Vous êtes sur la page 1sur 16

RAM-BYTES SDN BHD(474363-V)

K-7136, Persiaran Guntung, Bandar Seri Kerteh


24300 Kerteh, Kemaman, Terengganu.
Tel : 09-8261584 Fax : 09-8261839
Email : rambytes@tm.net.my

SITE SUMMARY REPORT


FOR
CONDITION BASED MONITORING PROGRAM

MONTH OF APRIL 2011

PLATFORM : SOUTH ANGSI – A


DATE : 19th – 22nd April 2011 (67th Trips)

EQUIPMENT USED : Bently Nevada System1 software


&
Snapshot(Portable Data Collector)

PREPARED BY : MOHD HANAFI BIN ABD RAHMAN

NOTES :

THIS IS ONLY THE PRE-LIMINARY SITE SUMMARY REPORT FOR


OFFSHORE IMMEDIATE ACTION. THE DETAIL REPORT WHICH IS
INCLUDING THE DETAIL FINDINGS AND RECOMMENDATIONS AND ALSO
THE TIME WAVEFORMS AND THE SPECTRUMS SHALL BE GENERATED BY
THE GE MDS SOON.

1
Machines at your facility were satisfactorily monitored during the period of April
2011 as a part of the predictive maintenance program. A majority of the
machines monitored is operating satisfactorily and within the acceptable vibration
limits. Below are the summary lists of the vibration priority descriptions, the
machines condition and the machine overall reading including the finding.

VIBRATION PRIORITY DESCRIPTIONS:

Condition Legend

Priority 1 Emergency Situation 1


Priority 2 High Alarm 2
Priority 3 Alarm 3
Priority 4 Low Alarm 4
Priority 5 Monitor more frequently 5
Priority 6 Continue monitor monthly 6
Priority 7 Additional Analysis Required 7
NR Scheduled for Tested but not in operation NR
Not Tested Not in Scheduled Lists NT
Not Applicable Type of machine not applicable for vibration check N/A
Inaccessible Machine closed with cover or located at high location IA
Machine OK Condition is acceptable for operation OK
Frequency Legend
Monthly M
Bi-Monthly B
Quarterly Q
Semi Annually S
Annually A
Technology Legend
Vibration V
Oil Analysis O
Ultrasonics U
Infrared I
Motor M
Visual E

2
Vibration Priority Description

Emergency Situation Priority 1


Continued operation may result in machinery damaged or personnel injury
Immediate action required

Immediate Attention Priority 2


Machinery is in advanced stages of failure
Failure is imminent if use is prolonged
Repair at earliest opportunity

Repair within the next available opportunity. Priority 3


Fault is present and the levels required within a month actions
Schedule for repair

Plan Repair at next Planned maintenance (Annual Turn around). Priority 4

Fault is present that requires attention but the levels do not require immediate
action

Monitor more frequently Priority 5


Low level event has been noticed on this machine.
Preventive maintenance should be performed to increase machinery reliability

