Académique Documents
Professionnel Documents
Culture Documents
o Assembly
o Operation
Customer Responsibilities
o Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
_i_ ' , ......... _:_ ..............................................................
Safe Operation SAFETY
Practices RULES
for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
L GENERAL OPERATION III. CHILDREN
- Read, understand, and foltow all instructions in the manual Tragic accidents can occur if the operator is not alert to the
and on the machine before starting presence of children Children are often attracted to the machine
• Only aliow responsible adults, who are familiar with the and the mowing activity Neverassume that children will remain
instructions, to operate the machine where you last saw them
• Clear the area of objects such as rocks, toys wire, etc, ° Keep children out of the mowing a|ea and under the watchful
which could be picked up and thrown by the blade. care of another responsible adult
• Besuretheareaisclearofotherpeoplebeforemowing Stop • Be alert and turn machine off if children enter the area
machine if anyone enters the area
• Before and when backing, look behind and down for smelt
• Never carry passengers. children
• Do not mow in reverse unless absolutely necessary Atways • Never carry children. They may fall off and be seriously
look down and behind before and while backing injured or interfere with safe machine operation.
• Be aware of the mower discharge direction and do not point ,, Never allow children to operate the machine
it at anyone Do not operate the mower without either the
° Use extra care when approachirrg blind corners, shrubs,
entire grass catcher or the guard in place..
trees, or other objects that may obscure vision
* Stow clown before turning
* Never leave a running machine unattended. Always turn off IV. SERVICE
blades, set parking brake, stop engine, and remove keys • Use extra care in handting gasoline and other fuets. They are
before dismounting flammable and vapors are explosive
o Turn off blades when not mowing Use only an approved container.
- Stop engine before removing grass catcher or unclogging
chute Never remove gas cap or add fuel with the engine
runnir_g Allow engine to cool before refueling. Do not
. Mow only in daylight or good artificial light smoke
• Do not operate the machine while under the influence of Never refuel the machine indoors.
alcohol or drugs. Never store the machine or fuet container inside where
° Watch for traffic when operating near or crossing roadways.. there is an open fIame, such as a water heater'
• Use extra care when loading or unloading the machine into • Never run a machine inside a ctosed area
a trailer or truck
• Keep nuts and bolts, especially blade attachment bolts, tight
II. SLOPE OPERATION and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
Slopes are a major factor related to loss-of-controt and tipover operation regularly.
accidents, which can result in severe injury or death_ All slopes • Keep machine free of grass, leaves, or other debris build-up.
require extra caution, if you cannot back up the stope orif you feel Clean oi_ or fuel spillage° Allow machine to cool before
uneasy on it, do not mow iL
storing
DO: • Stop and inspect the equipment if you strike an object.
• Mow up and down slopes, not across. Repair, if necessary, before restarting
• Remove obstacles such as rocks, tree limbs, etc. • Never make adjustments or repairs with the engine running
• Watch for holes, ruts, or bumps. Uneven terrain could ° Grass catcher components are subject to wear, damage, and
overturn the machine_ Tafl grass can hide obstacles. deterioration, which could expose moving parts or allow
objects to be thrown, Frequently check components and
• Use slow speed.. Choose a low gear so that you wilt not have
to stop or shift while on the slope replace with manufacturer's recommended parts, when nec-
essary_
. Follow the manufacturer's recommendations for wheel
. Mower biades are sharp and can cut, Wrap the blade(s) or
weights or counterweights to improve stability
wear gloves, and use extra caution when servicing them
• Use extra care with grass catchers or other attachments
These can change the stability of the machine • Check brake operation frequently Adjust and service as
required.
° Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction
i NNHHIrHHI IIHI HI
• Avoid starting or stopping on a slope. If tires lose traction
d sengage the blades and proceed slowly sfraightdown the Look for this symbol to point out impor-
slope. tant safety precautions, it means
DO NOT: CAUTIONI!! BECOME ALERTHI YOUR
SAFETY IS INVOLVED.
