Blast & Peen Services Pte Ltd

12 Gul Road,
(Entrance via 21 Pioneer Sector 2)
Jurong
Singapore 629343
Tel. 65 6853 7680
Fax. 65 6853 7681
Email. sales@bnp.com.sg

Equipment Proposal 701071-A

PT Kokoh Semesta
Jl. Kebantenan Raya No. 2-A Semper
Cilincing
Jakarta 14130
Indonesia

Attn Ir. Esra Tambunan

6 December 2007

Blast & Peen Services Blast Room Recovery and Ventilation Components

Workpiece description:
a. Fabricated steel items.
b. Blasting facility size 20m long x 8m wide x 6m high.
c. Blasting facility size 20m long x 5m wide x 4m high.

1.0 Abrasive Recovery

1.1 Linear screw.
1.1.a. Manual collection from blastroom floor abrasive is deposited into 2 linear screw
conveyors. Length of each screw ≈ 6,000mm.
1.1.b. Fabricated steel hopper encloses screw conveyor covered with 40mm grating
suitable for pedestrian traffic.
1.1.c. 125mm dia. screw conveyor fabricated from schedule 80 mild steel pipe and
fitted with 6mm HARDOX steel flights.
1.1.d. External mounted roller bearings encased in dust proof cover.
1.1.e. Shaft mounted motor and gearbox circa. 3.75kw.

1.2 Cross screw.

1.2.a. Collection from linear screw conveyor, 2 cross screws transport media to bucket
elevator inlet. Length of screws ≈ 2,000 – 3,000mm.
1.2.b. Fabricated steel hopper encloses screw conveyor covered with 40mm grating
suitable for pedestrian traffic.
Equipment Proposal 701071

1.2.c. 125mm dia. screw conveyor fabricated from schedule 80 mild steel pipe and
fitted with 6mm HARDOX steel flights.
1.2.d. External mounted roller bearings encased in dust proof cover.
1.2.e. Shaft mounted motor and gearbox circa. 3.75kw.

1.3 Bucket elevator.

1.3.a. Collection from cross screw feed hopper, bucket elevator housing fabricated from
mild steel plate enclosure and structural bracing.
1.3.b. Multi ply rubber belt suspended between lagged head and tail pulleys. Pulley
lagging ensures accurate belt tracking.
1.3.c. Cast steel buckets attached to rubber belt with rear flush mounted bolts and
nuts.
1.3.d. Externally mounted roller bearing in dust proof enclosure. Head pulley bearings
mounted to adjustable tensioning plates.
1.3.e. Shaft mounted 5kw motor and gearbox.

2.0 Abrasive Cleaning

2.1 Rotary airwash.
2.1.a. Two stage abrasive cleaning system ensures cleaned correctly sized abrasive is
returned to abrasive storage bin.
2.1.b. First stage separation. Rotary scalping drum separates rust flakes, paint flakes,
trash and other oversize contaminants from the abrasive. Removed oversize
contaminants are fed into discharge pipe.
2.1.c. Second stage separation. Passing through gravity airwash dust and undersize
waste is removed by means of suction airflow. Adjustable airflow slide gates and
adjustable metering plates allow infinite adjustment of the airwash to suit
operating conditions.
2.1.d. Suction airflow to airwash is provided from airwash dust collector. Suitably sized
ducting connects airwash to dust collector.

2.2 Airwash dust collector.

2.2.a. Comprising of 4 cartridge TDF dust collector assembly.
2.2.b. Direct mounted fan assembly provides airflow of 3,400m3/hr.
2.2.c. Filtering area of 27m2 per filter cartridge. Total filtering area of 108m2.
2.2.d. Air to cloth ratio of 1.72:1.
2.2.e. Filter cartridge cleaning is by electro/pneumatic activation of solenoid type pulse
valves and cartridge venturis. Adjustable electronic pulse timer provides control
of pulse timing and duration.
2.2.f. Collected dust is deposited into collection hopper in base of dust collector.
2.1.g. Dust collector is fitted with butterfly shut off valve.