Continue monitor monthly Priority 6


Machine is able to run as a normal for long term operation

Additional Analysis Required Priority 7

3
THE SUMMARY OF MACHINES CONDITION :

ROTATING EQUIPMENT LIST FOR VIBRATION SURVEY


Bil Machine List Area Machine ID Priority

1 Crude Transfer Pump Main Deck 10-P-1160 A 6


2 Crude Transfer Pump Main Deck 10-P-1160 B 6
3 Produced Water Booster Pumps Main Deck 10-P-1135 A 6
4 Produced Water Booster Pumps Main Deck 10-P-1135 B 5
5 Deaerator Booster Pump Main Deck 10-P-5180 6
6 Water Injection Pump Main Deck 10-P-5190 5&7
7 Diesel Transfer Pump Main Deck 10-P-4450 A 6
8 Diesel Transfer Pump Main Deck 10-P-4450 B 6
9 Potable Water Pump Main Deck 10-P-4330 A 6
10 Potable Water Pump Main Deck 10-P-4330 B 6
11 Air Compressor Motor Main Deck 10-C-5400 A 6
12 Air Compressor Motor Main Deck 10-C-5400 B 6
13 Fire Water Pump & Gear Box Main Deck 7
10-P-5230
14 Engine of Fire Water Pump Main Deck 7
15 Emergency Diesel Generator Main Deck 10-ME-8110 7
16 Diesel Treatment Pump Main Deck 10-P-4410 6
17 Train 1 Gas Lift Compressor Motor Upper Deck 10-ME-2700-1 6
18 Train 2 Gas Lift Compressor Motor Upper Deck 10-ME-2700-2 NR
19 Vacuum Pump Upper Deck 10-P-5160 5
20 Blower Main Deck F-5540 4
21 Gearbox(GTG) Upper Deck ME-8010 6
22 Turbine Lube Oil Cooler Fan Fin Fan Deck RCU5-8010 IA
23 Train 1 Compressor Lube Oil cooler Fan Fin Fan Deck NR&IA
24 Train 2 Compressor Lube Oil cooler Fan Fin Fan Deck IA

4
MACHINE OVERALL READINGS AND THE FINDINGS :

Area : Main Deck

1 10-P-1160 A - Crude Transfer Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 0.97 0.870 FINDINGS :
MOV 1.07 0.970 The vibration levels are satisfactorily
MIH 1.07 0.780
MIV 0.97 0.780
MIA 0.68 0.480
PIH 0.97 0.970
PIV 0.97 1.070
PIA 0.68 0.680 RECOMMENDATIONS :
POH 0.68 0.680 To continue monitoring
POV 0.78 0.970
2HL 1.07 0.580

2 10-P-1160 B - Crude Transfer Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 1.07 1.160 FINDINGS :
MOV 0.87 0.390
MIH 1.16 0.870 The vibration levels are satisfactorily
MIV 0.68 1.070
MIA 0.78 0.780
PIH 1.36 1.160
PIV 1.07 1.260
PIA 0.87 0.970 RECOMMENDATIONS :
POH 1.07 0.870 To continue monitoring
POV 0.78 0.870
2HL 1.16 1.160

5
3 10-P-1135 A - Produced Water Booster Pump
Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 0.97 0.78 FINDINGS :
MOV 0.68 0.87 The vibration levels are satisfactorily
MIH 1.94 1.94
MIV 1.55 1.65
MIA 1.36 1.45
PIH 0.87 0.78
PIV 1.07 1.26
PIA 0.78 0.48 RECOMMENDATIONS :
POH 0.78 0.78 To continue monitoring
POV 1.07 1.26
2HL 1.84 1.65

4 10-P-1135 B - Produced Water Booster Pump


Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 5
MOH 2.23 4.07 The reading was still maintain and fluactuating as per previous
MOV 1.16 2.03 mainly on motor horizontally. The spectrums showed a dominant
MIH 2.03 4.46 peak at 1x running speed and these scenario suspected due to
MIV 1.16 1.84 beating problem.
MIA 0.48 0.68
PIH 0.97 1.07
PIV 2.71 2.33
PIA 1.36 0.58 RECOMMENDATIONS :
POH 1.16 1.07 To monitor frequently for any increasing
POV 2.23 1.55 in vibration due to transmitted beating force from WIP
2HL 2.42 3.59

5 10-P-5180 - Deaerator Booster Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 1.55 1.360 FINDINGS :
MOV 0.68 0.680 The vibration levels are satisfactorily
MIH 1.16 1.360
MIV 0.39 0.780
MIA 0.68 0.680
PIH 1.26 1.450
PIV 1.26 1.070
PIA 0.87 0.870 RECOMMENDATIONS :
POH 1.16 1.260 To continue monitoring
POV 0.87 0.780
2HL 1.55 1.450

6
6 10-P-5190 - Water Injection Pump
Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 5
MOH 4.55 4.650 FINDINGS :
MOV 2.71 2.620 The reading was still maintain compared with the previous data
MIH 4.55 4.460 and the spectrums still remain the same pattern suspected the weak
MIV 3.1 3.590 of support/floor.
MIA 1.65 1.160
PIH 2.13 2.330
PIV 2.52 3.390
PIA 1.65 1.550 RECOMMENDATIONS :
POH 1.74 3.000 To continue monitor for any sudden increase in vibration
POV 2.81 1.550
2HL 4.75 4.65

