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Journal of Petroleum Science and Engineering 57 (2007) 221 – 246

www.elsevier.com/locate/petrol

Development of mature oil fields — A review


Tayfun Babadagli
Department of Civil and Environmental Engineering, School of Mining and Petroleum, University of Alberta, 3-112 Markin CNRL-NREF Building,
Edmonton, AB, Canada T6G 2W2
Received 23 May 2006; received in revised form 11 October 2006; accepted 12 October 2006

Abstract

Development of mature oil fields has been, and will increasingly be, an attractive subject. Mature field development practices can be
divided into two major groups: (1) well engineering and (2) reservoir engineering. This paper focuses on the reservoir engineering aspects.
An extensive review of previously reported reservoir management practices for mature field development is provided. After the
definition of mature field and an overview, different aspects of mature field development are outlined. The first issue covered is the
estimation of remaining reserves focusing on the determination of the amount and location of the residual oil after primary and
secondary recovery using field, log, and core data. After valuing the remaining oil, methods to recover it are classified. They
include tertiary recovery, infill drilling, horizontals, optimal waterflooding design for mature fields, optimal well placement and
other reservoir management practices. Suggested or implemented field application examples for big fields owned by majors and
small fields owned by independents are presented.
Special attention is given to tertiary oil recovery. An extensive review and critical analysis of tertiary recovery techniques
covering the theoretical, practical, and economical aspects of it are provided. The emphasis is on their applicability in mature field
development in terms of effectiveness (incremental recovery) and efficiency (cost and recovery time). Laboratory and field scale
applications of different tertiary recovery techniques, i.e., gas (double displacement, WAG, and miscible–immiscible HC, CO2, and
N2), chemical (dilute surfactant, polymer, and micellar injection), and thermal (air and steam) injection, conducted to develop
mature fields are included. Specific examples of big/giant fields, fields producing for decades, and mid to small size fields were
selected. Differences in reservoir management strategies for majors, independents, and national oil companies are discussed.
© 2006 Elsevier B.V. All rights reserved.

Keywords: Mature fields; Remaining oil; Residual oil saturation; Tertiary oil recovery; Reservoir management techniques

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
2. Definition and elements of mature field development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
3. How much oil is left and where is the remaining oil? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
4. Techniques used to determine the amount of remaining oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
4.1. Core analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
4.2. Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
4.3. Volumetric-reservoir engineering studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

E-mail address: tayfun@ualberta.ca.

0920-4105/$ - see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.petrol.2006.10.006
222 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

4.4. Production data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225


4.5. Well testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
4.6. Chemical tracers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
4.7. Field experiences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
5. Tertiary recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
5.1. Laboratory scale investigations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
5.1.1. Non-fractured rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
5.1.2. Immiscible gas injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
5.2. Miscible gas injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
5.3. Air injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
5.4. Chemical injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
5.5. Fractured rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
6. Field scale applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
7. Reservoir management practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
8. Well placement, infill drilling, horizontal wells and optimizing waterflooding . . . . . . . . . . . . . . . . . . . . 239
9. Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

1. Introduction fields is the fields reaching the peak of their production


or producing fields in declining mode. A third definition
The world average of oil recovery factor is estimated could be the fields reaching their economic limit after
to be 35%. Additional recovery over this “easy oil” primary and secondary recovery efforts. Fig. 1 shows a
depends on the availability of proper technologies, typical production life of a field. Any points indicated by
economic viability, and effective reservoir management a question mark can be considered as the time when the
strategies. On the other hand, the chance of discovering maturity is reached. The tendency, however, is to define
giant fields remarkably decreases (Blaskovich, 2000). the decline period indicated by the arrow in Fig. 1, which
The discovery rate for the giant fields peaked in the late is typically reached after having some secondary re-
1960s and early 1970s and declined remarkably in the covery efforts. Increasing water and gas production,
last two decades (Ivanhoe, 1997). About thirty giant decreasing pressure, and aging equipment are other in-
fields comprise half of the world's oil reserves and most dicators of maturity.
of them are categorized as mature field. The develop- Technologies to revitalize mature oil fields are based
ment of those fields entails new and economically viable on either well or reservoir applications. Once the maxi-
techniques, and proper reservoir management strategies mum number of wells that can possibly be applicable to
(Black and LaFrance, 1998; Al-Attar, 2004). the field is reached, well development practices such as
Mature field development is a broad subject. It can,
however, be divided into two main parts: (1) well
development, and (2) reservoir development. Depending
on the field type, history, and prospects, the development
plans could be done on either one or both. This paper
covers reservoir engineering aspects of mature field
development. Determination of the amount and location
of the remaining oil is the key issue in this exercise.
Techniques to improve the recovery factor such as tertiary
recovery, infills, horizontals, and optimal placement of the
new wells are the other elements of reservoir development.

2. Definition and elements of mature field development


Fig. 1. Different stages of oil recovery that can be assumed as the
Oil fields after a certain production period are called starting of the maturity of a field. Typical tendency is the period
mature fields. A more specific definition of mature indicated by the arrow.
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 223

Table 1
Logs used to determine residual oil saturation
Log type Technique Cased hole Accuracy
Resistivity Conventional N Poor
Pulsed neutron Log-inject-log Y Good
Nuclear Conventional N Poor
magnetism
Carbon/Oxygen Log-inject-log Y Good

recompletion, stimulation, treatments, optimization of 4. Techniques used to determine the amount of


lift, re-collection of data, surveillance, and new entries remaining oil
are considered. Next, injectors for pressure maintenance
or displacement are drilled mainly targeting secondary or 4.1. Core analysis
tertiary recovery. For any of those practices, one needs to
know the amount and location of the target oil first. Re- Fluid saturation of virgin or waterflooded cores are
booking the reserves for such cases has always been a determined by distillation (water saturation) and extraction
challenge due to uncertainties and difficulties in the (oil saturation) using solvents. It has been recognized that
estimation of residual oil saturation (Ross, 1998). relating oil saturation to in situ values is a serious problem.
Therefore, the first issue to tackle in mature field devel- Special core analysis (SCAL) increases the accuracy of the
opment is to quantify the amount of oil left. Obviously, estimation as it represents realistic reservoir conditions
the next step is to quantify the recoverable amount (pressure, temperature, and wettability) but it is costly
accurately and find out the tools/methods to achieve this. compared to conventional core analysis (Wyman, 1976).
It is critical to decide when to start these applications to The residual oil saturation obtained from core analysis may
maximize the ultimate recovery of oil. This is an im- not be representative for the whole reservoir as the
portant issue especially for tertiary recovery applications displacement is not controlled only by microscopic factors
if the company is concerned with the ultimate recovery at the field scale. The following equation proposed by
rather than accelerating the production rate in short term. Kazemi (1977) is used to estimate the residual oil saturation
Efficiency is the key issue in mature field develop- at reservoir scale using core residual oil saturation:
ment. The cost of the project increases while the revenue
gained from additional oil recovery decreases as a field P P M
ð So Þres ¼ ð So Þcore Bo E ð1Þ
ages. This is obviously the disadvantageous part of the 1  V2
practice. On the other hand, having a great deal of in-
formation about the field, experience, and data gathered 4.2. Logs
over the years is the advantageous part of it.
In the following sections, we discuss the reservoir Resistivity, pulsed neutron capture, nuclear magnetism,
engineering aspects of mature field development and carbon/oxygen, and gamma radiation logs are used to
review the possible techniques and applications on how determine the residual oil saturation. Both conventional or
much recoverable oil there is, how fast it can be re- log-inject-log applications are possible for some of these
covered, and how cost efficient it would be. logs. Table 1 lists the application types, advantages, and
disadvantages of each logging technique.
3. How much oil is left and where is the remaining oil? Water saturation from resistivity logs can be calculated
using the following equation introduced by Waxman and
Determination of the amount of residual oil satura- Smits for shaly sands, which is a modified form of Archie's
tion after primary and secondary recovery processes is a classic equation (Waxman and Thomas, 1968).
challenge. Locating the oil to be recovered is a difficult 2
exercise and requires sophisticated techniques as well. !1n 3
R 1 þ R BQ
Sw ¼ 4 5
o w V
Egbogah provided an extensive review of those tech- ð2Þ
niques (Egbogah, 1994). Volumetric reservoir engineer- Rt 1 þ RwSBQ
w
V

ing studies and core analysis are the tools to be used for
the amount of the remaining oil but not the distribution where B is defined as follows:
of it. Tracer tests or well test methods are used to determine
the location and distribution of the remaining oil. B ¼ 0:046ð1  0:6eCw =0:013 Þ ð3Þ
224 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

cw is the reciprocal of Rw. The oil saturation is estimated with high accuracy. The following equation is applied to
using So = 1− Sw. This relationship is commonly used for estimate the remaining oil saturation:
the conventional applications of resistivity logs as well as a
ðRt2  Rt1 Þ
few others such as Simandoux and Fertl and Hammack Sor ¼ 1  ð6Þ
equations. /ðRw2  Rw1 Þ
The same types of logs are used for log-inject-log where Σt1 and Σt2 , and Σw1 and Σw2 are the capture
applications as well. In this process, oil bearing for- cross sections of the formation and water measured
mation is logged to obtain the Rt first. A solvent is then before and after the injection, respectively.
injected to remove oil. Finally, brine is injected to mea- A more accurate technique was proposed later using
sure the Ro. The oil saturation is calculated using the nuclear magnetism log. This techniques detects hydro-
following relationship: gen in the water and oil and applicable as inject-log.
 1n Water containing paramagnetic ions is injected into the
Ro formation and the Free Flow Index (IFflow) of oil is
So ¼ 1  ð4Þ
Rt directly or computationally obtained. Then, the follow-
ing equation is applied to estimate the remaining oil
Both conventional and log-inject-log applications are saturation:
used only in open holes. The accuracy of the saturation IFflow
exponent, n is vital in the estimation of the remaining oil Sor ¼ ð7Þ
/
(or reserves). Due to the empirical nature of this quan-
tity, the use of resistivity logs in the saturation estima- This technique is applicable only in open holes.
tion has always been questionable. Small changes in this Another log type used to determine the remaining oil
exponent may result in significant variations in the saturation is the carbon-oxygen (C/O) log, which detects
reserves obtained by volumetric calculations. Variability carbon (exists in HC) and oxygen (exists in water). It is
of the saturation exponent in the reservoir caused by the
clay content and pore structure is another factor affect-
ing the accuracy of the reserves estimation (Worthington
and Pallatt, 1992).
The term QV in Eq. (2) is also critical in the estimation
of the amount of remaining oil. In many applications,
misinterpretation of the logs due to lesser amounts of
clay considered in the system causes underestimation of
the amount of oil. In an unpublished study, Al-Kharusi
(unpublished) found the QV value to be 0.4 for a
sandstone reservoir in Oman containing different types
of clays (ankerite, chlorite, koalinite, and illite) by
multiple salinity technique using the following equation:

