock and set to air test inspection machine Standard Operation sheet control No. Model ・ Part No. Appr o ve d date 17.12.04 18.06.04 19.01.30
For forms that do not use d
S a f e t y e q u ip m e n t / c lo t h in g
Gloves, Cap, Safety shoes *2 Certification - RAD-0006-2 214105WZ3A (Typify) 21400E790A (Typify) Appr o val (Mn gr) Gunma Gunma Gunma enter the signature and date
Tool s us ed Screwdriver, airtight coupler, water inlet cap Dsign t o pe . - Process Design Drawing control No. Control Plan (PQM) No. Check (S.SV ) Yoshimi 17.12.04 Yoshimi 18.06.04 Yoshimi 19.01.28

Drain/Cock with Pipe

Parts us ed etc. Term to master One day - AL-RAD-GT1/GT2 Issue (SV) Kodama 17.12.01 Kodama 18.06.03 Kodama 19.01.28

Ｎｏ 　　　　　　　　Operation analysis Time CP No Main step Key point / (Reason of Key point) Operation flow, Figure, Others
1 Hold the lower tank with your right hand and slide the *4 1. Install drain / cock on tank with 1-1. slide the product to the
product to the tightenable position. *3 screwdriver. *8 tightenable position. *6 1-1 *11
2
2 　　　(In order to prevent the occurrence of
Fill out the triangle symbol so that you can see where
slanting problems for screw) *10 1
2 Take the screwdriver with your right hand and grasp the the revision was made. 1-2. grasp the D/Cock pipe position Grasp the D/Cock pipe
1 D / Cock pipe position with your left hand at the same time. 　　　(In order to prevent the missing pipe)
1-2 position and tighten
1-3. tighten it until the driver makes a
3 Set the D / COCK on the tank straight to the D / COCK *5 clicking sound Slide the product to the
mounting hole and tighten it until the driver makes (In order to prevent insufficient tightenable position.
14
a clicking sound. 0 09 tightening)
4 　Prohibited
Hold the center of the
item and upper
reason and lower
(Accidental tanks, andS/T
item) pull Handling2.ofRemove
abnormalthe
andproduct
remark from the 3Z2-1. pullsheet
Assurance out the product
PQM while sliding it so Reason
Compatibility check

　Revision record ①Delivery defect ②Process defect ③Operation improvement ④ Other

out the product while sliding it so that the core surface clinch machine and visually check that the core surface doesRev.
not touch
Contents check

G/T 1
does not touch the mobile rail. the clinching shape. the mobile rail Rev. 2
5 Hold the product to visually check that clinching shape (In order to prevent making a core-
Rev. 3
does not have missed-clinching, half-clinching, or claw surface dent defect) Rev. 4
breakage. 2-2. clinching shape does not have missed
3-1
6 Carry the product to the entry of the airtight clinching, half-clinching and claw breakage
inspection machine. (In order to prevent clinching defect CK Internal
 does not touch the mobile rail. the clinching shape. the mobile rail

