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Clad steel plate is a composite steel plate made by bonding stainless steel
plate, etc. (cladding material) to either or both sides of a carbon steel or low
Therefore, clad steel plate not only has sufficient strength required of
resistance to heat and corrosion (cladding material) and is still lower in cost
its production know-how for high-grade steel plates used in the past with
of versions, JFE has been producing“ rolled clad steel.” Its features include:
JFE, ever since starting commercial production of its clad steel plate,
applications. We are confident you too will find JFE clad steel plate to be
1
Manufacturing
The manufacturing process for stainless clad steel is shown below as an example of JFE’s clad steel plate production.
Base metal
Iron Making Refining Casting Cladding material
Clad plate
Continuous Casting
machine
VAD VOD
Blast furnace
Desulfurization
Electric furnace
Stainless steel
Stainless steel slab
Scrap Soaking material
pit
, Reheating Surface
Reheating furnace finishing
Manufacturing
Manufacturing
furnace
Ingot making Slabbing mill Plate mill
Reheating
furnace
Material test
2 3
Manufacturing
Blast furnace
4
Plate mill
Manufacturing
5
Available Products
ASTM / ASME
Pressure vessel use carbon steel plate A516, A285, SA-516, SA-285, etc.
Pressure vessel use low-alloy steel plate A387, SA-387, etc
Structural carbon steel plate A36, A283, etc
Other standards to which JFE currently produces steel plates, such as, BS, JIS, ASTM,
ASME, various ship classification society standards and JFE specifications, are also appli-
cable.
6
(3) Cladding Materials
Stainless steel
Chemical Composition (%)
ASTM Available
Type C Si Mn P S size
Ni Cr Mo N Ti Others
(max.) (max.) (max.) ( max.) ( max.)
16.0
Ferritic 430 0.12 1.00 1.00 0.040 0.030 ≦0.75 ̶ ̶ ̶
∼ 18.0
or
11.5
Martensitic 410S 0.08 1.00 1.00 0.040 0.030 ≦0.60 ̶ ̶ ̶
∼ 13.5
8.0 18.0
304 0.08 0.75 2.00 0.045 0.030 ̶ ≦0.10 ̶
∼10.5 ∼ 20.0
8.0 18.0
304L 0.030 0.75 2.00 0.045 0.030 ̶ ≦0.10 ̶
∼12.0 ∼ 20.0
10.0 16.0 2.00
316 0.08 0.75 2.00 0.045 0.030 ≦0.10 ̶ Table1
∼14.0 ∼ 18.0 ∼3.00
10.0 16.0 2.00
Austenitic 316L 0.030 0.75 2.00 0.045 0.030 ≦0.10 ̶
∼14.0 ∼18.0 ∼ 3.00
11.0 18.0 3.0
317 0.08 0.75 2.00 0.045 0.030 ≦0.10 ̶
∼15.0 ∼ 20.0 ∼4.0
11.0 18.0 3.0
317L 0.030 0.75 2.00 0.045 0.030 ≦0.10 ̶
∼15.0 ∼ 20.0 ∼4.0
9.0 17.0 Nb:10×C min.
347 0.08 0.75 2.00 0.045 0.030 ̶ ̶ ̶
∼13.0 ∼ 19.0 1.0 max.
(Note) Cladding materials can also be produced to specifications other than those listed in the table, as well as corresponding JIS, ASME and ship
clasification society specifications.
Available Products
Nickel and Nickel-Copper alloy
Chemical Composition (%)
Available
ASTM
size
Ni Cu Fe Mn C Si S
28.0
B127 N04400 ≧63.0 ≦ 2.5 ≦ 2.0 ≦ 0.3 ≦ 0.5 ≦ 0.024 Nickel-Copper alloy
∼ 34.0
(Note) JIS specifications corresponding above specifications are also applicable.
Titanium
Chemical Composition (%)
ASTM Available
Residuals
(B265) size
C H O N Fe Pd Ti
each ≦ 0.1
Grade 1 ≦0.08 ≦0.015 ≦ 0.18 ≦ 0.03 ≦ 0.20 balance
total ≦ 0.4
each ≦ 0.1
Grade 2 ≦0.08 ≦0.015 ≦ 0.25 ≦0.03 ≦ 0.30 balance
total ≦ 0.4
Table 3
0.12 each ≦ 0.1
Grade 11 ≦0.08 ≦0.015 ≦ 0.18 ≦ 0.03 ≦ 0.20 balance
∼ 0.25 total ≦ 0.4
0.12 each ≦ 0.1
Grade 7 ≦0.08 ≦0.015 ≦ 0.25 ≦0.03 ≦ 0.30 balance
∼ 0.25 total ≦ 0.4
(Note) JIS specifications corresponding above specifications are also applicable.
