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TCL M113 Chassis Service Manual

Part Ⅲ-Brief Introduction on Chassis

Nicam Option
W/Nicam N/Nicam
IC602
NICAM BD
Z141 K3955K K2966 TDA8944

SIF
I2C B US
RF IN IF Q101 Z141
TUNE R IF AMP SAWFILTER

IF

X-TA L IC 101
8MHz TMPA8809 (M113)
Hi-POT
AV INPUT IC601 I2C B US
OUTPUT NJW1136 IC301
V-OUTP UT
24C08 TDA8172
E2PROM

REMOTE RECE IVER Q411 H OUTP UT


HANDSE T KEY MATRIX H DRIVE FBT

30V
IC801 Q801
T803 B+,
MC44608 BUZ91A POWER 12V,9V,5VA
TRANS IS TOR 16V
5V
1.RF、IF AMP
The tuner receives, selects and amplifies RF signal, frequency mixes with local oscillate source, gets
38.0MHz&38.9MHz IF signal via C107 to Q101.After Q101 amplifing about 20dB,the PIF(Picture IF) and
SIF(Sound IF) are separated. Having passed sawfilter, PIF signal sent to TMPA8809 in pin 41,42.The IF
signal pass the video detect circuit to generate CVBS signal. Then the processor deals the signal with
luminance and chroma separation. The processor also deals the chroma siganl with integrated chroma
BPFs, PAL/NTSC demodulation and deals luminance signal with integrated chroma traps, black strech,
Y-gamma, so that the resolution of picture details is improved and Y signal is well timed with chroma signal.
The processor also deals the chroma signal with chroma sub-carrier recovery, color system recognition
and color signal decoding, then output R\G\B to CRT board. Via three groups dual emitter amplifiers to
drive KR\KG\KB. On the other hand, the processor separated by video detect circuit. Having passed the
horizontal & vertical frequency dividing circuit, H&V OSC signal, which be generated by H-AFC&V-AFC,
then output H&V signal which wave is sawtooth.
2.Channel Selection
The RF signal is converted into IF signal by the tuner. Then the IF signal cross the IF amplifier circuit(IF
pre-amp) to get a gain about 15dB. By the coupling capacitance(C107) and the match resistance R107,the
input resistance of the IF pre-amplifier match with the tuner. The signals pass a parallel connection circuit
with voltage NFB, which the input and output impedance is lower, of wide dynamic rage.R106 is the NFB
resistance, which is used to adjust the gain in the pass band. Having been amplified by the IF amplifier, the
IF signal pass the IF sawfilter K3955K(and C109 is the coupling cap.).Than PIF signal been sent from pin
4,pin5 of sawfilter to pin 41,pin42 of super one chip(TMPA8809).The processor deal the PIF signal with IF
TCL M113 Chassis Service Manual
detection, PLL demodulation, IF AGC, AFC, video peak detection, and color system recognition ect, then
output a AGC signal from pin43 to the tuner to adjust the input control IF detection.R228,C227,C226
makes up picture IF PLL circuit, which is used to control IF detection.IC101 output a TV signal from
pin30,when pin30 level is high, TV-out signal is amplified by Q202,Q204,and Q203,Q205 is system switch
which controlled by Q211,Q210.

Tuning control and band switch control circuits


The processor output a tuning control signal from pin60.The control signal will pass Q004 and R/C network
to be amplified and differential circuit, then added to VT terminal to provide all channels’ tuning voltage for
the tuner to make the channel stable.