Contents ch

Compatibility
5 Hold the product to visually check that clinching shape (In order to prevent making a core-
does not have missed-clinching, half-clinching, or claw surface dent defect)
breakage. 2-2. clinching shape does not have missed
Rev. 5 3-1
6 Carry the product to the entry of the airtight clinching, half-clinching and claw breakage
Rev. 6
inspection machine. (In order to prevent clinching defect
0 08 and core leak)
7 Check that the airtight inspection machine entry [blue] is 3. Set the product on the airtight 3-1. Check that the airtight
lit, and place the product with the tank pipe facing upward inspection machine, then attach inspection entry [blue] is lit Entry [blue] is lit
until the position sensor on the inner of the machine the airtight coupler and water (In order to prevent hitting the product Use photos or sketches to devise
touches. inlet cap. damage by the airtight inspection hood
easy understanding as possible.
8 Take the right side airtight coupler with your right hand and hurt)
and set it on the lower tank pipe.
3-2
3-2. Make sure that the spiral hose of the
9 Take the left side airtight coupler with your left hand and airtight coupler does not interfere with No interference of the
set it on the upper tank pipe. the core surface. spiral hose of the airtight
(In order to prevent the dents defect coupler with the core
10 Make sure that the spiral hose of the airtight coupler on the core surface)
does not interfere with the core surface.
15
11 Attach the cap to the water inlet notch with your right hand, 3-3. tighten it clockwise by hand
Not only photo but also fill out
and tighten it clockwise by hand until it stops. until it stops
(In order to prevent airtight leakage) explaination sentence.
0 13
12 Check that the product, the airtight coupler, spiral hose 4. Press the start button of the 4-1. Check that they are in a position
and other parts used are in a position where they are not airtight inspection machine. where they are not caught. 4-1
caught by the airtight inspection machine hood. (In order to prevent damage to products
13 Move away from the area sensors on both sides and push and hoses)
Confirm that it is not
the start button with your right hand.
0 06 pinched by the hood and
14 After confirming that the hood of the airtightness inspection 5. Return to attachment position push the start switch.
machine is completely closed, return to attachment position of D/COCK.
of D/COCK. 0 03 To understand the reason for revision
15 Repeat No. 1 to No. 14 operations.
①Delivery defect
Fill in the subtotal time and total ②Process defect
time of each page. ③Operation improvement
④Other
*7
*9
Prohibited item and reason (Accidental item) Subtotal 0 39 Handling of abnormal and remark 3Z Assurance sheet PQM Revision record ①Delivery defect ②Process defect ③Operation improvement ④Other

Compatibility check
・Wear designated safety protectors (gloves). Total 0 39 ・When there is a part shortage, stop the operation, report to the SV, L/L △１ △５ Rev. 1 Revised drain tightening work method

Contents check
・Do not place the product outside the designated location. (Contamination 　and Material handling person and wait for instructions. (Press call S / W) △２ △5 Rev. 2 QSES-A : Review consistency
prevention, prohibit short time placement and leaning parts) ・When there is a equipment or quality abnormal, stop Rev. 3
・When equipment breaks down, turn off the power and post a “life saver 　the operation, report to the SV or L/L and wait for instructions. Rev. 4
notice”. (In order to prevent injury during repair work for 2 people) ・When a part dropped, do not use it and put it into the drop-parts box. Rev. 5
・Do "Stop, Call, and Wait" when other abnormalities occur. Rev. 6
Fill in the total time (minute)

CK Internal
 breakage. 2-2. clinching shape does not have missed
3-1
6 Carry the product to the entry of the airtight clinching, half-clinching and claw breakage
inspection machine. (In order to prevent clinching defect
0 08 and core leak)
7 Check that the airtight inspection machine entry [blue] is 3. Set the product on the airtight
Standard Operation 3-1.sheet
Check that the airtightB
[Analysis]
Attached reference-4
lit, and place the product with the tank pipe facing upward inspection machine, then attach inspection entry [blue] is lit Entry [blue] is lit
until
Process the position sensor on the inner of the
name machine the airtight
Standard Operation sheet controlcoupler
No. and water (In order to prevent hitting the product Use photos or sketches to devise
Peculiar
touches.
(Operation na,e)
characteristic
inlet cap. damage by the airtight inspection hood
easy understanding as possible.
8 Take the right side airtight coupler with your right hand and hurt)
Ｎｏ 　　　　　　　　Operation analysis
and set it on the lower tank pipe.
Time Matrix
No.
Main steps Key-point (Reason to be key-point) 3-2 others
Operation flow, figure,
3-2. Make sure that the spiral hose of the
9 Take the left side airtight coupler with your left hand and airtight coupler does not interfere with No interference of the
set it on the upper tank pipe. the core surface. spiral hose of the airtight
(In order to prevent the dents defect coupler with the core
10 Make sure that the spiral hose of the airtight coupler on the core surface)
does not interfere with the core surface.
15
11 Attach the cap to the water inlet notch with your right hand, 3-3. tighten it clockwise by hand
Not only photo but also fill out
and tighten it clockwise by hand until it stops. until it stops
(In order to prevent airtight leakage) explaination sentence.
0 13
12 Check that the product, the airtight coupler, spiral hose 4. Press the start button of the 4-1. Check that they are in a position
and other parts used are in a position where they are not airtight inspection machine. where they are not caught. 4-1
caught by the airtight inspection machine hood. (In order to prevent damage to products
13 Move away from the area sensors on both sides and push and hoses)
Confirm that it is not
the start button with your right hand.
0 06 pinched by the hood and
14 After confirming that the hood of the airtightness inspection 5. Return to attachment position push the start switch.
machine is completely closed, return to attachment position of D/COCK.
of D/COCK. 0 03 To understand the reason for revision
15 Repeat No. 1 to No. 14 operations.
①Delivery defect
Fill in the subtotal time and total ②Process defect
time of each page. ③Operation improvement
④Other
*7
*9
Prohibited item and reason (Accidental item) Subtotal 0 39 Handling of abnormal and remark 3Z Assurance sheet PQM Revision record ①Delivery defect ②Process defect ③Operation improvement ④Other

