Layered Process Check

Instructions
1. Operator: Perform audit daily for 1 week and document any findings and corrections made below. 4. Production Manager: Perform the Layer 3 audit once during the month.
2. Supervisor: Perform the Layer 2 audit once per week 5. Production Manager: See the QA manager for any nonconformances listed.
3. Supervisor: Document any findings and corrections made below. 6. QA Manager: Issue CAR’s to the Production Manager as required based on the 3 audits performed.

Layer 1 – Daily by Operator (Initials) Weekly

Audit By
Audit Items Sunday Monday Tuesday Wednesday Thursday Friday Saturday Supervisor

Unit Of Initials → Date

√ = Satisfactory
NS = Not Satisfactory Measure
(Deg F, Deg Shift → 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
N/A – Not Applicable C, Sec., Min.,
PSI, Lbs., Date →
etc.)

Should Be →
1. Process Parameter #1 (Pressure,
Load, Time, Temp, etc.) Actual →

Should Be →
3. Process Parameter #2 (Pressure,
Load, Time, Temp, etc.) Actual →

Should Be →
5. Process Parameter #3 (Pressure,
Load, Time, Temp, etc.) Actual →

Should Be →
7. Process Parameter #4 (Pressure,
Load, Time, Temp, etc.) Actual →

Should Be →
9. Process Parameter #5 (Pressure,
Load, Time, Temp, etc.) Actual →

11. Is measuring equipment in Calibration?

12. Is part dimensionally correct, and check sheet complete? (1Pc)
13. Are safety rules followed?
14. Are all parts contained and labeled correctly?
15. Is the area clean and orderly?
16. Is scrap placed in RED marked bins/containers?

Weekly Audit Performed By: Monthly Audit Performed By: Date:

Item # Finding for any NS items Immediate Action/Correction Taken

Use the back of this sheet if more space is needed

Form: F-822101-1 Rev: 5/5/04

 Layered Process Check
Item # Finding for any NS items Immediate Action Taken

Form: F-822101-1 Rev: 5/5/04