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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Review of Procedure for Lay-up of Piping or Vessels SAIC-A-2007 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Lay-Up Procedure or Method Statement shall be project specific and Proect Quality
A1
identified in the Project Quality Plan. Plan

Procedure has identified the conditions as to when is it required to


perform lay-up.
NOTE: Conditions requiring Lay-Up are:
a. Lay-up shall be required for all equipment after hydrostatic SAES-A-007,
A2
test when start-up exceeds 60 days from the introduction Para. 5.2.1
of test fluid.
b. Lay-up for heat exchangers is required when start-up date
exceeds 14 days of commencing hydrostatic test.

SAES-A-007,
A3 Lay-up procedure for Boilers follows the procedure in SAEP-1026.
Para. 5.2.1

The procedure specified the lay-up requirements for Stainless Steel


SAES-A-007,
A4 piping & equipment if the equipment contact time with water will likely
Para. 6.2
exceed 14 days.

B Methods of Lay-Up and their limitations:

For Wet Lay-Up, the system requires to establish and maintain a


SAES-A-007,
B1 minimum residual oxygen scavenger concetration of 20 mg/L in the
Para. 5.2.2.1
water.

For Dry Lay-Up, the system requires to be totally drained of hydro test SAES-A-007,
B2
water. Para. 5.2.3.1

For inert gas lay-up, the hydrostatic test water is displaced with nitrogen
or sweet gas until no water drains out of the system, or, in the case of
long (>20 km) pipelines, displacement of air is by sweeping with inert gas- SAES-A-007,
B3 driven scrapers. Para. 5.2.4.1 &
(NOTE: Opening vents to atmosphere to drain hydrostatic test water out Para. 5.2.4.2
of a system and attempt to replace the air with an inert gas by either
repeated pressuring or sweeping is not acceptable for inert gas lay-up.)

Ambient lay-up shall be used only if all of the following conditions apply:
a. drains are available at all low points to ensure complete removal
of water, SAES-A-007,
B4
b. corrosion allowance has been provided, Para. 5.2.5.1
c. pitting can be tolerated; and
d. particulate rust can be tolerated.

Use of vapor-phase corrosion inhibitors and other lay-up methods are


acceptable with the prior written approval of the Coordinator, Materials SAES-A-007,
B5
Engineering and Corrosion Control Division, Consulting Services Para. 5.2.6
Department.

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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Procedure for Lay-up of Piping or Vessels SAIC-A-2007 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The procedure stated the method or step by step procedure for


implementation of the Lay-up method to be used in the project.
NOTES:
B6 1. To verify if the appropriate steps are covered by the specific
lay-up procedure, refer to SAIC-A-2018 - Lay-Up Application.
2. SAIC-A-2018 and SATR-A-2009 may be used by the
Contractor as a supplementary Lay-up Procedure.

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (28 January, 2004)
2. SAIC-A-2018, Lay-Up Application for Piping and Vessels

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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