DESIGN CRITERIA

(4) Warehouse, Workshop and Electrical Control Building

Based on the results of the Dutch Cone Penetration tests DCPT-2 and DCPT-3, carried out around
building area, shallow foundation can be adopted to support buildings. The base of the shallow
foundation may be placed at 1 – 2 m depth.

Bearing capacity value for shallow foundation can be estimated from DCPT data using the following
formula that allows a 25 mm settlement;

qa = qc / 12

where:

qa = allowable bearing capacity (kg/cm²)

qc = cone resistance (kg/cm²)

Based on Terzaghi formula, the allowable soil bearing capacity at 1 m depth is 10 ton/m²

3.2 Electrical Works

3.2.1 General

This section establishes general project-wide criteria and design basis for the electrical distribution systems
within the site. The site electrical distribution systems include the utility connections. The facilities and
infrastructure electrical distribution include the electrical distribution within each facility or infrastructure.

3.2.2 Scope of Work

This design concept includes electrical works for the expansion of Coal Stockpile, Crushing Plant and Barge
Load out Facilities and consists of:
• System Power Supplies
• Electrical Distribution System Are these the same system? If so, either one
• Lighting and Socket Systems should be deleted.
• Distribution System
• Lightning Arrester System
• Telephone System
• Sound System
• Flame Sensing System
• CCTV, SAS (Security Alarm System)

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 DESIGN CRITERIA

3.2.3 Basic Considerations

Basic considerations in the design of electrical works are as follows:

• Optimization of the operation of diesel generators to save consumption
• Easy operation and maintenance
• Usage of a single power source

3.2.4 Electric Power System

(1)3000KVA is not "electric power
The electric power system adopts diesel power generators. The diesel power generating
to be system shall distribute
supplied" but "the total
the power on the day and night and charge batteries through rectifier equipment.capacity
The generating system shall Is this
of generators".
be operated with an integrated control system under the following provisions: right?
(2)Capacity of each generator and
1). The generators shall be automatically operated corresponding to load conditions.
the number of generators should
2). The generator output shall be 415 V, 3 phases and 50 Hz and directly connected to the parent panel bus
be described.
bar. (3)What is the peak power
demand? To be described.
To optimize this generating system, the operational genset shall be as follows: (4)Concept of margin (proper
1). Operation at night: at least 40% of its capacity margin in power supply system for
2). Operation during the day: 80% of its capacity stable operation of coal handling
facilities) to be described.
The total electric power to be supplied for coal handling system and facilities is 3000kVA

3.2.5 Electrical Distribution System

Distribution system is a cable network linking the main panel to distribution panels. The generated electric
power shall be distributed to the centers of the main panel load through underground cables with a single
system feeder. The distribution system which is distributed from the panel of main / LVMDP consists of radial
What are they? Full
system. Burdens to be fed are 3 phase loads, 380V (pump) and ashould
explanation phase load, 220V (sockets, lighting and
others). The solid grounding to be used is a 400V solid earthed system.
be shown in Electric distribution system is divided
into LVMDP and SDP depending on each function. brancket.

3.2.6 Special Requirements in Electrical Design Is 3.2.6 necessary as the design criteria?

The electrical generating system shall be a single package system which is composed of rectifier / battery /
inverter units and diesel generators with the integrated control system in the overall operation of the generating
unit in the system. Other special requirements in the electrical design are:
• Loads during the day should be able to be provided with the use of electric generating unit
• The heat of the ground and the cable resistance in the soil must be varied during the test.
• In an emergency sentence incomplete
• In the daytime, in case of the peak load / burden, the generator will automatically work

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 DESIGN CRITERIA

3.2.7 Lightning Rod System

Basic considerations in the design of lightning rod are as follows:

1). The protection of human (primary) and buildings
2). Days of occurrence of thunder per year at the Jamut are relatively high, ranging between 100-107
(according to data from PUIPP).

Considering the above, the lightning rod system to be used is the conventional system with the principle of a
faraday cage having main distributor conductors placed on the top of a building that seems to form a protective
cage to protect the building from lightning strikes.

The following factors shall be considered in planning and installing the lightning protection system:
• Technical safety
• Delivery bearer section
• Mechanical resistance
• Resistance to corrosion
• Shape and size of the protected buildings
• Economic factors

3.2.8 References and Standards

Electrical Installation General Regulations 2000 (PUIL 2000).