1
Co ¼ ðBQV þ Cw Þ ð5Þ
F

The plot of Cw vs. Co yielded QV. Previous ex-


perience for this field had shown that the QV = 0.1.
Those values of QV as well as the case of QV = 0 were
compared in Fig. 2. Significant changes in the oil
saturation values were observed with an increase in the
QV. Incorrect estimation of the amount of clay or
electrically conductive minerals results in an under-
estimated value of hydrocarbon saturation (Cook et al.,
2000). Fig. 2. Effect of clay content on the hydrocarbon saturation when Eq. (2) is
Pulsed neutron capture (PNC) log can be used in log- used to calculate it (re-plotted using the data provided in Al-Kharusi,
inject-log applications for both open and cased holes unpublished).
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 225

similar to the PNC and a gamma ray detector. The if the flow rates are known. Oil saturation can be calc-
remaining oil saturation is estimated using the following ulated by dividing the current reservoir volume of the oil
equation: by the current pore volume:

C=Olog  C=O100%water Vo ðNfoi  Np ÞBo


So ¼ ð8Þ So ¼ ¼ ð12Þ
C=O100%oil  C=O100%water Vp Nfoi Boi ð1  cf DPÞ=ð1  Swi Þ

The gamma radiation log is another log type used for Dependency on the real (measured) production data
log-inject-log applications. In this process, water with makes these techniques reliable compared to the labora-
radioactive tracer is injected before and after removal of tory measurements.
residual oil.
Lately, Hlebszevitsch et al. (2003) and Gutierrez et al. 4.5. Well testing
(2001) reported synthetic sonic log and cased-hole log-
ging applications to assess the remaining oil saturation in Permeability and relative permeabilities can be ob-
mature oil fields. tained from pressure transient data. If the relative perme-
ability measurement through core analysis is available,
4.3. Volumetric-reservoir engineering studies one can obtain the saturations using the relative perme-
ability data. In addition, saturation can be estimated
The remaining oil saturation is obtained by the fol- through the following relationship if there is no free gas
lowing equation if the total amount of oil in place (Nfoi) in the system (Ramey, 1975).
and the cumulative oil produced to the end of water- ct  cw  cf
flooding (Np) is known: So ¼ ð13Þ
co  cw
ðN  Np ÞBoWF cf, co, and cw are the pore volume, water, and oil
Sor ¼ ð9Þ
7758Ah/ compressibilities, respectively. The total compressibility,
ct, can be obtained from pressure transient analysis using
Prediction of Np is a critical task. One of the tech- the following relationship (Earlougher, 1977):
niques used for this is the material balance equation:
0:0002637ðk=lÞt DtM
ct ¼ ð14Þ
Nfoi ðBt  Bti Þ þ ðWi  Wp Bw Þ þ Gi Bg /r2 ðtD =rD2 ÞM
Np ¼
ðRp  Rs ÞBg þ Bo
where the (k / μ)t is the total mobility defined as
Bti
½ðC f þ Swi Cw ÞDP þ Bgi ðBg  Bgi Þ þ We
mBti
þ
ð1Swi Þ
      !
ðRp  Rs ÞBg þ Bo k ko kw kg
¼ þ þ ð15Þ
ð10Þ l t lo lw lg

The material balance calculations based on this equa- ΔtM and (tD / rD
2
)M are the time and dimensionless time
tion yield reliable results for the volumetric reservoirs. values obtained from the type curve analysis. There are
also analytical and numerical modeling techniques to
4.4. Production data estimate the waterflood performances but the accuracy of
the models strictly rely on the estimation of the Sor (or
Production history plot is another reliable source to relative permeabilities), which is based on core analysis.
estimate the final production (Np). Graphical (Arps,
1945) and analytical (Fetkovich, 1987) techniques can 4.6. Chemical tracers
be applied to forecast the production data.
When multiphase production occurs from a well, the When a chemical tracer is injected, its molecules are
saturations can be estimated using the production re- locally distributed between water and oil in the reservoir
lative permeability data. The relative permeability ratio (Tomich et al., 1973). At the equilibrium, the thermody-
can be obtained using namic equilibrium ratio, Ki is obtained as follows:

krw qw Bw lw Bw lw ðCi Þoil


¼ ¼ WOR ð11Þ ¼ Ki ð16Þ
kro qo Bo lo Bo lo ðCi Þwater
226 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

The value of Ki can be measured in the laboratory. variations in n (saturation exponent) and m (cementation
The molecules of tracer i will move with a characteristic factor, between 1 and 5), yielding inaccurate estimation
velocity that depends on the fraction of time that the of water saturation from Eq. (3), were observed with that
molecules spend in each phase. If the probability of field. It was also observed that the n changes with space
finding a typical i molecule in the water phase is pi, then and time and the surfactants used in the field altered the
the expected velocity of i molecule is wettability of the rock. Also, borehole was filled with
gas and electromagnetic propagation tools do not work
Vi ¼ pi Vw þ ð1  pi ÞVo ð17Þ in gas. Therefore, NMR, which is insensitive to gas, was
Eq. (17) can be written in terms of the saturations as suggested to measure the residual oil saturation. NMR
follows: (limited to the invasion zone with a few inches depth of
investigation) is an alternative to resistivity saturation.
ð1  So ÞVw þ Ki So Vo Oil and water can be identified by exploiting the dif-
Vi ¼ ð18Þ
ð1  So Þ þ Ki So fusion coefficient (Do) contrast between them in NMR
applications. They compared the old resistivity satura-
The velocities are obtained from field experiments tion measurements to the new values obtained from the
and the Ki is measured in the laboratory (Eq. (16)). At NMR and noted that the resistivity based model is com-
the residual oil saturation, oil velocity is zero. When plex and requires a substantial level of petrophysical
brine containing a tracer with known distribution co- expertise to implement while the NMR approach is re-
efficient, Ki is injected and the time for arrival to another latively simpler.
well is measured, one can obtain the residual oil satu- Verma et al. (1991) compared residual oil saturations
ration using obtained through special core analysis (SCAL), log-
inject-log, Thermal Decay Time (TDT) log, and material
ð1  Sor ÞVw
Vi ¼ ð19Þ balance for a carbonate reservoir. The values varied
ð1  Sor Þ þ Ki Sor between 5 and 40% for the field and 14 and 56% for the
Recently, Huseby et al. (2003) provided an experi- lab measurements. The average value they found was
mental and numerical technique to estimate the location 23.2%. They concluded that the most reliable results
and the size of bypassed and stagnant oil using geo- were obtained from the SCAL with preserved cores.
chemical data from produced oil and water. Log-inject-log yielded reasonably good results while the
Five techniques are used for residual oil saturation material balance provided a good cross check. They also
determination as discussed above. Techniques such as observed a strong dependency of residual oil saturation
resistivity logs, nuclear magnetism logs and core analysis after waterflood (SORW) on Swi and proposed the fol-
require new wells drilled. Pulsed neutron logs and che- lowing correlation between these two quantities.
mical tracer methods can be applied to old cased wells.
0:06ð1  Sw Þ
Elkins (1978) compiled the residual oil saturation SORW ¼ ð20Þ
values obtained by different techniques for different forma- /
tions in the US. Figs. 3 and 4 show the comparison of
Elkins (1972) observed that the cores acquired from
different techniques. Based on this evaluation, the fol-
unconsolidated sands may result in overestimation of
lowing conclusions can be reached regarding the residual
porosity and therefore the OOIP. They measured the
oil saturation (ROS) measurements:
porosity from cores to be 39% through conventional
core analysis. The SCAL resulted in much lower
• ROS (core, log, tracer) b ROS (Material Balance) porosity (31%), which is in agreement with the log
• ROS (PNC) = ROS (Resistivity logs) porosities. They concluded that the actual oil recovery
• ROS (Single well tracer) b (ROS (logs) efficiencies by waterflooding may have been much
higher than those reported. Hence, oil remaining in
place as a target for tertiary recovery may be much less
4.7. Field experiences than what was estimated by conventional methods of
determining porosity and subtracting cumulative oil
A challenging case of determination of remaining oil production. Later Elkins and Poppe (1973) evaluated a
saturation was reported by Akkurt et al. (2000). The field case to estimate the residual oil saturation left for
mature fractured-vuggy carbonate Yates field has the tertiary oil recovery. They reported that the reduction
undergone many different EOR applications. Significant in porosity due to compaction should be recognized
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 227

Fig. 3. Comparison of the residual oil saturations obtained through different techniques for sandstones (plotted using the data provided in Elkins,
1978).

and pressure coring is important in the evaluation of answers for a layered sandstone and a carbonate field in
unconsolidated field cases. Peripheral waterflooding Libya due to low salinity. He was successful in pointing
residual oil saturation for this field was less than pre- the location and amount of remaining oil (unswept by
dicted (Sor being not more than 25%) leaving this field a water injected) comparing the first (uncased hole) and
marginal field for prospect tertiary oil recovery. the latest (cased hole, four years later) resistivity
Tchambaz (2004) presented a new formation resis- measurements.
tivity tool for the cased holes to measure the water Another cased hole resistivity log measurement was
saturation in water injected zone as an alternative to reported by Hupp et al. (2002). They proposed the
nuclear logging (TDT), which did not showed reliable following equation as depletion indicator. Using this