3.Vertical Output Section


TMPA8809 outputs vertical saw-tooth wave from pin 16. It come to pin1 of TDA8172 with DC coupling, and
is amplified by inner difference amplifier. Pin7 of TDA8172 is the same phase input terminal. R302 and
R303 are DC offset resistances. C304 is a filter capacitor. In application to M113, pin7 of TDA8172 is fixed
as the DC amplify ref terminal. The amplified saw tooth-wave comes out from pin5 and make the deflect
coil to generate the deflect current. R304 and C305 filtrate the inductive interference from the horizontal
deflect coil. R310 and C309 are used to eliminate spurious oscillation generated by the deflect coil and
distributed capacitance resonance. C308, R309, C307 and accessory circuit are in charge of draw AC saw
tooth wave out at the deflect coil terminal connected with R303A, and feedback to the input terminal of
TDA8172 (pin1) to correct the linearity of horizontal scan. C301 is a high frequency decoupling capacitor.
D301 and C302 make up of a voltage pump up circuit. TDA8172 output a vertical kickback impulse from
pin6 to locate the OSD characters.

4.Horizontal Output And FBT Section


The processor outputs horizontal drive impulse from pin 13(H-OUT). The drive impulse is done with
voltage division by R201 and R401, and then comes to the base of the drive triode (Q401). C401 is used to
eliminate the noise in the H drive impulse. T401 is a horizontal drive transformer. Q411 is a horizontal
output triode with a damper inside. L412 is connected with the emitter of the horizontal output diode to
eliminate the radiation and to improve the distortions at the cross of vertical and horizontal white lines.
C412 and C413 are retrace capacitors and C414 is an s-correct capacitor. L413 is horizontal linear
inductors. R441 is used to eliminate the parasitic oscillation caused by horizontal linear inductors. C421,
R421 and D421 are used to correct the M-distortion in horizontal direction.
The deflect coil and the horizontal output triode have some resistance R while they are ducting. The
resistance R will cause the non-linear distortion, which means that the right direction scanning speed of the
electron beam becomes slower, and the right of the raster is compressed to generate distortion. We use a
horizontal linear adjuster to compensate this kind of distortion. We use L414 as the H linear adjuster in
horizontal scanning section of M113 chassis. R419, which is parallel connected with L414, is a despiking
resistance for preventing the oscillation by compensating inductor and the stray capacitance. The linear
adjuster is a transductor coil with a magnetic core inside. If the current, which pass the linear adjuster coil,
increase to a certain value, the magnetic core becomes saturated to decrease the inductance of the linear
adjustment inductor. If the +B is steady, the increase speed of Iy is faster to compensate the reducing of
deflecting current by the resistance R mention above.
We can adjust the magnetic core to change the inductance of the linear compensate inductor to adjust the
H linearity.
The EW-correct signal sent from pin28 of TMPA8809,amplified with Q412,Q413 and Q414,to adjust

5 02/12/09
TCL M113 Chassis Service Manual
horizontal output circuit.

The EHT generation circuit


The FBT supply the anode high voltage, focus voltage and screen voltage for M113 chassis. D441and
C441 are in charge of regulating the primary impulse of the transformer to output a voltage of 200V for the
video amplifiers. The ( 4 ) ~ ( 7 ) coils of the FBT supply the heater with power. To limit the beam current in
a safe range, we add a ABL(auto brightness limit) circuit in M113 chassis. When the beam current is higher
than normal,Q451 which is a emitter follower strength conductivity, the emitter gets a lower negative
voltage, so the collector of it follows a lower voltage, then gain of system brightness decreases, brightness
decrease and beam current decreases.

Also the ABL control voltage is sampled from R426 to adjust & control EW-scan.

Extension distortion and compensation


This kind of distortion is mainly caused by the structure of CRT. Due to the screen of SF CRT is not a pure
flat screen, the distances from the deflecting center to the screen are not the same. The scanning speed of
the electron beam is uniform. If the electron beam scannning the screen equally with the effect of ture
linear sawtooth current, the E-W sides of the picture are stretched. That is the extension distortion. Usually,
we add a S-correct capacitor in series with the deflecting coil to compensate this kind of distortion. The
integral character of S-correct capacitor make the current waveform S shape. So the scanning speed of
electron beam at the center of screen is faster than the one at the side. So this action can correct the
extension distortion. C414 is a S-correct capacitor. The capacitance is inverse ratio with the correcting
effection.

