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(PS-10-30) CPX Family 9/11/03 10:09 AM Page 1

Pump Division

CPX
ISO Chemical
Process Pumps

CPX
CPXS
CPXM
CPXP
CPXR
CPXV

Bulletin PS-10-30 (E/A4)


(PS-10-30) CPX Family 9/11/03 10:10 AM Page 2

Pump Division

Pump Supplier Pumping Solutions


Flowserve is providing pumping
Dynamic Technologies
Flowserve is without peer in the
Pump designs include:
• Single stage process
To The World solutions which permit cus- development and application of • Between bearing
tomers to continuously improve pump technology, including: single stage
Flowserve is the productivity, profitability and • Hydraulic engineering • Between bearing
pumping system reliability. • Mechanical design multistage
driving force in the • Materials science • Vertical
Market Focused • Intelligent pumping • Submersible motor
global industrial Customer Support • Manufacturing technology • Rotary
pump marketplace. Product and industry specialists
develop effective proposals and Broad Product Lines
• Reciprocating
• Nuclear
No other pump solutions directed toward market Flowserve offers a wide range • Specialty
and customer preferences. of complementary pump types,
company in the They offer technical advice and from pre-engineered process
assistance throughout each pumps, to highly engineered
world has the stage of the product life cycle, and special purpose pumps
beginning with the inquiry. and systems. Pumps are built
depth or breadth to recognized global standards
and customer specifications.
of expertise in
the successful
application of
pre-engineered,
engineered and
special purpose
pumps and
systems.
(PS-10-30) CPX Family 9/11/03 10:12 AM Page 3

Pump Division

CPX Family Unmatched Versatility Spare Parts Interchangeability Table of Contents


and Flexibility Commonality among the
of ISO Chemical
The CPX family of ISO chemical different pump configurations is CPX ISO Standard
Process Pumps process pumps offers a wide a key benefit of the CPX family. Pump
range of configurations including All CPX pumps share the same CPX Standard ............4-5
mechanically sealed, magnetically state-of-the-art hydraulics, Performance Curves ....10
driven, self-priming, close coupled sealing options, and bearing Interchangeability ........11
and vertical pumps. The CPX frame options. This interchange- Pros+ System ..............11
family, therefore, offers ability translates into inventory
unmatched flexibility and breadth and maintenance costs savings. Features and
of pumping solutions in Enhancements
countless applications. Industries Seal Chambers ..............6
• Chemical Mechanical Seals ..........7
• Steel and primary metals Shaft Design ..................8
• Marine Bearings ........................8
• Wastewater treatment Parts and Materials........9
• Aquariums Baseplates ..............22-23
• Mining works
• Semiconductor manufacturing CPXS
• Pharmaceuticals Magnetic Drive
• Petrochemical Pump......................12-13
CPXSM ..................13, 15
Complementary Pump Designs
• Mark III ASME (ANSI) CPXM
chemical process pump Close Coupled
• PolyChem PFA lined series of Pump......................14-15
sealed or sealless ISO, ASME
(ANSI) or JIS pumps CPXP
• GRP ASME (ANSI) non-metallic Self-Priming
chemical process pump Pump......................16-17
CPXPM ..................15, 17
CPXPS ........................17
CPXPSM ......................17

CPXR
Recessed Impeller
Pump......................18-19
CPXRV ........................19
CPXRM ..................15, 19

CPXV
GRP Vertical Sump
Pump......................20-21

Complementary Pumps
and General Information
Non-Metallic
Pumps ........................24
Mark III ASME (ANSI) Pumps ..25
ASME (ANSI) In-Line
Pumps ........................25
Engineered Pumps ......26
Global Service and
PolyChem S
Support........................27

3
(PS-10-30) CPX Family 9/11/03 10:13 AM Page 4

Pump Division

CPX The Standard for Chemical The advanced design and Operating Parameters
Processing precision manufacture of the • Flows to 1400 m3/h
ISO Standard
Flowserve’s CPX process rugged CPX provide significant (6160 US gpm)
Overhung, pump conforms to ISO 2858 performance enhancing benefits • Heads to 220 m
Single Stage dimensional and ISO 5199 that help users to maximize (720 ft)
Chemical Process design criteria. Offering mean time between planned • Pressures to 25 bar
state-of-the-art hydraulics, maintenance (MTBPM) and to (365 psi)
Pump
the CPX pump is designed for reduce operating costs. • Temperatures from
applications where high -80°C (-110°F) to
performance, high efficiency Applications 350°C (660°F)
and low NPSH are required. • Acid transfer • Discharge sizes from
• Caustic and chlor-alkali 20 mm (3/4 in) to
• Man-made fibers 200 mm (8 in)
• Polymers
• Slurry processing Standards Compliance
• Solvents The CPX is CE marked
• Volatile organic compounds and compliant with
• Waste processing applicable European
directives, such as ATEX.