Fig. 4. Comparison of the residual oil saturations obtained through different techniques for carbonates (plotted using the data provided in Elkins,
1978).
228 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

equation they located undepleted (or unswept) zones for immiscible (double displacement methods and inert gas)
further treatment. and miscible (hydrocarbon gases and carbon dioxide)
rffiffiffiffiffiffiffiffiffiffiffiffi gas injection, chemical injection (mainly surfactant
RtCH solutions), and air injection as tertiary recovery agents
CHFR  Depletion  Indicator ¼ ð21Þ
RtOH will be reviewed.
where CH and OH denote the cased and open hole,
respectively. In addition to the resistivity application in the 5.1.1. Non-fractured rocks
cased hole, nuclear logging has been commonly applied to Tertiary recovery applications largely studied at la-
determine the location and the amount of the remaining oil. boratory scale are immiscible and miscible gas injection,
For nuclear logging, saturation monitoring through casing chemical injection (surfactant, alkaline, and micellar
is performed in two ways: (1) decay of thermal neutron solutions), and air injection. Steam injection for tertiary
populations (TDT), and (2) relative amounts of carbon and recovery is quite uncommon and it is mainly applied as a
oxygen by inelastic gamma ray spectrometry (as used in secondary (or even primary) displacement method in
the Induced Gamma Ray Spectrometry tool — GST). The heavy-oil reservoirs.
TDT provided better results in highly saline formation
waters. One should select the TDT and GST or com- 5.1.2. Immiscible gas injection
bination depending on the salinity contrast and the level of Oren et al. (1992) studied the mobilization of residual
salinity (Schlumberger Wireline and Testing, 1993). oil by immiscible gas injection under water-wet con-
ditions using micro models. They observed that the re-
coveries for positive spreading systems are much higher
5. Tertiary recovery than for negative systems when the spreading coeffi-
cient, Sow is defined as follows:
The tertiary recovery aspects of mature field devel-
opment will be evaluated for laboratory and field scale Sow ¼ rwg  rog  row ð22Þ
developments. Taber et al. (1997a,b) classified different
enhanced (tertiary) oil recovery (EOR) techniques and They also noted that the oil is displaced by a double-
their selection criteria. In this section, the focus will be drainage mechanism (gas/oil and oil/water interface
on those tertiary recovery techniques typically applied movement) for both positive and negative spreading
after massive water injection for pressure maintenance systems and gas/water displacement is possible for ne-
or displacement. Therefore, the tertiary recovery of oil gative spreading systems.
involves in the displacement of oil in an environment Kantzas et al. (1998a,b) studied downward displace-
with excessive amount of water, in some cases oc- ment of oil by inert gas (nitrogen or air) injected at the
cupying more pore space than oil within the rock. This top of the formation using horizontal wells after water-
requires a clear understanding of the immiscible and flooding. They observed that the gravity assisted inert
miscible displacement of residual oil while another gas injection has a potential to become an efficient EOR
mobile phase exists as well as the three-phase relative method with up to 99% of remaining oil recovery from
permeability concept. Jones (1985) observed that the time unconsolidated samples. Later, Lepski et al. (1996)
required for a fluid particle to traverse a porous medium showed that when the spreading coefficient (Eq. (22)) is
depends on rock topology and fluid distribution. Oil positive, oil tends to spread on water and form a con-
recovery by a miscible hydrocarbon (HC) solvent may be tinuous film. When it is negative, the residual oil tends
quite incomplete when another phase (water) exists in the to coalesce and form blobs occupying several pore
system. HC can invade only the more accessible water spaces. They observed that if the gas injection process is
filled pores (high IFT between water and HC). He also stopped after breakthrough and the system is shut off for
noted that the mixing zone is long in a water-wet core. HC a few days and then water is injected, significant oil
entrance into water filled small-pores takes time (over- production is obtained. The process of displacing the oil
coming the capillary entry pressure). Oil may not be dis- bank by secondary waterflooding was named Second
placed from the smaller pores. Contact Water Displacement (SCWD).
Recently, Righi et al. (2004) showed that immiscible
5.1. Laboratory scale investigations water-alternating-gas (WAG) in watered-out cores
yielded additional recovery. They observed that addi-
Fractured and non-fractured systems will be evalu- tional 28% of the remaining oil could be recovered after
ated separately in this section. The applications of 57% OOIP waterflooding recovery by immiscible WAG
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 229

from original sandstone reservoir cores with 18% po- miscible zone. In this case, the recovery might be
rosity and 25–300 mD permeability. significantly (negatively) affected. Eq. (23) covers both
Babadagli et al. (2001) tested nitrogen injection miscible and near miscible conditions. Other factor that
possibility to a tight unswept (as a secondary recovery might be effective on the recovery at near miscible pres-
method) and high permeability watered-out sandstone (as a sure is the amount of existing water saturation. Wylie and
tertiary recovery method) containing light-oil. The only Mohanty (1996) reported that in the presence of water,
mechanism tested was the immiscible displacement of oil vertical mass transfer increases with gas solvent enrich-
by an inert gas. Secondary nitrogen recovery was ment and the mass transfer is reduced in the presence of
measured to be 36–42% OOIP from 1 to 5 mD sandstone water while the reduction is less as capillarity increases.
cores. The tertiary recovery from 200 to 300 mD sandstone They also observed that the near-miscible gas floods do
rock with 70%–75% previous waterflood recovery was 6– not appear to be influenced by water saturation level.
8% OOIP. High injection pressures were required in this Kasraie and Farouq Ali (1984) studied the effect of
deep reservoir (3500 m) to overcome the reservoir pressure second immobile phase on the dispersion during
and miscibility and double displacement are the other miscible flooding. They observed that the dispersion
possible recovery mechanisms to contribute to the in a porous medium tends to decrease in the presence of
recovery at this pressure. Technical success did not wetting immobile phase. The opposite was observed
guarantee that the project would be economically viable when the immobile phase is non-wetting. They also
as will be discussed in the field case evaluations later. showed that the mixing coefficients are lower when an
immobile aqueous phase was present.
5.2. Miscible gas injection Shyeh-Yung (1991) studied decane/CO2/brine system
with Berea sandstone at near-miscible pressure range. He
Typically HC gases (CH4 or liquefied petroleum showed that the tertiary oil recovery by CO2 flood
gases [LPG]), N2 and CO2 are used as tertiary recovery linearly decreases by decreasing pressure and CO2
agents. They are all multiple contact miscible except the mobility decreases with decreasing pressure near misci-
LPG. Above the minimum miscibility pressure (MMP), ble conditions. He also observed that the secondary CO2
the recovery would increase significantly. The miscible flood could recover more oil than tertiary CO2 flood.
residual oil saturation (Sorm) is a key property for si- One of the critical aspects of miscible flooding is the
mulation studies of gas injection. Typically, the capillary effective use of WAG process. The optimization of this
number is used to determine the residual oil saturation. process has been studied extensively in the past. Jackson
This requires correct measurement of the IFT between et al. (1985) observed that the optimum slug sizes are
equilibrated phases. Lange (1998) observed that the 0:1 (continuous slug process) and 1:1 for tertiary oil
miscible and near-miscible residual oil saturation, Sorm recovery by CO2 injection for water-wet and oil-wet
is a function of solubility parameters. They developed systems, respectively. They noted that maximum
the following correlation using the tertiary recovery of recovery is a stronger function of slug size in secondary
eight different crude oils in carbonate and sandstone CO2 flood than in tertiary flooding. Tertiary floods in the
cores with EOR gases: water-wet models were dominated by gravity forces
while tertiary floods in an oil-wet medium were con-
Sorm ¼ 0:036ðjdoil  dg jÞ  0:029 ð23Þ trolled by viscous fingering. The effect of wettability on
The solubility parameters for crude oil and gas the performance of WAG is crucial, especially at high
(Gidding et al., 1968) are defined as follows: WAG ratios (Stern, 1991). High WAG ratios result in
less oil recovery by extraction. In water-wet rocks, this
doil ¼ 0:01⁎M þ 6:54  0:01⁎ðT  25Þ ð24Þ effect is significant and no extraction at high WAG
ratios is observed. In mixed-wet rocks, however, signi-
dg ¼ 0:326ðPc Þ0:5 ðqr =qr ðliqÞÞ ð25Þ ficant oil recovery is obtained due to extraction regard-
less of WAG ratio.
where M is oil average molecular weight and T is tem- Another critical aspect of WAG injection is to deter-
perature. ρr(liq) is the reduced density of the gas com- mine the best injection strategies to maximize the re-
pressed to a liquid state. covery. Srivastava et al. (1995) observed that the
In many applications, the process might take place at secondary slug flood had the highest recovery efficiency
pressures slightly below the MMP because of the vari- among the three possible injection strategies (secondary
ation or reduction in the pressure. This pressure range that slug, tertiary slug, and tertiary WAG) for the recovery of
does not develop complete miscibility is called near- 14 °API-heavy-oil. They also pointed out that the tertiary
230 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