10-P-5190 - Water Injection Pump (Floor measurement)


Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 7 (Additional Analysis Required)
FINDINGS :
MO2 12.1 11.700 The reading was still maintain compared with the previous and the
MO3 8.8 9.100 spectrums still remain unchanged with the dominant peak was
MI2 1.5 1.200 detected at 1x running speed due to the weak of structure/support.
MI3 0.9 0.900
PI2 1.4 1.400
PI3 1.9 1.800 Recommendation
To monitor frequently any sudden increase on the floor vibration
and any abnormal sound.
Please refer the detail noise & ODS report from Quadrant2.

7
Figure A

Motor Outboard1-Left Side

Motor Outboard2-Left Side MOTOR

Motor Outboard3-Left Side

Motor Outboard4-Left Side

Figure A : 10-P-5190 Water Injection Pump(a view from motor – pump)

7 10-P-4450 A - Diesel Transfer Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 0.97 0.970 FINDINGS :
MOV 0.58 0.390 The vibration levels are satisfactorily
MIH 0.87 0.780
MIV 0.58 0.580
MIA 0.68 0.780
PIH 0.78 0.680
PIV 1.45 1.550
PIA 0.58 0.480 RECOMMENDATIONS :
POH 0.78 0.870 To continue monitoring
POV 1.07 1.360
2HL 0.97 0.870

8 10-P-4450 B - Diesel Transfer Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 1.16 1.070 FINDINGS :
MOV 1.36 0.480 The vibration levels are satisfactorily
MIH 1.16 1.070
MIV 0.58 0.680
MIA 0.68 0.680
PIH 1.16 1.160
PIV 1.36 1.450
PIA 0.78 0.780 RECOMMENDATIONS :
POH 0.87 0.680 To continue monitoring
POV 0.68 0.870
2HL 0.97 1.070

8
9 10-P-4330 A - Potable Water Pump
Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 0.78 0.680 FINDINGS :
MOV 0.68 0.780 The vibration levels are satisfactorily
MIH 0.87 0.870
MIV 0.87 0.970
MIA 0.78 0.870
PIH 0.87 0.970
PIV 1.36 1.360
PIA 0.29 0.290 RECOMMENDATIONS :
POH 0.68 0.780 To continue monitoring
POV 0.97 1.160
2HL 0.78 0.680

10 10-P-4330 B - Potable Water Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 0.87 0.970 FINDINGS :
MOV 0.78 0.680 The vibration levels are satisfactorily
MIH 1.26 1.550
MIV 1.26 1.360
MIA 1.26 1.360
PIH 1.65 1.550
PIV 1.45 1.650
PIA 0.58 0.580 RECOMMENDATIONS :
POH 0.78 0.870 To continue monitoring
POV 0.78 0.870
2HL 0.97 0.870

11 10-C-5400 A - Air Compressor


Feb- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 6
MOH 1.360 1.070 FINDINGS :
MOV 1.360 1.260 The trend were still maintain on motor side and the spectrums
MIH 1.070 1.650 still remain unchanged with a highest peak at 175 Hz and a noise
MIV 1.260 1.070 floor at higher frequency suspected due to flow instability but
MIA 2.030 0.970 the level is still within tolerance.
CIH 2.230 0.970
CIV 1.840 1.360 RECOMMENDATIONS :
CIA 1.450 1.840 To continue monitoring
COH 1.260 1.650
COV 2.030 1.450
2HL 0.970 1.450

9
12 10-C-5400 B - Air Compressor
Feb- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 6
MOH 4.46 2.030 FINDINGS :
MOV 4.17 2.130 The reading was decreased on motor side compared with the
MIH 2.23 1.360 previous and the spectrums still remain unchanged.
MIV 2.62 1.550
MIA 2.33 1.840
CIH 1.94 2.330
CIV 2.33 2.330 RECOMMENDATIONS :
CIA 2.03 2.130 To continue monitoring
COH 3.1 2.030
COV 2.62 2.620
2HL 1.65 1.160