7
Available Sizes
Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4001 4181 4201
Total
material ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4180 4200 5000
Range to be consulted
30.1 ∼ 32.0 2.0 ∼ 8.0 16 15 14 13
80.1 ∼ 90.0 4.0 ∼ 12.0 11.5 9.5 8.5 7.5 7 6.5 6 5.5 4.5
90.1 ∼ 100.0 4.0 ∼ 12.0 10.5 8.5 7.5 7 6.5 6 5.5 5 4.5 4
8
Nickel and Nickel alloy clad steel plate
Table2 Nickel and Nickel alloy
(Maximum plate length , m)
Available Sizes
50.1 ∼ 60.0 2.0 ∼ 10.0 10 8 6 5 4
N.A.
60.1 ∼ 70.0 2.0 ∼ 10.0 9 7 5 4
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
2. Minimum size is 1m wide X 3m long.
3. Plate size is further limited depending on thickness of cladding material.
9
Titanium Clad Steel Plate
Table 3-1 Available size (For Tube plate)
(Maximum plate length , m)
Thickness Width (mm)
Cladding 1000 2001 2501 3001 3201 3401 3601 3801
Total
material ∼ ∼ ∼ ∼ ∼ ∼ ∼ ∼
(mm)
(mm) 2000 2500 3000 3200 3400 3600 3800 3900
6.0 ∼ 8.0 1.5 ∼ 2.5 10
N.A.
8.1 ∼ 10.0 2.0 ∼ 3.0 11 10 9
Range to be consulted
10 9 8 6
10
Examples of Use
Examples of Use
Pressure vessel
Desalination plant
11
Examples of Use
Chemical tanker
12
Quality
199
193
40
150 Cladding material thickness : -0
Overall thickness : -0
30
Number of measurement values
X = 17.09mm
σ = 0.187mm
σ = 0.263mm
X = 6.74mm
100
N = 878
N = 264
20
50
10
Quality
0 0
6.0 6.5 7.0 7.5 16.0 16.5 17.0 17.5 18.0
Overall thickness (mm) Overall thickness (mm)
Cladding
materila
Base
metal
100µm
Macrostructure Microstructure
13
(3) Shear strength
The histogram below shows an actual example of shear strength of a stainless clad steel plate.
150
Histogram of shear strength
N = 937
X = 374
σ = 35
Number of tests
Standard spec.,
2
200N/m min.
50
0
250 300 350 400 450
Shear strength N/mm2
(4) Weldablility
Quality
The result of a cruciform joint welding test is given below. It was confirmed that the cladding material did not
separate after fillet welding.
Joint shape
SM400
SUS316L
40°
SM400
SM490
(1)
22
A2 〃 〃 Cold-spinning 〃 〃 〃 〃
SM400B
B1 16(13+3) Cold-press 〃 〃 〃 〃
+SUS316
A2
SS400
+ SUS304
Quality
12(10+2)mm
Cold-spinning
Shear strength and ultrasonic flaw detection result of each section of the head plate N/mm2
After shaping
UST result
Code shaping method Before shaping
(JIS G 0601)
Crown Knuckle Flange
15
Cold-shaping test of head plate using nickel-copper alloy clad steel plate
Type and Size of Head Plate
Plate Inner
Shaping Flange length Height
Material thickness Type diameter
method (mm) (mm)
(mm) (mm)
SS400
13 Regular
+ Cold-press 1,100 38.0 318
+2 half-ellipse
N04400
16
Hot-shaping test of head plate using stainless clad steel plate
Type and size of Head Plate
Plate Inner
Flange length Height
Material thickness Shaping method Type diameter
(mm) (mm)
(mm) (mm)
Regular
A516-65+Type316L 13(10+3) Hot-spinning 3,260 38 853
half-ellipse
Quality
Shaping of head in progress
After shaping
Before shaping
Center Crown Knuckle Flange
17
(6) Corrosion resistance
Stainless clad steel plate
The corrosion resistance of stainless clad steel was tested to compare it with that of solution treated stainless steel
plate. As a result, it was confirmed that both were nearly on the same level.