Compatibility check
・Wear designated safety protectors (gloves). Total 0 39 ・When there is a part shortage, stop the operation, report to the SV, L/L △１ △５ Rev. 1 Revised drain tightening work method

Contents check
・Do not place the product outside the designated location. (Contamination 　and Material handling person and wait for instructions. (Press call S / W) △２ △5 Rev. 2 QSES-A : Review consistency
prevention, prohibit short time placement and leaning parts) ・When there is a equipment or quality abnormal, stop Rev. 3
・When equipment breaks down, turn off the power and post a “life saver 　the operation, report to the SV or L/L and wait for instructions. Rev. 4
notice”. (In order to prevent injury during repair work for 2 people) ・When a part dropped, do not use it and put it into the drop-parts box. Rev. 5
・Do "Stop, Call, and Wait" when other abnormalities occur. Rev. 6
Fill in the total time (minute)

　Prohibited item and reason (Accidental item) S/T Handling of abnormal and remark
G/T

CK Internal
CK Internal
 CQ-2MP-X002-02 1/2
References-4
Standard Operation sheet [Analysis] A Note: Fill out mm/dd/yy in establishment and check date
Tên quy trìnhDUCT – ASPIRATOR BOTTLE Đặc trưng đặc New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5 Rev. 6
ー
Tên công việc thiết lập để HVAC biệt Standard Operation sheet control No. Model ・ Part No. Approved date 6/30/2016
Safty equipment/clothing
Safety shoes and gloves Certification C27-1P-CPM-018 C27 Approval (Mngr) Kami
Tools used N/A Dsignt ope. Symbol of Process Design Drawing Control Plan No. Check (Spvsr) Nagasoe 16/6/30

Parts used etc. DUCT ASPIRATOR Term to master 0.5 day CPM1300-5TA CPM-11-061 Issue (L. Prsn) Sato 16/6/30 Shiomi
CP
Ｎｏ Làm việc tháo gỡ Thời gian No
Các bước chính một điểm quan trọng Lý do cho điểm quan trọng･Trình tự công việc･Minh họa･Khác
１ Gõ vào phầ n tua của miệng công tắ c khởi động chiế
u 0 02 1. Lấ
y DUCT ASPIRATOR ra.
sáng linh kiện, lấ
y DUCT-ASPIRATOR ra.
*Có sai khác thông sốkỹthuật có hoặc không có lắ
p ráp
DUCT ASPIRATOR
Trường hợp thông sốkỹthuật không có thì đèn hiển thị
linh kiện sẽ sáng→xác nhận và gõ vào phầ
n tua

２ Điều chỉnh DUCT ASPIRATOR khớp với lỗcắ m máy 0 03 2. Lắ

p DUCT ASPIRATOR vào HVA 1. Cho tới khi ăn khớp
hút a’ bên phải của HVAC và cắ
m vào, vừa lắ
c vừa
ấn vào cho tới khi ăn khớp.
３ Xác nhận bằ
ng mắ
t DUCT ASPIRATOR không bị gãy, 0 02 2. Xác nhận kế
t quả Không được gãy, vặn xoắ
n
vặn xoắn.