PLN standard

3.2.9 Design Criteria and Analysis

For the distribution system, the following are required:

• Maximum drop voltage is 5%.
• Secondary distribution voltage is 400/230 V

The analysis shall be performed for:

• Load current
• Short circuit current.
Protection required:

• Overload protection
• Short circuit protection
• Protection of grounding disturbance
• Lightning protection
• Protection of over voltage disturbance

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 DESIGN CRITERIA

3.2.10 Lighting and Socket System

Lighting and socket system shall be given in the following facilities: Workshop, Warehouse, Control room,
Power house, Conveyor, Crusher and street lighting.
Type of lamp shall be:
• Workshop : high bay SON-T 250 W.
• Warehouse : high bay HPI-T 250 No description for
• Conveyor Lighting : metromine 70 W. Powerhouse and
• Crusher : SON-T 250 W Control Room. To
be added.
• Street lighting : SON-T 150 W

Standard Lux Level

Workshop : 400 lux
Warehouse : 200 lux
Control room : 300 lux
Power house : 300 lux
Street lighting : 15 lux
MCC Room : 400 lux

(1) References and standards

• Public Works Official Lighting Standard
• IES (Illuminating Engineering Society) Standard
(2) Lighting load
Amount of minimum lighting load change to square
meter
Load in square foot
Facility
(volt ampere)
Work shop. 20
Warehouse 6
Control room 10
Power house 3.5
Street lighting 7
Electricity plug 0.5
0.5 – 1 ampere

Why are there two figures for

electricity plug?

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 Following shall be described;
1. Purpose of the sound system
2. Locations/facilities to be provided with the sound system
3. Equipment to be used for this system
DESIGN CRITERIA
4. Concept of operation of the system
At least, facilities to be provided with
3.2.11 Telephone System the telephone system to be described.
Wired or wireless? Any other specific
The telephone shall be used for internal telecommunication. requirements, if any.
3.2.12 Sound System
What is "public" in the Jamut project?
This system is divided into two; sound system for public and emergency/evacuation.

3.2.13 Flame Sensing System

The flame sensing system shall be an addressable system which is able to detect fast and easily the flame.
To make these sentences more clear. What is the
3.2.14 CCTV, SAS (Security Alarm System) meaning of "guarantee the facilities" and
"guarantee the service usage security"?
CCTV and SAS shall be placed to guarantee the facility. It is also expected to guarantee the service usage
security very well

Following shall be described;

1. Concept of3.3operation
Water Supply and Plumbing
of the system
2. Locations/facilities to be provided with these systems
3.3.1 General
3. Equipment to be used for these systems
The water supply is required for each building, fire fighting system and dust suppression system. Sanitary
sewer shall be collected by gravity and discharged into a septic tank. Water from the septic tank shall be
discharged into a leach field.

3.3.2 Reference

1) Pedoman Plambing Indonesia, 1979

2) National Plumbing Code
3) Perencanaan dan Pemeliharaan Sistem Plambing (Soufyan & Morimura).
4) Standard required by PAM.
5) Public Work Ministry Regulation No. 378/KPTS/1987
6) National Fire Protection Association (NFPA)
Values of the normal and
3.3.3 Design Requirements for Water Supply maximum pressure are same.
Please check.
The existing water supply system is relying on the river water as the main source of water. The existing water
supply is utilized for the existing coal process and domestic requirement. Since its supply capacity is insufficient
for the new facilities, a new water supply system shall be developed to comply with new coal process
requirement new stockpile and transfer conveyor.
The new water supply system shall be designed to meet peak demand for fire fighting system at a normal
pressure of 4.5 kg/cm2, maximum pressure of 4.5 kg/cm2. Corrosion resistance pipe shall be used. Domestic
water supply system shall include a metering system, filter, strainer, pressure reducing valve, check valve,

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 DESIGN CRITERIA

isolation gate valve and associated piping including pressure gages and drain assemblies.

ƒ Operating considerations.

To simplify plant operations, the following guidelines should be observed in the design stage.
1) Unnecessary equipment and operations should be eliminated.
2) Operations requiring frequent attention from plant operators should be located reasonably close
together. The most attention is generally required for operation of filters, flocculators, and chemical
feeding equipment.
3) Chemical handling and feeding should also be simplified as much as possible. Unloading and storage
areas for chemicals should be easily maintained and readily accessible and be close to the point of
application of chemicals.
4) Plants treating river water must be arranged to provide the flexibility of treatment needed to cope with
raw water quality changes.

Water demand for new utilities and new coal process is summarized below:

In warehouse, are there always 5

CALCULATION OF WATER SUPPLY DEMAND (assumption)
persons? 1 or 2 persons as
MATERIAL HANDLING AREA storage keepers are enough.
What do you think of it?
1 Warehouse
Personal 5.00 person
Clean water req. /person/day 50.00 Lt/person/day
Total clean water req. 250.00 Lt/day

2 Workshop
Personal 5.00 person
Clean water req. /person/day 50.00 Lt/person/day
Total clean water req. 250.00 Lt/day

3 Control Room
Personal 3.00 person
Clean water req. /person/day 50.00 Lt/person/day
Total clean water req. 150.00 Lt/day