Corrosion resistance of the stainless steel section of SM400B+SUS316L 12(9+3)mm clad material
Test results
Test item and condition
Comparison material
Clad material
(solution treated)
Putting test
(JIS G 0578)
25.63 24.44
–Immersion in ferric chloride–
(27.14、24.11) (23.48、25.39)
10%FeCl3·6H2O+1/20NHCI
(JIS G 0575)
–Strauss test–
No crack No crack
1t bend after 16h
immersion in boiling
SCC test
–U-bend method–
No crack No crack
8R bending after 500h
18
About Products and Methods of Inspection
Methods of Inspection
0.5mm (nominal thickness over 5mm)
About Products an
plus side : not specified
Base metal : minus side As per standard specification
plus side : not specified
Total shickness : minus side (Under tolerance of base metal)
+ (one of cladding metal)
plus side (over tolerance specified by base metal standard
for nominal thickness same as nominal total
thickness of clad plate) + margin (1-2mm)
• Width and length : in accordance with base metal standard
• Flatness : in accordance with applicable standard
For other standard materials, please consult JFE.
(8) Marking
The standard, size, plate No., company logomark, etc. are marked on the base metal by
stencil or die-stamp.
(9) Packaging
Unless otherwise specified, the cladding material side is protected by cardboard paper with
water proof.
19
In Using Clad Steel Plate
ing is large, the use of a base metal excelling in ductility and is necessary to remove scale, etc. on the edge completely with
toughness is recommended along with a proper heat treatment a grinder, etc.
before working, if necessary. • Depending on the plate thickness and welding method, a
• As oils including a lubricant used during pressing or spinning proper groove shape is chosen. Groove shapes of butt-welded
cause cementation during welding or heat treatment, resulting joints are given below for your information.
in the deterioration of corrosion resistance of the cladding ma-
terial, they should be removed completely after working. Groove Shapes
• Scratches on the surface of cladding material impair its resis- Classification Outside Groove Inside Groove
tance to corrosion. Rollers, molds, etc. should be sufficiently
smooth and clean and it is also effective to cover the cladding
material with vinyl sheets, etc. for protection.
• If the degree of working is considerable, heat treatment may Grooves
be required during shaping to restore ductility and toughness. without
cutback
Conditions of heat treatment are as given below.
Conditions of heat treatment
Chromium-base 625± 25
Non-quenched
Stainless steel
Low-carbon
Nickel-Copper Alloy 520± 50
steel
20
Preheating Typical Cladding Materials and Applicable Welding
• Depending on the method of welding, type of base metal, Materials
plate thickness, etc., select a proper preheating temperature Type of Clad material 1st Layer 2nd Layer and on
for welding base metal and boundary sections. The preheating SUS304 D309、D309L D308,D308L
temperature for welding cladding material is between 100°
SUS304L D309、D309L D308L
and 300°C as a rule if the welding material is of chromium-
D309、D309L、
SUS316 D316、D316L
base stainless steel. Preheating is not required as a rule if the D309Mo
welding material is of austenitic stainless steel. SUS316L ditto D316L
Welding and Welding materials SUS317 ditto D317,D317L
Welding of base metal
SUS317L ditto D317L
• In the case of clad steel, welding base metal is made first as a
D309、D309L、
SUS347 D347
rule, followed by welding the cladding material. For the base D309+Nb
metal, welding materials must be selected that meet require- SUS410S D430+Nb, D430,
D309
D410+Nb,D410,
D309, D308
ments of the welded joint to match the material quality, plate Nickel-copper Ni-Cu alloy、
Ni Ni-Cu alloy
thickness, etc. of the base metal. At the same time, attention
should be paid during welding to prevent the cladding material
from fusing into the weld metal on the base metal. Heat treatment after welding
Welding of cladding material • In the case of carbon steel and low-alloy steel, heat treatment
• Welded joints on cladding materials are required to have cor- after welding is usual]y made at temperatures of, for example,
rosion resistance comparable to or better than that of the clad- between 600° and 650°C to remove stress. If the cladding
ding material. Therefore, welding materials must be used that material is of austenitic stainless steel, this temperature range
deposit weld metal exhibiting properties comparable to or bet- presents such problems as sigma-phase deposition, embrittle-
ter than those of the cladding material. ment phenomena, such as deposition of Cr carbides, and the
• For the first layer on the cladding material, use a welding ma- deterioration of resistance to corrosion. In the case of austen-
21
Cat.No.C1E-009-01
http://www.jfe-steel.co.jp/en/
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Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the reader’s risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
0909R(0312)1-0.5 JTR
Printed in Japan