• Donotturnenslopesunlessnecessary,andthen turn slowly
and gradual y downh , if possibte.
iii, ,,HIH H ,,,,,.,,,,,,,,,,,
• Do not mow near drop-offs ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge CAUTION: Always disconnect spark
of a cliff or ditch, or if an edge caves in, plug wire and place wire where it cannot
° Do not mow on wet grass.. Reduced traction could cause contact spark plug in order to prevent
sliding° accidental starting when setting up,
• Do not try to stabilize the machine by putting your foot on the transporting, adjusting or making
ground repairs=
• Do not use grass catcher on steep slopes ii
CONGRATULATIONS on your purchase of a Sears PRODUCT SPECIFiCATiONS
Tractor° It has been designed, engineered and manufac-
HORSEPOWER: 15.5
tured to give you the best possible dependability and
performance.. GASOLINE CAPACITY 35 GALLONS
AND TYPE: UNLEADED REGULAR
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
OIL TYPE (API-SG): SAE 30 (above 32°F)
Service Center/Department, We have competent, well- SAE 5W-30 (below 320F)
trained technicians and the proper tools to service or repair
this unit° OIL CAPACITY: W/FILTER: 4,0 PINTS
W/O FILTER: 3,5 PINTS
Please read and retain this manual, The instructions will
enable you to assemble and maintain your unit properly, SPARK PLUG: CHAMPION RCt2YC
Always observe the "SAFETY RULES", (GAP: ,030")
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
TABLE OF CONTENTS
, i i
UNDEX
A E O
Accessories .........................................................
5 Electrical: Oil:
Adjustments: Interlocks and Relays ......................... 22 Cold Weather Conditions ............. 13,17
Brake ............................................... 21 Schematic ........................................ 27 Engine ........................................... 17
Carburetor ........................................ 23 Wiring Diagram ...................................28 Storage .............................................. 24
Mower Engine: Operation ..........................................................
11-!4
Front*To-Back ............................ 20 Air' Filter ...................................... 17 Operating Mower ......................................... 13
Side-To-Side ............................. 20 Air Screen ................................................
18
Throttle Control Cable .....................23 Options:
Cooling Fins .......................................... 18 Accessories ................................... 5
Air Filter, Engine ............................. 17 Oil Change .................................... 17
Spark Arrester .............................. 3,36
Oil Level ............................................13
Air Screen, Engine .............................. t8
Oil Type ...................................... 13,17
AssembZy ......................................... 7-I0 Preparation ................................. 13 P
Repair Parts ................................44-5t Parking Brake ................................... 1lq2
B Starting ......................................... 14 Parts Bag ............................................... 6
Battery: Storage ........................................ 24
Parts, Replacement/Repair ............ 28-45
Charging ..................................................
8
F Product Specifications .................................. 3
Cleaning ......................................... 16
Installation ......................................... 9 Filter:
Levels ..................................................
8,16 Air Filter ............................................ 17 R
Preparation ..........................................8 Fuel ..........................................................
18 Repair Parts ..........................................
28-45
Starting with Weak Battery .............22 Fuel:
Storage ............................................ 24 S
Type .................................................. 13
Terminals .......................................... 16
Storage ..................................._.............24 Safety Rules ............................................... 2
Belt:
Fuse ................................................... 22 Seat ........................................................... 8
Motion Drive
Removal/Replacement ...............2t Service and Adjustments .............. 19-23
Mower Belt(s) H Carburetor. ........................................ 23
Removal/Replacement .................
21 Hood Removal/installation .................... 22 Fuse 22
...................................................
W
Warr&nty ........................................... 3
Wiring Diagram ............................................
28
Wiring Schematic .............................. 27
,,in,=lr
These accessories and attachments were available through most Sears retail outtets and service centers when the tractor was purchased,
Most Sears stores can order these items for you when you provide the model number of your tractor,
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be avai]abfe or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawn Ta- SNOW B LADE for snow removal only. 14-inch high, 42-inch wide
pered 2 5-inch steel spikes mounted on !04nch diameter discs blade clears 38-inch path when angEed left or right Raises, lowers
puncture holes in soil at close intervals to let moisture soak in with side lever Adjustable skids; repfaceable, reversible scraper
Steei weight tray for increased penetration. bar (Use with tire chains and wheel weights and!or rear drawbar
BAGGER lets you collect grass clippings and _eaves for a weight. )
healthier, nearer looking lawn Two Permanex containers held SNOWTHROWER has 40-inch swath Drumqype auger handles
30-gallon plastic bags.. powdery and wet/heavy snow. Mounts easily with simple pin
BUMPER protects front end of tractor from damage arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
CARTS make hauling easy Variety of sizes availabFe, plus tractor seat. (Use with chains and wheeI weights and/or rear
accessories such as side panel kits, tool caddy, cart cover, drawbar weight..)