WAG produced higher oil recovery than the tertiary slug. exposed to a similar tests by Babadagli et al. (2002).
Determination of the best strategy for the most efficient Many different surfactant types were tested as tertiary
displacement and minimum residual oil saturation is an recovery agents at different concentrations after massive
important issue in mature field development. Skipping the waterflooding. An extra oil recovery of 0% to 7.5% was
secondary (waterflooding) recovery and starting directly obtained after waterflooding, which yielded an average
slug gas injection yielded much more efficient recovery recovery value of 75% OOIP. The surfactant solution
especially for live oil. injection into virgin core samples resulted in an average
Krizmanic (2004a) reported optimum WAG injection value of 69% recovery, which was substantially lower
schemes for mature fields in Croatia and evaluated the than that of waterflooding. This was attributed to the re-
trapped gas saturation and waterflood residual oil tention of surfactant during the flood in chalky limestone
saturation for those cases (Krizmanic, 2004b). samples. They concluded that surfactant concentration
and type play a primary role in the tertiary recovery of oil.
5.3. Air injection Another surfactant injection into light oil (33–35 °API)
sandstone reservoir was reported by Zaitoun et al. (2003).
Although steam is not a favorable tertiary recovery Low concentration anionic surfactant solutions were in-
agent, air injection has been found an efficient one due to jected into high salinity core samples to formulate the field
its lower cost. Sakthikumar et al. (1995) compared the injection plan. They observed 36% OOIP recovery after
performances of tertiary injection (after waterflooding) waterflooding.
of N2 and air injection into limestone and sandstone Clark et al. (1988) studied the performance of a
samples containing light oil. Their laboratory experi- cosurfactant enhanced polymer flood (alkaline–surfac-
ments showed that the air injection recovery was 46.4% tant–polymer) in Berea sandstone. An average of 23%
whereas N2 injection yielded 43.2% oil recovery. Fassihi OOIP incremental recovery was obtained after 36%
et al. (1997) reported a field trial conducted upon waterflooding recovery with different formulations.
successful laboratory tests of air injection into light oil Microbial injection has been also proposed as a ter-
reservoirs for tertiary recovery. They reported up to 14– tiary recovery (Almeida et al., 2004) as well as water
16% OOIP incremental recovery from the field applica- conformance (Stepp et al., 1996) technique to develop
tion after 5–15% primary recovery. Fassihi and Gillham mature oil fields.
(1993) tested the DDP (double displacement process) Obviously, laboratory scale work is needed to
potential of air injection in the watered-out mature West formulate the optimal design of any tertiary injection
Hackberry field. They observed that the combustion will project. Especially, the estimation of the incremental oil
occur at reservoir conditions and reservoir has sufficient recovery and compatibility of the recovery agent with the
reservoir temperature to accelerate oxygen consumption. rock, oil and formation water are two essential factors to
be determined from the laboratory scale tests. Field scale
5.4. Chemical injection simulations are needed for further performance estima-
tion. The following are the key issues to be considered in
The most common chemical injection technique as a these practices:
tertiary oil recovery method is surfactant solution injec-
tion due to its relatively lower cost compared to the • The right time to start tertiary oil recovery. The
micellar or microemulsion injection. Michels et al. (1996) amount of – immobile – water from secondary
tested the tertiary recovery potential of a low concentra- recovery might significantly affect the efficiency of
tion (0.1 wt.%) anionic surfactant. The tests on Berea tertiary recovery.
sandstone samples showed that 78% of the remaining oil • Injection strategy to be followed (slug sizes are cri-
after waterflooding was recovered with the injection of tical not only for the technical success but also for the
2.3 PV of surfactant solution. They also used a sacrificial economical viability of the project).
agent to minimize the surfactant retention and observ- • Optimal injection scheme.
ed that an optimal value of the sacrificial agent exists. • The ultimate goal (is it faster – accelerated – recovery
Using the residual oil saturation value of 27.5% obtained or higher ultimate recovery?). The company size and
from core experiments, additional 9% OOIP recovery in long-term policies are critical in this decision and the
30 years was targeted. The efficiency and economics of mature field development plan through enhanced oil
the project were tested for different optimal injection recovery should be determined based on the short-mid-
operational plans. A different rock type (cleaned chalk and long-term plans of the companies. This will be
samples from the cores of the Yibal field in Oman) was discussed later in the Field scale applications section.
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 231

The laboratory experiments provide answers to these above the recovery that could possibly be recovered by
questions partly. Upscaling this information to field thermal expansion (Briggs et al., 1992; Babadagli,
cases is an important issue (Christman and Gorell, 1996). Other mechanisms, such as augmented capillary
1990). It is highly difficult to determine the economics imbibition by reduced interfacial tension and changes in
of the project from the laboratory tests without field the wettability, contributed to the recovery. When the
scale simulation study but the laboratory data provide an temperature is increased from the room temperature that
insight into the residual oil saturation. resulted in no recovery, 7–9% OOIP oil recovery was
obtained. This is typically the recovery by thermal ex-
5.5. Fractured rocks pansion. Therefore, starting the process with hot water is
a technically more feasible than starting with water fol-
Main recovery mechanism from NFR involves lowed by hot water injection.
matrix–fracture interaction due to capillary, gravity, and Sahuquet and Ferrier (1982) tested the performance
viscous forces as well as mass transfer. Significant effort of secondary and tertiary (water injection followed by
has been devoted to the primary and secondary recovery steam) steam injection into fractured dolomitic carbon-
from matrix since the 1950s. Morrow and Mason (2001) ate rock from the Lacq Superieur field. The dominating
and Babadagli (2003a) provided a review of the primary recovery mechanism was capillary imbibition. Oil
and secondary matrix recovery mechanisms. Tertiary viscosity was 17.5 cp. Water imbibition at 60 °C yielded
recovery of matrix oil requires more efforts towards the 15% OOIP recovery. Steam injection at 150 °C fol-
understanding the physics of the process. lowing the water injection gave additional 14% reco-
Three types of agents have been tested in the labora- very. When the process is started as steam injection at
tory environment for tertiary recovery of oil from the 290 °C, the total recovery reached 70% OOIP with a
matrix. They are namely hot water or steam, surfactant much faster recovery rate than the lower temperature
solutions and miscible fluids (solvents). experiment. Hallenbeck et al. (1991) performed similar
Babadagli (2001) exposed sandstone and limestone experiments on North Sea Chalk (Ekofisk field) samples
cores to static (capillary) brine imbibition first and then using 33 °API original crude oil. They observed 32%
hot water. It was observed that starting the process with OOIP recovery by water imbibition at room tempera-
water and continuing with hot water (up to 90°C) would ture. When the experiment was continued at increased
yield higher ultimate recovery than exposing the core to pressure and temperature (300 psi and 270 F), they
low IFT surfactant solutions from the beginning. Water + obtained additional 14% OOIP recovery. This was a
hot water combination could potentially be more corrected value to thermal expansion. Therefore, the
economic than chemical injection for water-wet samples. additional recovery is mainly due to enhanced capillary
Depending on the matrix interaction type (co- or counter imbibition as well as other potential matrix-fracture in-
current) determined by the matrix boundary conditions teraction processes except expansion.
(all sides open matrix or matrix partially exposed to It can be concluded that it is reasonable to start with
water imbibition), hot water imbibition following water hot water or steam injection rather than waterflooding in
imbibition showed different recovery performances. If weakly water-wet systems for a faster recovery and less
the oil is recovered from a matrix that is not open to flow residual matrix oil saturation. For strongly water-wet
from all sides, the oil recovery is not only due to thermal systems, however, the hot water injection after water-
expansion but also enhanced imbibition or even gravity flooding would yield mainly thermal expansion of
drainage for sandstone (strongly water-wet) rocks. residual-waterflood-oil. Note that starting the process
Recovery after waterflooding from a rock sample all with hot water injection would yield the same ultimate
sides open to flow could be limited to thermal expansion recovery but faster recovery rate (Babadagli, 2002).
of oil only. If unfavorable matrix boundary conditions Dilute surfactant injection studies were also conducted
exist, hot water injection after fully completed water for tertiary recovery. Babadagli (2003b) observed no ca-
injection is a technically successful process. pillary imbibition recovery from Berea sandstone matrix
Guo et al. (1998) exposed the siltstone core plugs, with different non-ionic surfactant solutions after brine
obtained from the Spraberry Trend Area and saturated imbibition that yielded 45–60% OOIP recovery. He used
with original reservoir oil (∼ 1 cp), exposed to water mineral and light crude oil. Cuiec et al. (1994) obtained
imbibition. They observed that starting the experiment additional 20% OOIP recovery with lowered IFT using
at room temperature would not yield any imbibition surfactant solutions (1.5 mN/m) after brine (41 mN/m)
recovery whereas experiments conducted at 138 F from imbibition recovery of 52% OOIP on chalk samples
the beginning showed 20–25% OOIP recovery. This is saturated with n-C6.
232 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

Standnes and Austad (2000) tested the capillary All surfactants were around the CMC (low concen-
imbibition recovery on dolomitic samples. Without any tration). Additional 5%–15% OOIP recovery was
surfactant addition, no recovery was obtained after ex- obtained mainly due to improved imbibition driven by
posing the rock to brine for several weeks. When a 1 wt.% wettability change. They also tested the effect of initial
cationic surfactant was added to the brine, 60% of OOIP water saturation on the performance and observed that
was recovered. This amount corresponds to the recovery the existence of initial water saturation causes higher
obtained from the capillary imbibition experiments started ultimate recovery from the surfactant solution imbibi-
with the same surfactant solution. Experiments on oil-wet tion. The existence (Weisbord et al., 2002; Babadagli,
west Texas carbonates showed that only 4% OOIP oil is 2003c) and amount (Li et al., 2002) of initial water
recovered by brine imbibition (Standnes et al., 2002). saturation are critical on the recovery and there would be
Addition of an anionic surfactant (ethoxylated alcohol) considerable amount of water left from primary and
yielded an additional 3% OOIP recovery. When a cationic secondary recovery applications in the matrix. These
surfactant (C12 TAB, 3.5 wt.% — below CMC) is used observations showed that additional recovery with sur-
instead of the anionic one, 40% OOIP additional recovery factant solutions is a possibility after completed imbi-
was obtained. Nearly-oil-wet chalk samples showed 12% bition recovery with brine. The amount depends on the
OOIP primary oil recovery with brine imbibition (Austad rock type and selection of compatible surfactant type.
and Milter, 1997). When the same cationic surfactant was Especially, the tertiary recovery potential of surfactant
added at 1 wt.% concentration, 30% OOIP incremental solution in carbonates is significant.
oil recovery was obtained. If the same experiment is A few studies on the tertiary recovery from matrix by
started with the surfactant solution (C12 TAB), 65% solvent injection were reported. Hatiboglu and Baba-
OOIP is recovered at a much higher rate. Later, Austad dagli (2004) tested the recovery potential of solvent (n-
and Standnes (2003) observed that dolomitic oil-wet heptane) diffusion on Berea sandstone cores exposed to
reservoir rocks yielded no capillary imbibition recovery complete brine imbibition. They obtained 42%–55%
with brine. If the experiment is continued with a 1% OOIP co- and counter-current capillary imbibition re-
cationic surfactant (C12 TAB), nearly 60% OOIP re- covery with brine for different matrix shape factor (length
covery was achieved. When the same surfactant solution to diameter ratio). Additional solvent (n-heptane) recov-
was used without exposing the rock to the brine ery by diffusion followed by the capillary imbibition
imbibition first, the same recovery was reached at faster varied between 2% and 20% OOIP depending on the
recovery rate. They also observed that the performance of matrix shape factor. When the same cores were exposed
an anionic surfactant with dolomitic oil-wet samples was to the solvent diffusion without primary water imbibition,
much lower (35% of OOIP) than that of cationic sur- the ultimate recovery was obtained as much higher than
factants (65% of OOIP). Standnes and Austad (2003) also the total of primary imbibition and secondary solvent
tested C12TAB on the dolomitic samples exposed ini- diffusion for all cases. When the total recovery time was
tially to a complete brine imbibition at 20 °C and 70 °C. considered in the process, the imbibition followed by the
Initial brine and secondary surfactant solution imbibition diffusion scheme yielded more efficient process. It is
recoveries are summarized in Table 2. This indicates obvious that this would be an economically favorable
significant tertiary recovery potential of capillary imbibi- process as well. When a similar process was repeated
tion when the injected water is replaced by low IFT using Indiana limestone (less water-wet sample than
(surfactant added) water. It should be noted, however, that Berea sandstone), the diffusion process turned out to be
starting the injection with surfactant solution might be more favorable as the imbibition recovery is not as
more economical considering the increasing recovery rate
as well as potentially higher ultimate recovery.
In a similar attempt, Xie et al. (1998) performed Table 2
capillary imbibition experiments on the cores obtained Primary brine, and secondary and tertiary surfactant solution imbibition
from shallow-shelf carbonate reservoirs. Field produc- recoveries from dolomite (data from Standnes and Austad, 2003)
tion performance showed a recovery of less than 10% Core Primary rec. Additional Additional tertiary k
OOIP. Brine imbibition recovery was obtained between no. with brine secondary rec. rec. with C10 NH2 (mD)
0% and 35% OOIP. Imbibition recoveries of a cationic (% OOIP) with C10 NH2 (% OOIP)
(cocoalkyltrimethyl ammonium chloride — 0.3 mN/m) at 70 °C (% OOIP) at 70 °C at 20 °C
and a non-ionic (ethoxylated alcohol–poly oxyethylene 1 15 28 5 22
alcohol — 2 mN/m) surfactant solutions were then tested 2 8 5 57 352
3 7 1 44 101
on the cores exposed primarily to brine imbibition.
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 233