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TCL M113 Chassis Service Manual
PART VI. Troubleshooting

Flow chart

No
No PIC,
PIC, No
No
raster,NO
raster,NO
Sound
Sound ,, Fuse
Fuse
Blown
Blown

Is
Is L801
L801 (+B)
(+B) Is
Is the
the drain
drain of
of
shorted
shorted to
to No Q801
Q801 shorted to
shorted to No No
Is
Is IC801
IC801 OK?
OK? Replace
Replace IC801
IC801
earth
earth or
or D831
D831 earth
earth oror
open?
open? malfunction?
malfunction?
Yes Yes Yes

Check
Check the
the load
load Check
Check IC801
IC801
of
of +B,
+B, such
such as
as and
and its
its
Check
Check Q801
Q801
the
the collector
collector of
of peripheral
peripheral
Q401
Q401 components
components

Fig.1 No picture, no raster, no sound, Fuse Blown

No
No PIC,
PIC,NoNo raster,
raster,
No
No sound
sound ,abnormal
,abnormal
+B
+B voltage
voltage

Check
Check IC802,
IC802,Q832
Q832
Is
Is the
the +B
+Bresistance
resistance Yes Is
Is the
theworking
working Yes and their peripheral
and their peripheral
to earth ok?
to earth ok? voltage
voltage of
of Q831
Q831 ok?
ok? components
components

No No

Check
Check VR830
VR830 andand
Check
Check the
the load
load of
of
the
the bias
bias circuit
circuit of
of
+B
+B
Q831
Q831

Fig.2 No picture, no raster, no sound, abnormal +B voltage

70 02/12/09
TCL M113 Chassis Service Manual

No
No PIC,
PIC,No
No
raster,No Is
Is the
theH-out
H-out Check
Check thethe
raster,No sound
sound ,, waveform Yes OK
+B waveformat at waveform
waveformand and Check
Check Q402
Q402 and
and
+B OK
OK pin13 of IC201
pin13 of IC201 static working
static working FBT
FBT
OK?
OK? point
point of
of Q401
Q401
No NG
Is
Is the
the voltage
voltage of
of Yes
pin55
pin55 ofof IC201
IC201 Replace
Replace ReplaceQ401
Q401
5V?
5V? Replace IC201
IC201
and
and R411
R411
No

Is
Is the
theresistance
resistance Check
Check L802
L802
Yes Can
Can IC803
IC803 output
output Yes
to
to earth of
earth of pin55
pin55 C862、C861
C862、C861
aa voltage
voltage of
of 9V?
9V?
of IC201 OK?
of IC201 OK? C845、C846
C845、C846
No No

Check
Check IC803
IC803 and
and
Replace
Replace IC201
IC201 its
its peripheral
peripheral
circuit
circuit

Fig.3 No picture, no raster, no sound, +B OK

Sound
Sound OK,
OK, Check
Check the
theRGB
RGB Check Q501,Q502
Raster
Raster OK,
OK, No
No waveform
waveformatat OK Q503, Q504, Q505
point
point of
of pin51
pin51 Q506, Q507 and
PIC
PIC pin52、pin53
pin52、pin53 of
of their peripheral
P201
P201 components
NG

Check
Check the
theH H Check
Check the
theH H
Check
Check the
the OK sync
sync waveform
waveform OK sync waveform
sync waveform
waveform
waveformat at at
at pin26
pin26 of
of at
at pin26
pin26 of
of
pin26
pin26 of
of IC201
IC201 IC201
IC201 IC201
IC201
NG NG

Check
Check Check
Check the
the
Check
Check the
the NG
Q202,Q203
Q202,Q203 and and waveform
waveformat at pin43
pin43
waveform
waveformat at
their
their peripheral
peripheral of
of IC201,
IC201,pinVT
pinVT
pin30
pin30 of
of IC201
IC201
components
components of
of TUNER
TUNER
NG