protective mat and dolly
SPRAYERS use !2-volt DC electric motor that connects to the
CORING AERATOR takes small plugs out of soil to allow mois- tractor battery or other 12-volt source. Includes booms for
ture and nutrients to reach grass roots. 36-inch swath 24 automatic spraying and hand held wand for spot spraying Wand
hardened steel coring tips 150 Ib capacity weight tray. has adjustable spray pattern For applying herbicides, insecti-
EASY OIL DRAIN VALVE makes oil changes easier, faster cides, fungicides and liquid fertilizers.
FRONT NOSE ROLLER canters in front of mower deck to reduce SPREADER/SEEDERS make seeding, fertilizing, and weed kilE-
chances of "scalping '_on uneven terrain. ing easy. Broadcast spreaders are also useful for granular de-
icers and sand
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers, SWEEPERS let you collect grass clippings and leaves.
carts or other heavy attachments). TILLER has 5 hp engine and 364nch swath to prepare seed beds,
GAUGE WHEELS on both sides of the mower deck reduce cultivate and compost garden residue Tiller has its own builtqn
chances of "scalping" on uneven terrain For mower decks not so lift and depth control system and does NOT require a sleeve hitch
equipped.. Fits anylawn, yard or garden tractor Simply hook up to the tractor
MULCH RAKE/DETHATCHER loosens soi! and flips thatch and drawbar and go! Optional accessories convert unit for
matted leaves to lawn surface for easy pickup. Twenty spring tine dethatching, aerating, hilling without tools
teeth. Usefulto prepare bare areas forseedlng. Available for front TIRE CHAINS are heavy duty; c_osely spaced extraqarge cross
or rear mounting. HIGH PERFORMANCE REEL-ACTION links give smooth ride, outstanding traction
SPRING TINE DETHATCHER covers 36-inch wide path and TRACTOR CAB has heavy duty vinyl fabric over tubular steel
tosses thatch into large hopper Mounts behind tractor frame, ABS plastic top; clear plastic windshield offers 360 degree
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you visibiJlty Hinged metal doors with catch_ Keeps operator warm
mulch, discharge or bag clippings (bagger optional) wilhout and dry Remove vinyl sides and windshie}ds for use as sun
changing blades For models not equipped as 3-in-1 Convertible protector in summer. Optional accessories include: tinted/
mowers See "MOWER" in the Repair Pads section of this tempered solid safety glass windshield with hand operated wiper;
manual 12-volt amber caution light for mounting on cab top.
RAMP TOPS AND FEET tel you load and unload tractor from a VACS for powerful collection of heavy grass clippings and leaves
pickup truck. Use with 2 x 8 or 2 x t0 lumber Optional wand attachment to pick up debris in hard-to-reach
ROLLER for smoother lawn surface. 36-inch wide, 18-inch places VAC/CHIPPER includes a chipper-shredder.
diameterwater4ightdrumholdsupto3901bs ofweight Rounded WEIGHT BRACKET for drawbar for snow removal applications.
edges prevent harm to turf Adiustabfe scraper automatically Uses (1) 55 _b ,,_eight.
cleans drum
WHEEL WEIGHTS {or re_.,_wheels provide needed traction for
snow removal or dozing ,_,_,
_vy maiedals
u, ,,, ,U,=lU-i. , n lU="M'I",IIIIr'Illl
Parts Bag contents shown full size Parts packed separately in carton
ii i ,n i ,,, nlHin,!,
Seat
Battery acid
(1) Knob
Mulcher
Plate
(1) Washer
17/32 x 1-3/16 x 12 Gao
Owner's Manual
H
,,, u i ,, i Ull,,
Parts Bag
i i,u,,uu .........................
@ _ ©
..... n,u , ,ii,,u.....