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3.0 Abrasive Storage

3.1 Storage bin.
3.1.a. Located directly below rotary airwash the storage bin has a capacity of approx.
20 metric tones of steel abrasive.
3.1.b. Storage bin is fabricated from 5mm thick mild steel plate and supported by a
fabricated steel structure. Personnel side access ladder fitted to permit access to
the rotary airwash for adjustment. Safety guard rails located around the top of
the storage bin.
3.1.c. Lower section of storage bin consists of four outlets, each located above blasting
generators. Each outlet is fitted with heavy duty butterfly isolation valve to permit
abrasive shut off to blasting generator.

4.0 Blasting ventilation dust collector

4.1 Dust collector – for large blastroom
4.1.a. Comprising of 48 filter TDF ventilation dust collector assembly.
4.1.b. Filtering area of 21m2 per filter cartridge. Total filtering area of 1008 m2.
4.1.c. Total airflow of 35,100m3/hr.
4.1.d. Air to cloth ratio of 1.90:1. Ventilation air flow rate through room 0.2m/sec.
4.1.e. The TDF Tru Downflow ventilation dust collector is uniquely designed. Unlike
convention cartridge type dust collectors, in which the dust is falling down into an
incoming upflow air stream, our design is the total opposite. The incoming air
flow is from the top of the collector and the filter cartridges are pulsed clean
directly into the outlet collection hopper. This unique feature greatly increases
the filter cleaning efficiency and prevents the filter cartridges becoming clogged
with dust. This results in the dust collector providing constant performance and
extends the life of the filter cartridges.
4.1.f. Filter cartridge cleaning is by electro/pneumatic activation of solenoid type pulse
valves and cartridge venturis. Adjustable electronic pulse timer provides control
of pulse timing and duration c/w post blasting pulse down facility.
4.1.g. Magnehelic differential pressure gauges fitted to external of dust collector
provides visual guide to dust collector cartridge blockage and performance.
4.1.h. Collected dust is deposited into collection hoppers in base of dust collector.

4.2 Ventilation fan.

4.2.a. The ventilation air flow is generated by 1 floor mounted SISW backward curved
ventilation fan.
4.2.b. Fan is direct driven and powered by frame mounted 4 pole electric motor.

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4.3 Ventilation ducting.

4.3.a. 2 off wall mounted exhaust air exit plenums provide correct ventilation airflow
movement through the blast room.
4.3.b. Exhaust plenums are fitted with shielded covers to prevent carry out of good
reusable abrasive.
4.3.c. Fabricated steel ducting connects the exit plenums to the ventilation dust
collectors.

5.0 Blasting ventilation dust collector

5.1 Dust collector – for small blastroom
5.1.a. Comprising of 16 filter TDF ventilation dust collector assembly.
5.1.b. Filtering area of 21m2 per filter cartridge. Total filtering area of 336 m2.
5.1.c. Total airflow of 14,615m3/hr.
5.1.d. Air to cloth ratio of 2.38:1. Ventilation air flow rate through room 0.2m/sec.
5.1.e. The TDF Tru Downflow ventilation dust collector is uniquely designed. Unlike
convention cartridge type dust collectors, in which the dust is falling down into an
incoming upflow air stream, our design is the total opposite. The incoming air
flow is from the top of the collector and the filter cartridges are pulsed clean
directly into the outlet collection hopper. This unique feature greatly increases
the filter cleaning efficiency and prevents the filter cartridges becoming clogged
with dust. This results in the dust collector providing constant performance and
extends the life of the filter cartridges.
5.1.f. Filter cartridge cleaning is by electro/pneumatic activation of solenoid type pulse
valves and cartridge venturis. Adjustable electronic pulse timer provides control
of pulse timing and duration c/w post blasting pulse down facility.
5.1.g. Magnehelic differential pressure gauges fitted to external of dust collector
provides visual guide to dust collector cartridge blockage and performance.
5.1.h. Collected dust is deposited into collection hoppers in base of dust collector.