effective as in the water-wet sandstone case (Hatiboglu tageous part of the development of mature fields through
and Babadagli, 2005), especially for heavier oils. tertiary oil recovery is the data, information and ex-
Svec and Grigg (2000) studied the additional re- perience gathered throughout the production life that
covery potential of CO2 injection into pre-waterflooded would significantly minimize the geological or technical
fractured core samples from the Blinebry formation (New uncertainties. The uncertainty in oil prices is the major
Mexico). Three mixed- and oil-wet samples yielded 17%, factor that affects the applications of tertiary recovery
41%, and 51% OOIP primary recovery from waterflooding projects (Taber et al., 1997b; Stosur, 2003). The following
(mainly imbibition). When the same samples were ex- points should be taken into consideration during the
posed to CO2 injection, 40%, 35%, and 32% OOIP addi- planning of a tertiary recovery application to develop a
tional recoveries were obtained, respectively. mature field:
Hamida and Babadagli reported that tertiary (Hamida
and Babadagli, 2005a) and secondary (Hamida and • The effectiveness of the project, i.e., the total incre-
Babadagli, 2005b) capillary imbibition oil recovery mental oil recovery by tertiary methods.
potential under ultrasonic radiation exists for sandstone • The efficiency of the process: Total cost/total recovery.
(strongly water-wet) and carbonate (weakly water-wet) In the secondary recovery applications, the expected
rocks exposed to primary water imbibition. The labora- ultimate recovery is generally higher and the total cost
tory scale recovery potential and mechanisms are yet to of the project is lower than those of tertiary recovery
be clarified for the tertiary recovery potential of the applications. Blackwell (1978) stated that the tertiary
ultrasonic waves. Field scale applications need further recovery economics is sensitive to the remaining oil.
technological development for this relatively less cost Precise knowledge of the distribution of the remaining
technique. oil is a critical prerequisite in selection, design and
In summary, water injection continued by chemical, evaluation of any tertiary recovery application. There-
thermal or solvent injection is an efficient process for fore, the amount of target oil and the reserves should be
strongly water-wet and light oil systems. But, if there is no defined accurately. Although an error of 10% PV in the
capillary imbibition potential like carbonate rocks and remaining oil saturation can be tolerated in primary and
heavy-oil cases, it is reasonable to start the project with the secondary recovery decisions, an error as small as 5%
tertiary recovery agents such as steam/hot water, surfac- PV can lead to economic failures in tertiary oil re-
tant solutions, or solvents rather than waterflooding which covery. Blackwell concluded that a 1% change in the
yields a remarkably slow capillary imbibition recovery or estimation of the remaining oil (or target oil for tertiary
gravity drainage. recovery) might lead to a 1.5% increase or decrease in
Field trials of the applications outlined above are the rate of return. Schumacher (1980) evaluated 136
limited and the economic viability of these applications field cases of tertiary oil recovery applications. He
is a concern mainly due to early breakthrough risk observed that the gas injection projects (CO2 and
caused by fractures. Experimental studies are the only miscible gas) had the highest amount of remaining oil
solutions for the assessment of the recovery potential of saturation (73%–85%). The second tertiary recovery
the tertiary recovery applications outlined above as the technique was the thermal methods (in-situ combustion
numerical models are yet limited to do this due to dif- and steam injection) averaging a value of 65% residual
ficulties in modeling matrix–fracture interactions and oil saturation in the beginning of the project. For
representing the complex fracture networks. chemical methods (surfactant and polymer injection),
the residual oil saturations varied between 37% and
6. Field scale applications 54%.
• Recovery time and management strategies for dif-
Despite their technical feasibility (effectiveness) as ferent size companies: Depending on the company
discussed in the previous sections, in many circum- size, the mature field development strategies through
stances, the economics of tertiary recovery field ap- tertiary oil recovery change. Due to high risk factors,
plications does not permit to choose this option as a small companies avoid investment-intensive long-
mature field development plan. Careful analysis of eco- term projects. They mainly pay attention to the faster
nomic feasibility (efficiency) of the tertiary recovery recovery rather than ultimate recovery. Big size
applications (mainly thermal, chemical, and solvent companies may target higher ultimate recovery as
injection due to their high CAPEX and OPEX) is needed they can afford long-term investments. This will be
with minimized uncertainty (McCarthy et al., 1981; discussed with two field examples in the Reservoir
Baviere et al., 1994; Suguchev et al., 1999). The advan- management practices section later.
234 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

The sample field cases selected to represent different 20% OOIP recovery from the following polymer flood
tertiary recovery methods and field types are summa- (Wyatt et al., 2002). Alkaline–polymer mixture yielded
rized in Tables 3, 4 and 5, for gas, chemical, and thermal additional 26% OOIP recovery after a waterflooding
injection applications, respectively. The most common performance that resulted in 48% OOIP recovery.
tertiary recovery application item is obviously the gas All these attempts were needed to assess the field
(miscible or immiscible) injection. All the applications performance and the economics of the projects. The
listed in Table 3 were performed after certain degrees of estimation of the optimum chemical concentrations and
waterflooding. The projects were all successful with slug sizes as well as the chemical retention is mainly based
some incremental oil. The sweep efficiency is related to on these types of laboratory tests (Barua et al., 1986;
WAG ratios. The economics of the project is also con- Jakobsen and Hovland, 1994; Baviere et al., 1994).
trolled by the WAG ratio as it reduces the amount of Tertiary recovery attempts using thermal techniques
expensive tertiary recovery gas. Winzinger et al. (1991) were not common as inferred by Table 5. Excessive cost
tested the effect of different WAG ratios on the incre- limits their use to develop mature fields depleted to
mental recovery for CO2 injection. They observed that secondary residual oil saturation. Sakthikumar et al.
0:1 (continuous CO2) and 1:1 WAG ratios yielded simi- (1995) performed waterflooding test on a sandstone
lar tertiary oil recovery (14–16%) from the carbonate sample saturated with light oil and obtained 58% OOIP
core samples of the North Ward Estes field. Due to the recovery. A subsequent air injection yielded additional
cost of the project, 1:1 ratio turned out to be optimum 5.7% OOIP recovery. Recoveries lower than water-
ratio. 2:1 WAG ratio yielded 13% recovery. This ratio is flooding performance were obtained when air was injected
to be determined by the core flood tests before the field into a virgin core.
trials. In the “Comments” column of Table 3, the core Babadagli et al. (2001) searched the possibility of air
results were added if there were any. injection instead of more expensive nitrogen for tertiary
Likewise, the slug sizes are important in optimizing recovery of light oil from a sandstone reservoir. Due to
the chemical injection processes (Table 4) (Fathi and its low cost and higher recovery potential (by thermal
Ramirez, 1984, 1986). Continuous injection of chemi- effects), air injection has turned out to be a more favor-
cals might cause higher cost and/or lower sweep and able tertiary recovery method for a small size company.
therefore, injection of the agents as slugs is necessary for However, its potential danger in the production wells
an efficient process. Thomas et al. (1990) injected caused by the unconsumed oxygen and pressure re-
micellar slugs into waterflooded Berea samples with quired to inject the air into deep formation limit its use
35% residual oil saturation. A linear relationship bet- for this light oil sandstone reservoir. Steam injection is
ween the slug size (PV) and tertiary oil recovery (% OOIP) typically secondary or even primary recovery agent,
was observed. Higher amount of oil and surfactant con- which is more useful for heavy-oil reservoirs, rather than
centration in the micellar (oil + water+ surfactant + IPA) tertiary recovery in mature fields due to its high cost
resulted in higher recovery up to 45% of the residual oil (Schumacher, 1980).
(with 10 PV slugs).
Continuous injection of low surfactant concentration 7. Reservoir management practices
solution was also observed as an effective process.
Maerker and Gale (1992) conducted surfactant solution In addition to tertiary oil recovery applications, other
experiments on sandstone samples. The residual oil (5– types of reservoir management practices to develop
7 cp) saturation after waterflooding was between 30% mature oil fields were also proposed and implemented.
and 38% OOIP. The recovery by surfactant solution They include data acquisition/analysis campaigns for
injection varied between 20% and 75% of the residual reservoir simulation to re-evaluate the remaining
oil. Babadagli et al. (2002) reported results for a similar reserves (Murty and Al-Haddad, 2003; Mijnssen et al.,
oil with chalk samples. The average waterflooding 2003) or revisiting/recompletion the wells (Pang and
saturation was 75% of OOIP. The tertiary recovery with Faehrmann, 1993), re-engineering using classic reser-
different type surfactant solutions yielded additional voir engineering analysis techniques and clustering the
0%–7.5% OOIP. wells based on their performances (Coste and Valois,
Wyatt et al.'s (2004) radial core flood tests resulted in 2000; Marquez et al., 2001). Another cost effective
additional 9% OOIP recovery by polymer flood after reservoir development practice was to improve the
waterflooding which recovered 30% OOIP from a sand- volumetric sweep efficiency through the realignment of
stone sample. In another attempt, they obtained 52% the injection and production wells (Zambrano et al.,
OOIP recovery from the waterflooding and additional 1992). Surveillance of the secondary and tertiary
Table 3
A summary of tertiary gas injection applications reported