a
a'

DUCT ASPIRATOR

Nhà nước lắp ráp

DUCT ASPIRATOR

a to a'

Bị hỏng ・ Xoắn 　 Giới hạn mẫu

NG
OK

CK Internal
 小計 0 07 PQM Reason

Compatibility check
3Z Assurance sheet Revision record ①Delivery defect ②Process defect ③Operation improvement ④ Other

Contents check
　Prohibited item and reason (Accidental item) 合計 0 07 Handling of abnormal and remark Rev. 1 Change of operation instructions by revision of upper document (PQM) ④
1. Never run in the workplace (because it tumbles) * In case of abnormality, used QRQC call and contact the team lead Rev. 2
2. Do not use dropped parts (to prevent functional malfunctions or leader for instructions. Rev. 3
3. You should be finish one cycle when if you leave your process.* Follow the abnormal conditions rules when if you find issue : Rev. 4
(to prevent omission of operation) stop, call and wait Rev. 5
Rev. 6

CK Internal
 CQ-2MP-X002-02 2/2

Standard Operation sheet [Analysis] A Note: Fill out mm/dd/yy in establishment and check date
Process name Insert Duct Aspirator Hose to Peculiar New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5 Rev. 6
N/A
(Operation name) HVAC characteristic
Standard Operation sheet control No. Model ・ Part No. Approved date 6/30/2016 2/27/2017 11/19/2018

Safty equipment/clothing
Safety shoes and gloves Certification C27-1P-CPM-018 C27 Approval (Mngr) Kami Hori Hori
Tools used N/A Dsignt ope. Symbol of Process Design Drawing Control Plan No. Check (Spvsr) Nagasoe 16/6/30 Nagasoe 17/2/27 永添18/11/18

Parts used etc. DUCT ASPIRATOR Term to master 0.5 day CPM1300-5TA CPM-11-061 Issue (L. Prsn) Sato 16/6/30 Shiomi 17/2/27 浅田18/11/08

CP
Ｎｏ Hit the sensor of parts
Operation lighting front door and take
analysis Time No Main step Key point / (Reason to be key-point) Operation flow, figure, others
１ 0 02 1. Take out DUCT-ASPIRATOR. 1. Hit the sensor of parts lighting
out DUCT-ASPIRATOR.
* There is a difference in specifications depending on front door
whether (To prevent the occurrence of
DUCT ASPIRATOR is installed. wrong and missing parts)
When there is no specification, the part indication lamp is l
→ confirm and hit the sensor.
２ Insert DUCT ASPIRATOR into the right aspirator 0 03 2. Install the DUCT ASPIRATOR 1. push it in until it hits
insertion port "a" of HVAC and push it in until it hits on the HVAC. (To prevent half-insertion)
while shaking.
３ Visually check that the DUCT ASPIRATOR is not bent 0 02 3. Check the workmanship. 1. is not bent and twisted
and twisted. (To prevent do not functional a
issues)
a'

DUCT ASPIRATOR

ｾｯﾄ状態 DUCT ASPIRATOR

a to a'

折れ・捻じれ確認限度見本

NG
OK

小計 0 07 PQM Reason
atibility check

3Z Assurance sheet Revision record ①Delivery defect ②Process defect ③Operation improvement ④ Other
tents check

　Prohibited item and reason (Accidental item) 合計 0 07 Handling of abnormal and remark Rev. 1 Change of operation instructions by revision of upper document (PQM) ④

CK Internal
 Compatibility check
Contents check
1. Never run in the workplace (because it tumbles) * In case of abnormality, used QRQC call and contact the team lead Rev. 2 Revision by periodic review ④
2. Do not use dropped parts (to prevent functional malfunctions or leader for instructions. Rev. 3
3. You should be finish one cycle when if you leave your process.* Follow the abnormal conditions rules when if you find issue : Rev. 4
(to prevent omission of operation) stop, call and wait Rev. 5
Rev. 6