(2) Screws #10 x 5/8 (2) Lock Washers #10 (2) Shoulder' (2) Center-
Bolts lock Nuts
x(2)7/8 x 14 Gauge
Washers 3/8 Sleeve
Steering
CP_!It!!lII!llU
(2) Hex Bolts 1/4-20 x 3/4
@ (2) Battery Carriage Bolts 1/4-20 x 7-1/2
(¢
(2) Hex Nuts 1/4-20 (2) Keys
Terminal Guard
(2) Washers
[ }'
9/32,,,,×,,5/8x 16 Ga. (2) Lock Washers 1/4
r ''i.........
i'_I_
.................. i[
@
(2) Wing Nuts 1/4-20 15 ° Slope Sheet
Battery Caps
and Instructions
.............. lU,,,,,, i :, u,, .... i ...... i1,,i,,,,111
6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness.
FIG. 1
BEFORE ROLLING TRACTOR OFF SKID
ASSEMBLY
HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob
PREPARE BATTERY (See Fig. 2)
................ u,m,ull ilUll lUl u i ° Remove cardboard packing on seat pan,
CAUTION: Wear eye and face shield. • Place seat on seat pan and assemble shoulder bolt
& Wash hands or clothing immediately if . Assemble adjustment knob and flat washer loosely,
accidentally in contactwith battery acid, Do not tighten,
o Tighten shoulder bolt securely
Do not smoke. Fumes from charged
battery acid are explosive, o Lower seat into operating position and sit on seat,
Read the instructions included with the o Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
battery vent caps, Always wear gloves, down_
clothing and goggles to protect your
hands, skin and eyes. ° Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment knob securely
Your tractor has a battery charging system which is suffi-
SEAT
cient for normal use,. However, periodic charging of the
battery with an automotive charger' witt extend its life, k
SEAT PAN
o See instructions packed with vent caps in parts bag
o Fill battery with acid, Fill each cell until it reaches the
bottom of the vent wells Do not overfill,. SHOULDER
BOLT
Allow battery to stand and settle for at least thirty
minutes After standing, check the battery cell acid
level If below the vent wells, add more acid until the
correct level is reached,,
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of tractoL
IMPORTANT: TO MAXIMIZE THE LIFE QF YOUR , FLAT WASHER
BATTERY, IT 1S NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE FAILURE TO CHARGE ADJUSTMENT
BATTERY CAN RESULT IN A SHORTENED BATTERY KNOB
LIFE
FIG. 3
. Charge battery at a rate of 6 amperes for I hour Use
a 12 volt battery charger,. Observe all safety precau-
tions required for battery charging CHECK TIRE PRESSURE
- Check the acid level after the battery is charged, tf the
acid has fallen below the correct level, add distilled or The tires on your tractor were overinflated at the factory for
iron free water shipping purposes Correct tire pressure is important for
best cutting performance
o Install the vent caps to cover the vent wells,. Wash the
top of the battery with water to remove any acid, then - Reduce tire pressure to PSI shown in "PRODUCT
wipe dry., SPECIFICATIONS" on page 3 of this manual.
- Check battery case for' leakage to make sure that no CHECK DECK LEVELNESS
damage has occurred in handling.
For best cutting results, mower housing should be properly
- Dispose of excess battery acid. Neutralize acid for leveled See "TO LEVEL MOWER HOUSING" in the
disposal by adding it to two gallons of water in a five
Service and Adjustments section of this manual,
gallon plastic container, Stir with a wooden or plastic
paddle while adding baking soda until the addition of
CHECK FOR PROPER POSITION OF ALL
more soda causes no more foaming
BELTS
- Follow instructions on how to install battery,
See the figures that are shown for replacing motion and
CUT AWAY VIEW VENT CAP mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
VENT WELL
correctly,
FIG, 2 8
ASSEMBLY
INSTALL BATTERY (See Figs. 4 and 5)
WING NUTS _ TERMINAL
H'H'I'HHHH' U'
FLAT
WASHER 3_-16
LOCK
LOCKNUT
WASHER
(POSITIVE)
3/8 WASHER
HEX N UT ,,.,._
_SHOULDER
GAUGE WHEEL BOLT
FIG. 6
BOLT
(NEGATIVE)
BLACK CABLE DRAIN TUBE
FIG_ 4
,IH,I linil- i,,,ll H i , i
TO CONVERT TO BAGGING OR
DISCHARGING /CHECKLIST
Simply remove mulcher plate and store in a safe place. BEFORE YOU OPERATE AND ENJOY YOUR NEW
Your' mower is now ready for' discharging or installation of TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
optional grass catcher' accessory,, THE BEST PERFORMANCEAND SA TtSFACTION FROM
THIS QUALITY PRODUCT.
