Solar Cable Nexans FR

Câbles pour application Photovoltaique Contact
ENERGYFLEX® 1x4mm² Nexans Industry

contact.fr@nexans.com
Code article Nexans: 10189494

EAN 13: 3427640017927
Les câbles Energyex sont conçus pour répondre aux exigences des normes
internationales des fermes solaires. Ils sont dédiés à la partie courant continu (D.C.)
des systèmes photovoltaïques avec une tension nominale (D.C.) de 1.5 kV et une
tension maximale (D.C.) de 1.8 kV.
DESCRIPTION
Application
Les câbles ENERGYFLEX sont destinés pour l'application photovoltaïque en intérieur
et extérieur pour des conditions climatiques sévères, suivant la norme européenne EN
50618.
Ils sont conçus pour fonctionner à une température maximale normale du DÉCLARATION DE
conducteur de 90°C; mais pendant 20000 heures au maximum, une température PERFORMANCE
maximale du conducteur de 120°C à une température ambiante maximale de 90°C est
autorisée. Réaction au feu: Eca
selon EN50575:2014+A1:2016
La période d'utilisation prévue est de 30 à 40 ans dans des conditions d'usage
normales (durée de vie suivant les courbes d'Arrhénius).
Construction NORMES
1. Conducteur: Internationales EN 50618
Cuivre souple étamé classe 5 suivant CEI 60228.
2. Isolation:
• Polyoléfine sans halogène
3. Gaine:
• Polyoléfine sans halogène
• Couleur noire*
*Ligne bleue ou rouge sur demande
• Autres couleurs sur demande.
Couleur élément central
• 1 élément = écru
Marquage
ENERGYFLEX® USE <har>H1Z2Z2-K 1 x S mm² 1.5/1.5 (1,8) kV DC
Eca NEXANS 269 MADE IN FRANCE
Réaction au feu Flexibilité de l'âme Sans halogène Tension de service Résistance Temp. d'utilisation Max.conductor Corrosivité des

Eca Souple classe 5 IEC 60754-1/IEC nominale Uo/U mécanique aux -40 .. 90 °C temp.in service fumées
60754-2 (Um) chocs 120 °C IEC 60754-2
1.0/1.0 (1.2) kV AC AG2
- 1.5/1.5 (1.8) kV
DC
Toutes les informations et les caractéristiques dimensionnelles et électriques affichées sur les documents commerciaux et les fiches techniques de Nexans ne
sont données qu'à titre indicatif et ne sont pas contractuelles. Elles sont donc susceptibles de modification sans préavis.
Généré le 13/06/19 www.nexans.fr Page 1 / 7
CARACTÉRISTIQUES
Caractéristiques de construction
Flexibilité de l'âme Souple classe 5
Isolation Polyoléfine réticulé HFFR EN 60811 et EN
6021612
Gaine extérieure Polyoléfine réticulé HFFR EN 60811 et EN
6021612
Couleur de la gaine Black (blue or red stripe on request)
Couleur Noir
Sans halogène IEC 607541/IEC 607542
Nature de l'âme Cuivre étamé Classe 5 suivant EN 60228
Caractéristiques dimensionnelles
Nombre de conducteurs 1
Section du conducteur 4 mm²
Diamètre externe nominal (mm) 5,6 mm
Poids net approximatif 61 kg/km
Diamètre extérieur minimal 5,3 mm
Diamètre extérieur maxi 5,9 mm
Epaisseur nominale de l’isolant 0,7 mm
Epaisseur nom. gaine ext. 0,8 mm
Diamètre du conducteur (mm) 2,5 mm
Diamètre extérieur 6,6 mm
Caractéristiques électriques
Courant nominal maximal admissible 39 A
Tension de service nominale Uo/U (Um) 1.0/1.0 (1.2) kV AC 1.5/1.5 (1.8) kV DC
Résistance ohmique max. du conducteur à 20°C 5,09 Ohm/km
Permissible short circuit current conductor 1s 0,5 kA
Maximum DC resistance of the conductor at 90°C 5,880 Ohm/km
Permissible current rating on a tray 60°C 52 A
Permissible current rating in air 60°C 55 A
Caractéristiques mécaniques
Tensile strength 60 N
Frequent torsion 100 000 cycles
Bending 100 000 cycles in reverse bending
Résistance mécanique aux chocs AG2
Caractéristiques d'utilisation
Température ambiante d'utilisation, plage 40 .. 90 °C
Température maximale sur l'âme 120 °C
Conditionnement Touret
Température maximale sur l'âme en court circuit 250 °C
Corrosivité des fumées IEC 607542
Toxicité de la fumée IEC 60754
Densité de fumée dégagée IEC 6103412
Tenue à l'ozone EN 50396:2005
Caractéristiques d'utilisation
Résistance aux intempéries Excellente
Non propagateur de la amme IEC 603321
Minimum Bend Radius Installed 17,7 mm
Corrosive or Polluting Substances Condition AF 3 (intermittent accidential) acc. to HD
60364552
Outdoor Use Condition AN 3 (high solar radiation), permanent acc.
to EN 505651:2014
Thermal endurance IEC 6021612
RoHS conform RoHS 2011/65/EU
Tenue aux UV EN 50289417 method A, for 720h. Nexans prestige
test 4000h
Résistance aux vibrations Condition AH 3 (sever idustrial conditions) acc. to HD
60364552
Etanchéité Condition AD 8 acc. to EN5052521 annex D and E
TEMPÉRATURES D'UTILISATION
Temperature ambiante = 60°C
Température maximale à l'âme = 120°C
TECHNICAL INFORMATION (1/3)