Advanced 45° Conical Seal Heavy-Duty Casing with integral One-Piece, Ductile Iron
Chamber with integral vortex flow foot and multi-ribbed discharge Bearing Housing is
modifiers increases mechanical flange provides superior resistance designed for safety,
seal life to pipe loads and improves reliability maximum concentricity,
strength and alignment
Standard Non-Contacting External Three Bolt Rotor
Labyrinth Seals keep lubricant in Adjustment allows impeller clearances Back Pullout Design
and contaminants out to be reset in situ, thereby restoring allows removal of rotating
head and efficiency element without removing
Heavy-Duty Pump End and casing, piping or motor
Drive End Bearings selected for
4 long life and reliability
(PS-10-30) CPX Family 9/11/03 10:13 AM Page 5

Pump Division

Precision Cast, Semi-Open


Impeller delivers high efficiency
performance and low NPSHR.
Standard impeller material is
Duplex stainless steel, the
strength and hardness of which
significantly extend the life of
the impeller. Reliability and Performance Optional Jacketed Casing
Enhancing Features An optional jacketed casing
Benefits of CPX Semi-Open • Precision cast, semi-open is available for those
Impellers Versus Closed impeller with backvanes and applications in which the
Impellers shroud cutouts for axial pumped fluid must be
• Adjustability of rotor enables balance reduces maintenance heated or cooled to main-
head and efficiency to be and downtime costs by tain optimal fluid viscosity.
restored in situ extending mechanical seal
• Improved solids handling and bearing life Low Flow Sizes
• Suitable for a wider range • Precision machined, metal-to- The CPX is also available
of applications metal inter-connecting faces in eight low flow, high
• Improved seal chamber at the casing, seal chamber head designs. Engineered
environment in low NPSH and bearing housing for specifically to cover flows
applications reliable sealing and optimum lower than ISO 2858,
• Smooth entrance profile concentricity these low flow pumps
minimizes snagging of • Robust, solid shaft ensures eliminate the need for
fibrous materials less than 0.05 mm (0.002 in) throttling and the associ-
deflection at the seal face and ated premature failure.
low L3/D4 ratio, thereby
Additional benefits of low
extending mechanical seal life
flow CPX pumps:
• Elimination of gaskets avoids
• Lower initial pump cost
leakage and crevice corrosion
• Smaller motor sizing
• Reduced energy costs
• Greater reliability

Additional Features
• Standard splash guard
• 3 mm (0.12 in)
minimum corrosion
allowance
• Magnetic drain plug
• Bull’s-eye sight glass

5
(PS-10-30) CPX Family 9/11/03 10:15 AM Page 6

Pump Division

CPX Advanced Technology 45° Conical Seal Chamber Flow Modifiers Extend
Seal Chamber Provides Design Flexibility Mechanical Seal Life
45° Seal Chamber
The CPX 45° conically shaped • Accommodates single, double • Redirect flow from
Technology seal chamber with integral flow and tandem seal arrangements circumferential to axial,
modifiers is designed to redirect • Accepts single and double thereby reducing turbu-
solids and slurry away from the cartridge seals to latest ISO lence and abrasion
seal, back into the flow path of or DIN standards • The mechanical seal
the process liquid. • Accepts Eccentric Pumping creates a centrifugal
• Extends seal life Annulus (EPA) circulation action, pushing sus-
– Self-venting system, a wide range of flush pended solids away
– Self-flushing plans, and auxiliary systems from the seal faces and
– Self-draining for maximum reliability into the return flow
• Reduces maintenance and • Provides optional jacketed created by the modifiers
repair costs seal chamber for effective • Solids and slurry merge
• Provides a safer environment heat transfer in the seal into the returning flow
for personnel chamber area or across the path and are flushed out
• Permits use of less expensive entire surface area of the of the seal chamber
seal and flush plans process fluid • Balanced flow with low
• Improves pump reliability pressure drop in the
chamber helps keep
solids in suspension,
minimizing erosive
characteristics

Optional Integrated
Solid Seal Cover
An integral solid seal cover
eliminates crevices where
corrosion could occur or
where potential contami-
nates could collect, while
reducing the parts count.

6
(PS-10-30) CPX Family 9/11/03 10:15 AM Page 7

Pump Division

CPX The CPX 45° conical seal Conventional single and double
chamber accommodates many cartridge seals can be fitted in
Mechanical Seals
seal types including single, accordance with the manufac-
double and tandem arrangements. turer's standard or with those
designed to meet the latest ISO
The double and tandem seals or DIN standards.
are available for more severe
and environmentally sensitive External seals and gland packing
applications. are optional, as is the seal
housing jacket which controls
All seals can be backed up by the seal environment.
a range of flush plans and
auxiliary systems.