HOOK POINTS
WELD NUT DOWN PLEASE REVIEW THE FOLLOWING CHECKLIST:
FROM THE
/ All assembly instructions have been completed..
/ No remaining loose parts in carton,
/ Battery is properly prepared and charged, (Minimum
LOCK
WELD
1 hour at 6 arnps).
NUT _ WASHER / Seat is adjusted comfortably and tightened securely°
SCREW
v" All tires are properly inflated. (For shipping purposes,
the tires were ovefinflated at the factory).
LATCH
HOOK _'LATCH ¢" Be sure mower deck is properly leveled side-to-side/
HOOK front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)
/ Check mower and drive belts. Be sure they are routed
WELD properly around pulleys and inside all belt keepers..
LOCK
NUT / Check wiring. See that all connections are stilt secure
WASHER I WASHER
and wires are properly clamped,
WASHER
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
MULCHER
_'_'_'_SCREW EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
PLATE ITEMS:
10
i,J_=,J , .........
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the i[lustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save
this manual for future reference,
ATTACHMENT
CLUTCH LEVER IGNITION SWITCH
LIGHT SWITCH
ATTACHMENT
LEVER
CLUTCH/BRAKE
PEDAL
PARKING BRAKE
LEVER
HEIGHT
ADJUSTMENT
KNOB
GEARSHIFT
LEVER
FIG_ 8
Our tractors conform to the safety standards of the American National Standards Institute°
ATTACHMENT CLUTCH LEVER - Used toengage mower GEARSHIFT LEVER - Selects the speed and direction of
blades or other attachments mounted to your tractor, the tractor,
ATTACHMENT LIFT LEVER - Used to raise and lower IGNITION SWITCH - Used to start and stop the engine,,
mower deck or other attachments mounted to your tractor.
PARKING BRAKE LEVER - Locks clutch/brake pedal into
CLUTCH/BRAKE PEDAL - Used for dectutching and the brake position,
braking the tractor and starting the engine,
THROTTLE/CHOKE CONTROL - Used for starting and
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower controting engine speed
height, LIFT LEVER PLUNGER - Used to release attachment lift
LIGHT SWITCH - Turns the headlights on and off lever when changing its position,
11
i-m-=,=,
OPERATNON
:u_J=_=,,,,,
= , i, 11,1
,u i i
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or' eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision safety
mask for over the spectacles or Standard safety glasses. ,.
12
OPERATION
,i , , , i
"DISENGAGED"
POSITION
CLUTCH LEVER (/'_ ADD GASOLINE
= Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)
DISCHARGE IMPORTANT: WHEN OPERATING IN TEMPERATURES
GUARD BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
FIG. 10 STARTING
WARNING: Experience indicates that alcohol blended
fuels (called gasoho! or using ethanol or methanol) can
TO OPERATE ON HILLS attract moisture which leads to separation and formation of
I
acids during storage Acidic gas can damage the fuel
system of an engine while in storage_ To avoid engine
hills with slopes
CAUTION: greater
Do not drive than
up or15°down
and problems, the fuel system should be emptied before stor-
do not drive across any slope. age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
, Choose the slowest speed before starting up or down empty. Use fresh fuel next season. See Storage Instruc-
hills. tions for additional information Never use engine or
• Avoid stopping or changing speed on hills carburetor cleaner products in the fuel tank or permanent
damage may occur
• tf slowing is necessary, move throttle control lever to
slower position
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake
& CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame°
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
• To restart movement, siowly release parking brake and
clutch/brake pedal
• Make all turns slowly
113
OIPERATJON
TO START ENGINE (See Fig. 9) f
When starting engine for the first time or if engine has run
out of fuel, it wilt take extra cranking time to move fuel from
the tank to the engine,.
o Depress clutch/brake pedal and set parking brake,
° Place gearshift lever in neutral (N) position
° Move attachment clutch to "DISENGAGED" position,,
. Move throttle control lever to choke (N) position for' ,,_ ,J
14
i_ ,,,,i iii ................