CK Internal
 Standard Operation Sheet [Procedure feuille 1]
Nom du Process Caractéristique New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5 Rev. 6
(Nom de la station ) critique Référence SOS No. Nom produit et Part number Date d'approbation

Habilitation
EPI
légale spécifique Approbateur

Outils utilisés Type Opérateur Verification SV

　Référence du PSQ :
Pièces primaires utilisées Durée de formation

N°
Ｎｏ ligne Etapes principales Temps (min) Point Clé et sa raison Flow-chart/Photos/dessins explicatifs
PSQ

Verification du conenu

3N assurance qualité PSQ 　Historique révision ①Réclamation client ②Défaut interne ③Amélioration de
　Interdictions sécurité avec la raison Sous Total Procedure en cas d'anomalies Verification de l'opération ④ Autre Raison
Total Rev. 1
l'adéquation
Rev. 2
Rev. 3
Rev. 4

CK Internal
 Verification du

Verification
l'adéquatio
Rev. 6
Rev. 5

CK Internal
 Standard Operation Sheet [Procedure feuille 2]
Nom du Référence SOS No.
process Caractéristique
critique
Nom de la
station
N°
Ｎｏ ligne Etapes principales Temps (min) Point Clé et sa raison Flow-chart/Photos/dessins explicatifs
PSQ

　Interdictions sécurité/qualité avec la raison Sous Total Procedure en cas d'anomalies

Total

CK Internal
CK Internal
 Standard Operation sheet [Procedure] A
Process name Peculiar New Rev. 1 Rev. 2 Rev. 3 Rev. 4 Rev. 5 Rev. 6
characteristic
(Operation name) Standard Operation sheet control No. Model ・ Part No. Approved date
Safty equipment/clothing Certification
Approval (Mngr)
Tools used Dsignt ope. Symbol of Process Design Drawing 　Control Plan Check (Spvsr)
(or Process Design sheet) etc (Option)
Parts used etc. Term to master (Process Quality matrix) No. Issue (L. Prsn)
Ｎｏ Matrix Main steps Time Key-point (Reason to be key-point) Operation flow, figure, others
No.

　Prohibited item and reason (Accidental item) S/T Handling of abnormal and remark 3Z Assurance sheet
Compatibility check PQM 　Revision record ①Delivery defect ②Process defect ③Operation improvement ④ Other Reason
Contents check

G/T Rev. 1
Rev. 2
Rev. 3
Rev. 4

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Compatibility c
Rev. 6
Rev. 5

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 Standard Operation sheet [Procedure] B
Process name Peculiar Standard Operation sheet control No.
characteristic
(Operation name)

Ｎｏ Matrix
No.
Main steps Time Key-point (Reason to be key-point) Operation flow, figure, others

Standard Operation sheet [Procedure] B

P r o c es s n a m e Resin forming changeover P e c u l ia r － Standard Operation sheet control No.
( O pe ratio n n am e ) △△△△△△△△△ Case forming ch a r a ct e r i s ti c
○○○○○○○○○○○○
Matrix
Ｎｏ No.
Main steps Time Key-point (Reason to be key-point) Operation flow, figure, others
Process 1 through 16 are "Internal changeover".