Single seal with external Single seal with external


throttle bush and lip seal
controlled drain

Single internal seal with Double back-to-back seal


internal PTFE neck bush with EPA circulation
and PTFE throttle bush

Tandem seal with EPA Double cartridge


circulation tandem seal

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(PS-10-30) CPX Family 9/11/03 10:17 AM Page 8

Pump Division

CPX CPX shafts and bearings are


designed to improve pump
Heavy-Duty
reliability. The robust and stiff
Shaft and solid shaft ensures less than
Bearings 0.05 mm (0.002 in) shaft
deflection at the seal face and
low L3/D4 ratio to maximize
mechanical seal life.

Shaft Materials
To meet application requirements
shafts are available in a wide
range of corrosion resistant
materials, including:
• 316 stainless steel
• Duplex stainless steel
• Alloy 20
• Alloy C
• Alloy B

Bearing Options Additional Options


• Sealed-for-life bearings
• Additional condition
monitoring points
• Tappings for instrumen-
tation and monitoring
equipment
• Bearing isolators
– Standard or proprietary,
non-contact designs
Oil Lubricated Bearing Housing
As standard the CPX is supplied uses bull’s-eye sight glass with
with a deep groove ball bearing magnetic drain plug as standard
and double row angular contact with constant level oiler as
thrust bearing providing life in an option.
excess of the minimum specified
by ISO 5199.
As an optional upgrade, the Optional non-contacting
CPX can be supplied with a vapour block bearing
deep groove ball bearing and isolators
reinforced duplex, back-to-back
angular contact thrust bearing,
providing L10 bearing life in
excess of 50 000 hours.

Grease Lubricated Bearing


Housing facilitates maintenance
by using grease nipples fitted at
the pump end and drive end.
Alternatively, sealed-for-life
bearings can be fitted.

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(PS-10-30) CPX Family 9/11/03 10:19 AM Page 9

Pump Division

CPX Flowserve Parts


Flowserve parts should be
Parts and
specified for all pump
Materials maintenance requirements.
In addition to improved
maintenance savings only
Flowserve offers:
• Parts that are guaranteed to
fit, last and perform
• 24-hour emergency service
• Application and materials
expertise
• Complete analysis and
performance of your
maintenance needs with
recommended parts inventory
and management, if so required

CPX Materials
Casing & Sleeved Shaft Option Bearing
Construction Impeller Solid Shaft
Seal Housing Shaft Sleeve Housing

Ductile Iron Ductile Iron

Carbon Steel Carbon Steel


316L Stainless
304L Stainless 304L Stainless 316 Stainless Steel
Steel Steel Duplex Steel
Stainless
316L Stainless 316L Stainless Steel Carbon
Steel Steel Steel
Duplex Stainless Ductile
Duplex Stainless Duplex Stainless Duplex Stainless Steel Iron
Steel Steel Steel

Alloy 20 Alloy 20 Alloy 20 Alloy 20 Alloy 20

Alloy C Alloy C Alloy C Alloy C Alloy C


Stainless
Steel
Alloy B Alloy B Alloy B Alloy B Alloy B

Flowserve’s foundries are


widely regarded as among the
world’s best. They routinely
pour alloys from common
austenitic stainless steels to
light reactive alloys such as
titanium and zirconium.
Attesting to the world class
quality of its castings,
Flowserve was the first high
alloy foundry in the United
States of America to have
earned approval by Germany’s
Technischer Uber-wachungs
Verein (TUV).
9
(PS-10-30) CPX Family 9/11/03 10:19 AM Page 10