5.2 Ventilation fan.

5.2.a. The ventilation air flow is generated by 1 floor mounted SISW backward curved
ventilation fan.
5.2.b. Fan is direct driven and powered by frame mounted 4 pole electric motor.

5.3 Ventilation ducting.

5.3.a. 2 off wall mounted exhaust air exit plenums provide correct ventilation airflow
movement through the blast room.
5.3.b. Exhaust plenums are fitted with shielded covers to prevent carry out of good
reusable abrasive.
5.3.c. Fabricated steel ducting connects the exit plenums to the ventilation dust
collectors.

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6.0 Electrical controls

6.1 Control panel.
6.1.a. An electrical control panel contains all start/stop push buttons for the operation
of the equipment. All electrical hardware such as starters, terminals, relays etc.
are contained within the panel.
6.1.b. Gauges, hour meters, indicators etc are included in the control panel.

7.0 Painting
7.1 Equipment painting.
7.1.a. External components will be prime and top coated in Blast & Peen Services blue
and grey colour scheme.
Commercial items will not be re painted.
7.1.b. Internal components will be primed coated only.

8.0 Testing
8.1 Equipment tesing.
8.1.a. Functionality tests will be performed on critical items upon completion of
manufacture. If required the client may witness these tests at their expense.

9.0 Manuals
9.1 Operation manual.
9.1.a. Two copies of operation, instruction and maintenance manuals will be provided
with the system.

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10.0 Exclusions
10.1 The following materials and services are not included in the scope of
delivery (unless they are mentioned in the offer and in the price list resp.):-
10.1.a. Blastroom and paintroom structure or design of.
10.1.b. Transport of the equipment to the site of installation.
10.1.c. Electrical wiring from control panels to electric motors, drives, switches etc.
10.1.d. Installation and Commissioning
10.1.e. Making of the foundation observing the foundation tolerances. Provision of any
required soil analysis that might arise and of formwork and reinforcement plans.
10.1.f. Provision of the required compressed air in the range of 7~9 bar.
10.1.g. Compressed air piping from air compressor to blasting generators.
10.1.h. If required registration of the equipment at the relevant environmental office or
factory and shop inspectorate. Any official acceptance tests and costs for other
tests and expert opinions that might arise.
10.1.i. Provision of insulation and noise abatement measures.
10.1.j. Any item not explicitly stated in our proposal.
10.1.k. Import duties, taxes any other Government levies.
10.1.l. Provision of resources such as initial abrasives filling, oil etc.
10.1.m. Provision of the electric supply line to the point of connection at the electrical
switch box.
10.1.n. Operator safety equipment.
10.1.o. Blasting pots, hoses, nozzles etc.
10.1.p. Spray painting application equipment.

Note: Technical modifications are explicitly reserved by us.

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11.0 Financial and Delivery Schedule

11.1 Pricing.
Abrasive Recovery, Cleaning & Storage
11.1.a. Items specified in our Equipment Proposal 701071 sections 1.0 – 3.0 inclusive
11.1.b. Singapore Dollars $154,200 Ex works Singapore

Blasting Ventilation Dust Collector

11.1.c. Items specified in our Equipment Proposal 701071 sections 4.0
11.1.d. Singapore Dollars $107,400 Ex works Singapore

Blasting Ventilation Dust Collector

11.1.e. Items specified in our Equipment Proposal 701071 sections 5.0
11.1.f. Singapore Dollars $68,200 Ex works Singapore

11.2 Terms of payment.

11.2.a. 40% deposit with purchase order
11.2.b. 50% upon presentation of Bill of Lading copy
11.2.c. 10% upon commissioning or 60 days from date of dispatch, whichever comes
sooner.

11.3 Conditions of sale.

11.3.a. As per Blast & Peen Services Pte Ltd Standard Conditions of Sale – copy
attached.

11.4 Validity.
11.4.a. 30 days from date shown herein.

11.5 Delivery lead time.

11.5.a. Our current commitments dictate a delivery lead time of 20-24 working weeks ex
works from receipt of purchase order and down payment.
11.5.b. We reserve the right to review our stated delivery lead time should down
payment not be received within 7 days of the purchase order.

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