1 Wear Helmet, bring Crane to Operation cabinet and turn １）Wear Helmet Column where "To operate safely"
operation switch off. 0 20 (To operate safely)
2 Move to die store area. Connect Metal connector for pre-heat １）About 30 ～ 60 minutes before is filled out. Consider concrete
to the next production die and turn on 30 to 60minutes before (Able to eliminate temperature control time)
operation start.
Turn Conveyor switch and Temperature controller chiller water
0 70 example of unsafe incident and
3
pump off, and turn auto water drain on. Then move to operation
cabinet of molding machine. 0 60
fill out "method to prevent
4 Switch from Auto operation to Manual operation and close
die. Move injection unit to back end by manual operation.
occurrence of undesired
5By manual operation, transfer Manipulator on Conveyor
0 90 incident".
and move Arm (Chuck) down and turn positioning
switch on. 0 60
6 Move to other side of operation area and open door. Close 4 chiller １）Close 4 cocks for chiller water.
water cocks. Disconnect coupler for chiller water (4 pieces). 1 10 (To prevent water leak by remained pressure)
7 Change data of operation panel to the next production model １）set hot-runner to ０℃.
and set hot-runner to ０℃. Turn hydraulic pressure pump off (Because it is decided)
and move up on Machine with crane operation switch. Move ２）Turn hydraulic pressure pump off.
crane on the center of die. 0 70 (To operate safely)
8 Disconnect Metal connector and move crane down. Set hook １）Stretch wire by inching operation
in eye-bolt and stretch wire by inching operation and turn (To operate safely)
operation switch off. 0 50 ２）Turn operation switch off (To operate safely)
9 Move to operation cabinet side and turn Manual operation １）Make sure lamp is change to red from green
(die set), Die close and die changeover switch on. (Red indicates unclamp condition)
And press Auto clamp release switch for movable die and fixed ２）Move movable plate back about 1m.
　Prohibited item and reason (Accidental item) S/T Handling of
die. Turn die close switch after lamp is change to red from green abnormal and remark
(To move die safely)
and move movable die G/Tback about 1m. 0 60
10 Move up to machine and check moved distance of plate, move １）Move die up to upper end.
die up to upper limit with care to prevent hitting of machine (To decrease swing of die)
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 And press Auto clamp release switch for movable die and fixed ２）Move movable plate back about 1m.
die. Turn die close switch after lamp is change to red from green (To move die safely)
and move movable die back about 1m. 0 60
10 Move up to machine and check moved distance of plate, move １）Move die up to upper end.
die up to upper limit with care to prevent hitting of machine (To decrease swing of die)
(fixed plate). 0 50
11 Move crane and transfer die to die store area and move die １）Change to slow speed right before die is reached
down. Change operation speed to slow right before die is to floor.
reached to floor. 0 80 (To operate safely)
12 Move hook down and remove from eye-bolt. Move hook
10cm up from die and transfer to the center of die for
the next production. 0 20
13 Move crane down, and set hooks on outside of ring １）Both hooks on ring are for nozzle side die.
on Nozzle side eye-bolt and set hooks in middle on movable (To operate safely)
side eye-bolt. 0 60
14 Move crane up slowly and make sure wire is stretched. １）Lift up from floor with same speed (slow speed)
Then hang up die from 2 to 3 cm from floor with same (To operate safely)
speed. Then move die up to upper limit with regular ２）Move up die to upper limit
speed. 1 00 (To eliminate swing of die)
15 Move die to above machine (Base point-Fixed plate, １）Set die on fixed plate
Center of Tie lock) by crane, and move die 50cm (Make the next operation easy)
down and install die on machine by inching operation.
1 00
16 Change operation speed of crane to slow speed at １）Slow down right before fit in V block
position where V groove under the die and V block (To eliminate swing of die)
on fixed plate are fit. Then change to more slow ２）Turn crane switch off and move down from
speed at right before fitting in V block and turned 0 70 machine
switch off and down from machine. (To operate safely)
　Prohibited item and reason (Accidental item) S/T 9 80 Handling of abnormal and remark
G/T 10 50 ・Stop,Call and Wait
Fill out sub total or Ground 　　　　　　　　　…In case of abnormal condition is occurred, report toSupervisor or Leader.
total of each page