Pump Division

CPX CPX Range Chart* 2900 rpm


Performance
ft m
Curves and 200
Standards 500

Compliance
300 100

200
TDH - 50 Hz

50

100

20
50
40

10

1000
100

200

500
m3/h
10

20

50
1

3
4
5

gpm
5

10

20

40

50

100

200

500

1000

2000

4000
Flow Rate - 50 Hz

CPX Range Chart* 1450 rpm

ft m

300 100
200
50

100
20
50

10
TDH - 50 Hz

20
5

10
2
5

1
1000

2000
100

200

500

m3/h
10

20

50
1

3
4
5

gpm
5

10

20

40
50

100

200

500

1000

2000

4000
5000

Flow Rate - 50 Hz

* Pumps can be used


Standards Compliance on 50 Hz or 60 Hz
cycle supply

Compliant to the European Compliant to the European CE


ATEX Directive Directives
10
(PS-10-30) CPX Family 9/11/03 10:20 AM Page 11

Pump Division

CPX CPX Standard Frame 1 CPX Standard Frame 2


Interchangeability

CYLINDRICAL
CONICAL OR
POWER END

CASING and
IMPELLER
and PROS+™ SE

HOUSING

HOUSING

CYLINDRICAL
BEARING
FRAME 1

CONICAL OR
POWER END

CASING and
IMPELLER
HOUSING

HOUSING
BEARING
FRAME 2
System
40-25-125
50-32-125 100-65-160
65-40-125 125-100-160
80-50-125 100-65-200
100-80-125 125-100-200
32-20-160 40-25-250
40-25-160 50-32-250
50-32-100 65-40-250
65-40-160 80-50-250
80-50-160 100-65-250
32-20-200
50-32-315
40-25-200
65-40-315
50-32-200
80-50-315
65-40-200
80-50-200

CPX Standard Frame 3 CPX Standard Frame 4

SEAL HOUSING
CYLINDRICAL
CONICAL OR

CYLINDRICAL
POWER END

CASING and

CONICAL OR
POWER END

CASING and
IMPELLER
HOUSING

HOUSING

IMPELLER
BEARING
FRAME 3

HOUSING

ADAPTER

HOUSING
BEARING
FRAME 4
125-100-250
200-150-400
150-125-250
200-150-250

100-65-315 250-200-400
125-80-315
150-125-315
200-150-500
100-65-400
125-80-400
150-125-400 200-150-315

PROS+
PROS+ proposal and order system
is the most comprehensive and
user friendly pump selection
program in the industry. This
software ensures correct sizing
and selection of Flowserve
pumps to best suit your process
application needs.
PROS+ is available from your
local sales representative or
on-line at www.flowserve.com.

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Pump Division

CPXS Leak-Free Pumping Conforming to ISO 2858 Standards Compliance


The CPXS magnetic drive dimensional and ISO 5199 The CPXS is CE marked
Magnetic Drive
process pump provides leak- design criteria, the CPXS and compliant with
Pump free pumping of hazardous, magnetic drive pump is found applicable European
toxic, flammable, explosive wherever reliability in severe directives, such as ATEX.
or valuable liquids. services is a requirement.

Operating Parameters
• Flows to 420 m3/h
(1850 US gpm)
• Heads to 160 m (525 ft)
• Pressures to 25 bar (365 psi)
• Temperatures from -40°C
(-40°F) to 250°C (480°F)

Precision Cast Semi-Open Hastelloy ® Primary Containment


Impeller delivers high efficiency Shell may be specified
performance, low NPSHR, low
running cost and long life Optimized Internal Flow Paths
lubricate bearings and cool
High Performance Rare Earth magnets
Magnet possess superior permanent
strength and demonstrate proven Upgrading of mechanically sealed
reliability to magnetically driven, sealless
pumps is made easy due to the
Large Inner Magnet Clearances of interchangeablity between pump
1.5 mm (0.06 in) between shell and bearing frames
inner magnet assembly ensure
® Hastelloy is a registered trademark of
effective cooling Haynes International

Reinforced PEEK Primary


12 Containment Shell eliminates eddy
current losses, enhancing efficiency
(PS-10-30) CPX Family 9/11/03 10:22 AM Page 13

Pump Division

KW 941 Pump Power


Standard Back Pullout for gen- Casing stays in-line and piping Monitor displays actual
eral maintenance and inspection. connections remain intact. power to the pump
offering simultaneous
protection from under-
load and overload
operating conditions.

Contained Back Pullout for draining, purging or exposure


drive end maintenance. Process to harmful process fluids.
fluid is fully contained; no
Optional Secondary
Containment Shell
A hydroformed Hastelloy
secondary containment
shell is available for
added security in critical
services.

CPXSM
Close coupled configura-
tion also available.

Flow Circulation Path


Through analytical and practical
research, Flowserve has developed
a unique flow path analysis pro-
gram to aid in the correct sizing
of magnetically driven pumps.
The program calculates flow, Using this data, Flowserve is
temperature and axial thrust able to appropriately select and
within the drive unit, allowing size pumps, preventing liquid
the pump liquid vapour point vapourization in the drive unit
to be determined. and the associated damage. 13
(PS-10-30) CPX Family 9/11/03 10:23 AM Page 14

