Académique Documents
Professionnel Documents
Culture Documents
for Offshore
Pipelines and Structures
by
Clark P. Weldon
and
David H. Kroon, P.E.
Vice President of Engineering
CORRPRO Companies, Inc.
Construction and operation of offshore production fa- form risers, wellheads, and test stations located near
cilities is tremendously expensive. The consequences shore. Divers can be used to take potential measure-
of an offshore corrosion failure can be devastating. For ments on unburied pipelines, but this procedure is much
these reasons, cathodic protection has become a uni- too costly to use extensively.
versally applied technique for mitigating corrosion on
marine pipeline and production facilities. Monitoring of pipeline cathodic protection only at plat-
forms or shore installations provides limited informa-
Marine pipelines are typically provided with cathodic tion. It is possible that serious corrosion can be occur-
protection by bracelet anodes of zinc or aluminum. Im- ring on a pipeline even when potentials at a riser or test
pressed current systems at platforms or onshore are station satisfy the criteria for cathodic protection.
also used, as well as hybrid systems which employ a
combination of the two techniques. For marine struc- In many respects, the same is true for platforms. Po-
tures, aluminum anodes are often attached to the jacket, tential measurements taken from the surface frequently
although impressed current and hybrid systems are also do not reflect the significant data necessary for com-
common. prehensive evaluation of the cathodic protection sys-
tem. In many cases, areas of low potential indicating
Whatever the method of applying cathodic protection, lack of protection are highly localized at nodes, con-
the primary concern is arresting corrosion. For cathodic ductor bays or skirt pile guides. These anomalies would
protection to be effective in arresting corrosion, a prop- typically not be detected unless a detailed inspection
erly planned program of monitoring, inspection and and potential survey was performed.
maintenance is essential.
Corrosion surveys and inspection of offshore platforms
The most widely accepted method of evaluating ca- and pipelines are particularly important at this stage in
thodic protection on pipelines and structures is through development of our offshore petroleum resources. Many
the use of potential measurements. Potential measure- existing offshore platforms and pipelines are reaching
ments on offshore pipelines have traditionally been re- the end of their cathodic protection system design lives.
corded only at readily accessible locations such as plat- Decisions must be made as to if and/or when additional
cathodic protection must be retrofitted to prevent cor- Towed Vehicle/Trailing Wire Pipeline Survey
rosion failures. The data provided by corrosion surveys The Towed Vehicle/Trailing Wire potential survey is
and inspection plays a key role in this decision making probably the most widely used method for monitoring
process. cathodic protection levels along offshore pipelines. The
survey is performed by making a test connection to the
The industry move into deep water has also had a pipeline at an accessible location such as an offshore
tremendous impact on corrosion control practices. Deep platform riser or onshore test station. Alternately, the
water platforms and pipelines present new challenges survey may be performed with a test connection to a
for design, maintenance, inspection and retrofit of cor- stationary electrode placed on the sea floor at a loca-
rosion control systems. The advent of the remotely op- tion where the pipeline potential is known. A silver/sil-
erated vehicle (ROV) has radically altered corrosion ver chloride reference electrode is towed above the
survey and inspection practices. pipeline from a vessel while maintaining the test con-
nection. The pipe-to-electrolyte (P/E) potential is mea-
Probably the single most important development in the sured and recorded on board with a computerized data
last several years with respect to offshore corrosion acquisition system. The potential is displayed on a video
survey and inspection methods is the use of computers terminal and plotted on a graphics printer (see Figure
Computerization of survey data acquisition, processing 1).
and management has provided the means for develop-
ment of all of the state of the art corrosion control tech- The pipeline is generally tracked by electronic position-
niques used today. These include close interval pipeline ing equipment in conjunction with as-built coordinates.
surveys, modeling of platform cathodic protection and Side scan sonar or marine magnetometers can be used,
inspection data management systems. particularly when the accuracy of the as-built coordi-
nates is in question, or is not available.