Field OOIP Injected fluid Formation type/ μoil/°API Recovery history Primary and Incremental tertiary Comments Ref.
(discovery year) (year started) permeability (starting year) secondary recovery recovery

Slaughter Estate Unit 0.65 MMstb Miscible acid Carbonate 6.4 mD 1.38 cp WF (1972), AG (1976), 18% OOIP79 15% OOIP80 Schiltz et al., 1984;
(1937) gas-(1976) pilot CG (1978) WF (1982) (95,680 stb) Rowe et al., 1982
Twofreds (Delaware) 51 MM stb CO2 (1974) Sandstone 32 mD 1.5 cp WF (1963) CO2 (1974) 16.4 % OOIP Significant recovery Incremental rec. was Schiltz et al., 1984

T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246


Unit (1957) field scale (prim. + sec.) was observed difficult to determine
Weyburn (1956) 1.4 billion bbl Misc. CO2 (2000) Fractured carbonate 0.5 cp WF (1960s) Ult. sec. rec. 25–35% 10% OOIP (estimated) Baker and Kuppe, 2000
field scale 1–100 mD
Ekofisk (1969) 6.7 billion bbl Miscible nitrogen Highly fractured 33 °API WF (1986) pilot 24% OOIP (Pr. and Under consideration 2.5–61% OOIP WF Thomas et al., 1991
chalk 0.1–10 (Ekofisk form.) full field gas inj.) 5.5% OOIP (WF) recovery from lab tests
(matrix) 200 (fracture) (Tor form.)
North Ward Estes 1.1 billion bbl CO2 (1989) field scale Sandstone/ 14 cp 37 °API WF (1955) 38.7 % OOIP 4.3% OOIP Opt. WAG = 1:1, opt. Ring and Smith, 1995
(1929) siltstone 15 mD slug size: 38–60% PV
North Ward Estes CO2 — foam Some incremental Heterogeneous res. Chou et al., 1992
(1929) (1989) field scale rec. observed (poor sweep)
Handil (1975) 0.3 billion OOIP Lean gas (immiscible) Sandstone 10–2000 mD 0.6–1 cp Peripheral 58% OOIP (in 1.5 1.2% OOIP (3 yr inj.) 7.4% Core flooding: 27% WF, Gunawan and Caie, 2001
field scale (1995) 31–34 °API water injection of the field) (next 20 yr) 3% tertiary
Kelly-Snyder (1948) 2.11 MM bbl CO2 — WAG (1972) Limestone 20 mD 0.35 cp Centerline WF (1954) Earlier est.: 23% OOIP CO2 — WAG 6% HCPV CO2 Kane, 1999
full field later est. 8% OOIP and 2.8% HCPV water
South Ward (1933) 8.8 MM bbl Propane slug (misc.) Sandstone 40–300 mD 3.4 cp WF (1950) 16% OOIP (primary) 47% 37,000 bbl in ∼2 years ROS after WF: 18.7% (core) Blanton et al., 1970
pilot (1961) OOIP (secondary) 19.3% (volum.) 19.6 (logs)
Phegly Unit (1955) 9.6 MM bbl LPG slug (1964) Sandstone 0.6–610 mD — 2.3 cp WF 5-spot pattern (1959) Pr. 21.4% OOIP Se. 20% 3.4% OOIP ROS after WF: 25% Connally, 1972
full field ave: 168 mD OOIP (1959–1964) (1964 and 1971)
Mitsue Gilwood Unit 770 MM bbl Solution gas enriched Sandstone 64–250 mD Peripheral water Pr.: 1.7% OOIP Se. (WF): Estimated 12.2% OOIP Core data: 58% Frimodig et al., 1988
(1964) with LPG injection (1968) 45% OOIP WF + 26–36% solvent
Brookhaven (1943) Gas + water (1965) Sandstone 56 mD 26–40 °API Gas injection (1948) 5 MM bbl (half Meltzer, 1974
full field water–gas of the residual oil)
produced (1957)
Little Creek (1958) 102 MM stb CO2 full field (quarter Sandstone 33 mD 0.4 cp Peripheral water Pr. + Se.: 54% OOIP Pilot: 122,200 bbls Hansen, 1977
9-spot) (1974) injection (1962–1970) (21% OOIP by WF) between 1973 and 77
Jay/LEC (1970) 728 MM bbl Miscible N2 (1981) Deep carbonate 3 mD 0.18 cp WF (1974) Target was 346–373 MM Target: 47 MM bbl 2.9% OOIP (1981 and 8492) Christian et al., 1981;
bbl (51% OOIP) (6.5% OOIP) 2 MM bbl (1984)93 7–10% Langston and Shirer, 1983;
OOIP (2002)94 Lawrence et al., 2002
Garber (1916) CO2 5-spot Limestone 47 °API WF (1948) 84 MM bbl (prim. 70,000 bbl (1984) Core: WF: 24–35% CO2: 2– Kumar and Eibeck, 1984
pilot (1981) and second) 11% OOIP in pilot area 21% (with increasing pressure)
Offshore Abu Dhabi Immiscible gas (1997) Carbonate Initial target 2% OOIP Lab: 17% OOIP tertiary Bonnin et al., 2002
full field immisc. gas inj.
Wasson (1935) CO2 continuous layer Carbonates (wackestone– Peripheral water 35% OOIP (Pr. + Se.) 15% OOIP97 14.2 MM bbl Irregular pattern not suitable Tanner et al., 1992;
WAG-1981 packstone) 5–10 mD injection (1964) (1983–2000) by infill99 for CO2, converted to 9-spot98 Fox et al., 1994; Thai
et al., 2000
East Vacuum 260 MM stb CO2–WAG–1985 Carbonates (grainstone 1 cp 38 °API WF (1958) 40% OOIP (Pr. + Se.) 21–30 MM stb (8–11% Harpole and
Grayburg San (inject. area) (WAG = 2:1) and packstone) (11 mD) (80 acre — 9-spot) OOIP) infill only: 1.5% OOIP Hallenbeck, 1996
Andreas (1938)

WF: Waterflooding, ROS: Residual Oil Saturation, OOIP: Original Oil In-Place, Pr.: Primary, Se.: Secondary, Te.: Tertiary, AC: Acid Gas, CH: Chase Gas.

235
236
Table 4
A summary of tertiary chemical injection applications reported
Field OOIP Injected fluid (year started) Formation type/ μoil/°API Recovery history Primary and secondary Incremental tertiary Comments Ref.
(discovery year) permeability (starting year) recovery recovery
Whittier (1966) Caustic (1966) 320–495 mD 40 cp 20 °API WF (1968) Secondary (WF) 350,000–470,000 IFT reduced from Graue and Johnson,
was weak stb (by 1973) 20 to 0.002 dyne/cm 1974
Bradford Micellar slugs (petroleum Sandstone– 5 cp 45 °API Average 57% Oil saturation after Danielson et al.,
sulfonates + cosurf. + polym.) siltstone WF: 28–35% 1976
field scale (82 mD)

T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246


Loudon Microemulsion (corefloods only, Sandstone 6–7 cp 39 °API Pr.: 13 yr ∼50% OOIP (Pr. + Rec. from cores: Maerker and Gale,
no field trials) Se.: 38 yr Se. in the field) 20–75% of ROS 1992
Oerrel (1954) Polymer flood (1975) Sandstone 2.2 cp 38 °API 19.5% OOIP (Pr. + Se.) ∼ 20% OOIP Final predicted Maitim and Volz,
value 28% 1981
Hankensbuettel Polymer flood (1977) Sandstone 2.2 cp 38 °API 36% OOIP (Pr. + Se.) 12.5 % OOIP Maitim and Volz,
(1958) (predicted) 1981
Marmul (1956) 390 MM m Polymer flood — pilot
3
High perm sand 80 cp Model study: Pr.: 59% OOIP in Koning et al., 1988
(5-spot) (1986) (up to 10D) 20–30% (WF) Se.: the pilot area
25–30% (polym.)
Glenn Pool 11.5 MM bbl Surfactant injection (sulfonate + Sandstone 4 cp 37 °API WF (1950) 70% (Pr. + Se.) 1.14 MM bbl (10% Largest amount Bae, 1995
(1905) two alcohols) (1982) (150 mD) OOIP) (1979–1992) of surf. rec.
Big Muddy Low IFT (sodium petr. sulfonate) Sandstone 4 cp 35 °API WF (1953) In the pilot test area: 14,382 bbl (1032 preflush, Saad et al., 1989
followed by 50% PV polymer (52 mD) 68% OOIP 13,350 Te.)
(1973–1978) 5-spot
pilot (one producer)
Pownall Ranch Alkali-surfactant (1996) Sandstone 8 cp 26 API WF (1984) Oil rate increased from Injection rate Wyatt et al., 2002
(1974) (20 mD) 9000 to 12,500 increased from
bbl/month 12,000 to 17,500
bbl/m after chemicals
Tanner — 2.6 MM bbl Alkali + surfactant + polymer 11 cp 21 °API WF Oil cut was 43% 33,000 m3 (31% OOIP) Wyatt et al., 2002
Minnelusa B (2000–2002) when ASP started
Saertu Sand Alkali + surfactant + polymer Sandstone WF Oil cut increased from 65,000 bbls Wyatt et al., 2002
pilot \ 4 injectors (1994) 17% to 48% after WF incremental oil
Rapdan Pool Polymer (1985) WF (1962) Estimated 15% OOIP Pilot: 41% OOIP Wyatt et al., 2004
(1955) core: 39% OOIP
David Pool Alkaline–polymer (1987) Sandstone 34 cp 23 °API WF (1978) Primary: 5.3% OOIP Pilot area: 52% OOIP Lab: cum oil was Wyatt et al., 2004
(1970) (1.4 D) WF: 18.1 % OOIP (Pr. and Se.) 22% 74% OOIP (24%
OOIP Te. polymer from Te. polymer)
Daqing Alkali + surfactant + polymer Sandstone 11.5 cp WF WF: 21.3% OOIP Total prod. (Pr. + Se. + Te.) Te.: 31% in the Wyatt et al., 2004
four inverted 5-spot (1994) (1.4 D) 35 °API 49% OOIP pilot area
Bell Creek 0.15 MM bbl Micellar-polymer (oil soluble Sandstone 3 cp 32 °API 34% primary 15% WF 19% Schiltz et al., 1984
pet. sulfonate) (1979–1984) (1 D)
5-spot pattern
North Burbank 1.4 MM bbl Micellar-polymer (sulfonate) Sandstone 3 cp 39 API WF (1954) 25% (primary) 6% (WF) 19% Schiltz et al., 1984
9, 5-spot pattern (50 mD)
Robinson M-1 4.24 MM bbl Micellar-polymer (sulfonate) Sandstone 6 cp 36 API 60% 20% of remaining 40% Schiltz et al., 1984
(1977) field scale (103 mD)
Manvel Micellar-polymer (sulfonate) Sandstone 4 cp 29 °API 70% 44% of remaining Schiltz et al., 1984
2 inj., 3 prod. (500 mD) 30% oil
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 237

