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This workbook will check a process statistically and with specified limits.

The Set-Up sheet is used to:


Select the desired statistical parameters from the drop down boxes.
Insert the appropriate chart and column headings.
Enter the known specified limits.

The Report sheet is used to:


Document all aspects of the test.

The Data sheet is used to:


Enter up to fifty samples of collected measurements for each of the five columns.
The appropriate "K" factor will be located and used in the statistical calculations.

The chart sheets:


Automatically generate charts from the entered data.
If desired, you can manually scale the chart axis.

The Cp Cpk Cpm sheet:


This will be calculated when specified limits are entered on the Set-Up sheet.
Statistical Analysis Workbook Set-Up
Select Number
Of Standard Select One Select
Deviations or Two Sided % Confidence / % Population

Company Name:

From:
Date:
Test Title:

BLUE text can be altered and the change will be reflected on the appropriate chart or column.

Measurement 1 Measurement 2 Measurement 3 Measurement 4 Measurement 5


USL
Target
LSL

Enter the desired labels and headings for the charts below.

Heading for Chart 1 Heading for Chart 2

Chart 1 Y Chart 1 Chart 2 Y Chart 2

Chart 1 X Chart 2 X

Heading for Chart 3 Heading for Chart 4

Chart 3 Y Chart 3 Chart 4 Y Chart 4

Chart 3 X Chart 4 X

Heading for Chart 5 Comparison Chart Heading

Chart 5 Y Chart 5 Comparison Y Comparison Chart

Chart 5 X Comparison X

File Name: 5540569.xls Sheet Name: Set_Up Printed on: 09/04/2008 at 17:13:41
Statistical Analysis Report

To:
From:
Date:
Subject:

PURPOSE:

MATERIALS/EQUIPMENT:

TEST PARAMETERS:

Page 3 of 15
PROCEDURE:

RESULTS:

Page 4 of 15
CONCLUSION/DISCUSSION:

Page 5 of 15
File Name: 5540569.xls

Sample # Measurement 1 Measurement 2 Measurement 3 Measurement 4 Measurement 5 Comments


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
40
41
42
43
44
45
46
47
48
49
50

COUNT
UCL
LCL
MEAN
MAX
MEDIAN
MIN
RANGE
STDEV UCL = Statistical Upper Control Limit
CV LCL = Statistical Lower Control Limit
MODE STDEV = Standard Deviation
+ 3 STDEV CV = Coefficient of Variation
- 3 STDEV
"K" Factor

Sheet Name: Data Printed on: 09/04/2008 at 17:13:42


Heading for Chart 1
2.5

-2.5

-5
Chart 1 Y

-7.5

-10

-12.5

-15

-17.5

-20
Row 1
Chart 1 X

Column A

✘ DATA 1 ✘ UCL 1 ✘ MEAN 1 ✘ LCL 1


A checked box above indicates the information that will be included on the chart.

Measurement 1
COUNT
UCL 1
LCL 1
MEAN 1
MEDIAN
MAX
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

File Name: 5540569.xls Sheet Name: Chart 1 Printed on: 09/04/2008 at 17:13:42
Heading for Chart 2
2.5

-2.5

-5
Chart 2 Y

-7.5

-10

-12.5

-15

-17.5

-20
Row 1
Chart 2 X

Column A

✘ DATA 2 ✘ UCL 2 ✘ MEAN 2 ✘ LCL 2


A checked box above indicates the information that will be included on the chart.

Measurement 2
COUNT
UCL 2
LCL 2
MEAN 2
MEDIAN
MAX
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

File Name: 5540569.xls Sheet Name: Chart 2 Printed on: 09/04/2008 at 17:13:43
Heading for Chart 3
2.5

-2.5

-5
Chart 3 Y

-7.5

-10

-12.5

-15

-17.5

-20
Row 1
Chart 3 X

Column A

✘ DATA 3 ✘ UCL 3 ✘ MEAN 3 ✘ LCL 3


A checked box above indicates the information that will be included on the chart.

Measurement 3
COUNT
UCL 3
LCL 3
MEAN 3
MEDIAN
MAX
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

File Name: 5540569.xls Sheet Name: Chart 3 Printed on: 09/04/2008 at 17:13:44
Heading for Chart 4
2.5

-2.5

-5
Chart 4 Y

-7.5

-10

-12.5

-15

-17.5

-20
Row 1
Chart 4 X

Column A

✘ DATA 4 ✘ UCL 4 ✘ MEAN 4 ✘ LCL 4


A checked box above indicates the information that will be included on the chart.

Measurement 4
COUNT
UCL 4
LCL 4
MEAN 4
MEDIAN
MAX
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

File Name: 5540569.xls Sheet Name: Chart 4 Printed on: 09/04/2008 at 17:13:45
Heading for Chart 5
2.5

-2.5

-5
Chart 5 Y

-7.5

-10

-12.5

-15

-17.5

-20
Row 1
Chart 5 X

Column A

✘ DATA 5 ✘ UCL 5 ✘ MEAN 5 ✘ LCL 5


A checked box above indicates the information that will be included on the chart.

