Mission statement

Student Name /
Hesham Mohamed Mohamed El shrif Sec. / 2 B.N./ 25
Androw alfered mahfoz Sec./ 1 B.N./ 11

Mission statement
It is required to develop special tool to remove the bolts from the car wheel
simultaneously running automatically without human power, safety, reliability and
light weight are the most design objective. Also that jaw device should be Compact
volume, easy to use, easy to maintain and easy to install

• Four month max. to develop prototype

• 100% profit margin
• Initial 40% market share, to reach 100 % in three years
• Return of Investment in three years.
• Assume that life expectancy of 10 years
• market : Car repair center & mechanics
• Stakeholders : Sales force, mechanics , Car repair center , mechanical engineering
Target Specifications
1. It Can release bolts and tight them simultaneously
2. Maximum release time not exist than 10 seconds
3. Maximum preparing time not exist that 5 minutes
4. AC motor (2 hp) operate at constant speed and 220 volt
5. Diameter of the arranged bolts circuit varies from 25 cm to 75 cm
6. Jaw dimensions vary to release and tight bolts with dimensions from M20 to M60
7. Using limiting torque mechanism to apply constant torque on the bolts
8. It used to tight number of wheel bolts from 4 to 6 bolts(each alternative has constant No. jaws)
9. Length of the jaw not less than 15 cm
10. Weight should be less than 8 kg
11. Life should be more than 10 years
Name :

Phone :

E-mail :

Mail quationure
Q1 :What is the time you need to release the bolts of every wheel with new tool , ………. Sec

Q2:How much time you spend to release the bolts of every wheel with original tool , ………. Sec

Q3:DO you need attachment to pull the wheel from its position after you release the bolts? Yes
NO

Q4 :Do you need it with wheel to make the movement more flexible? Yes NO

Q5 : Do you prefer this project when it reach to suitable torque of bolts not tight more as
safety? Yes NO

Q6: Do you need it to tight and release variable number of bolts ? yes NO

Q7 : Do you nedd this tool to use for different size of bolts ? Yes NO

Q8 : Is the weight important for you? Yes NO

Q9: is the shape important for you ? Yes NO

Q10 : DO you prefer this tool work with AC motor or pneumatic ?

AC motor pneumatic
 Conceptual design

The rating reference :-

Excellent 4
Very good 3
Good 2
Not bad 1
Bad 0

1- Driving power :-

Cost Easy to Safety Maintainability Reliability Design to Sum

use manufacture
Weight 1 0.4 0.5 0.6 0.5 0.9
factor
Electrical 3 4 4 2 3 4 12.9
Pneumatic 4 3 4 3 3 4 14.1
 2- Material of lug wrench
Easy to Maintain Design to Sum
Cost Safety Reliability
use -ability manufacture
Weight factor 1 0.9 0.9 0.4 0.6 0.9
chromium-
vanadium 1 3 4 3 4 3 13.6
alloy tool steels

Aluminum 4 3 1 3 2 3 12.7

stainless
2 3 3 3 3 3 13.1
steel
 3- Transmit power method
Easy to Maintain- Design to peform Sum
Cost Safety Reliability
use ability manufacture life ance
Weight factor 0.8 .8 0.9 0.4 .9 0.9 1 .8

Gear system 2 2 2 1 4 3 4 4 19.7

Chain drive 3 3 2 3 3 2 3 2 16.9

belt drive 4 3 3 3 2 3 2 1 16.8

It observed that the gear system is the best