FILL IN DATES
REGULAR
.,
.... SERVICE /_ __0_
_ e,'4_ _,7 _.,_" ........
SERVICE DATES
Check Brake Operation 6_ 6#/
Check Tire Pressure 6#4
T Check for Loose Fasteners ........ 6#/ 6#4
R Sharpen/Replace
............ Mower Blades 6/'4
C Lubrication Chart 6/ V# __
T ,,check Battery Level!Recharge ., ,
0 Clean Batter;/and Terminals 6#I 6/
R CheckTransaxle Cooling
Adjust Blade Belt(s) Tension 6#15
GENERAL RECOiVIMENDAT[ONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive fuft value from the warranty, operator must maintain
tractor as instructed in this manual,
Some adjustments wilt need to be made periodically to
properly maintain your tractor_
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season
o Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure (_ ATTACHMENT"
CLUTCH
proper air-fuel mixture and help your engine run better
PIVOT(S)
and last longer..
CUSTO RESPONSWB L T ES
TRACTOR o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer (When using a cone
Atways observe safety rules when performing any mainte- balancer, follow the instructions supplied with bal-
nance. ancer.)
° Slide blade on to an un{hreaded portion of the steel bolt
BRAKE OPERATION or pin and hold the bolt or pin parallel with the ground,
ff tractor requires more than six (6) feet stopping distance If blade is balanced, it should remain in a horizontal
at high speed in highest gear, then brake must be adjusted. position. If either end of the blade moves downward,
(See "TO ADJUST BRAKE" in the Service and Adjust- sharpen the heavy end until the blade is balanced.
ments section of this manual) NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
TIRES
CENTER HOLE / /
o Maintain proper air pressure in all tires (See "PROD- / /'
UCT SPECIFICATIONS" on page 3 of this manual)
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber. BLADE
5/8" BOLT
. Avoid stumps, stones, deep ruts, sharp objects and OR PIN
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp Re- FIG. 14
place bent or damaged blades°
CUSTOM RESPONSmlBtLJTJES
V-BELTS
AIR FILTER (See Fig. 17)
Check V-belts for deterioration and wear after 100 hours of
Your engine will not run properly using a dirty air filter,
operation and replace if necessary, The belts are not Clean the foam pre-cleaner after every 25 hours of opera-
adjustable Replace belts if they begin to s!ip from wear tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first,
TRANSAXLE COOLING Service air cleaner more often under dusty conditions
• Remove knob and cover.
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling, . Remove wing nut and air cleaner from base,
TO SERVICE PRE-CLEANER
ENGINE • Slide foam pre-cleaner off cartridge.
LUBRICATION • Wash it in liquid detergent and water,
. Squeeze it dry in a clean cloth.
Only use high quality detergent oil rated with API service
classification SG Select the oil's SAE viscosity grade • Saturate it in engine oil Wrap it in clean, absorbent
according to your expected operating temperature, cloth and squeeze to remove excess oil
TO SERVICE CARTRIDGE
SAE VISCOSITY GRADES
o Gently tap the flat side of the paper cartridge to dis-
lodge dirt, Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge
I Replace a dirty, bent, or damaged cartridge,
_F _20 _ 0° 30 _ 32 _ 40 _ 6D* 80 _ 100 _
. Reinstall the pre-cfeaner (cleaned and oiled) over the
_C -30° -20_ -10" 0_ 10" 20" 30_ 40"
paper cartridge.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
. Reassemble air cleaner, wing nut, cover and tighten
FIG. t6 knob securely.
NOTE: Although mu_ti-viscosity oils (5W30, 10W30 etc) , COVER KNOB
improve starting in cold weather, these multi-viscosity oils AIR CLEANER WING NUT
wil! result in increased oil consumption when used above COVER
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running tow on oil, .RUBBER
GROMMET
Change the oil after the first two hours of operation and FOAM
PRE-CLEANER
every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation, Tighten oil fill
cap/dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Figs,16 & 17) AIR CLEANER
BASE
Determine temperature range expected before oil change.