13 10-P-5230 Fire Water Pump


Mar- Apr-
Measurement 11 11 PRIORITY 7
Point mm/sec,RMS Additional Analysis Required
DE POINT 1 8.04 8.620 FINDINGS :
DE POINT 2 7.27 9.590 The overall reading were still maintained at all location compared
DE POINT 3 8.43 11.050 with the previous and the spectrums still remain unchanged with the
DE POINT 4 8.72 9.300 dominant peak was detected at 1800 RPM suspected due to engine
DE POINT 5 9.59 11.820 running speed.
DE POINT 6 11.34 13.950
GB POINT A 3.49 3.490
GB POINT B 10.76 11.240
GB POINT C 12.21 11.920
PUMP 1A 13.47 12.890
PUMP 1B 16.09 16.280
PUMP 2A 7.36 7.850
PUMP 2B 8.53 8.820 RECOMMENDATIONS :
PUMP 3A 2.91 3.290 Please refer to your OEM vendor to verify either the spectrums
PUMP 3B 3.88 4.260 showed a problem or just an inherent.

10
14 10-ME-8110 - Emergency Diesel Generator
Mar- Apr-
Measurement 11 11 PRIORITY 7
Point mm/sec,RMS Additional Analysis Required
EOH 3.97 4.460 FINDINGS :
EOV 4.46 4.750 The machine was running with NO LOAD and the reading was
EIH 4.75 5.140 decreased compared with the previous and the spectrums
EIV 5.91 5.810 remain unchanged pattern with the 0.5x RPM and it harmonics
EIA 3.68 3.780 peaks on genset side due to 4 stroke piston impacting condition.
GTRIH 3.68 4.650 RECOMMENDATIONS :
GTRIV 4.55 4.360 Please refer to your OEM vendor to verify either the spectrums
GTRIA 2.52 2.910 showed a problem or just an inherent.
GTROH 0.87 1.160 Please refer to the detail report for further action.
GTROV 0.87 1.160

15 10-P-4410 - Diesel Treatment Pump


Measurement Mar-11 Apr-11 PRIORITY
Point mm/sec,RMS 6
MOH 0.78 0.970 FINDINGS :
MOV 0.39 0.390 The vibration levels are satisfactorily
MIH 0.68 0.870
MIV 0.48 0.480
MIA 0.58 0.580
PIH 1.74 1.550
PIV 0.78 0.780
PIA 0.68 0.780 RECOMMENDATIONS :
POH 1.36 1.260 To continue monitoring
POV 0.58 0.480
2HL 0.68 1.070

16 10-F-5540 - FP Blower
Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 4
MOH 1.94 1.65 FINDINGS :
MOV 3.88 4.26 The reading was slightly increased on axial and the spectrums
MIH 1.55 1.65 showed 1x rpm and noise floor suspected unbalance and bearing
MIV 3.68 2.33 start to degrade
MIA 12.02 12.21
2HL 1.94 1.74 RECOMMENDATIONS
The level do not required immediate action and keep monitor mainly
at MIA until the level reach 20mm/s based on the hystory record

11
Area : Upper Deck

1 10-P-5160 - Vacuum Pump


Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 5
MOH 1.07 0.870 FINDINGS :
MOV 0.78 1.260 The overall reading was still maintained on both sides
MIH 1.16 0.870 and the level is acceptable according to ISO
MIV 0.97 0.970 10816-3. The spectrums still remain unchanged with a random
MIA 1.94 1.940 peaks and a noise floor due to flow instability.
PIH 2.23 2.330
PIV 2.62 2.710
PIA 2.13 1.260
POH 2.52 2.130
POV 2.33 2.910 RECOMMENDATION
2HL 1.16 0.680 To monitor frequently for any increase in vibration.

2 TG-ME-8010 Turbine Generator (Gearbox only)


Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 6
GIH 0.87 FINDINGS :
GIV 1.36 1.840 The reading was still maintain at all location and the spectrum
GIA 1.26 still remain unchanged pattern with the 2 dominant peaks at 1x
GOH 0.78 running speed and gearmesh freq.
GOV 2.42 2.910 RECOMMENDATIONS :
GOA 1.36 Refer Muthu's detail report on Oct 2008 for further action

3 10-ME-2750-1 Gas Lift Compressor Train 1


Mar- Apr-
Measurement 11 11 PRIORITY
Point mm/sec,RMS 6
FINDINGS :
The reading was still maintain compared with the previous and the
spectrums remain the same.