Replace
Replace IC201
IC201

Fig.4 No picture, raster OK, sound OK

71 02/12/09
TCL M113 Chassis Service Manual

No
No raster,
raster,no
no
PIC,
PIC, sound OK
sound OK

Check
Checkthe
theheater
heater Check
Checkthe
the Replace
Vo
No NG Replacethe
the
Replace
Replace Q411
Q411 Voltage.
ltage.IsIs itit voltage
voltageof
ofpin4
pin4
6.3V?
6.3V? of
ofthe
theFBT
FBT FBT
FBT

Yes OK
NG

Check
Checkthethe No IsIs the
thehorizontal
horizontal Check
NG
IsIs Q411
Q411 OK?
OK? horizontal
horizontalsection
section circuit Check R461
R461 Replace
Replace R461
R461
circuit. circuit OK?
OK?
circuit.
OK Yes OK

IsIs Q411&D412
Q411&D412 NG Check
Check
Checkthe
thevideo
video Checkthe
the R/
R/G/
G/BB
&C412&C413
&C412&C413 Replace
Replacethe
the CPT
CPT
amp
amplying
lying section.
section. cathode voltage.
cathode voltage.
OK?
OK?
NG OK

Replace
Replace D411
D411 &
& Re-ad
Re-adjust
justthe
the
Check
Checkthe
thescreen
screen NG
D412
D412 & C412 &
& C412 & screen
screen knob
knob on
on
voltage.
voltage.
C413
C413 the
theFBT
FBT
OK

Replace
Replacethe
the CPT
CPT

Fig.5 No raster, no picture, sound OK

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TCL M113 Chassis Service Manual

Pic
Pic OK,
OK,No
Nosound
sound

Check
Check the
theVcc
Vcc Check
Check thethe
voltage NG peripheral
peripheralsupply
supply
voltage at
at pin3
pin3 of
of
IC602
IC602 circuits
circuits of
of pin4
pin4
of
of IC601
IC601
OK

Check
Check the
the volume
volume NG Check
Check the
thewave-
wave- NG
control
controlvoltage
voltage at
at form
format
at pin59
pin59 of
of Replace
Replace IC201
IC201
pin1
pin1 of
of IC602
IC602 IC201
IC201
OK OK

Check
Check the
thewave-
wave- Check
Check the
the perip-
perip-
Check
Check the
thespeakers
speakers OK form
formbetween
between pin1
pin1 heral
heralcomponents
components
and
and the leads
the leadsconn-
conn- of
ected &4
&4 and
and pin14&17
pin14&17 of pin1
pin1 of
of IC601
IC601
ected with
with them
them of
of IC601
IC601
NG

Check
Check the
the input
input
signal
signalwaveforms
waveforms OK Check
Check thethewave-
wave- NG
at
at pin6&8
pin6&8 and
and pin
pin form
form of pin7&26
of pin7&26 Replace
Replace IC601
IC601
9&12
9&12 ofof IC601
IC601 of
of IC601
IC601

OK OK

NG
Replace
Replace IC601
IC601 Check
Check IC902
IC902 Replace
Replace IC902
IC902

Fig.6 Picture OK, no sound

73 02/12/09
TCL M113 Chassis Service Manual

Tuning
Tuning control
controlnot
not
work
work

Is
Is the
the voltage
voltage of
of Yes Can
Can the
theVTVT voltage
voltage Yes Check
Check the
the tuner,
tuner,QQ
BM
BM terminal
terminalofof vary
vary from
from00 to
to 30V
30V 101,
101,IC201
IC201 andand IF
IF
the
the tuner
tuner 5V?
5V? while tuning?
while tuning? section
section circuit.
circuit.
No No

Check
Check thethe 9V&
9V& Check
Check the thecircuit
circuit
5VA
5VA powersupply
power supply from
from pin60 of
pin60 of IC
IC
circuit
circuit for
for the
the tuner
tuner 201
201 toto VT
VT terminal
terminal
of
of the
the tuner
tuner

Fig.7 Tuning control not work

74 02/12/09

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