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This document is a Welding Procedure Specification and Procedure Qualification Record for stud welding. It contains fields to document the company name, test number, revision number, operator name, stud and base material specifications, welding parameters like current and polarity, shielding gas details, results of visual inspections and mechanical tests of 100 stud welds, and signatures certifying that the tests were performed according to the appropriate AWS standard. The mechanical tests include options for bend testing, tension testing or torque testing of the welded studs.
This document is a Welding Procedure Specification and Procedure Qualification Record for stud welding. It contains fields to document the company name, test number, revision number, operator name, stud and base material specifications, welding parameters like current and polarity, shielding gas details, results of visual inspections and mechanical tests of 100 stud welds, and signatures certifying that the tests were performed according to the appropriate AWS standard. The mechanical tests include options for bend testing, tension testing or torque testing of the welded studs.
Droits d'auteur :
Attribution Non-Commercial (BY-NC)
Formats disponibles
Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
This document is a Welding Procedure Specification and Procedure Qualification Record for stud welding. It contains fields to document the company name, test number, revision number, operator name, stud and base material specifications, welding parameters like current and polarity, shielding gas details, results of visual inspections and mechanical tests of 100 stud welds, and signatures certifying that the tests were performed according to the appropriate AWS standard. The mechanical tests include options for bend testing, tension testing or torque testing of the welded studs.
Droits d'auteur :
Attribution Non-Commercial (BY-NC)
Formats disponibles
Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
OR PROCEDURE QUALIFICATION RECORD (PQR) Yes OR WELDER QUALIFICATION RECORD (WQR) Yes Company name________________________________ Test no._______________________________________ Supporting PQR no.(s) __________________________ Revision no. ____________ Date _________________ Operator name ________________________________ By ___________________________________________ Stud material__________________________________ Authorized by ___________ Date _________________ Material specifications___________________________ Base material Weld base diameter ____________________________ Specification___________________________________ Stud Base Sketch/Application Detail Alloy and temper _______________________________ Group no. ___________ Surface condition HR CR Coating_______________________________________ Cleaning method _______________________________ Decking gage __________________________________ Shape Flat Round Tube Angle Thickness _____________________________________ Ferrule Part no._______________________________________ Machine data Ferrule description ______________________________ Power supply Position Make __________________ Model _______________ Overhead ______ Downhand _____ Sidehand _______ Stud gun model ________________________________ Angular______________________ degrees from normal Weld time Secs. _________ Cycles _______________ Angle iron _____ Inside radius ____ Heel of angle ____ Current ________________ ±5% OCV ____________ Polarity ________________ Lift __________________ Shielding gas Plunge (protrusion) _____________________________ Shielding gas(es) _______________________________ Weld cable size __________ Length _______________ Composition ___________________________________ Number of grounds (workpiece leads) ______________ Flow rate______________________________________
WELD TEST RESULTS
Stud Visual Option #1 Option #2 Option #3 No. Acceptance Bend Test Tension Test Torque Test* 1 2 3 4 5 6 7 8 9 100 *Note: Torque test optional for threaded fasteners only. Mechanical tests conducted by _______________________________________________ Date _________________ (Company) We, the undersigned, certify that the statements in this record are correct and the test welds were prepared, welded, and tested in accordance with the requirements of AWS B2.1/B2.1M, ( __________), Specification for Welding Procedure and Performance Qualification. (year) Signed by ____________________________________ Title _________________ Date _________________ (Contractor/Applicator)
Source: Adapted from AWS D1.1/D1.1M:2008, Structural Welding Code—Steel, Annex N Form N-9, American Welding Society.
Figure F.4—Example of a Welding Procedure Specification
and Procedure Qualification Record for Stud Welding