Table 5
A summary of tertiary thermal injection applications reported
Field OOIP Injected fluid Formation μoil — Recovery Primary and Incremental tertiary Comments Ref.
(discovery (year started) type/ °API history secondary recovery
year) permeability recovery
Field H Air Pr. + Se. (WF) Additional rec. = Core tests: 31% Sakthikumar
(1994) produced 93% of 200,000 stb (in 1 yr) OOIP WF 6% et al. 1995
the reserve 400,000 stb after 3 yr OOIP air
Loco Hot water 600 cp WF Total recovery was Water injectivity Martin et al.,
Field pilot-inverted ∼ 4000 bbl increased 200– 1968
5-spot 400%
(1961–62)
Medicine Air injection Deep 39°API Pr. rec. est.: 15% As of 1995 increm. oil: Kumar et al.,
Pole (1985) carbonate OOIP 1 MM bbl (2.5% OOIP) 1995
Hills (1–30 mD)
(1967)
WF: Waterflooding, ROS: Residual Oil Sat., OOIP: Original Oil In-Place, Pr.: Primary, Se.: Secondary, Te.: Tertiary.

recovery through performance monitoring, data acqui- good example of a big-mature-field operated by a big
sition and vertical conformance monitoring was company. At different stages of the production life,
reported to be an effective management strategy for different development plans were tested and implemen-
mature fields (Stiles and Magruder, 1995). ted. The field went through primary depletion (1969–
Reservoir characterization attempts for developing 1972), water injection (1972–1981), aquifer injection
mature fields are also applied commonly. Seismic (1981–1993), and intensive horizontal infill (1993–
studies were performed to reduce the uncertainties on 2001) (Mijnssen et al., 2003). A large scale simulation
the structure (Lantz and Ali, 1991; Pauzi et al., 2000) of waterflooding was performed to assess the secondary
and locate the remaining oil (Lantz and Ali, 1991; recovery performance in 1972 (several years after its
Reymond et al., 1999; Pauzi et al., 2000) to develop discovery) (Grant, 1981). In 1989, an appraisal strategy
different size mature fields. Reservoir simulation is consisting of the evaluation of the liquid-gas handling
generally used to assess the field potential for any devel- facilities, appraisal drilling, and western area develop-
opment plan and reserves booking studies for the ment was developed. It was concluded that the initial
remaining oil (Blaskovich et al., 1985; Van de Leemput conceptual reservoir model might not be representative
et al., 1997). This requires an accurate description of the for the total structure (Bos, 1989). Eckford (1999)
reservoir. Campanella (2002) introduced a 60-year old proposed an optimal plan for the surface facilities to
field case with limited or low quality log and core data. prepare the field for the next 30 years. Recently, Al-
Though the experience gained over decades is valuable Mugheiry et al. (2001) analyzed the field's 30 year
in the development of mature fields, the data quality and performance to propose a new injection plan and locate
lack of information could be problem, especially for old the mobile oil-in-place. They created a voidage map
fields. They suggested that the data integration should after an extensive pressure surveillance for the new
be implemented as early as possible. Two recent studies injectors. As seen the field went through many different
discussed the importance of advanced reservoir charac- stages of development and currently reached its maturity
terization techniques on the reactivation of two highly with significantly increasing WOR. Recently, Mijnssen
heterogenous mature fields, namely the Womack Hill et al. (2003) evaluated different development opportu-
(Mancini et al., 2004) and the Budare (Hamilton et al., nities including a revision of large amount of data
2002). collected so far for sector and full field modeling. The
The management strategies to follow in the devel- final stage of the field development would be an EOR
opment of mature assets are also dependent on the size application. Due to carbonaceous and fractured nature of
of the company. Long-term plans and investments on the field, options were limited. Aqueous surfactant
mature fields are highly difficult to make for small size injection potential was tested by Babadagli et al. (2002).
companies. For comparison, two extreme mature field They observed that the average waterflooding perfor-
cases will be discussed here. The Yibal field, a fractured mance of the chalk samples with the original Yibal oil
chalky-carbonate with light oil, has been the most recovery was 75% OOIP. Many different surfactant
prolific field in Oman over three decades. This field is a types and concentrations were tested on waterflooded
238 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

cores and the tertiary recovery potential was found to be lower cost, was searched. Although it is more economic
0–7.5%. It has been observed that some parts of the field that nitrogen injection, possibility of risk at the pro-
were not touched mainly due to the heterogeneous duction wells caused by unconsumed oxygen turned out
structure of the field. Therefore, the low IFT water- to be a reason to rule out this option.
flooding performance was tested as a secondary re- The above two cases can be considered two extreme
covery technique rather than tertiary. It was observed examples of mature field development. Although the
that the average recovery was around 69% OOIP, which tertiary (or secondary) recovery techniques are different,
is lower than waterflooding performance. To evaluate the amounts of additional oil recovery were similar. In
the recovery performance of the highly fractured parts of the first case (Yibal field) the low IFT solution injection
the field, the capillary imbibition performance was also seemed promising and economic application using
tested. Brine imbibition yielded 15% OOIP recovery. existing water injection system and converting some
More than half of the experiments showed higher re- production wells into injectors. This long-term invest-
covery when the low IFT solution was used instead of ment-intensive plan can be affordable for this size
brine. Obviously, starting the recovery with lower IFT company whereas in the latter case (the Sahmah field),
solution is preferable over the brine imbibition in the the size of the company restricted the tertiary recovery
fractured zones provided that the proper surfactant type option due to long pay out time and high investment in
and concentration were chosen. Development of this short run.
mature field through low IFT surfactant solution needs The pay out time for EOR applications is generally
more experimentation (SCAL, simulation and field long and this may not be favorable especially for small
pilot) and economic analysis. A similar development companies. Small companies' investments are typically
plan has been tested for mature North Sea reservoirs but for short term and the focus is generally on the ac-
no field application has been reported yet (Austad and celeration of the production rate that yields high NPV in
Milter, 1997; Standnes and Austad, 2000; Standnes the beginning and shorter pay out time. On the contrary,
et al., 2002; Austad and Standnes, 2003; Standnes and big size companies can afford investments that target
Austad, 2003). higher ultimate recovery (or reserves) that may not
Other example is a small field (the Sahmah field) necessarily accelerate the production (or yield high
containing very light (0.5 cp) oil owned by a small NPV) in short term. It is prudent to estimate the right
company (Babadagli et al., 2001). The field has pro- time to start EOR applications to reach the highest
duced for nearly 30 years from 20 vertical and 1 ho- possible ultimate recovery at the end of the project.
rizontal well and steady decline has started despite Several well-known examples are worth mentioning
strong water influx through one side of the field. One in regards to the reservoir management practices of
layer (high permeability sandstone) was watered-out up mature fields. Extensive fracture network characteriza-
to 70–75% OOIP oil recovery. Another layer (tight tion has been a critical tool in the development of the
sandstone) with high OOIP did not produce almost any Yates field (Snell et al., 2000). The static reservoir
amount of oil. Due to limited resources, the company models obtained through these characterization studies
wanted to limit capital investment avoiding new wells. were used in the performance estimations of different
Possibility of nitrogen injection was investigated. The EOR techniques (Winterfeld, 1996; Dershowitz et al.,
core injection studies showed additional 6–8% OOIP 2002). Monitoring the process using seismic and
recovery over waterflooding. Note that this recovery logging techniques was also observed as a useful tool
was due to immiscible displacement (and potentially in the development this field (Snell and Close, 1999).
double displacement) only. The nitrogen injection into Characterization of the properties of complex fracture
virgin tight sand yielded up to 42% OOIP oil recovery. systems such as density, orientation, connectivity, and
The performance was also tested by field scale nu- aperture has been an essential part of the development
merical simulation and consistent results with the plans for big mature fields such as the Spraberry (Baker
experiments were obtained. Minimum injection pressure et al., 2001), offshore Abu Dhabi (Gauthier et al.,
was estimated 4500–5000 psi due to the depth of the 2002), and the giant Ghawar field (Phelps and Strauss,
formation (3200–3500 mss) and high reservoir pressure 2002).
to overcome. The cost of the compressors for this A few reservoir management practices that were
pressure as well as the injected nitrogen turned out to be applied to nearly abandoned small fields were also
a project demanding some initial investment. Alterna- reported. Horizontal wells and waterflooding optimiza-
tively, air injection possibility, that could recover more tion were proposed for the Espoir Field in Ghana and
oil owing to the other possible recovery mechanisms at potential increase in the recovery was observed with 5
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 239