4 Powerhouse
Personal 2.00 person

Water supply may be necessary for maitenance, but

normally there are no personnel. (In the existing, no
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staff in the powerhouse.)
 DESIGN CRITERIA

Clean water req. /person/day 50.00 Lt/person/day

What is this? Total clean water req. 100.00 Lt/day
Spelling is correct?
5 Fire Fighting
Hydrant 946.50 Liter/min
Hoserell 378.50 Liter/min
Base on chapter Fire protection table 11 water supply
To make this
description clear. duration requirment, ordinary hazard = 60 mnt
We cannot Total clean water req. 1,325.00 Lt/min
understand it. average 59,625.00 Lt/day

6 Material Handling Dust Suppression

Dumping hopper 366.74 Liter/min
Crusher plant 183.37 Liter/min
Transfer points 183.37 Liter/min
To be clarified later.
Stockyard 733.48 Liter/min
BLC 150.00 Liter/min
Total clean water req. 1,616.96 Lt/mnt/day
average 1,164,211.20 Lt/12hour/day

7 Total Clean water req.

QT = 1,244,461.20 Lt/day

Leak = 20%
QTT = QT x 1.2 = 1,493,35 Lt/day

8 Average water consumption per hour (qh)

Average water consumption (td) 12.00 hr/day
Average water consumption per hour (qh) :
qh = QTT/(td x 1000) = 124.45 m3/hr

9 Req. water max (Qh-max)

Coeff. max (K1) 2.00
water consumption max per hour (Qh-max) :
Qh-max = qh x K1 = 248.89 m3/hr

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 DESIGN CRITERIA

4,148.20 Lt/min
10 Peak water demand (Qm-max)
Coeff. pick (K2) 3.00
Pick water demand (Qm-max) :
Qm- max = K2 x qh / 60 x 1000 = 6,222.31 Lt/min

11 Volume of clean water tank

Duration stock (t) 1.00 day
Volume water tank (V)
V = QTT x t = 1,493.35 m3
round up = 1,490.00 m3

12 Capacity of head pump distribution

Type pump Centrifugal pump
Capacity of pump distribution = Peak water demand
Q pump = 4,148.20 Lt/mnt
248.89 m3/hr
4.15 m3/mnt

3.3.4 Fire Protection

3.3.4.1 General

This section covers General Criteria and Design Basis for the mechanical systems of the facilities and
associated systems.

3.3.4.2 Reference

1) Pedoman Plambing Indonesia, 1979

2) National Plumbing Code
3) Perencanaan dan Pemeliharaan Sistem Plambing (Soufyan & Morimura).
4) National Fire Protection Association (NFPA 30)

3.3.4.3 Design Requirements of Fire Protection.

Facilities provided with fire fighting system

a. Warehouse and Workshop

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 DESIGN CRITERIA

① Active Protection System

Fire hydrant, is needed to be installed for buildings with area of at least 500 m2 and must be installed
according to NFPA 14 and SNI 1745 for class III system, the minimum flow rate for out door hydrant
shall be 250 gpm.
Hosereel, is need to be installed inside the buildings with area of at least 500 m2, it is installed near
exit door with minimum distance of 4 m and must be installed according to NFPA 14 and SNI 1745
for class II system, the minimum flow rate for out door hydrant shall be 100 gpm.
Fire extinguisher is needed as fire extinguishing devices as it is stipulated at NFPA 12 about
standard of fire extinguisher system The minimum installation distance between FE is 20 meters.
② Pasive Protection System Smoke detection system is surely not
There is not smoke detector system. required? Please check in connection
with the description in 3.2.13 above.
b. Control room
Fire extinguisher need to be instaled in control room as fire extinguishing system.
c. Genset room
Fire extinguisher need to be instaled in genset room as fire extinguishing system..

3.3.5 Dust Suppression

3.3.5.1 General

For dust control, dust suppression system by water spray will be provided for the following facilities.

1. Dump pockets and hopper.

2. Crusher To be clarified later.
3. Transfer point
4. Coal Stockpile.
5. BLC

3.3.5.2 References

a. National Plumbing Code

b. Perencanaan dan Pemeliharaan Sistem Plambing (Soufyan & Morimura).
c. National Fire Protection Association (NFPA)

3.3.5.3 Design Requirements Dust Suppression.

The percentage of water added to the material is extremely low because only the fugitive dust is effective. The
control efficiency of the system can be in excess of 95% depending on application.
ƒ Pressure minimum : 6 bar To be clarified later
ƒ Pressure maximum : 15 bar

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 DESIGN CRITERIA

ƒ Water velocity in piping minimum 1 m/s and maximum 1.85 m/s

ƒ Flow rate range at transfer point and Screen 0,2% - 1% from throughput capacity of conv.
ƒ Flow rate range at Crusher and Dump hopper 1% - 2% from throughput capacity of conv.

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