Pump Division

CPXM Space Saving Configuration Operating Parameters Standards Compliance


With pump ends conforming to • Flows to 570 m3/h The CPXM is CE marked
Close Coupled
ISO 2858 dimensional and tech- (2500 US gpm) and compliant with
Pump nical standards and to ISO 5199 • Heads to 125 m (400 ft) applicable European
design criteria, the CPXM • Pressures to 25 bar (365 psi) directives, such as ATEX.
provides a compact, space-saving • Temperatures from -20°C
arrangement ideal for industrial (-5°F) to 160°C (320°F)
processes or installations when
space is at a premium. Applications
• Acid transfer
CPXM pumps are fitted with
• Caustic and chlor-alkali
standard, readily available
• Man-made fibers
electric motors so the user
• Polymers
can choose an enclosure to
• Slurry processing
suit the application.
• Solvents
• Volatile organic compounds
• Waste processing

Radiating Surfaces dissipate Close Coupling eliminates influence


heat and extend bearing and of the baseplate and foundation on
mechanical seal life alignment

External Impeller Adjustment Optional Secondary Seal


can be carried out without controls leakage in the event of
taking measurements primary seal failure, providing
increased safety and reduced
Heavy-Duty Casing with integral pump downtime
foot and multi-ribbed discharge
flange provides superior resistance Available with most of the standard
to pipe loads and optional features of the CPX
ISO frame mounted pump

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Pump Division

Other Configurations

Benefits of CPX Close CPXRM CPXPM


Coupling Design Close coupled, recessed Close coupled,
• Permits use of readily available impeller pump self-priming pump
standard electric motors
• Provides a thermal barrier
between pump and motor
• Reduces installation cost by
eliminating pump to motor
alignment
• Serves as an additional
deflector between mechanical
seal and motor

CPXSM
Close coupled, magnetic
drive pump

CPXM

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(PS-10-30) CPX Family 9/11/03 10:26 AM Page 16

Pump Division

CPXP Surface Mounted Design design enables it to fit in tight Standards Compliance
Costing less to buy, install and clearance locations. It can be The CPXP is CE marked
Self-Priming
maintain than submersible easily mounted on a trailer for and compliant with
Pump pumps, the CPXP self-priming movement to various pumping applicable European
pump is designed to draw from locations such as wastewater directives, such as ATEX.
liquid sources below ground lagoon service.
level or from sources with no
positive pressure to naturally Operating Parameters
prime the pump. Its compact • Flows to 250 m3/h
(1100 US gpm)
• Heads to 130 m (425 ft)
• Pressures to 25 bar (365 psi)
• Temperatures from -80°C
(-110°F) to 350°C (660°F)

Applications
• Sump service
• Tanker unloading
• Marine and river extraction
• Wastewater and effluent
• Dewatering
• Vessel transfer

One-Piece Casing has large priming Reflux Priming Principle eliminates


chamber, air separator and volute in the need for internal valves and
one integral component, keeping external priming devices
components to a minimum
Suction Run Dry Capability allows
Semi-Open Impeller delivers high for minimum supervision
efficiency performance, low NPSHR
16 and good solids handling
(PS-10-30) CPX Family 9/11/03 10:27 AM Page 17

Pump Division

The Reflux Priming Principle non-aerated liquid in the priming


The CPXP self-priming pump chamber creates a vacuum that
operates on the reflux principle, pulls liquid up the pipe.
using liquid recirculation to
This principle eliminates the
prime the pump. The pressure
need for both internal valves and
differential between the aerated
external priming devices or
liquid at the impeller and the
foot-valves. As a result, CPXP is
ideal for suction lift applications
or where a process involves
pumping a liquid with air or
gas phases. Semi-Open Impeller
for high efficiency, low
NPSHR and good solids
handling.

Advanced Technology
45° Conical Seal
Chamber with integral
flow modifiers redirects
solids and slurry away
from seal and back into
the flow path of the
process liquid, extending
seal life and improving
pump reliability.

Additional
Configurations
• CPXPM
Close coupled, self-
priming pump
• CPXPS
Magnetically driven,
self-priming pump
• CPXPSM
Close coupled,
magnetically driven,
self-priming pump

CPXP
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Pump Division

CPXR Low-Shear Pumping The CPXR has a wide clearance Operating Parameters
The CPXR recessed impeller at the front of the semi-open • Flows to 750 m3/h
Recessed
pump provides low-shear impeller allowing passage of (3300 US gpm)
Impeller Pump pumping of friable solids and larger particles. Solids are • Head to 100 m (330 ft)
trouble-free pumping of stringy drawn into the vortex of • Pressures to 25 bar
or fibrous slurries. It combines swirling liquid and discharged (365 psi)
the state-of-the-art hydraulics by centrifugal force through the • Temperatures from -80°C
of the CPX with the vortex open area in front of the (-110°F) to 350°C (660°F)
action of a recessed impeller. impeller with little contact,
minimizing particle degradation. Applications
Furthermore, the air and gas • Light slurries
handling capability of the pump • Corrosive/erosive services
is improved. • Large diameter solids
• Waste streams
• Shear-sensitive fluids
• Friable solids
• Fibrous materials

Standards Compliance
The CPXR is CE marked
and compliant with
applicable European
directives, such as ATEX.

