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These are the main topics that are discussed in the assignment:
Fractional distillation of crude oil/petroleum
Major fractions of petroleum process
Trends of fractions
Cracking process
Major types of cracking process
First of all, what is fractional distillation? Fractional distillation is a separation technique used to
separate different substances in a liquid by their different boiling points.
So why is fractional distillation used in fuel industries? The fossil fuels coal, petroleum and
natural gas all contain hydrocarbons. We cannot use petroleum as a fuel because it is a sticky
black liquid that is difficult to set alight. Because of that, fuel industries use fractional distillation
to separate the hydrocarbon molecules in petroleum into groups that have similar boiling points,
and then obtain the fractions to use them as fuels. The process of obtaining fractions is as
follows:
The fractions obtained from the petroleum have different physical and chemical properties. The
fractions with higher boiling points:
have more carbon atoms
have higher molecular weights
are more branched chain alkanes
are darker in colour
are more viscous/thicker
are more difficult to ignite and to burn
Cracking process
Before describing the process, I will first define what the term ‘cracking’ means in chemistry.
Cracking is the thermal decomposition of alkanes.
All the fractions we get from the distillation of petroleum are useful. However, some are more
useful than others – there is a greater demand for them. We use more gasoline and diesel than
can be supplied by the fractional distillation. To meet the demand, oil companies break down
larger hydrocarbons into smaller, more useful hydrocarbons (by breaking carbon-carbon bonds)
– this is where cracking is used. From the cracking, we not only get shorter-chained alkanes
which are useful for petrol, we also get alkenes. Alkenes are very useful for making a variety of
chemicals including plastics.
During the process, a catalyst is often used to increase the rate of cracking.
1. The vapour fro the gas-oil or kerosene fractions is passed through a catalyst of silicon
(IV) oxide and aluminium oxide at 400~500 degrees Celsius.
2. The catalyst is continuously recycled to the catalytic cracker through a regenerator
tank as it is a fine powder, and there is a chance of getting deposited.
3. This process goes on until long-chained alkanes are broken into short-chained alkanes.