All oil must meet API service classification SG. PAPER CARTRIDGE
OIL FILL
o Be sure tractor is on level surface, CAP/DIPSTICK
17
CUSTOMER RESPONSiBiLiTiES
M.,...in., ,'11 im,n.ll I I
FIG. 18
18
SERVICE AN ADJUSTMENTS
i i .........................................
i,,,,,i,,, i ill i, i, ii i i i i
o
o Depress clutch/brake
Place gearshift lever inpedal fully(N)and
neutral set parking brake.
position.
o Place attachment clutch in "DISENGAGED" position.
o Turn ignition key "OFF" and remove key.
. Make sure the blades and all moving parts have completely stopped.
o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
i i .................................................................
TRACTOR
TO REMOVE MOWER (See Fig. 20) LEVER
Mower will be easier to remove from the right side of tractor
CLUTCH
SPRING
o Place attachment clutch in "DISENGAGED" position,,
° Move attachment Iift lever forward to lower mower to its SUSPENSION
lowest position, ARMS PULLEY
19
SERVMCE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
Adjust the mower while tracto_ is parked on level ground or
3/4" lower than the rear when the mower is in its highest
driveway. Make sure tires are propedy inflated (See
position.
"PRODUCT SPEC! FtCATIO NS" on page 3 of this manual).
If tires are over or underinf]ated, you will not properly adjust Check adjustment on right side of tractot_ Measure dis-
your mower,. tance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)
• Before making any necessary adjustments, check that
o Raise mower to its highest position,
both front links ate equal in length° Both links should
o At the midpoint of both sides of mower, measure height be approximately 10-3/8"..
from bottom edge of mower to ground_ Distance"A" on
both sides of mower shoutd be the same or within 1/4" - If links are not equal in length, adjust one link to same
of each other. length as other link.
° To lower front of mower loosen nut "E" on both front
. If adjustment is necessary, make adjustment on one links an equal number of turns
side of mower only,
. When distance "D" is 1/4" to 3/4" lower at front than
• To raise one side of mower, tighten lift link adjustment
nut on that side,. rear, tighten nuts "F" against trunnion on both front
links
° To lower one side of mower, loosen lift link adjustment • To raise front of mower, loosen nut"F" from trunnion on
nut on that side,.
both front links. Tighten nut "E" on both front links an
NOTE: Three furl turns of adjustment nut will change equal number of turns.
mower height about 1/8" ° When distance "D" is 1/4" to 3/4" lower at front than
• Recheck measurements after adjusting,_ rear, tighten nut"F" against trunnion on both front links:
FRONT-TO-BACK ADJUSTMENT (See Figs, 23 and 24) • Recheck side-to-side adjustment,
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE tF • Recheck side-to-side adjustment.
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS
NECESSARY, BE SURETOADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- ,, ,,,, _, ,/ MANDREL
SIDE
FIG. 23
FIG. 21
NUT "E"
NUT "F*'_
FIG. 24
FIG. 22
2O
ii i , Ill ',l,,I "1 ' ,",,,i,,
SERVICE AN ADJUSTMENTS
i iml,i i ................ illll
-
Pull belt away from mower,
BELT INSTALLATION -
• Install new belt in reverse order of removal.
Make sure belt is in all pultey grooves and inside all belt
guides.
,/ OPERATING
ARM
MANDREL IDLER
PULLEY
FIGo 26
FIG. 27
21
SERWCE AND ADJUSTMENTS
i. iii i, iliNi i ...............
TO REPLACE FUSE
TOSTART ENGINE WITH A WEAK BATTERY
Replace with 30 amp automotive-type plug-in fuse. The
(See Fig. 29) fuse holder is located behind the dash,
,Ll_U,,, ,'N,, I, ....