horizontal and 3 injectors using simulation (Lencioni 8. Well placement, infill drilling, horizontal wells
et al., 1996). Optimized secondary recovery was found and optimizing waterflooding
to be applicable to revive a nearly abandoned field in
Illinois (Aman, 1999). As a field gets matured, it is necessary to drill new
Recently, Wilkinson et al. (2004) provided an anal- wells to recover the remaining oil reserves that are
ysis of the experience gained from mature carbonate trapped due to heterogeneity or in the unswept zones.
fields that yielded additional 8 to 20% OOIP recovery Shirzadi and Lawal (1993) proposed a multidisciplinary
using systematic and integrated reservoir management approach for the Prudhoe Bay field that increased the
approaches. The fields evaluated were the Jay field, the rate in short term and ultimate recovery in long term.
Slat Creek field, and the Means field. Different EOR Success stories of improved oil recovery through infill
techniques such as CO2, acid gas water, miscible– drilling in mature fields were presented for different
immiscible gas and foam-WAG assisted CO2 injection fields (Javed, 1995; Fah et al., 1997; Nosseir et al.,
have been applied in those fields. The key parameters 1999; Ghosh et al., 2004). It is essential to determine the
were observed as reservoir description, fluid composi- optimal well placement for mature fields and this re-
tion, relative permeability, reservoir pressure, well quires accurate mapping of remaining oil distribution
trajectories and completions, and process selection. and description of heterogeneity (Vincent et al., 1999).
Excessive water production is one of the most common Holm (1980) compared infill drilling, waterflooding
problems to be dealt with in mature fields. The remedies and EOR techniques as reservoir management strategies
(water conformance) have generally to do with well en- for mature fields. He stated that the infill drilling is less
gineering which is beyond the scope of this paper that expensive and accelerate the production of oil. Infill
reviews basically reservoir scale management practices. drilling is the only way to recover oil trapped due to
It should finally be noted that one of the most critical heterogeneity. In that sense, it increases reserves. EOR
aspects of reservoir management is the collection and may not require additional well drilling but pay out time
integration of good quality data. Data collection is is generally too long that is not favorable for especially
commonly ignored as the field ages and its cost is small companies. Although it is the most expensive
obvious. Although the production-rate-data will be choice, a combination of infill drilling and EOR would
available throughout the history of the field, most of yield the most beneficial development scheme. He
the production wells that are opened at late stages are not concluded that the earliest increase in the reserves is
cored and logged or continuous monitoring of pressure obtained in 2 to 3 years when the EOR and infill options
history is ignored to due to excessive cost. Often times, are applied together. The most suitable method is che-
water and especially gas productions are not carefully mical injection for this type of approach.
monitored if they do not have any commercial value. Other practices that have been applied in mature field
This causes lack of critical information in material development include the development plans through
balance and reservoir simulation practices. Therefore, optimized waterflooding (Stiles, 1976; Woodling et al.,
continuous data gathering and its integration starting 1993; Vincent et al., 2002; Hendih et al., 2002) and
from the drilling of a well are critical. Determination of horizontal drilling (Taber and Seright, 1992; Al-
what type of data to be monitored, collected, and Shidhani et al., 1996; Palasthy et al., 2000; Edwards
evaluated during the course of production should be et al., 2002). The Wilmingon field waterflooding opti-
done at very early stages and this should be a continuous mization study was performed by mapping the produc-
process to create a good quality data bank at the later tion gross and oil, and water cut bubble maps, injection
stages of the production. An alternative to this is to streamline maps and pattern performance graphs after
conduct data collection campaigns after the field reaches 55 years of production (Woodling et al., 1993). Vincent
its maturity as suggested (Mijnssen et al., 2003) and et al. (2002) proposed a development policy for a mature
implemented (Al-Mugheiry et al., 2001) by recent waterflood project by optimization of well locations,
studies. As the field gets matured, 4-D seismic and management of subsurface uncertainties and a decision
saturation logs as well as updating reservoir models scheme for whether a well remains a producer or
using the most recent data for locating new wells or injector. After an extensive simulation and optimization
implementation of enhanced oil recovery techniques study, they showed that the technically and economi-
could be necessary. However, it is more cost efficient to cally optimal solution was to convert 6 of 11 wells to
collect other types of data such as well information and injector. Hendih et al. (2002) evaluated four options (do
reservoir pressure in continuous manner during the nothing, infills at low cost and low rate, pattern water-
production before the field reaches its maturity. flood re-alignment, and shut in some of the injectors) for
240 T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246

the mature Minas field that produced 13% OOIP by wells. In 1999, the recovery factor reached 22% and
primary recovery and 29% OOIP by peripheral water contribution from the horizontal wells to the recovery
injection, and 1.4–2.7% OOIP by pattern waterflooding. was 26%. Prospect was 41% OOIP ultimate recovery of
They found that the realignment of 7 infill wells would which 12% is due to horizontal well.
be an economic application even though those wells Taber and Seright (1992) evaluated the performances
robbed oil from other producers. Stiles (1976) proposed of tertiary recovery techniques (gas, chemical, and
an optimal mature waterflood application for the Full- thermal injections) when horizontal wells are used. They
erton Cleakfork Unit by converting 82 wells to injectors, observed that the sweep increased and low injection
phasing out 35 injectors, drilling 61 infill producers, and pressure was required for all these techniques but faster
converting 42 more wells to injectors to implement 1 to 1 rate was observed for chemical (polymer and alkaline-
line drive in the west part of the field. The project was micellar) and CO2 injection only.
initiated and it was observed that 36% of the total The scope of this review paper was limited to
production was from the infill wells. reservoir engineering applications and enhanced oil
The Yibal field in Oman is an excellent example of recovery in mature field development. Well and surface
mature field development using horizontal wells. After facilities related issues comprise the other aspects of
25 years of production, a high density-horizontal infill mature field development. One of the most common
campaign was started. In 1996, 100 horizontal wells well related problems is increasing water production.
were drilled from which 60% of total oil production was Water shut off techniques using gelled polymers were
obtained. It was observed that they yielded higher pro- proposed and tested for mature fields (Willhite et al.,
duction, improved recovery, higher optimization gains, 2000; Fowler, 2004). Other possible well engineering
reduced operating cost, and enhanced safety (Al-Shidhani applications in mature field development include scale
et al., 1996; Mijnssen et al., 2003). Within 5 years, the control (Jordan et al., 2006) and using alternative arti-
recovery factor jumped from 30% to 40% but the water-oil ficial lift systems (Eson, 1997). Two other studies re-
increased nine fold (Mijnssen et al., 2003). garding the mature field development proposed low cost
Successful applications of the use of horizontal wells production (Pasni and Wibowo, 2000) and workover/
in EOR applications were also reported. A good ex- completion (Fabel et al., 1999) operations.
ample is the mature miscible flood in the Swan Hills
field. After 10 years of waterflooding (1963–1973), 9. Concluding remarks
hydrocarbon miscible injection was started in this field
(Griffith and Cyca, 1981). Then, it was converted to a In this paper, reservoir engineering practices to
chase gas injection in 1989 and the solvent injection was develop mature fields were covered with the emphasis
reinitiated in 1994 in a single pattern using a horizontal on tertiary oil recovery and several other reservoir man-
injector and reduced well spacing (Edwards et al., agement strategies. It is clear that almost all of the giant
2002). Four patterns were developed in 2002 expecting fields in the world reached their maturity still have a
10% OOIP incremental recovery from the first two considerable amount of oil left behind to be recovered.
patterns. Based on the height of the reservoir, optimal Increasing oil prices made small size fields that were
injection rates and well spacing were determined to abandoned due to uneconomic operational conditions by
prevent any gravity override. It was reported that big companies attractive to small companies. Because of
converting the hydrocarbon miscible flood injectors to these reasons, mature field development is increasingly
horizontal producers did not perform well. A region of becoming an attractive but challenging topic.
high gas saturation around the converted well led to The very first challenge in the mature field devel-
early breakthrough because of high gas relative opment is to locate the remaining oil, which occurs due
permeability. The success of the horizontal patterns to inefficient displacement (residual oil in the pores of
resulted from the placement of the horizontal wellbore at the swept zones) or poor sweep (by passed oil). Next,
the bottom of the pay and tighter well spacing that both the right technique to develop the field should be
maximized the sweep efficiency. Another successful chosen. All these require exhausting optimization
application of horizontal wells was reported by Palasthy studies and long term planning. Often times this turns
et al. (2000). The Algyo field in Hungary was developed out to be a difficult exercise due to uncertainty in the oil
by vertical oil producers between 1975 and 1985 fol- prices and other instabilities.
lowed by a gas lift operation. Pressure maintenance by Mature field development plans, especially the
water injection was started in 1985. In 1993, a project tertiary recovery attempts, require a clear identification
was initiated to recover by-passed oil by horizontal of the ultimate goal. The amount of oil recovered by
T. Babadagli / Journal of Petroleum Science and Engineering 57 (2007) 221–246 241

tertiary methods is normally less than the secondary (or Ro Resistivity of 100% brine saturated sample
primary) recovery techniques while the cost is generally Rp Cumulative produced gas–oil ratio (scf/stb)
higher. Small size companies typically target the ac- Rs Solution gas oil ratio (scf/stb)
celeration of the recovery whereas big size companies Rt True resistivity (measured by log)
may afford slower recovery at the beginning targeting Rw Resistivity of brine
P
higher ultimate recovery. Therefore, the tertiary recov- ð So Þres Average waterflood residual oil in the reservoir
ery techniques that require longer pay out time and (flooded region)
P
investment, due to additional wells drilled and cost of ð So Þcores Average waterflood residual oil from cores
the injectant, could be more attractive for big fields So Oil saturation
owned by big size companies. Another issue to be Sor Residual oil saturation
considered is the microscopic efficiency of tertiary Sorm Miscible and near-miscible residual oil saturation
recovery techniques that might remarkably be affected Sow Spreading coefficient
by the amount of remaining water from the secondary Sw Water saturation
techniques. Therefore, it is important to decide on when T Temperature
the right time is to switch to tertiary method to reach the V Permeability variation
highest possible value of ultimate recovery at the end of Vw Water velocity
the project. Vo Oil velocity
We Cumulative water influx, rb
Nomenclature Wi Cumulative water injected, stb
A Reservoir area Wp Cumulative water produced, stb
Bo Formation volume factor of oil ΔP Pressure drop, psi
Bg Formation volume factor of gas ϕ Porosity
Bt Two-phase formation volume factor μ Viscosity
BoWF Formation volume factor of oil (after ρ Reduced density (ρ / ρc)
waterflooding) ρc Critical density
BW Formation volume factor of water δ Solubility parameter, m0.5/t L0.5
(Ci)oil Concentration of tracer i in the oil phase (mol/ σog Interfacial tension between oil and gas
volume) σow Interfacial tension between oil and water
(Ci)water Concentration of tracer i in the water phase σwg Interfacial tension between water and gas
(mol/volume)
co Reservoir oil compressibility
ct Reservoir rock compressibility Acknowledgment
cw Reservoir water compressibility
Co Conductivity of 100% brine saturated sample This paper is the revised version of SPE 93884
Cw Conductivity of brine. presented at the 2005 SPE Europec Biennial Conference
E Bleeding factor (1.1). held in Madrid, Spain, 13–16 June 2005.
F Formation resistivity factor
Gi Cumulative gas injected
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