The purpose of this paper is to present an overview of
corrosion control survey techniques in use today for The foremost objective of this survey is to determine
monitoring and maintenance of offshore pipelines and the general level of cathodic protection relative to the
platforms. The paper also includes a discussion of com- NACE. criterion of -800 millivolts to Ag/AgCl. Figure
puterized inspection data management techniques. 2 shows a typical P/E potential profile. Study of the
-1100
POTENTIAL (Millivolts)
-1000
-900
-800
-700
-600
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000
DISTANCE (Feet)
Reading location is typically determined using conven- The primary advantage of the submersible technique is
tional electronic surface positioning (ship location) in- the increased sensitivity to minor changes in potential.
terfaced with underwater acoustic positioning (ROV The survey provides a detailed P/E potential profile,
location). Reference points such as anode bracelets, pinpoints the location of problem areas, and provides
pipe joints, line crossings and risers serve as calibration information concerning the cause of a problem. The
points for the positioning systems. Position fixes are elec- submersible potential survey is ideally performed in con-
tronically entered into the cathodic protection survey junction with electric field gradient (cell-to-cell) mea-
data stream at fixed intervals and at anomalies. The sur- surements. This provides even greater resolution of
vey data is later plotted versus pipeline stationing to anomalies and aids in the interpretation of the P/E po-
provide a detailed continuous potential profile of a pipe- tential data.
line. This includes detection of individual bracelet an-
odes, coating holidays, and poorly coated or damaged The primary disadvantage of the submersible survey is
field joint wraps. A short section of typical data is shown relatively high cost per pipeline mile. The cost of a sub-
in Figure 4. Study of the data indicates the presence of mersible survey is approximately 7 to 10 times the cost
two functioning bracelet anodes and two poorly coated of the towed vehicle survey on a per mile basis. For this
field joints. reason, most submersible assisted cathodic protection
surveys are performed in conjunction with other work
requiring an ROV.
The preferred method is to use an above water metallic The primary advantage of using a diver or an ROV to
connection to the structure and an above water mea- perform a platform potential survey is that the electrode
surement device. The diver or R.O.V. is used solely to can be placed at known locations, thus allowing a de-
place the reference electrode at the desired location tailed potential map of the structure to be obtained. This
while the potential measurement is recorded. This as- is the only method of assuring that cathodic protection
sures that a high resistance metallic contact is not af- is being achieved at all locations on the structure.
fecting the potential measurement.
The choice of using divers or ROVs to perform the
If an R.O.V. is used, potential is measured using a sil- survey is primarily a function of water depth Generally,
ver/silver chloride reference electrode mounted on the ROVs are more cost effective than divers for inspec-
frame of the vehicle. The electrode is mounted in a po- tions in over 200 feet of water. Otherwise, divers and
sition that allows the tip of the electrode to be placed ROVs both have their attributes and drawbacks Divers
directly against the structure in front of the video cam- are capable of performing many functions such as mag-
era. netic particle inspection, cleaning, debris removal and
repairs far more effectively than ROVs . The primary
The primary purpose of the survey is to obtain a com- advantage of ROVs besides increased depth capabili-
prehensive potential profile of the platform. This is ac- ties, is as a relatively stable platform for video record-
complished by recording potential values around each ing. This allows the viewer on the surface, who is hope-
node and at all locations where cathodic protection cur- fully an experienced corrosion engineer, to direct the
rent flow may be shielded or otherwise impeded, such corrosion survey by watching a video monitor. The
as at conductor bell guides. Potential values are also placement of the electrode as well as any damage, cor-
recorded along representative structural members and rosion or debris is recorded on videotape. In most cases,
conductors. Special attention is given to areas of the inspection data such as depth, time, data and potential
jacket such as the skirt pile guides, conductors, and is digitally superimposed on the videotape. This aids in
boat docks post survey data processing, tape editing and report-
ing. Note that many operators are now using a combi-
Representative anodes should be visually inspected and nation of divers and ROVs for comprehensive inspec-
tested for operation by structure-to-electrode poten- tions on major structures. ROVs are generally used for
tial, electric field gradient, or both Where areas of lower the detailed potential survey and visual inspections, fol-
than expected potential values are detected, more ex- lowed by divers for marine growth removal, cleaning,
tensive testing is performed. This includes physical mea- NDT and debris removal.
surement of adjacent anodes, electric field gradient
measurements and detailed visual inspection. Platform EFG/Current Density Survey
Several major operators, particularly in the North Sea,
If low potential values are found over an entire depth regularly employ EFG/Current Density measurements
zone, further testing and inspection is performed. When as a component of comprehensive ROV assisted jacket
a visual inspection of the depth zone indicates that the inspections. The E.F.G. measurements are used to cal-
low potential values are not caused by missing or de- culate cathode current densities and anode outputs. This