Peroxide Crosslinked Material Halogen Free Material
Cable insulation and jacket are both based on crosslinked Halogen based materials are widely used in cable industry
polymers. Crosslinking is performed using peroxide with PVC and ame retardant additives. Halogens are a
technology. It means that the polymer macromolecular specific family of chemical elements: Fluorine (F), Chlorine
chains are physically bound by chemical links. The (Cl), Bromine (Br), Iodine (I), Astatine (At).
peroxide crosslinking is one of the most efficient ways to
crosslink because it allows a crosslinking on a melt These elements are wellknown to bring high
polymer, leading to a homogeneous network and a high performances regarding fire retardancy. However, they
density of links among the material thickness. generate during the burning phase a heavy dark smoke
with the formation of highly toxic and corrosive gases. Our
Advantages Energyex® cables are totally free of these elements.
• Infusible material (no more melting), Halogen content by Ion Chromatography

• Increased resistance to ageing: better thermal ageing,
UV resistance, better resistance to chemicals…,
• Better mechanical properties (impact, abrasion…),
• High integrity to support overload or short circuit.
Fig:A piece of material is burned in a tube and the
emitted gases are carried and trapped for analysis. For
a precise dosage of these different halogen elements,
ion chromatography allows to separate these elements
and to quantify accurately the amount of each species.
Corrosivity of smoke
Fig:The peroxide molecule decomposition leads to the
formation of chemical bonds between polymer chains.
After crosslinking, a threedimensional network is
obtained. The polymer chains are no more capable to
slip among themselves and an infusible material is
obtained with improved properties.
Fig:As seen before, a piece of material is burned and
the gases are trapped in a liquid solution to measure
the corrosivity of smoke. The pH and conductivity are
measured and should be higher than respectively 4.3
and 10 µS/mm.