Measurement 5
COUNT
UCL 5
LCL 5
MEAN 5
MEDIAN
MAX
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

File Name: 5540569.xls Sheet Name: Chart 5 Printed on: 09/04/2008 at 17:13:45
Heading for Chart 1 Heading for Chart 2
2.5 2.5

0 0

-2.5 -2.5

-5 -5
Chart 1 Y

Chart 2 Y
-7.5 -7.5

-10 -10

-12.5 -12.5

-15 -15

-17.5 -17.5

-20 -20
Row 1 Row 1
Chart 1 X Chart 2 X

Column A Column A

✘ DATA 1 ✘ UCL 1 ✘ MEAN 1 ✘ LCL 1 ✘ DATA 2 ✘ UCL 2 ✘ MEAN 2 ✘ LCL 2


Heading for Chart 3 Heading for Chart 4
2 2.5

0 0
-2 -2.5
-4
-5
-6

Chart 4 Y
-7.5
Chart 3 Y

-8
-10
Column A
-10
-12.5
-12
-15
-14
-17.5
-16
-20
-18
Row 1
-20 Chart 4 X
Row 1
Chart 3 X Column A

✘ DATA 3 ✘ UCL 3 ✘ MEAN 3 ✘ LCL 3 ✘ DATA 4 ✘ UCL 4 ✘ MEAN 4 ✘ LCL 4


Heading for Chart 5 COUNT
2.5 UCL
LCL
0 MEAN
MEDIAN
-2.5 MAX
MIN
-5
RANGE
Chart 5 Y

-7.5 STDEV
CV
-10 MODE
+ 3 STDEV
-12.5 - 3 STDEV
"K" Factor
-15

-17.5

-20
Row 1
Chart 5 X

Column A

✘ DATA 5 ✘ UCL 5 ✘ MEAN 5 ✘ LCL 5


A checked box above indicates the information that will be included on the chart.

File Name: 5540569.xls Sheet Name: All Charts Printed on: 09/04/2008 at 17:13:46
File Name: 5540569.xls

Comparison Chart Heading


2

-2

-4

-6
Comparison Y

-8

-10

-12

-14

-16

-18

-20
Row 1
Comparison X

Column A

✘ DATA 1 ✘ DATA 2 ✘ DATA 3 ✘ DATA 4 ✘ DATA 5


✘ UCL 1 ✘ UCL 2 ✘ UCL 3 ✘ UCL 4 ✘ UCL 5
✘ MEAN 1 ✘ MEAN 2 ✘ MEAN 3 ✘ MEAN 4 ✘ MEAN 5
✘ LCL 1 ✘ LCL 2 ✘ LCL 3 ✘ LCL 4 ✘ LCL 5
A checked box above indicates the information that will be included on the chart.

COUNT
UCL
LCL
MEAN
MEDIAN
MAX
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

Sheet Name: Comparison Chart Printed on: 09/04/2008 at 17:13:47


File Name: 5540569.xls

1 1
0.5
0 0.95
-0.5
-1
0.9
-1.5
-2
-2.5
0.85
-3
-3.5
0.8
-4
-4.5 0.75
-5
-5.5 0.7
-6
-6.5 0.65
-7
-7.5 0.6
-8
-8.5 0.55 MEDIAN
-9
25th Percentile
-9.5 0.5 MIN
-10
MAX
-10.5 0.45
-11 75th Percentile
-11.5
0.4
-12
-12.5
-13
0.35
-13.5
-14
0.3
-14.5
-15 0.25
-15.5
-16 0.2
-16.5
-17 0.15
-17.5
-18 0.1
-18.5
-19 0.05
-19.5
-20 0
Measurement 1 Measurement 2 Measurement 3 Measurement 4 Measurement 5

Measurement 1 Measurement 2 Measurement 3 Measurement 4 Measurement 5


COUNT
UCL
LCL
MEAN
MAX
75th Percentile
MEDIAN
25th Percentile
MIN
RANGE
STDEV
CV
MODE
+ 3 STDEV
- 3 STDEV
"K" Factor

Sheet Name: Box Plot Chart Printed on: 09/04/2008 at 17:13:48


File Name: 5540569.xls

This sheet will display results when Specified Limits are entered on the Set-Up Sheet

Measurement 1 Measurement 2 Measurement 3 Measurement 4 Measurement 5

Cp
The index simply makes a direct comparison of the process natural tolerance to the engineering requirements.
Assuming the process distribution is normal and the process average is exactly centered between the
engineering requirements, a CP index of 1 would give a "capable process."
However, to allow a bit of room for process drift, the generally accepted minimum value for CP is 1.33.
In general, the larger CP is, the better.
The CP index has two major shortcomings. First, it can’t be used unless there are both upper
and lower specifications.
Second, it does not account for process centering.
If the process average is not exactly centered relative to the engineering requirements,
the CP index will give misleading results.

Cpk
Since the smallest value represents the nearest specification, the value of CPK tells you if the process
is truly capable of meeting requirements.
A CPK of at least +1 is required, and +1.33 is preferred.
Note that CPK is closely related to CP, and that the difference between CPK and CP represents the potential
gain to be had from centering the process.

Cpm
A CPM of at least 1 is required, and 1.33 is preferred.
CPM is closely related to CP.
The difference represents the potential gain to be obtained by moving the process mean closer to the target.
Unlike CPK, the target need not be the center of the specification range.

Sheet Name: Cp Cpk Cpm Printed on: 09/04/2008 at 17:13:48