RECOMMENDATIONS :
Continue monitoring

12
Gas Lift Compressor Train 1 LATEST PREVIOUS
POINT ID
Apr-11 Mar-11
MOH : 63039 1 (unit, mm/sec, rms)
Direct : 63040 2.420 2.33
MOV : 63069 2
Direct : 63070 3.000 3
MIH : 63106 3
Direct : 63107 2.030 2.3
MIV : 63136 4
Direct : 63137 2.620 2.62
MI Axial : 63172 5
Direct : 63173 2.330 2.42
Comp Inboard Axial : 63646 8
Direct : 63647 5.400 5.1
Comp Inboard Horizontal : 63217 6
Direct : 63218 3.600 3.5
Comp Inboard Vertical : 63250 7
Direct : 63251 2.300 2.3
Comp Outboard Horizontal : 63283 9
Direct : 63284 3.800 3.7
Comp Outboard Vertical : 63316 10
Direct : 63317 2.600 2.5
Comp Outboard Axial : 63679 11
Direct : 63680 5.600 5.2
Comp 1st Stage X : 63349 12
Direct : 63350 7.200 7.3
Comp 1st Stage Y : 63382 13
Direct : 63383 6.300 6.2
Comp 1st Stage Z : 63415 14
Direct : 63416 6.500 6.5
Comp 2nd Stage X : 63448 15
Direct : 63449 10.300 10.5
Comp 2nd Stage Y : 63481 16
Direct : 63482 8.100 7.9
Comp 2nd Stage Z : 63514 17
Direct : 63515 7.560 7.6

13
COMPARISON SCRUBBER 1ST STAGE

LATEST PREVIOUS
Apr-11 Mar-11
(unit, mm/sec, rms)
Point 1 4.10 3.9
Point 2 8.50 7.8
Point 3 9.10 8.5
Point 4 1.70 1.6
Point 5 4.10 3.9
Point 6 3.80 3.9

COMPARISON SCRUBBER 2ND STAGE

LATEST PREVIOUS
Apr-11 Mar-11
(unit, mm/sec, rms)
Point 1 4.40 4.3
Point 2 10.60 10.3
Point 3 11.70 10.9
Point 4 1.70 1.6
Point 5 3.50 3
Point 6 3.90 3.7

4 10-ME-2700-2 Gas Lift Compressor Train 2


Mar-11 Apr-11 NR
mm/sec,RMS Not Running
FINDINGS :
Under Maintenance

RECOMMENDATIONS :
NONE

14
Area : Fin Fan Deck

1 RCU-8010 - Turbine Cooler Fan


Mar- Apr-
Measurement 11 11 IA
Point mm/sec,RMS Machine closed with cover or located at high location
MOH FINDINGS :
MOV The machine was closed with covered
MIH
MIV
MIA
FIH
FIV
FIA RECOMMENDATIONS :
FOH It is strongly recommended to install the permanent
FOV sensor to monitor the machine health condition.

2 Train 1 Gas Lift Cooler Fan


Mar- Apr-
Measurement 11 11 IA
Point mm/sec,RMS Machine closed with cover or located at high location
Point A1 6.9 10.5 FINDINGS :
Point A2 7.75 6.88
Point B1 4.8 7.5 The reading were taken only at fan casing for record purpose
Point B2 8.62 6.1 due to the inaccessable location

RECOMMENDATIONS :
It is strongly recommended to install the permanent
sensor to monitor the machine health condition.

3 Train 2 Gas Lift Cooler Fan


Apr- Mar-
Measurement 11 11 IA
Point mm/sec,RMS Machine closed with cover or located at high location
Point A1 11.6 FINDINGS :
Point A2 9.21
Point B1 14.2 The reading were taken only at fan casing for record purpose
Point B2 11.05 due to the inaccessable location

RECOMMENDATIONS :
It is strongly recommended to install the permanent
sensor to monitor the machine health condition.

15
16