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 References-9

Contents for each item described in the standard operation sheet

(1) Process name ： Fill out name on "Control Plan (Process Quality Matrix)" or Process
Control chart.
(2) Operation name： Fill out movement of main operation and accompanying operation.
（Ex･･･Parts set, Welding, Assembly, Changeover, etc)
(3) Safety equipmen： Fill out required protection tool to maintain safe condition for
clothing operation or changeover.
(4) Tools used ： Fill out required tools name for operation or changeover.
(5) Parts used etc. ： Fill out using parts for the process.
： Fill out a symbol which is designated by "Process Quality matrix".
(6) Particular characteristic
Or if designated by customer, fill out a symbol designated by customer.
Place "-" if not designated. Refer to 4.2 for detail.
Note: Enclose column for "quality characteristic/equipment condition"
of important characteristic process by bold line to distinguish
from general process. Follow customer's instruction if it requires.
Example
(7) Certification ： Fill out required license for operation or changeover.
（Ex･･･License for Crane operation, etc)
Put "-" if certification is not required.
： Fill out reason for designation and operator name if operator is restricted
(8) Designated operation
for designated operator or process is special.
Describe required certification.
(Ex.: Appearance check of XX, Soldering skill certification 3rd class,
Welding skill certification 1st class, Torch brazing skill certification.)
Refer to 6.10(1) of "Standard of ILUO Skill Training (GCQ-2MD-X301)"
Put "-" if not necessary.
(9) Term to master ： Fill out required learning period to obtain full-fledged skill ("L" level).
Fill out the number of days or times.
(10) Standard Operation ： Fill out control No. of "Standard Operation sheet".
sheet control No.
(11) Process Design ： Fill out symbol or No. of "Process Design Drawing (Process Design
Drawing (Process sheet)".（Option and put "-" if not necessary.)
Design sheet) No.
(12) Model, Parts No.： Fill out applicable model or part number.
(13) Control Plan ： Fill out control No. of "Control Plan (or Process Quality matrix)".
(PQM)No.
(14) Operation anal： Break down to detailed movement for operation or changeover and fill out.
Fill out underline of red or black at key points word.
(15) Time ： Fill out time for a unit of main step, changeover for each tool or jig.
Put "-" if time for a unit is not determined.
Be sure to fill out subtotal time for each page and overall total time.
Fill out total time for appearance inspection or checking conducted by
operators.

(16) Main steps ： Main procedure and a group of steps of work to proceed operation or
changeover.
① Express what is done. ② Express concretely and clearly.
To divide operation for steps, ① Pick up by operating actually.
② Check operation one by one and find out where the content of
the operation significantly changes.
(17) Control Plan ： Fill out Process No. of "Control Plan (Process Quality matrix)".
(PQM)No. If using main step number, put "Step No." instead of Matrix number.
（Filling in is optional and put "-" if not necessary.)
： It is the important points for performing main steps, and if operators
(18) Key point & reason
don't follow it, the quality, safety and ease of operation will be failed.
(Include those mentioned in the "Process Design Drawing (Process Design
sheet)" or "Control Plan (Process Quality matrix)")
The reason for the key point should explain why it is a key point.
How to pick up key points.
①Getting the key points of each main step by actualy performing the
operation.
②Getting the key points from operation analysis that compose a main
step.
③Getting important supplemental points (technique, intuition, method,
etc.) for the motions in main steps.
④A trifling caution is not regarded as a key point.
⑤When more than two key points exist in one main step, it is necessary
to check if main step is rough or not.
⑥The expressions must be specific and easy to understand.
Reason for key point
⑦Describe with concrete and clear sentence to clarify key point.
(Reason : XXX --- XXX)
(Refer to attached reference-2)
(19) Operation route ：
, Basically figure, photo and illustration shall be used for ease understanding.
and others But is not recommended to express only by photo.
(20) Note for fill out ： To describe, do not use sentence to express occurrence of unexpected
condition and use sentence to express avoiding unexpected condition.
（Bad expression）　　　→　　 （Good expression）
Because a jack fall down　→　To avoid a jack falling down
(21) Prohibited item, reason
： Describe prohibited items which leads injury or defect if not followed,
and describe previous accidents and defects.
： Clearly describe handling method and reporting route when abnormal
(22) Handling of abnormal
condition and remark condition is occurred. Fill out act of "Stop, Call and Wait".
(23) Revision history ： According to the order of first created and revised, fill out revise No.,
reason for revision and clearly indicate revised part.
(24) Symbol ： Use following symbols if necessary.

安全 在庫 検査 作業域
記

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