Advanced 45° Conical Seal Heavy-Duty Pump End and Drive


Chamber with integral vortex flow End Bearings selected for long
modifiers increases mechanical life and reliability
seal life
Vortex Action causes only a
Standard Non-Contacting fraction of the media to contact
Labyrinth Seals keep lubricant in the impeller, minimizing abrasive
and contaminants out wear and maintaining solids
integrity
18
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Pump Division

Benefits of the CPXR Other Features


• Improved solids handling • Back pullout design
• Improved air and gas handling • Non-contacting labyrinth seals
• Improved ability to pass • Bosses for inlet and outlet
fibrous or stringy materials pressure gauges
• Reduced wear

Precision Cast, Semi-Open


Impeller delivers high
efficiency performance,
low NPSHR and long life.
• Backvanes and shroud
cutouts for axial balance
extend seal life and
bearing reliability
• Impeller is screwed to
the shaft for high
strength and improved
shaft end corrosion
resistance

Additional Configurations
• CPXRV
Recessed impeller,
vertical pump
• CPXRM
Recessed impeller,
close coupled pump
CPXRM
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Pump Division

CPXV Vertical Sump Pump API 610 Configuration


Flowserve’s CPXV is a vertical Flowserve’s CPXV vertical
ISO & API
sump pump incorporating sump pump is also
Vertical Sump state-of-the-art hydraulic available in an optional
Pump design for efficient and reliable API 610 compliant model,
service. specifically engineered for
the hydrocarbon and
The CPXV can be customized
petrochemical processing
to meet a wide range of needs.
industries.
Compliant with ISO 5199,
the CPXV is available in 40 Rectangular or circular
hydraulic wet-ends and a wide soleplates are standard. A
variety of materials of con- full ANSI 150/300 lb RF
struction. It is also available soleplate is optional.
with multiple mechanical seal
options and sump depths. Standards Compliance
The CPXV is CE marked
The CPXV is also available in
and compliant with
an API 610 compliant version.
applicable European
directives, such as ATEX.
Operating Parameters
• Flows to 1400 m3/h
(6160 US gpm)
• Heads to 250 m (820 ft)
• Temperatures from
-40°C (-40°F) to
350°C (660°F)
• Pressures to 25 bar
(365 psi)
• Speeds to 4700 rpm

Modular Construction ensures


installation flexibility with a
standard column length of 0.5 m
(1.6 ft), which equates to a
minimum sump depth of 0.7 m
(2.3 ft)

Additional Column Lengths are


provided up to a maximum of
10 m (32 ft)

Heavy-Duty Thrust Bearings with


axial adjustment made at soleplate
level

Recessed Impeller version is


available for enhanced solids
handling capability

Suction Strainer optional

Fully Jacketed version is available


for molten sulfur applications

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Pump Division

Bearing Options Mechanical Seal Options


A variety of mechanical
seal options are available,
from simple vapour seal-
ing to tandem cartridge.

Thrust Bearings are heavy-duty


grease lubricated or sealed-for-
life. Either allows axial adjustment
at the soleplate.

Unbalanced
Mechanical Seal

Radial Bearings can be flushed


by product or from an external
source and are available in a Balanced Mechanical Seal
variety of materials, including
Additional Options
silicon carbide.
• Recessed impeller
Couplings • Vapour/mechanical
• Flexible disc coupling seal option
available • Fully jacketed version
• Spacer coupling available • Various motor
enclosures
• Rectangular or circular
soleplates
• Full ASME (ANSI)
Class 150/300 RF
soleplate
• Non-spacer coupling

Optional Spacer Coupling

21
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Pump Division

Flowserve Extend MTBPM and Reduce Flowserve offers a broad range


Maintenance Costs of metallic and non-metallic,
Pre-Engineered
Flowserve’s family of pre- grout and stilt mounted
Baseplate Designs engineered baseplate designs designs with standard options.
further extends MTBPM by This provides flexibility in
reducing internal pump stress choosing the baseplate that
and vibrations. That is why best meets application needs
Flowserve recommends and operating budget.
reinforced rigid baseplates.