23
.... = = B = __
STORAGE
Immediately prepare your tractor for' storage at the end of ENGINE
the season or if the tractor wilt not be used for 30 days or
more FUEL SYSTEM
ml ,ill
24
TROUIBLESHOOT NG POINTS
PROBLEM CAUSE CORRECTION
Engine wilf not turn over t Clutch!brake pedal not depressed 1, Depress clutch/brake psdal
2 Attachment clutch is engaged 2 Disengage attachment clutch
3 Weak or dead battery 3 Recharge or replace battery
4 Blown fuse 4 Replace fuse
5 Corroded battery terminals 5 Clean battery terminals
6 Loose or damaged wiring 6 Check all wiring
7 Fautty ignition switch 7 CheckJreplace ignition switch
8 Fauity solenoid or starter 8 ChecWreplace sofenoid or starter
9 Faulty operator presence switch(es) 9 Contact an authorized service center/department
Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery
start 2 Corroded baflery terminals 2 Ctean battery terminals
3 Loose or damaged wiring 3 Check a!] wiring
4 Faulty soieneid or starter 4 ChecWreptace solenoidor starter
Loss of power 1 Cutting too much grass!too fast 1 Set in "Higher Cut" position!reduce speed
2 Throttle in "CHOKE" position 2 Adjust throttle control
3 Build-up of grass, leaves and trash under mower, 3 Clean underside of mower housing
4 Dirty air filter 4 Clean/replace air filler
5 Low oil leve!!dirty oil 5 Check oil ievefichange oil
6 Faulty spark plug 6 Clean and regap or change spark plug
7 Dirty fuel filter 7 Replace fuei filler
8 Stale or dirty fuel 8 Drain fuel tank and refill with fresh gasoline
9 Water in fuei 9 Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
10 Spark plug wire loose 10 Connect and tighten spark plug wire
t 1 Dirty engine air screen/fins 11 Clean engine air screen/lins
12 Dirlyictogged rnuffler 12 Clean!replace muffler
13 Loose or damaged wiring 13 Check aii wiring
14 Carburetor out of adiustment 14 Contact an authorized service center!department
15 Engine valves out of adjustment t5 Contact an authorized service center/department
Excessive vibration 1 Worn, bent or loose blade 1 Re,lace blade Tighten blade boll
2 Bent blade mandrel 2 7..:;..ace blade mandrel
3 Looseldamaged part(s) 3 Tighten loose parlls'_ Peptace damaged parts
r,,i, ,u -luu _ ............ _,l,lll,ln i,, ,n i
TROUBLESHOOTING PO NTS
IH i.... uul i, =HH''II n JIL'IJ,J
Engine continues to run 1, Faulty operator-safety presence control system 1 Check wiring, switches and connections If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department
engaged
Ill I I I I
Poor cut - uneven 1 Worn, bent or toose blade 1 Replace blade Tighten blade bolt
2 Mower deck not level 2 Level mower deck
3 Buildup of grass, leaves, and trash under mower 3 Clean underside of mower housing
4 Bent blade mandrel 4 Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5 Clean around mandrels to open vent holes
grass, {eaves, and trash around mandrels
Poor grass discharge 1 Engine speed too slow ! Place throttle control in "FAST" position
2 Travel speed too fast 2 Shift to slower speed.
3. Wet grass 3 Allow grass to dry before mowing
4 Mower deck not level 4 Leve_ mower deck
5 Low/uneven tire air pressure 5 Check tires for proper air pressure
6 Worn, bent or loose blade 6 Replacelsharpan blade Tighten blade bolt
7 Buildup of grass, leaves and trash under mower 7 Clean underside of mower housing
8 Mower drive belt worn 8 Replace mower drive belt
9 Blades improperly installed 9 Reinstall btades sharp edge down
10 Improper blades used t0 Replace with blades listed in this manual
11 Clogged mower deck vent hates from buildup of 11 Clean around mandrels to open vent holes
grass, leaves, and trash around mandrels
i
Engine "backfires" 1 Engine throttle contro! not set at "SLOW" 1 Move throtlle control to "SLOW" position and allow
when turning engine position for 30 seconds belore stopping engine. to idle for 30 seconds before stopping engine
"OFF'*
26
15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257651
SCHEMATIC
BLACK
BATTERY
RED
WHITE
FUSE 30 AMP
CLUTCH / BRAKE
(PEDAL UP)
BLACK
BLACK
C[ IGNITIONuNIT1 O SPARK
_-PLUG
BLUE
RED
t
DIODE ALTERNATOR I
LIGHTING SYSTEM OUTPUT ......... .2
5 AMP AC @ 3600 RPM ,.,
)
14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)
:-O--_...__O,
I ...... l
BROWN
HEADUGHT
_ BLACK
SWITCH (OFF)
tGHTS
27
28