Long Term Thermal Endurance Sunlight Resistance
The cable ageing under thermal oxidation leads to the One of the main causes of material ageing regarding
degradation of the polymer material. To predict or at least photovoltaic application is the exposure to UV (Ultra
to estimate what could be the lifetime of a material under Violet) light, also called photodegradation. The cable
thermal ageing, one uses the Arrhenius procedure ageing under UV light is due to the combination of the
depicted in the IEC 602161 to 4. The main principle is to temperature and UV irradiation (harmful UV irradiation is
age the material at high temperatures and then, using the mainly between wavelengths 300 and 400 nm on the earth
Arrhenius law, to estimate/predict the lifetime at operating surface).
temperature (120 or 90°C).
Accelerated ageing
Arrhenius plot
Our jacketing material presents no degradation after 1
Ageing was performed at 4 different temperatures: 135°C, month of weathering acc. to the EN 50289417 method A.
150°C, 165°C and 180°C. The line (linear plot) allows to
predict the lifetime at 120 and 90°C. The red dots
represent the main targets we are looking for, i.e. the
20000h@120°C, 25years@90°C and 40years@90°C. The
more the extrapolated line is above the red dots, the more
the lifetime is higher than the target.
The obtained extrapolation is well above the targets and
thus the estimated lifetime is bigger than 40years@90°C.
Fig:The Xenon lamp generates a spectrum close to the
sunlight one. The samples are placed facing the lamp and
are submitted to a specific irradiance and temperature to
accelerate the UV ageing.
Beyond the standard
Fig:Arrhenius plot of the insulation material. The criterion
to determine the time to failure is chosen as a loss of 50%
of the initial elongation at break. At this stage, the cable
has initiated it degradation but it is not fully degraded.
Fig:Here in our Nexans process, we exceed the test
conditions of the EN (4000hours against 720h and 100W/
m² against 43W/m² specified) and we see no change of
the mechanical features.

Dynamic Mechanical Performances Fire/Flame Retardancy
No dynamic mechanical tests are found in the EN 50618 Energyex® cables are HFFR, i.e. Halogen Free Fire
standard because the cables are intended to be used Retardant cables. The material is free of halogen and is
without any dynamic constraints. capable to withstand a ame retardant test according to
the EN 6033212. It means that the cable presents a good
As Energyex® could be used for Tracker systems, we resistance regarding the ame spread with a very good
have performed additional tests: selfextinguishing behavior.
• Cyclic torsion Resistance to flame test

• Cyclic bending
The cable passes the EN 6033212 where 600mm of
Dynamic behaviour cable are tested vertically. The ame is applied with a 45°
angle and a 1kW burner.
Dynamic/cyclic mechanical constraints lead to the
conductor degradation (copper/aluminium braid
degradation). In our case, the cable present very good
dynamic properties and still transmit current after 100 000
cycles in both torsion and bending.
Fig:Picture of the ame test acc. to EN 603321. The
Fig:Torsion cycles: 50N ± 135° 100°/s ame is applied 1 to 8 minutes depending on the cable
diameter. The test is compliant if after the ame
application, the ame extinguishes with a burned length
comprises between 50 and 540mm.
Fig:Reverse bending: 100N ± 45° 160°/s
INFORMATION DE LIVRAISON
"Want to know more about the environmental impact of the product during its life cycle ?
Please contact:: sustainable.development@nexans.com and discover the PEPecopassport® declaration available with
all the details”

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Câbles pour application Photovoltaique Contact

ENERGYFLEX® 1x4mm² Nexans Industry

Code article Nexans: 10189494

Couleur élément central

ENERGYFLEX® USE <har>H1Z2Z2-K 1 x S mm² 1.5/1.5 (1,8) kV DC

Eca NEXANS 269 MADE IN FRANCE

Réaction au feu Flexibilité de l'âme Sans halogène Tension de service Résistance Temp. d'utilisation Max.conductor Corrosivité des

Température maximale à l'âme = 120°C

TECHNICAL INFORMATION (1/3)

• Infusible material (no more melting), Halogen content by Ion Chromatography

TECHNICAL INFORMATION (2/3)

Beyond the standard

TECHNICAL INFORMATION (3/3)

• Cyclic torsion Resistance to flame test

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