Standard steel
baseplate

Cast iron baseplate

PolyBase™ baseplate –
foundation or
stilt mounted

Reinforced
baseplate –
spring stilt
mounted

Baseplate Materials Baseplate Options Polybase™ – Solid


• Cast iron • Stilt mounting Polymer Concrete
• Steel • Spring mounting Baseplate
• Rolled steel • Drain rims, pans, and • Low installed cost
• Stainless steel connections • Superior vibration
• Polymer concrete • Polycrete mounts dampening
• Solid polymer • Motor feet adjusters • Corrosion resistant
• Earthing points • Superior resistance to
• Baseplates to ISO 3661 twisting or diaphragming
and API 610 standards • Designed to be flat
• Inertia baseplates • Available with or without
catch basin and grout
holes
• Inserts can be located
to mount alternate
equipment configuration
requirements
22
(PS-10-30) CPX Family 9/11/03 10:30 AM Page 23

Pump Division

Flowserve Flowserve’s Polyshield Benefits of Selecting the The Polyshield baseplate


baseplate and foundation Polyshield Baseplate and and foundation system
Polyshield
system is the superior solution Foundation System can be combined with
Polymer for cost effective, high • Time savings numerous pump
Baseplate and performance pump installation. – Quick installation time designs, including:
Foundation In one complete unit, it – Reduces time span from • ISO and ASME
combines the traditional receipt at jobsite to (ANSI) metallic and
System
baseplate and formed concrete commissioning non-metallic
foundation for pump-drive sets. • Cost savings • Foot- and frame-
– Reduces total installed cost mounted general
– Dramatically minimizes industrial
field rework necessary to • Foot-mounted
meet specifications between bearing
• Better performance and • API 610
reliability
– Improved MTBPM Please see Bulletin
– Reduced vibration PS-90-2 for more
– Improved corrosion complete product
resistance information
• Single structure convenience
– One-piece construction Product literature
– Flat mounting surfaces available at
– One-piece motor www.flowserve.com
mounting block

23
(PS-10-30) CPX Family 9/11/03 10:33 AM Page 24

Pump Division

Flowserve PolyChem Non-Metallic


Process Pumps
PolyChem™
Flowserve’s PolyChem
and GRP non-metallic pump is available
Non-Metallic in ISO, ASME (ANSI), and JIS
Process Pumps configurations to meet global
demands. Its PFA lined wet end PolyChem S-Series
offers outstanding corrosion
resistance and temperature
resistance to 150°C (300°F).

PolyChem S-Series Sealed


Pump Operating Parameters
Capacities
• 60 Hz: to 320 m3/h
(1400 US gpm)
• 50 Hz: to 260 m3/h
(1150 US gpm)
Heads
• 60 Hz: to 230 m (760 ft)
• 50 Hz: to 160 m (530 ft)

PolyChem M-Series
Magnetic Drive Pump
Operating Parameters
Capacities
• 60 Hz: to 170 m3/h
(750 US gpm)
• 50 Hz: to 140 m3/h
(625 US gpm)
Heads
• 60 Hz: to 135 m (450 ft)
• 50 Hz: to 95 m (310 ft)

PolyChem M-Series

GRP Non-Metallic Pump Operating Parameters


Flowserve’s GRP non-metallic • Flows to 2500 m3/h
pump is designed to ASME (ANSI) (11 000 US gpm)
B73.5 M standards. Having • Heads to 150 m
corrosion resistance superior to (500 ft)
more expensive, high alloy • Pressures to 17 bar
metals, the GRP costs only (250 psi)
slightly more than ductile iron. • Temperatures to
The GRP pump has proven to be 120°C (250°F)
the low-cost, long-term solution
in corrosive applications. Product literature available
at www.flowserve.com
GRP

24
(PS-10-30) CPX Family 9/11/03 10:34 AM Page 25

Pump Division

Flowserve Mark III ASME (ANSI)


Standard
Mark III ASME
With its reverse vane impeller,
Standard and SealSentry™ family of seal
In-Line Pumps chambers, and the optional
ANSI 3A™ power end, the
Mark III Standard pump is
recognized worldwide as the
premier name in ASME (ANSI)
chemical process pumps.

Thirty Sizes
• Seven Group I
• Sixteen Group II
• Seven Group III
Capacities
• 60 Hz: to 1680 m3/h
(7400 US gpm)
• 50 Hz: to 1390 m3/h
(6120 US gpm)
Heads
• 60 Hz: to 300 m (985 ft)
• 50 Hz: to 200 m (655 ft)
Please see Bulletin P-10-500
for more complete product
information

Mark III In-Line


The Mark III In-Line ASME
(ANSI) pump, with its own
independent bearing housing
and rigid style motor adapter,
remains one of the most
reliable process pump
designs available.
Nine sizes available

Capacities
• 60 Hz: to 370 m3/h
(1630 US gpm)
• 50 Hz: to 290 m3/h
(1280 US gpm)
Heads
• 60 Hz: to 140 m (460 ft)
• 50 Hz: to 95 m (315 ft)
Please see Bulletin PS-10-15
for more complete product
information

Product literature available at


www.flowserve.com

25
(PS-10-30) CPX Family 9/11/03 10:35 AM Page 26

Pump Division

Engineered ERPN Centerline Mounted


Process Pump
Pumps
The ERPN is the pump of
choice for severe chemical,
petrochemical, refining and
heavy duty industrial service
applications where full
compliance with API 610 is
not required.

Operating Parameters
• Flows to 1100 m3/h
(4800 US gpm)
• Heads to 230 m (755 ft)
• Working pressures to 60 bar
(870 psi)
• Temperatures to 350°C
(660°F)
Please see Bulletin PS-10-20
for more complete product
information MSP Vertical In-Line Medium Operating Parameters
Speed Pump • Flows to 25 m3/h
Closely following API 610, 8th (110 US gpm)
edition design criteria, the MSP • Heads to 600 m
vertical in-line medium speed (1970 ft)
pump is specifically designed • Pressures to 100 bar
for low flow, high head (1450 psi)
applications. Available in one • Temperatures to
and two stage designs. 200°C (390°F)
Please see Bulletin PS-10-1
for more complete product
information

HPX API 610 Hydrocarbon


Processing Pump
Fully compliant with API 610,
latest edition design criteria, the
HPX pump is the workhorse of
the hydrocarbon processing
industry due to its unequaled
versatility, reliability and
hydraulic coverage. The most Operating Parameters Please see Bulletin PS-10-5
stringent emissions containment • Flows to 2000 m3/h for more complete product
is achieved as the API 682 seal (9000 US gpm) information
chamber accommodates all • Heads to 350 m (1100 ft)
combinations of seal models • Pressures to 80 bar (1160 psi) Product literature available
and styles, including advanced • Temperatures to 450°C at www.flowserve.com
26 barrier seal technology. (850°F)
(PS-10-30) CPX Family 9/11/03 10:36 AM Page 27

Pump Division

Global Service and Advanced Technologies


Few if any pump companies can
Technical Support
match Flowserve’s capabilities
in hydraulic and mechanical
design or in materials engineering.
These capabilities include:
• Computational fluid dynamics
• Flow visualization
• Cavitation studies
• Efficiency optimization
• Finite element analysis
• Rapid prototyping
• Captive high nickel alloy and
light reactive alloy foundries
• Non-metallic materials
processing and manufacturing

These services include:


• Field performance
testing
• Vibration analysis
• Design analysis and
root-cause problem
solving
Service and Repair Group • Material improvements
Flowserve’s Service and Repair • Pump and system
Group is dedicated to maximizing audit
equipment performance and • Advanced technology
reliability-centered maintenance solutions
programs. Pump related services • PumpTrac™ remote
include: pump monitoring and
• Startup and commissioning diagnostic services
Pump Improvement
• Diagnostics and prognostics • Instruction manual
Engineering Services
• Routine and repair updates
Flowserve is committed to
maintenance • Training courses
helping customers obtain the
• ANSI and ISO power end
best possible return on their
exchange program
pump equipment investment.
• Re-rates, upgrades and retrofits
Engineering assistance and
• Spare parts inventory and
technological solutions for
management programs
pumping problems are
• Training
readily available.

27
(PS-10-30) CPX Family 9/11/03 10:36 AM Page 28

Flowserve... Supporting Our Customers


With The World’s Leading
Pump Brands

Jeumont-Schneider™

USA and Canada Latin America and Caribbean


Flowserve Corporation Flowserve Corporation
Pump Division Pump Division
Millennium Center 6840 Wynnwood Lane
222 Las Colinas Blvd., 15th Floor Pump Division Houston, Texas 77008 USA
Irving, Texas 75039-5421 USA Telephone: 1 713 803 4434
Telephone: 1 972 443 6500 Telefax: 1 713 803 4497
Telefax: 1 972 443 6800 Your local Flowserve representative:
Asia Pacific
Europe, Middle East, Africa Flowserve Pte. Ltd.
Worthington S.P.A. Pump Division
Flowserve Corporation 200 Pandan Loop #06-03/04
Via Rossini 90/92 To find your local Flowserve representative Pantech 21
20033 Desio (Milan), Italy please use the Sales Support Locator System Singapore 128388
Telephone: 39 0362 6121 found at www.flowserve.com Telephone: 65 6775 3003
Telefax: 39 0362 303396 Telefax: 65 6779 4607
Or call toll free: 1 800 728 PUMP

Printed in U.S.A.
May 2003
© Flowserve Corporation

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